The system described herein relates to meat grinding, and more particularly to a meat grinder having a housing, at least one conveying device and at least one cutting-unit part, as well as a cutting-unit part for such a meat grinder.
A meat grinder is generally understood to be a device for pulverizing, grinding and/or mixing, usually organic, materials. Such materials include meat and other goods. Meat grinders usually comprise a feed opening (e.g. a filling funnel) for filling the meat grinder with the material to be processed and a conveying duct which is formed in a housing and has a conveying device. A screw conveyor, which is, for example, connected in a rotationally fixed fashion to a drive shaft or can be formed on a drive shaft, is usually used as a conveying device. The screw conveyor or other conveying device feeds the material which is filled in and is to be ground in the direction of the rotational axis of the drive shaft from a feed opening to an outlet opening. In the conveying region of the screw conveyor, in particular at the outlet of the screw conveyor, what are referred to as cutting-unit parts are generally arranged, these being either rotationally fixed with respect to the housing as fixed parts or connected in a rotationally fixed fashion to the drive shaft as rotating parts. A rotationally fixed connection to the drive shaft can be implemented, for example, by means of a positively locking plug-type connection between the drive shaft and the cutting-unit part which is to be driven by the drive shaft, in particular by using a profiled drive shaft (e.g. shaft with a flattened portion or a plurality of flattened portions or hexagon shaft) and by plugging on a correspondingly formed cutting-unit part. At least one perforated disk and at least one cutting blade are usually used as cutting-unit parts in a meat grinder. With respect to further cutting-unit parts, reference is made, in particular, to taper taps and supporting crosses. While perforated disks, supporting crosses and taper taps are generally secured in the housing, cutting blades are usually arranged in rotatable fashion and for this purpose connected in a rotationally fixed fashion to the drive shaft. Cutting blades therefore rotate at the same angular speed as the screw conveyor.
The material to be processed is in most cases conveyed by the conveying device, e.g. a screw conveyor, in the direction of a perforated disk which is arranged in front of the outlet opening, and is cut by means of at least one cutting blade before the perforated disk. All the cutting-unit parts are usually clamped to one another in the axial direction by means of a union nut. A plurality of cutting blade-perforated disk combinations can be arranged one behind the other.
It is to be noted that a meat grinder for special application can also be operated only with a cutting-unit part, in particular only with a perforated disk. The material which is pressed through the perforated disk can in this case, for example, be cut off as necessary manually after the perforated disk, or the material to be conveyed through the perforated disk is fed in portions, with the result that the cutting off of the quantities of material is regulated via the feed side.
DE 20 2007 003 778 U1 discloses a positioning and spacing ring for use in meat grinders, which positioning and spacing ring can be inserted between an end hole washer and a union nut. The ring has an encoded, electrically retrievable component identifier in the form of an RFID chip which is linked to a control system. It is to be possible to avoid activation of the meat grinder by means of the RFID chip and the control system if the positioning ring is not inserted correctly. There is no description of how the RFID chip is to be read out, and in the form presented it does not appear to be possible either according to the prior art. Furthermore, in the housing of a meat grinder a positioning ring is of secondary importance and is not necessary for a meat grinder to function.
It is desirable to increase the safety and the functionality of a meat grinder.
A meat grinder according to the system described herein comprises a housing, at least one conveying device for conveying material to be ground from an inlet opening to an outlet opening, and at least one cutting-unit part which is arranged in the housing. In some embodiments of the system described herein, at least one transponder is arranged in or on the at least one cutting-unit part, and at least one communication device for communicating with the transponder is arranged in or on the housing, in such a way that an exchange of data between the communication device and the transponder is made possible. A communication device is understood here to be, in particular, reading devices, writing devices and/or reading and writing devices which as reading devices can read out data from a transponder, and as writing devices can also transfer data actively to a transponder. The communication device and/or the transponder in some embodiments comprises an antenna, in particular for a simple and contactless exchange of data. RFID chips are particularly suitable as transponders, wherein, in some embodiments, passive RFID chips are used which do not require a separate energy source but instead can draw the energy necessary to use the RFID chip from a radiation field, in particular from a radiation field which is made available by the communication device. The safety and the functionality of a meat grinder can easily be increased by means of a meat grinder according to the system described herein, for example, as described below in detail.
In a practical embodiment of a meat grinder according to the system described herein, the communication device is arranged within the housing. Alternatively or in addition thereto, the transponder is arranged within the cutting-unit part. This arrangement has the advantage that, on the one hand, it takes up little installation space and, on the other hand, it permits a protected arrangement of the communication device and/or transponder, wherein particularly effective protection against external mechanical or other influences is provided if the communication device is arranged completely within the housing, or the transponder is arranged completely within the cutting-unit part. It is meant by this that the respective element, i.e. the communication device and/or the transponder is enclosed on all sides by the housing, the cutting-unit part and/or a further element, and therefore cannot come into direct contact with the material to be processed and/or other elements which could enter into contact with the housing and/or the cutting-unit part during their intended use. The communication between the transponder and the communication device can be implemented more reliably if the transponder and communication device are located directly opposite one another and are not enclosed by metal.
In a practical embodiment of a meat grinder according to the system described herein, at least a first anti-rotation element is arranged or formed in a housing of the meat grinder in order to arrange at least one cutting-unit part with a second corresponding anti-rotation element secured against rotation in the housing. A so-called housing-side sliding block which can be formed in one piece on the housing or arranged as a separate element in the housing, and a corresponding groove formed in a cutting-unit element, can serve as anti-rotation elements in meat grinders. However, other elements can also serve as anti-rotation means, in particular one or more projections which are shaped in any desired way and correspond to openings formed in the cutting-unit parts, and therefore ensure, on the one hand, that the respective cutting-unit part is inserted with a specific predefined orientation in the housing and, on the other hand, ensure that the inserted cutting-unit part cannot be rotated in the circumferential direction within the housing. In one embodiment of a meat grinder according to the system described herein, at least one communication device is arranged in or on the first anti-rotation element, and at least one transponder is arranged in or on the second corresponding anti-rotation element.
In meat grinders with a sliding block and cutting-unit parts with corresponding grooves, in some embodiments the first anti-rotation element is a sliding block, and the second anti-rotation element is a groove which corresponds with the sliding block. In a sliding block and a groove it is possible to integrate a communication device or a transponder in a secure, simple and cost-effective way, and in many cases even retroactively during the course of retrofitting of a meat grinder or cutting-unit part. In addition, in any meat grinder with a sliding block and groove it can be ensured that they can be arranged in the direct vicinity of one another.
Irrespective of whether a meat grinder has a sliding block and groove, or has some other type of anti-rotation means, or whether the meat grinder is of a different type, in some embodiments at least one transponder is inserted in an opening formed in the cutting-unit part, and/or at least one communication device is inserted in an opening formed in the housing. As well as the aspect of safety which has already been mentioned, such openings can also be easily and cost-effectively manufactured, in particular even retroactively, if sufficient material for forming an opening is present on the housing or on the cutting-unit part. The openings in cutting-unit parts can be formed from the outside when viewed in a radial direction. The transponders may be positioned as far to the outside as possible within the cutting-unit parts or on the cutting-unit parts. In cutting blades, the positioning can be effected, for example, on the outside of at least partially radially oriented cutting blades or cutting rotor blades.
If the opening is to be closed after the insertion of the transponder or the communication device, non-metallic materials, which do not adversely affect electrical and/or magnetic radiation fields, or will only do so to a small degree, may be most suitable. In particular, reference is made to materials which are safe with respect to foodstuffs, such as, for example, resins or adhesives which can be introduced into the opening in a liquid or at least flowable state and subsequently harden.
In a further practical embodiment of a meat grinder according to the system described herein, the opening formed in the cutting-unit part and the opening formed in the housing are arranged opposite one another. This is meant to refer, in particular, to an arrangement which permits at least one direct, i.e. linear, connection between a communication device inserted in the opening of a housing and a transponder inserted in the opening of a cutting-unit part, through the openings, in particular in such a way that no metallic element of the meat grinder intersects this direct opening. With such an arrangement it is possible, on the one hand, to use a communication device with only low power, since the distance between the communication device and the transponder can be selected to be very small. On the other hand, a high level of functional reliability in terms of the communication between the communication unit and the transponder occurs because the selected arrangement of the openings permits metallic interference influences from other elements of the meat grinder to be eliminated.
In a further practical embodiment of a meat grinder, the communication device has means for transmitting data to the transponder, and means for receiving data from the transponder, and is connected to an electronic circuit and/or a machine controller. In this case, the communication device and the transponder can be used to interrogate data relating to the cutting-unit parts and integrate said parts in a function-relevant and/or safety-relevant fashion into the electronic circuit and/or machine controller. In this respect, reference is made, in particular, to simple questions such as, for example, whether this cutting-unit part is inserted into a specific type of meat grinder which is to be capable of being operated, irrespective of the current purpose of use, only with a predefined cutting-unit part which is equipped with a transponder. For this purpose, the communication device can use the means for transmitting data to the transponder and the means for receiving data from the transponder to determine whether the cutting-unit part is present and to enable the electronic circuit or the machine controller to activate the meat grinder only when this condition is met. Therefore, with a meat grinder according to the system described herein, safety-relevant aspects can be implemented electronically by means of a communication device and transponder as well as a suitable connection to the abovementioned means for transmitting and receiving data. This makes it possible to dispense with mechanical protection elements which have the same effect and which are usually associated with higher manufacturing costs. In this respect, reference is made, in particular, to what is referred to as a leak protector for meat grinders, which could be dispensed with if the described electronic protection means ensures that the meat grinder can be activated only when a perforated disk with through-openings with a defined maximum diameter (for example 8 mm) is inserted on the outflow side. Detailed data (information) relating to the respective cutting-unit element can also be stored and updated on an RFID chip. In this respect, reference is made, in particular, to the manufacturer's name, type, date of manufacture, serial number, type of element, perforation pattern, times of use, machines (meat grinders) used, mode of operation of the meat grinder during the respective use, time when maintenance is carried out (maintenance intervals) etc.
In some embodiments of the system described herein, a meat grinder having the electronic circuit and/or machine controller mentioned above comprises a test module for carrying out safety-relevant and/or functional test procedures including the at least one transponder. The term “comprise” in this instance is to be understood here as meaning not only integration of the test module but also functional connection of such a test module to the electronic circuit and/or machine controller. By means of this test module it would be possible, for example, to query which cutting-unit parts are currently inserted in the meat grinder. It would additionally be possible to query the sequence in which the cutting-unit parts are inserted into the meat grinder. For this purpose on the one hand, it is possible to arrange, over the conveying distance of the meat grinder, a plurality of communication devices which the corresponding transponders interrogate at their respective position, and in this way determine which cutting-unit part is arranged at the respective location. Alternatively, a plurality of transponders can also be interrogated by means of a communication device and the position of the respective transponders can be determined by means of a proportional determination and/or by means of contents stored in the transponders.
In particular for the abovementioned proportional determination it may be advantageous if a communication device is arranged in the region of the outlet opening, because in this case the distance from each cutting-unit element with a transponder arranged therein or thereon is different. In this case, a coil antenna can be arranged in a particularly space-saving fashion in the housing of the meat grinder, in some embodiments with means for the direct or indirect measurement of the distance between the communication device and the emission location of the signals of one or more transponders within range of the communication device.
It is to be noted that the transponders—in particular RFID chips—can also be used for storage, updating and for retrieving information on cutting-unit parts, in particular wear-relevant information. In this respect, reference is made, in particular, to the service life and to set machine parameters during the service life of the individual cutting-unit parts. This information can be used, in particular in conjunction with a test module, on the one hand to indicate the need for individual cutting-unit parts to be exchanged, or to bring about such an exchange, and, on the other hand, to carry out, if appropriate, a check, by means of further communication connections, as to whether a spare part is available for the cutting-unit part to be exchanged, in an (in-house) storage facility. If this is the case, the cutting-unit part which is to be newly set can, if appropriate, be made available and/or inserted in a directly automated fashion. If this is not the case, if appropriate, automatic ordering of a cutting-unit part which is to be newly inserted can be initiated or offered. A meat grinder according to the system described herein can therefore be used functionally in a very versatile fashion.
Reference is also made to the following optional features of a meat grinder according to the system described herein, which can be implemented individually or in combination in addition to the features mentioned above:
The system described herein also relates to a cutting-unit part for a meat grinder which is described as above, wherein a transponder is arranged in or on the cutting-unit part. The arrangement of the transponder on the cutting-unit part can be carried out in detail in a way as described above.
Further practical embodiments are described below in conjunction with the drawings, in which:
As is apparent from
The cutting-unit part 22 illustrated in
The sliding block 18 can extend over a relatively large longitudinal section of the meat grinder (considered in the conveying direction), in order to be able to serve for the rotationally fixed arrangement of a plurality of cutting-unit parts.
It is to be noted that, in contrast to the described illustrative embodiment, one or more anti-rotation elements (e.g., projections) 26 can also be formed integrally on the inner wall 24 of a housing 12 of a meat grinder. This corresponds functionally to the arrangement of a separate sliding block 18 in a depression (e.g., groove) 14. It is also possible to arrange a plurality of sliding blocks 18 in a housing 12 and/or a plurality of projections 24 can be formed in a housing 12, for example in order to make available a corresponding projection 24 for each cutting-unit part which is to be potentially secured fixed to the housing.
As is apparent from
As is apparent from
As is apparent from
The (radial) distance between the communication device 36 and the transponder 42 may be less than 20 mm, or less than 10 mm or even less than 5 mm.
As is apparent from
The features of the system described herein which are disclosed in the present description, in the drawings and in the claims, can be essential in some instances, either individually or in any desired combinations, for the implementation of the system described herein in various embodiments. This can be varied within the scope of the claims and taking into account the knowledge of a person skilled in the relevant art.
Other embodiments of the invention will be apparent to those skilled in the art from a consideration of the specification and/or an attempt to put into practice the system disclosed herein. It is intended that the specification and examples be considered as illustrative only, with the true scope and spirit of the invention being indicated by the following claims.
Number | Date | Country | Kind |
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DE102015114891.9 | Sep 2015 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2016/069263 | 8/12/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2017/036773 | 3/9/2017 | WO | A |
Number | Name | Date | Kind |
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6382539 | Gulke | May 2002 | B1 |
20020084368 | Bernhardt | Jul 2002 | A1 |
20150069157 | Wulf | Mar 2015 | A1 |
20160214115 | Bauer | Jul 2016 | A1 |
Number | Date | Country |
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299204 | Apr 1992 | DE |
19534908 | Sep 1996 | DE |
198 14 012 | Oct 1999 | DE |
100 54 028 | May 2002 | DE |
20 2007 003 778 | Jun 2007 | DE |
10 2011 008 389 | Jul 2012 | DE |
10 2013 220 137 | Mar 2015 | DE |
1 201 312 | May 2002 | EP |
1832346 | Sep 2007 | EP |
Entry |
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English translate (DE19534908A1), retrieved date Nov. 14, 2020. |
English translate (DD299204A5), retrieved date Apr. 12, 2021. |
Number | Date | Country | |
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20180243749 A1 | Aug 2018 | US |