This application claims the benefit of German Application No. 10 2021 116 657.8, filed Jun. 28, 2021, the contents of which is hereby incorporated by reference in its entirety, further the entirety of the attached translation of German Application No. 10 2021 116 657.8 is incorporated by reference.
The present disclosure relates to a measuring device and to a measuring method for accurately determining an electric current, in particular, but not by limitation, in the case of high current strengths up to considerably beyond 1000 A.
Various methods are known from the prior art for being able to measure or determine high current strengths. In order to determine AC currents, use is conventionally made for example of what is known as a Rogowski coil, in which a voltage is induced by the alternating field of a conductor flowed through by the AC current to be determined. In addition to the described direct measurement of the magnetic field, a determination may also be achieved through magnetic field compensation. Such a compensation current sensor for DC and AC currents operates for example using Hall sensors, as disclosed in DE 42 30 939 A1. A further sensor operating according to the compensation principle is a flux gate sensor, as described in EP 2 669 688 A1; the last sensor mentioned, what is known as a DCCT sensor, is however used for specific applications in connection with particle accelerators.
The object of the present disclosure is to provide a device and a method that allow precise determination of a current strength and are at the same time able to be implemented without any great technical outlay.
Based on a method and a device of the type mentioned at the outset, the object is achieved by the features of claim 1 and claim 6, respectively.
Advantageous embodiments and developments of the present disclosure are possible by way of the features mentioned in the dependent claims.
One particular application for which the present disclosure described below may be used is that of determining the Coulombic efficiency of lithium-ion batteries, by way of which the service life of a cell is able to be estimated well even after a short measurement duration. This is particularly advantageous since it is possible, by measuring Coulombic efficiency, to ascertain the influence of important factors such as temperature, charging current, operating strategy, etc. on the service life in a short time. One typical application is also that of accurately determining a resistance of a shunt resistor while this is being used for the current measurement.
An aspect of the present disclosure is based on the idea of determining the current strength by formulating it on the basis of variables that are able to be measured very precisely. Since the proposed device and the proposed method are however intended to measure very high current strengths of far more than 100 A, even beyond 1000 A, small systematic errors may however already destroy the accuracy of a measurement. Due to the magnitude of the current strength to be determined, direct measurements are barely possible. Furthermore, even small errors, for example due to a temperature drift of the inherent resistance of any ammeter, would already lead to unacceptable errors. Using an aspect of the present disclosure, it is possible for example to determine current strengths of 100 A with an accuracy of better than 1 mA.
According to an aspect of the present disclosure, a circuit branch is connected in parallel with an inaccurate but current-loadable shunt resistor, wherein the resistance of the shunt resistor may itself be determined at the same time as the determination. This circuit branch comprises a reference resistor that is as accurate as possible in comparison with the shunt resistor but less current-loadable, that is to say the reference resistor generally carries current strengths that are lower, in particular considerably lower than those with which the shunt resistor is loaded.
The parallel circuit forms a node point upstream and downstream of the shunt resistor.
In order to be able to form a system of equations in which for example the current strength upstream and downstream of the node point is formulated as a variable independent of the value of the unknown or at least not accurately known resistance of the shunt resistor, a temporally changeable reference current is generated through the circuit branch.
Two mutually opposing currents thus flow through the shunt resistor, namely:
This feature according to an aspect of the present disclosure makes it possible for example to formulate the current strength on the basis of the voltages that are dropped across the shunt resistor and the reference resistor and on the basis of the relatively accurately known resistance of the reference resistor. Voltage measurements are generally able to be performed very precisely. The inherent resistances of voltmeters are so high that the loss caused by a flow of current through the voltmeter is negligible.
The reference current is modified according to an aspect of the present disclosure in order to have enough variables to be able to solve the system of equations. One option for modifying the reference current is that of deactivating the circuit branch. This may be performed by a mechanical switch, but does not have to be. Instead, it is also possible to use an electronic switch, for example a transistor, especially a field-effect transistor, such that voltage peaks during switching, corroded contacts or the like are able to be avoided.
An additional reference current source may instead also be connected into the circuit branch. It is thereby possible to generate even more values than only pairs; accuracy may be increased.
In order to increase accuracy even further, further interfering sources may be eliminated by galvanically isolating the reference current source. A current source independent from the mains may be used for this purpose. It is also conceivable in principle to supply the current source with energy via an isolating transformer or a similar circuit. A current source that allows a stand-alone power supply is however completely independent. In one development of the present disclosure, a solar cell is very well-suited for this. In order to obtain a stable current source, the solar cell may be illuminated by a dedicated light source. What is proposed for example is a combination of a solar cell pre-mounted on a circuit board and a high-intensity infrared light-emitting diode (IR-LED). The current source is in this case completely galvanically isolated. Such a current source delivers high currents, including under short-circuit conditions.
In order to obtain a reference current with a modifiable current strength, the light source used to illuminate the solar cell may be modified. Two solar cells may furthermore also be illuminated independently of one another and switched or operated in opposition, such that the reference current strength and also the current direction are able to be changed by changing the brightness of one or both light sources. The two light sources may for example be illuminated alternately. If the parallel-connected circuit branch is intended to be disconnected in order to modify the current strength, then the circuit branch may also be routed via a transistor or via a field-effect transistor, which is then put into the off state by the flow of current of the solar cell.
In one advantageous embodiment of the present disclosure, a bridge circuit may be used to determine the resistance of the shunt resistor. The shunt resistor whose resistance is to be determined is connected into the bridge branch. A bridge circuit may also advantageously be used to reverse the polarity of the reference current. The resistance is determined by determining the current strengths in the sub-branches.
The reference current with alternating polarity may thereby be selected to be highly symmetrical about 0 V, making it possible to increase measurement accuracy. The polarity may be reversed very quickly and precisely, in particular in the case of switching using field-effect transistors.
The advantages of a bridge circuit could be those of enabling a more precise symmetry in the polarity reversal of the reference current or a more accurate 50% duty cycle. Only one solar cell is then also necessary in principle for the reference current source.
Exemplary embodiments of the present disclosure are illustrated in the drawings and are explained in more detail below with further details and advantages being given.
The situation in which the circuit branch 2 is connected in, that is to say the switch SW1 is closed, is indicated by a “dash(′)”, and the situation with an open switch SW1 is indicated by “two dashes(″)” in the variables. With an open switch SW1:
I
ref″=0
With a closed switch SW1:
I
ref
′=I
ref,0
The resistances of the resistors, that is to say shunt resistor and reference resistor, are assumed to be constant for the short time between the switching alternations:
R
sh
′=R
sh
″=R
sh,0
and
R
ref
′=R
ref
″=R
ref,0
The circuit is also operated (the switching alternations are performed so quickly) that the current strengths Iin may be assumed to be constant upstream and downstream of the node point at which the path into the branch through the shunt resistor and through the circuit branch containing the reference resistor branch, that is to say:
I
in
′=I
in
″=I
in,0
For closed switches SW1, this gives:
while with an open switch SW1:
V
sh
″=R
sh
″·I
in
″=R
sh,0
·I
in,0
This ultimately gives overall for Iin:
The calculation is performed here assuming that the switch SW1 behaves like a mechanical switch and has a practically infinitely large resistance in the open state and has no ohmic resistance in the closed state.
For the rest, high current strengths Iin should generally be expected.
I
ref
′=+I
ref,0
and
I
ref
″=−I
ref,0
For this purpose, use is made of a current source 13 that is connected into the circuit branch 12 in series with the reference resistor Rref and whose polarity is able to be alternated. The flow of current is furthermore set such that Iin remains constant, that is to say:
I
in
′=I
in
″=I
in,0
Regardless of the circuit situation, the resistance of the shunt resistor and reference resistor is assumed to be constant for the short time between the switching alternations, that is to say
R
sh
′=R
sh
″=R
sh,0
and
R
ref
′=R
ref
″=R
ref,0
This ultimately gives, for the two phases with different polarity of the reference current strength:
V
sh′=(Iin′−Iref′)·Rsh′=(Iin,0−Iref,0)·Rsh,0
V
ref
′=I
ref
′·R
ref
′=I
ref,0
·R
ref,0
and
V
sh″=(Iin″−Iref″)·Rsh″=(Iin,0−Iref,0)·Rsh,0
V
ref
″=I
ref
″·R
ref
″=I
ref,0
·R
ref,0
Rearrangements ultimately give:
and also
from which the following is concluded for the current strength
This thus gives, to within a factor of ½, a formula similar to the exemplary embodiment according to
The exemplary embodiments according to
It is also possible to accurately determine the measurement current Iin,0 and the resistance Rsh,0 of the shunt resistor when the absolute values of the reference current during the two phases are not identical, that is to say:
|Iref′|≠|Iref″|
The following relationships apply here:
this gives:
Therefore, for each switching cycle, the current resistance of the shunt resistor may be determined purely from the measurable voltages and the known resistance of the reference resistor.
If the ascertained values of the resistance of the shunt resistor over multiple switching cycles, which are ascertained at times t=t1, t=t2, etc., are joined together, then it is possible to form a shunt resistor signal Rsh,0(t):
R
sh,0(t)={Rsh,0|t=t1,Rsh,0|t=t2 . . . }
It should be expected that this shunt resistor signal, due to noise in the voltage measurements for determining V′sh, V″sh, V′ref, and V″ref, will in turn contain noise, that is to say fast and small random changes. Since it should be expected that the resistance change, to be expected due to the heating of the shunt resistor caused by the current loading, will however take place relatively slowly, for example over a time interval of a few seconds, the shunt resistor signal may also be filtered in order to improve accuracy. Applying a filter function f to the shunt resistor signal Rsh,0(t) gives the filtered shunt resistor signal R*sh,0(t):
R
sh,0*(t)=ƒ(Rsh,0(t))
An average filter, median filter, low-pass filter or other filter function common in signal processing may be used as suitable filter function f, for example.
The measurement current Iin,0 may then be ascertained using the following equation:
The measuring device according to one example may thus be used:
In order to perform complete galvanic isolation, a solar cell may for example be used as current source. In a manner similar to an optocoupler circuit, the light-emitting diode 31 illuminates a solar cell 34, which in turn switches a field-effect transistor B, such that this causes either the off state or the on state.
Finally,
However, two solar cells 54, 55 could also be connected in antiparallel instead. From the point of view of the reference current Iref, the polarity depends on which of the solar cells 54, 55 is illuminated.
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
---|---|---|---|
10 2021 116 657.8 | Jun 2021 | DE | national |