The present invention relates to the field of food processing equipment, and particularly relates to a meat cutting machine.
An existing meat cutting machine realizes cutting processing of meat through a principle of a cutting edge region similar to scissors. Two cutter bars are arranged in a machine frame of the meat cutting machine, and rotate relative to each other. Blades on the two cutter bars are mutually staggered to form the cutting edge region. A plurality of blades installed in parallel on the same cutter bar can realize batch cutting processing of meat food, thereby bringing very high cutting efficiency.
The existing meat cutting machine has the following problems: firstly, for example, the cutter bars of the existing meat cutting machine cannot be disassembled, so that the meat cutting machine cannot easily be washed and is difficult to meet high sanitation standards, thereby generating odors and negatively affecting use; secondly, for example, after the blades on the cutter group are abraded, a gap is easy to appear between two matched blades, causing the blades to interact poorly, resulting in poor meat cutting performance, complete failure to cut meat, and other problems; and next, the cutter bars of the meat cutting machine are transversely fixed and cannot generate axial displacement, so that a cutting edge spacing of blades between adjacent cutter bars is fixed and non-adjustable, causing inconvenient use.
One purpose of the present invention is to provide a meat cutting machine which is easy to be cleaned, capable of meeting high sanitation standards, and increasing the operational reliability of meat cutting performance. Another purpose is to make a spacing between cutting blades of blades between cutter bars adjustable, so as to satisfy different meat cutting width needs to realize more convenient use of the meat cutting machine.
The present invention provides a meat cutting machine comprising a machine frame and a cutter group. The cutter group comprises at least two groups of cutter bars. The two groups of cutter bars are mutually parallel. Blades on the two groups of cutter bars are crosswise arranged to form a cutting edge region. The machine frame comprises an upper machine frame and a lower machine frame. The upper machine frame and the lower machine frame are detachably connected. The cutter bars are supported on the lower machine frame. The cutter bars are limited on the upper machine frame. The meat cutting machine further comprises a regulating ejector rod. At least one threaded through hole is formed in a side wall of the machine frame. The regulating ejector rod is in thread fit with the threaded through hole. The two groups of cutter bars further comprise shaft shoulders. The regulating ejector rod penetrates through the threaded through hole and is abutted against end surfaces of the shaft shoulders so that one group in the two groups of cutter bars performs translation along a central shaft.
It can be seen that since the upper machine frame and the lower machine frame are detachable and the cutter bars are convenient for disassembly and removal, the cutter bars are simpler to wash and are more sanitary in design. The shaft shoulders are arranged on the cutter bars. The regulating ejector rod installed on the side wall of the machine frame can be regulated, so as to realize regulation of relative positions of the cutter bar and an adjacent cutter bar, realize distance regulation between interactive blades, ensure close cooperation between two matched blades and ensure the meat cutting machine can maintain long term performance in reliably cutting meat.
A further solution is as follows: each of the cutter bars comprises a central shaft and a regulating shaft sheath; the central shaft and the regulating shaft sheath are in concentric assembly and rotating fit; the regulating shaft sheath is supported on the lower machine frame; the regulating shaft sheath is limited on the upper machine frame; and the regulating shaft sheaths have the shaft shoulders.
It can be seen that when the central shaft rotates, the regulating shaft sheaths are in a non-rotation state, and the regulating ejector rods are abutted against the regulating shaft sheaths in the non-rotation state so as to realize real-time regulation for an operation state and effectively prevent accelerated abrasion of the regulating ejector rods.
Preferably, the shaft shoulders are located in the machine frame, and the threaded through hole is located in the side wall of the machine frame close to the shaft shoulders. The structure is beneficial for regulation of the regulating ejector rods.
Preferably, a limiting surface used for limiting on the upper machine frame and a supporting surface correspondingly matched for supporting on the lower machine frame are closely fitted with an outer circumferential surface of a contact part of the cutter bars for sealing. The structure is simple and is also beneficial for sealing without the need for additionally installing a sealing ring.
Preferably, gears are also respectively arranged on the two groups of cutter bars, and the gears are close to the side wall of the machine frame for transmission between the two groups of cutter bars. The structure occupies a small space, and is beneficial for the operation of the meat cutting machine.
Further preferably, the gears are located in the machine frame, and the shaft shoulders are located between the gears and an inner side wall of the machine frame close to the gears. The structure is more simple and is also beneficial for smooth regulation of the regulating ejector rods.
Further preferably, the upper machine frame and the lower machine frame respectively further comprise a baffle plate; and when the upper machine frame and the lower machine frame are assembled together, the baffle plates of the upper machine frame and the lower machine frame divide an inner space of the machine frame into a gear operating region and a meat cutting operation region and through holes through which the cutter bars penetrate are reserved in the baffle plates of the upper machine frame and the lower machine frame; and the through hole is formed by superposing or splicing the baffle plates of the upper machine frame and the lower machine frame. The structure is beneficial for smooth transmission of the gears, is beneficial for inner cleaning of the machine frame and is more reasonable in spatial layout.
Further preferably, the gears are located in the gear operation region, and the blades are located in the meat cutting operation region.
Further preferably, the gear operation region of the upper machine frame is in an approximate groove shape.
Further preferably, the gear operation region of the lower machine frame is vertically penetrated.
Further preferably, in the two gears, a gear thickness of the gears translating along with the cutter bars is larger than a translation distance so that the two gears remain meshed together.
Preferably, one group in the two groups of cutter bars further comprises an input shaft; the upper machine frame further comprises an input shaft limiting part; the lower machine frame further comprises an input shaft supporting part; and when the upper machine frame and the lower machine frame are assembled together, the input shaft limiting part and the input shaft supporting part together form an internationally universal No. 12 hub pin connector.
Preferably, one group in the two groups of cutter bars can perform translation by 3-20 mm relative to the other group along a central shaft.
Preferably, the meat cutting machine further comprises a comb cutter; the comb cutter comprises comb teeth and a comb back plate; the comb teeth are approximately perpendicular to the comb back plate and form an integral structure with the comb back plate; and the comb cutter is detachably fixedly arranged at a bottom of the lower machine frame.
Preferably, the meat cutting machine further comprises a feeding port cover; the feeding port cover is in a shape which is retracted in a middle or an approximate V shape; and a minimum cross-sectional width is below a maximum cut-able width of the cutter group.
A further solution is as follows: abutting positions between the regulating ejector rods and the regulating shaft sheaths are inside the machine frame.
It can be seen that transmission positions are inside the machine frame so as to ensure that a transmission part is not influenced by environmental conditions, thereby increasing service life.
A further solution is as follows: end surfaces of the shaft shoulders face an inner wall of the machine frame; and end surfaces of the regulating ejector rods are abutted against the end surfaces of the shaft shoulders.
A further solution is as follows: a direction of an action force applied to the regulating shaft sheaths by the regulating ejector rods is parallel to the axial direction of the central shaft of the cutter bars.
It can be seen that the direction of the action force applied to the regulating shaft sheaths by the regulating ejector rods is the same as a motion direction of the cutter bars, thereby ensuring that more labor is saved during regulation.
A further solution is as follows: the number of the threaded through holes is more than two, and a plurality of threaded through holes are uniformly arranged in the circumferential direction of the cutter bars.
It can be seen that a plurality of regulating ejector rods are simultaneously abutted against the regulating shaft sheath, thereby ensuring that stress on one end of the cutter bar is uniform without generating a bending moment, deformation and the like which have adverse effects on the cutter bars.
A further solution is as follows: the threaded through holes are arranged in the upper machine frame and the lower machine frame.
It can be seen that this practice increases connection stability among the upper machine frame, the lower machine frame and the cutter bars.
A further solution is as follows: the regulating shaft sheaths and the central shaft are connected through a bearing to allow smoother rotation and improve performance by decreasing frictional forces.
A further solution is as follows: two adjacent cutter bars realize transmission through the gears.
It can be seen that production cost can be effectively reduced by using universal bearings and gears.
The present invention is further described below in combination with drawings and embodiments.
Corresponding relationships of various labels in drawings are as follows: upper machine frame 1; feeding port 100; input shaft limiting part 101; driving shaft limiting part 102; driven shaft first limiting part 103; driven shaft second limiting part 104; inner wall surface 105; threaded through hole 110; threaded through hole 120; lower machine frame 2; discharging port 200; input shaft supporting part 201; driving shaft supporting part 202; driven shaft first supporting part 203; driven shaft second supporting part 204; inner wall surface 205; baffle plate 206; threaded through hole 210; threaded through hole 220; cutter group 3; cutting blade region 30; first cutter bar 31; central shaft 310; power input end 301; driving gear 302; driven gear 303; blade 311; bearing 314; second cutter bar 32; central shaft 320; blade 321; bearing 324; shaft sheath 330; shaft sheath 340; shaft shoulder 341; end surface 342; outer circumferential surface 343; regulating ejector rod 4; end surface 401; regulating ejector rod 5; end surface 50; comb cutter 6; comb tooth 61; comb back plate 62; regulating and installing groove 63; knob screw 64; outer cover 7; handle 71; knob screw 72; machine frame cover 73; and feeding port cover 74.
The present invention will be further described below in combination with drawings and embodiments.
As shown in
By referring to
The upper machine frame 1 and the lower machine frame 2 are also provided with baffle plates. The baffle plate of the upper machine frame 1 can be arranged by referring to the structure and the position of the baffle plate of the lower machine frame 2. After the upper machine frame 1 and the lower machine frame 2 are combined and installed, the baffle plates of the upper machine frame 1 and the lower machine frame 2 are superposed or spliced together and through holes through which a first cutter bar 31 and a second cutter bar 32 respectively penetrate are formed. Meanwhile, a space in the machine frame is also divided by the baffle plates into a gear operating region and a meat cutting operation region. The gear operation region of the upper machine frame 1 is in an approximate groove shape. A top of the gear operation region is not open, which is beneficial for preventing food material from entering, so that gear operation is more smooth, steady and reliable. The gear operation region of the lower machine frame 2 has an opening on a bottom, i.e., perforated vertically. The structure enables the food material that enters the gear operation region to be immediately discharged, prevents the food material from remaining and avoids causing pollution due to remaining food material. The food material in the meat cutting operation region is physically blocked by the baffle plates, is difficult to enter the gear operation region and is more difficult to leak from the side wall of the machine frame through the gear operation region. A spacer or sealing ring does not need to be additionally arranged on the side wall. Meanwhile, since gears are operated in the machine frame, the meat cutting machine is simple in structure, high in safety, reliable in operation and transmission and beneficial for connection between the machine frame and other types of power units.
After the upper machine frame 1 and the lower machine frame 2 are combined and installed, the input shaft limiting part 101 and the input shaft supporting part 201 together preferably form an internationally universal No. 12 connector. The type of the connector is wide in application scope and can be completely connected with a plurality of types of power units so that the meat cutting machine is not limited by a special power unit. The connector can be used as a fitting of a stirrer, a slice cutter, a filament cutter and a tender meat machine applicable to No. 12 connector, to realize convenient usage and benefit environmental protection.
By referring to
The first cutter bar 31 comprises a central shaft 310. A plurality of blades 311 arranged at an equal distance are sleeved on the central shaft 310. The blades 311 are disc-shaped blades. A first end of the central shaft 310 is a power input end 301. The power input end 301 can be connected to a driving motor through a coupling. The first end of the central shaft 310 is located in the power input end 301 and is provided with a driving gear 302. A second end of the central shaft 310 is sleeved with a shaft sheath 330. The shaft sheath 330 and the central shaft 310 realize rotatable connection through a bearing 314.
The second cutter bar 32 comprises a central shaft 320. A plurality of blades 321 arranged at an equal distance are sleeved on the central shaft 320. The blades 321 are disc-shaped blades. A driven gear 303 is installed on a first end of the central shaft 320. A regulating shaft sheath 340 is sleeved on a second end of the central shaft 320. The shaft sheath 340 and the central shaft 320 realize rotatable connection through a bearing 324.
The first cutter bar 31 is installed on the input shaft supporting part 201 and the driving shaft supporting part 202. Since the central shaft 310 and the lower machine frame 2 are connected through a bearing, the central shaft 310 can drive the blades 311 to rotate relative to the lower machine frame 2. The second cutter bar 32 is installed on the driven shaft first supporting part 203 and the driven shaft second supporting part 204. Similar to the first cutter bar 31, the central shaft 320 can drive the blades 321 to rotate relative to the lower machine frame 2.
The first cutter bar 31 and the second cutter bar 32 installed on the installation places of the machine frame have a fixed center distance. At a set center distance, the blades 311 on the first cutter bar 31 and the blades 321 on the second cutter bar 32 form an overlapped and crossed state. One blade 311 and one blade 321 are closely fitted. When the power input end 301 is connected with a driving apparatus, then the first cutter bar 31 transmits a torque to the second cutter bar 32 through engaged transmission between the driving gear 302 and the driven gear 303 and the disc-shaped blades 311 and blades 321 simultaneously rotate in opposite rotating directions. At this moment, intersection regions of the blades 311 and the blades 321 form cutting blade regions 30. Mean food material is put at a starting point of rotating intersection of the blades 311 and the blades 321. Two shear forces of the blades 311 and the blades 321 in opposite directions simultaneously extrude the meat food material. The meat food material is sheared into two parts by taking the blades 311 and the blades 321 as dividing lines.
After the cutter group 3 is installed, the upper machine frame 1 and the lower machine frame 2 need to be installed. After the upper machine frame 1 is covered in a corresponding position of the lower machine frame 2, the input shaft limiting part 101 and the driving shaft limiting part 102 of the upper machine frame 1 simultaneously limit the movement of the first cutter bar 31 in a vertical direction, and the driven shaft first limiting part 103 and the driving shaft second limiting part 104 simultaneously limit the movement of the second cutter bar 32 in a vertical direction. Therefore, limiting installation of the machine frame for the cutter group 3 is completed. The upper machine frame 1 and the lower machine frame 2 are fixed through bolts after being covered. Bolt locking belongs to a detachable installation manner. During specific implementation, the upper machine frame 1 can be matched with the lower machine frame 2, the lower machine frame 2 supports the upper machine frame 1, and threaded through holes are respectively formed at crossed and overlapped parts of two opposite side walls of the upper machine frame 1 and two opposite side walls of the lower machine frame 2, and are detachable fixed through knob screws. Meanwhile, the first cutter bar 31 and the second cutter bar 32 of the cutter group 3 can be disassembled from the machine frame. Therefore, the cleaning work of the meat cutting machine is simple and convenient, thereby preventing the meat cutting machine from generating peculiar smells that negatively affect normal use due to unsanitary conditions and improving food safety.
After the cutter group 3 is installed and the upper machine frame 1 and the lower machine frame 2 are fixed, preferably, a limiting surface of each limiting and installation place on the upper machine frame 1 and a supporting surface of each correspondingly matched supporting and installation place on the lower machine frame 2 are closely fitted with the first cutter bar 31 and the second cutter bar 32. For example, an inner circumferential surface, i.e., a limiting surface, of the driven shaft second limiting part 104 on the upper machine frame 1 and an inner circumferential surface, i.e., a supporting surface, of the driven shaft second supporting part 204 on the lower machine frame 2 are closely joined together with an outer circumferential surface 343 of the shaft sheath part of the regulating shaft sheath 340. The structure can perform a similar sealing effect, without a need of installing a spacer or sealing ring, and can effectively prevent the food material from leaking during use.
With reference to
A threaded through hole 210 is arranged in the lower machine frame 2. A thread inner diameter of the threaded through hole 210 is in thread fit with the regulating ejector rod 4. The regulating ejector rod 4 can penetrate through the threaded through hole 210 and extends into an inner part of the lower machine frame 2. The threaded through hole 210 is arranged in a position close to a lower part of the driven shaft second supporting part 204.
A threaded through hole 110 is formed in the upper machine frame 1. A thread inner diameter of the threaded through hole 110 is in thread fit with the regulating ejector rod 5. The regulating ejector rod 5 can penetrate through the threaded through hole 110 and extends into an inner part of the upper machine frame 1. The threaded through hole 110 is arranged in a position close to an upper part of the driven shaft second limiting part 104.
In combination with
By taking the regulating ejector rod 4 as an example, rotating the knob part increases an extension range of the threaded rod part of the regulating ejector rod 4 relative to the machine frame so that the end surface 401 of the regulating ejector rod 4 is abutted against the end surface 342 of the shaft shoulder 341, the knob part is continuously twirled so that the second cutter bar 32 is pushed to perform translation along the central shaft 320 while the extension range of the regulating ejector rod 4 is increased relative to the machine frame; and while at the time of translating the second cutter bar 32, the blades 321 on the second cutter bar 32 can be close to the blades 311 on the first cutter bar 31, so as to keep a cutting blade action between two interactive cutters in the cutter group.
Similarly, the regulating ejector rod 5 can be regulated so that the end surface 501 is abutted against the end surface 342 of the shaft shoulder 341. The threaded through holes 210 and the threaded through holes 110 are uniformly distributed in the circumferential direction of the central shaft 320. The direction of an action force applied to the end surface 342 of the shaft shoulder 341 by the end surfaces of two regulating ejector rods is the same as the axial direction (i.e., a translation direction of the second cutter bar 32) of the central shaft 320. The direction of an action force applied to the end surface 342 of the shaft shoulder 341 by the end surface 401 of the regulating ejector rod 4 is parallel to the axial direction of the central shaft 320. Therefore, under the simultaneous action of two regulating ejector rods, the translation of the second cutter bar 32 is more stable to effectively prevent the formation of a bending moment due to uneven force to cause an adverse effect on the second cutter bar 32. A plurality of regulating ejector rods can be arranged in the present embodiment, to increase stability.
A user only needs to rotate the regulating ejector rods to provide timely regulation for a relative position of the blade according to the abrasion condition of a used cutter, so that the meat cutting machine always keeps a best operation state.
Since the second cutter bar 32 can perform translation along the axial direction through the regulating ejector rods, the regulating ejector rods 4 and 5 can also be used for regulating a distance between cutting blades of any two adjacent blades in the cutting blade region 30. Accordingly, a tooth thickness of the driven gear 303 shall be greater than a translation distance of the second cutter bar 32 through the regulating ejector rods along the axial direction, so as to ensure engaged transmission between the driven gear 303 after axial translation and the driving gear 302 and maximize an overlap ratio of the gears. A spacing between cutting edges of any two adjacent blades in the cutting edge region 30 is preferably 3-20 mm. Accordingly, the tooth thickness of the driven gear 303 is preferably 8-50 mm. Assuming that the spacing between any two adjacent blades 311 on the first cutter bar 31 is constant and the number of the blades 311 is the same as the number of the blades of the second cutter bar 32, food material with a meat cutting thickness of 3-20 mm can be cut.
The regulating ejector rods and corresponding threaded through holes in the present embodiment are preferably arranged at a side of the machine frame close to the gear operation region. Accordingly, the regulating shaft sheaths in the present embodiment are preferably arranged on a side of the second cuter bar close to the gear operation region, and are located on the gear operation region. The structure further simplifies a structure in the meat cutting operation region of the meat cutting machine, thereby realizing convenient processing of the food material and more smooth discharge of the food material, preventing the food material from remaining, avoiding causing pollution due to remaining food material, and benefiting smooth translation of the second cutter bar 32 through the regulating ejector rods along the axial direction.
As shown in
Since a single knob screw 64 of the comb cutter 6 is fixed, the comb cutter 6 is convenient in installation and disassembly. The comb cutter 6 can adapt to the matching with the blades 321 through the regulation of the regulating and installing groove 63. Since the comb back plate 62 covers part of the exposed blade group 3, even if an operator carelessly stretches in a hand from a lower part, the comb back plate 62 and the comb teeth 61 can perform blocking and protection effects, thereby increasing the safety. The comb cutter 6 with an integrated structure is preferably manufactured through a laser cutting technology, and is preferably made of food-grade material with strong deformation-resistant mechanical property, such as food-grade stainless steel material.
The meat cutting machine preferably comprises two comb cutters. The other comb cutter of the two comb cutters 6 can be arranged with reference to the above comb cutter 6, is arranged opposite to the comb cutter 6, and is used for combing out the food material bonded on the blades 321 of the second cutter bar 32. The arrangement of the two comb cutters 6 is beneficial for smoothly discharging the food material from the discharging port 200.
As shown in
A shape of the feeding port cover 74 is preferably retracted in a middle. A middle cross-sectional area of the feeding port cover 74 is smaller than cross-sectional areas of both ends. A minimum cross-sectional width of the middle is preferably a maximum cut-able width of the cutter group 3. The shape of the feeding port cover 74 can also be preferably an approximate V shape. A minimum cross-sectional width of a bottom is preferably a maximum cut-able width of the cutter group 3. A vertical spacing from a top of the feeding port cover 74 to tops of the blades is preferably 150 mm. The feeding port cover with this shape can prevent the cutter group 3 from being blocked due to entry of too wide meat blocks, facilitate material feeding, protect the hand of the operator from entering carelessly and ensure operation safety. The outer cover 7 is convenient in installation and disassembly, is easy in cleaning, can protect the machine frame, and is beneficial for eliminating the remaining food material on a surface of the meat cutting machine and pollution caused by the remaining food material.
It should be understood that for those persons ordinarily experienced in the manufacturing equipment for the food service industry, improvements or transformations can be made according to the above explanation. All of these improvements and transformations shall belong to the protection scope of claims of the present invention.
The above exemplarily describes the patent of the present invention. Apparently, realization of the patent of the present invention is not limited by the above embodiments. Various improvements made by adopting method conceptions and technical solutions of the patent of the present invention or direct application of the conceptions and the technical solutions of the patent of the present invention to other occasions without improvements shall belong to the protection scope of the present invention.
Number | Date | Country | Kind |
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201610795549.3 | Aug 2016 | CN | national |