The present disclosure relates generally to friction fit connectors, and more particularly, to muntin clip connectors for use in a multi-pane window sash.
Historically, a muntin includes a strip of material such as wood or metal, which is used to hold multiple smaller panes of glass together to form a larger window sash or casement of a window. As window manufacturers transitioned to the use of larger panes of glass as well as multi-pane windows, muntins have become less necessary as a structural feature. However, muntin like structures continue to be used as a desired aesthetic architectural design detail, as it gives the windows additional visual interest, and an appearance that is consistent with when muntins were used to integrate the use of smaller panes of glass. In other words, more recently, the muntins tend to be more for aesthetic purposes and include bar configurations that are often positioned over a single pane of glass or are sandwiched between multiple panes of glass whose size corresponds more closely to the overall dimension of the window sash or casement.
In at least some of the instances, where the muntin is an aesthetic architectural design detail, the muntin includes a bar formed from metal that has been folded over to form a tube having openings at opposite ends, where the length of the tube corresponds to the length or width of the particular window sash or casement that the muntin is intended to traverse. The muntin will often include a seam in one of the sides of the tube, where the ends of the metal have been folded over to meet and form the tube. The muntin is attached to the structure of the window via one or more muntin clips, which are respectively received in a corresponding one of the muntin's open ends. The muntin clips are often sized at one end to have a friction fit relative to the portion of muntin within which a portion of the muntin clip is intended to be received. The muntin clips will typically further facilitate a coupling of the muntin to the structure of the window at a point, which produces the desired visual placement and effect.
In order to produce a friction fit, the clip will often have a spring-like bias, which when inserted into an open end of the tubing, will exert a pressure from the inside out against the sidewall of the muntin bar for helping to maintain a connection. This can sometimes create a bias that can cause the sidewall of the muntin to spread apart proximate the seam in the side of the tube resulting in an undesirable visual effect, which can be possibly perceived by a user depending upon how the clip interacts with the muntin bar. Still further it is desirable for the muntin clip to have a secure fit that will firmly hold in place the muntin relative to the rest of the window structure, while resisting any unwanted decoupling, without causing any unwanted spreading of the side seam.
The present inventors have recognized that, by incorporating one or more protrusion elements, which are each adapted to alternatively flex along its length in at least opposite directions, where a connector, like a muntin clip, is likely to interact with an engagement surface of a mating element, like a muntin bar, the connector can provide a smoother more secure fit, which can increasingly resist changes in direction of the relative movement between the connector and the mating element.
The present application provides a muntin clip adapted for coupling a muntin bar to a window sash. The muntin bar is a tubular member with one or more open ends and a sidewall extending around the open end, the sidewall of the tubular member having a front and a back and two oppositely facing and spaced apart sides coupled between the front and the back. The muntin clip includes a base adapted for attaching to the window sash. The muntin clip further includes a body, which extends from the base, and which is adapted to extend into one of the open ends of the muntin bar for coupling thereto. The muntin clip still further includes one or more protruding elements coupled to the body, which extend in a direction that includes a component that is perpendicular to the direction of insertion of the body into the tubular member, and which are adapted for separately flexing in at least opposite directions. When the muntin clip is inserted into the tubular member, the protruding elements of the muntin clip engages the sidewall of the tubular member and is caused to flex in a direction that is substantially opposite a direction of the movement of the muntin clip relative to the tubular member.
In at least one embodiment, at least some of the one or more protruding elements are coupled to the body of the muntin clip via a branch. In some of these instances, when the muntin clip is inserted into the tubular member, the branch extends toward a respective one of the sides of the sidewall, and the branch is biased in an angled fashion toward one of the front or the back of the sidewall away from a center of the respective side.
The present application further provides a mechanical connector adapted for coupling to a mating element. The mechanical connector includes a body having at least one surface adapted for engaging a reciprocal surface of the mating element, wherein the at least one surface of the body of the mechanical connector slides across and frictionally engages the reciprocal surface of the mating element across a predefined distance during the coupling and decoupling of the mechanical connector relative to the mating element. The mechanical connector further includes one or more protruding elements, coupled to the at least one surface of the body of the mechanical connector, which extend in a direction toward the reciprocal surface of the mating element during engagement of the at least one surface of the mechanical connector with the reciprocal surface of the mating element, where the protruding elements is attached to the at least one surface at a first end of the protruding element and being free at the second end of the protruding element, and where the protruding element can separately flex along the length of the protruding element toward each of multiple directions including opposite directions. When the mechanical connector engages and slides relative to the mating element, the one or more protrusions are caused to flex in a direction that is substantially opposite a direction of the movement of the mechanical connector relative to the mating element along at least a portion of the predefined distance.
In at least one embodiment, when the at least one surface of the body of the mechanical connector engages the reciprocal surface of the mating element, the resulting spacing between the mechanical connector and the mating element within which the one or more protruding elements are located during movement across the predefined distance causes the relative movement between the mechanical connector and the mating element to resist changes in the direction.
The present application still further provides a two part connector, which includes a first connector part having a body having at least one engagement surface, and a second connector part having a body including at least one engagement surface, the second connector part being selectively coupled to the first connector part, where the engagement surface of the first connector is adapted to interact with the engagement surface of the second connector across a predefined distance when the first connector part is being coupled or decoupled relative to the second connector part. At least one of the first connector part and the second connector part includes one or more protruding elements, which are coupled at a first end of the protruding element to a respective one of the engagement surfaces of the first connector part and the second connector part, have a second end opposite the first end that extends toward the engagement surface of the first connector part and the second connector part that the corresponding first end of the protruding elements are not attached, and are adapted to flex along their length between the first end and the second end toward each of multiple directions including opposite directions. When the engagement surface of the first connector interacts with the engagement surface of the second connector, the one or more protrusions are caused to flex in a direction that is substantially opposite a direction of the movement of the first connector relative to the second connector along at least a portion of the predefined distance.
These and other features, and advantages of the present disclosure are evident from the following description of one or more preferred embodiments, with reference to the accompanying drawings.
While the present invention is susceptible of embodiment in various forms, there is shown in the drawings and will hereinafter be described presently preferred embodiments with the understanding that the present disclosure is to be considered an exemplification and is not intended to limit the invention to the specific embodiments illustrated. One skilled in the art will hopefully appreciate that the elements in the drawings are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the drawings may be exaggerated relative to other elements with the intent to help improve understanding of the aspects of the embodiments being illustrated and described.
Referring now to the drawings in greater detail, there is illustrated in
In the illustrated embodiment, each window sash includes a top rail 116, a bottom rail 118, and a pair of side stiles 120. This can also be seen in
The end of the muntin bar 408, corresponding to the opening 416 is adapted to receive at least a portion of one end of a muntin clip 406. In the illustrated embodiment, the muntin clip 406 includes a base 430, and an engagement portion 432. In the illustrated embodiment, the base 430 facilitates coupling to the spacer bar 304 and includes protrusions 434. The protrusions 434 are adapted to attach to the spacer bar 304 through respective openings 310, in the same. In the illustrated embodiment, the engagement portion 432 includes a trunk 436, which extends from the base 430 in a direction that is intended to enter the interior space 414 of the muntin bar 408 through the opening 416. From the trunk 436, the engagement portion 432 includes multiple branches 438 that extend from the trunk 436, and are adapted to engage the side wall 412 of the muntin bar 408 from within the interior space 414 of the muntin bar 408, when the muntin clip 406 is inserted into the muntin bar 408.
At the end of each branch 438, the muntin clip 406 includes one or more protruding elements 440, which extend in a direction that includes a component that is perpendicular to the direction of insertion of the engagement portion 432 into the muntin bar 408. The protruding elements 440 are adapted to engage the side wall 412, as well as to separately flex in at least opposite directions. In addition to the protruding elements 440 being adapted to flex, when coming into contact with the side wall 412, the branches 438 are also adapted to flex, where the branches 438 without flexing are sized to extend a distance that is greater than the size of the interior space 414 will allow. In the illustrated embodiment, the branches 438 are oriented and arranged so as to be angled relative to the trunk 436, such that as it extends away from the trunk 436, the branches 438 are angled slightly so as to extend in a direction that is away from the anticipated direction of insertion, when the engagement portion 432 is coupled to the muntin bar 408.
The same interaction between the side wall 412 and the branches 438, that cause the branches to deflect is similarly responsible for causing the protruding elements 440, which are located at or near the end of the branches 438, to similarly deflect. In at least some instances, the protruding elements 440 are more flexible than the branches 438, as well as are less resistant to flexing. In at least some instances, the protruding elements 440 correspond to a blade coupled to the branch 438 at one of the side edges of the blade. In at least other instances, the protruding elements 440 correspond to a filament or hair like element that is coupled to the branch 438 at one end of the filament.
The muntin clip 506 similarly includes multiple branches 538, which similarly extend from a trunk 536, which is adapted to extend into the muntin bar 508 through an opening at one of the ends. In addition to extending down from the trunk 536 in a direction that is away from an anticipated direction of insertion of the muntin clip 506 into the muntin bar 508, the branches 538 additionally extend from the trunk 536 while the muntin clip 506 is inserted into the muntin bar 508 from the front 520 of the side wall 512 of the muntin clip 506 toward the back 522 of the side wall 512 of the muntin clip 506, as the branches 538 extend toward a respective side 524 or 526 of the side wall 512. The sweeping back of the branches 538, allows for the branches 538 to avoid an area of interaction with the muntin bar 508 that would coincide with the location of the seam 510, and closer to a back corner where the respective side 524 or 526 meets the back 522 of the side wall 512. As such, the forces being exerted by the muntin clip 506 upon the muntin bar 508 resulting from the deflection of each of the branches of the muntin clip 506 tend to be more focused at or near a corresponding back corner of the side wall 512. In the illustrated embodiment, proximate the end of each of the branches 538 is a protruding elements 540, which similarly exert and react to nearby forces.
Furthermore, the illustrated embodiment has an engagement portion 632, that includes portions that are sized to better match the size and shape of the interior space of the muntin bar within which the muntin clip 606 is adapted to be received. For example, the bottom 644 of the trunk 636, where the trunk 636 meets the base 630 of the muntin clip 606 includes corresponding lobes 646 which are sized to correspond to the size of the opening of the muntin bar, so as to fit more snuggly within the same. This helps to limit the lateral side to side and front to back movement of the muntin clip 606 within the interior space of the muntin bar. In the illustrated embodiment, the trunk 636 further widens toward the top to provide a further surface 648 that is intended to more snuggly engage the front side wall of the muntin bar from the inside, when the muntin clip 606 is inserted into the same.
The branches 638 of the muntin clip 606 proximate their free end include protruding element 640. In the illustrated embodiment, the protruding elements 640 are in the shape of vertical mini-blades, which are adapted to more readily flex 650, selectively, side to side toward at least one of the front or the back of the side wall. As noted previously, the branches 638 can be shaped to avoid interaction with any seam in the side wall of a muntin bar, so as to avoid putting pressure on any present gap associated with the seam.
In the illustrated embodiment, the branches 638 including their protruding elements 640 are sized in an uncompressed state to extend beyond the available interior space of the muntin bar. As such, when the engagement portion 632 of the muntin clip 606 is received within the interior space of the muntin bar, a combination of the branches 638 and the protruding elements 640 deflect to more closely conform to the available interior space. The branches 638, to the extent that they may need to deflect to conform to the interior space, are arranged to vertically deflect downward toward the base 630, as well as horizontally toward the back corners of the muntin bar. The mini-blades being much more malleable can more readily flex conforming to the shape of the interior surface of the muntin bar corner, which in turn increase the pressure point friction fit. The size and shape of the branches 638 additionally help to keep the muntin clip 606 centered and stable relative to the interior space of the muntin bar to which it is intended to be attached.
As the branch 938 begins to change direction 954 relative to the engagement surface 924, the frictional interaction between the protruding element 940 and the engagement surface 924 causes the protruding element 940 to begin to flex in another direction. However, the relative proximity between the protruding element 940 and the engagement surface 924 does not readily allow for a smooth change in the direction of flexure. As illustrated, as part of the transition to a new direction of flexing, the protruding element 940 goes through a period of bunching and compression during which the relative friction between the protruding element 940 and the engagement surface 940 will likely increase. The increase in resistance during changes in direction of the relative movement between the branch 938 and the engagement surface 924 results in an added force that becomes necessary to cause the change to occur.
However once the increased resistance has been overcome, which generally coincides with a completion of a flipping 956 of the flexure of the protruding element 940, the frictional resistance associated with the new direction of relative movement 958 will return back closer to the frictional resistance associated with the initial movement 952.
In instances where the branch 938 is associated with a muntin clip, and the engagement surface 924 is associated with an interior surface of a muntin bar, changes in direction of relative movement between the muntin clip and the muntin bar will similarly result in an increase at least temporarily in the frictional resistance.
While
In at least some instances, the box connector can be considered a male connector, and the mating connector having an interior space for receiving at least a portion of the box connector can be considered a female connector. However, in some instances, the two connector parts can be used to facilitate an electrical connection, and in such an instance the nature of the structure that supports the electrical connection can impact the male/female classification.
Further, while the two part connector and portions thereof, illustrated in
While the preferred embodiments have been illustrated and described, it is to be understood that the invention is not so limited. Numerous modifications, changes, variations, substitutions and equivalents will occur to those skilled in the art without departing from the spirit and scope of the present invention as defined by the appended claims.