This invention relates to a device for altering the available pitch-range of a helicopter tail rotor based on changes in air density or changes in components of air density such as ambient air pressure, ambient air temperature or ambient air moisture content.
Most common rotor wing aircraft (helicopters) have a rotor system that consists of a main rotor and a tail rotor. The main rotor provides lift and translational force. The tail rotor provides sideward thrust that counteracts the torque affects induced on the helicopter by the driving of the main rotor. The sideward thrust not only counteracts the main rotor torque, it also provides yaw control or directional control for the helicopter. The pilot can vary the amount of sideward thrust put out by the tail rotor through controls, which are typically in the form of pedal inputs. The controls change the amount of pitch on the tail rotor. By actuating the controls, the pilot can adjust the amount of thrust that is produced by the tail rotor by varying the pitch of the tail rotor blades. More tail rotor pitch produces more tail rotor thrust.
Air density varies as a function of air pressure, air temperature, and the amount of moisture in the air. Air density decreases with decreasing air pressure, increasing air temperature and to a smaller extent increasing moisture content. Air density is sometimes expressed in terms of “density altitude”, which describes air density in terms of the equivalent altitude at which that same air density occurs in the Standard Atmosphere (a standardized mathematical model of the atmosphere). The higher the density altitude, the less dense the air is.
A helicopter tail rotor works less efficiently at higher density altitudes. The aircraft therefore has less tail rotor authority (i.e., maximum thrust that can be produced by the tail rotor) and less yaw control at higher density altitudes. If, however, one or more of the factors affecting tail rotor authority is properly changed, the tail rotor authority can be increased. The problem, however, with simply changing tail rotor operating parameters to provide the tail rotor authority needed at higher density altitudes is that these changes often cause too much thrust to be produced at lower density altitudes. Too much thrust can overload the helicopter airframe and drive train components as well as the tail rotor flight controls.
It is therefore desirable to vary the maximum level of thrust achievable by the tail rotor based on air density or density altitude. Numerous devices have been developed to accomplish this. U.S. Pat. No. 5,607,122 to Hicks et al. describes an apparatus including a microprocessor which calculates density altitude based on ambient air sensor inputs. The microprocessor produces an electronic control signal to an actuator that varies the geometry of a linkage member in the tail rotor control system, which in turn varies the pitch of the tail rotor blades. A similar system is described in a 1979 service manual for a Russian-manufactured helicopter.
U.S. Pat. No. 6,371,408 B1 to Halwes describes an apparatus that uses a sealed bellows that extends and retracts based on air temperature and air pressure changes. In this manner, the movement of the bellows closely reflects changes in air density. The bellows moves a target that is sensed by proximity sensors. The proximity sensors send signals to a logic circuit that activates a drive motor, varying the geometry of a linkage member while simultaneously moving the proximity sensor mount to bring the proximity sensors and mount into alignment with the target. This logic circuit also must detect whether proximity sensors are on or off and provide the appropriate signal to the drive motor for each condition. The Halwes apparatus, like the others, will cease operation if power to the unit is lost for any reason. Because of the operation of the proximity sensors, the Halwes apparatus is not as responsive and accurate as desired.
Accordingly, there is a need to provide a simple, dependable and accurate device for altering the available pitch-range of a helicopter tail rotor based on changes in air density or changes in components of air density such as ambient air pressure, ambient air temperature or ambient air moisture content.
In one aspect, this invention is a helicopter tail rotor pitch-range control mechanism comprising:
a. a helicopter tail rotor pitch-change control system having at least one linkage;
b. a helicopter tail rotor having a tail rotor pitch that is variable in response to the helicopter tail rotor pitch-change control system; and
c. an air density compensation device that includes (1) a mechanical air sensing device having a moving member that moves in response to changes in ambient air pressure, ambient air temperature, ambient air moisture content or a combination of two or more of these and (2) a movable mechanism attached to the moving member of the air sensing device and movable in response to movement of the moving member of the air sensing device, said movable mechanism adapted to engage with at least one linkage member of the helicopter tail rotor pitch-change control system such that, in response to movement of the moving member of the air sensing device, the movable mechanism alters the range of pitch through which the helicopter tail rotor can be varied by the helicopter tail rotor pitch-change control system.
In a second aspect, this invention is an air density compensation device for a helicopter tail rotor pitch-change control system, the air density compensation device comprising (1) a mechanical air sensing device having a moving member that moves in response to changes in ambient air pressure, ambient air temperature, ambient air moisture content or a combination of two or more of these and (2) a movable mechanism attached to the moving member of the air sensing device and movable in response to movement of the moving member of the air sensing device, said movable mechanism adapted to engage with at least one linkage member of a helicopter tail rotor pitch-change control system such that the range of pitch through which the helicopter tail rotor can be varied by the helicopter tail rotor pitch-change control system is altered in response to movement of the moveable mechanism.
The invention provides a simple, mechanical apparatus for controlling the range of available tail rotor pitch in response to changes in ambient air conditions that affect air density. Those ambient air conditions may include ambient air pressure, ambient air temperature and, to a lesser extent, ambient air moisture content, all of which affect air density.
A “range” of tail rotor pitch is generally specified in terms of (1) the total included angle of tail rotor pitch through which the tail rotor can be adjusted (typically from a full left pedal to a full right pedal position) and (2) the location of that total included pitch-angle relative to zero tail rotor pitch. For example, for a helicopter where the tail rotor pitch can vary between minus five (−5) degrees (at full right pedal) and seventeen (17) degrees (at full left pedal) the tail rotor pitch range is defined by the total included pitch-angle of twenty-two (22) degrees with full right pedal at minus five (−5) degrees relative to zero tail rotor pitch. In this invention, a change or alteration in the range of tail rotor pitch may include a change in the total included pitch-angle, a change in the location of the included pitch-angle relative to zero tail rotor pitch, or changes to both the total included pitch-angle and its location. Thus, in the foregoing example, one way in which the pitch range can be altered is by increasing the included angle. For example, pitch range can be adjusted by changing the full left pedal setting to twenty (20) degrees, thereby increasing the included angle to twenty-five (25) degrees. Another way of changing the pitch range in the foregoing example is to move both full pedal positions by the same amount (and in same direction), to preserve the original included angle but change its location relative to zero tail rotor pitch. The full right pedal position may be changed to minus one (−1) degree and the full left pedal position to twenty-one (21) degrees, for example. This preserves the original twenty-two (22) degree included angle but changes its location relative to zero tail rotor pitch. It is often desirable to change both the included angle and location of the included angle relative to zero tail rotor pitch.
In its usual configuration, the mechanism of the invention permits the maximum pitch to which the tail rotor can be adjusted to increase with decreasing air density. This allows the tail rotor to assume a greater pitch under lower air density operating conditions, thereby increasing the thrust that can be generated by the tail rotor under the lower air density conditions. At higher air density conditions, the maximum available pitch that can be imparted to the tail rotor is more limited by the mechanism of the invention. This has the effect of limiting the maximum thrust that can be generated by the tail rotor at the higher air density conditions and helps to prevent over-thrust at higher air density conditions. The ability to vary the range of allowable tail rotor pitch with air density improves control over the vehicle under low air density conditions without over-thrusting during higher air density conditions.
As discussed in more detail below, the moveable mechanism may engage with a helicopter tail rotor pitch-change control system in various ways to control the range of available tail rotor pitch. One general type of design uses a moveable stop mechanism that engages with a linkage member of the helicopter tail rotor pitch-change control system and limits its range of movement. Movements of the stop mechanism alter the range of movement available to the helicopter tail rotor pitch-change control system, increasing or decreasing the available ranges of pitch. Another type of design includes a variable geometry link in the helicopter tail rotor pitch-change control system. Changes in the geometry of the variable geometry link (for example, a change in length of a member or a component thereof as described more below) increase or decrease the range of pitch through which the helicopter tail rotor pitch-change control system can move the tail rotor.
Having described the invention generally, specific embodiments are now described in more detail with respect to the Figures.
In
The embodiment shown in
In the embodiment shown in
The moveable stop mechanism and air density compensation device 100 shown in
Stop member 151 is affixed to moving member 122 and moves with it. In the embodiment shown in
Higher air density conditions cause the ambient atmospheric conditions to compress bellows 120. This causes moving member 122 to retract and, in the orientation shown, move downward. The downward movement of moving member 122 presents a wider width portion of stop member 151 to arms 51 and 52 of linkage member 50. This wider width reduces the range of movement that is available to linkage member 50 before one of arms 51 and 52 contacts stop member 151. This in turn reduces the range of pitches to which rotors 20A and 20B can be adjusted. As illustrated in
In lower air density conditions, the ambient atmospheric conditions allow the bellows 120 to expand, causing moving member 122 to extend and (in the orientation shown) move upwardly. This presents a narrower portion of stop member 151 to linkage member 50, allowing it a greater range of motion before arms 51 or 52 contact stop member 151. This in turn allows rotors 20A and 20B to be moved through a greater range of pitch. In the lower air density conditions, it is generally desired to increase the permitted movement of arm 51 before it contacts stop member 151, as this allows the maximum pitch angle that can be imparted to rotors 20A and 20B to be increased under those conditions, increasing the amount of thrust that is available. As before, it may or may not be necessary or desirable to change the movement of arm 52 before it contacts stop member 151.
In
Air density is related to air pressure, air temperature, and air moisture content according to the relationship
D=Pa/RaT+Pw/RwT
where D represents air density, Pa is the dry air pressure, Ra is the gas constant for dry air, Pw is the water vapor pressure, Rw is the gas constant for water vapor, and T is the absolute temperature. Thus, at constant temperature, decreases in air pressure reduce air density, whereas at constant air pressure, temperature increases cause air density to decrease. The gas sealed in bellows 120 expands and contracts in response to changes in ambient air pressure and in response to changes in ambient air temperature, and therefore can react to air density increases or decreases that arise due to a change in either air pressure or air temperature. The bellows typically cannot respond to changes in air moisture content. However, as changes in air moisture content tend to have lesser affects on air density than do changes in pressure and temperature, the bellows nonetheless will provide responses that closely approximate changes in air density.
Various alternative stop member designs can be substituted for those shown in
Another alternative stop member design is shown in
Other moveable stop designs can of course be substituted for the particular types described above. For example, the cam designs shown in FIGS. 3 and/or 4 may be replaced with a cam having a serrated outer surface. This allows for step-wise changes in the allowable position of arms 51 and/or 52, as described with respect to the moveable stop design illustrated in
Design modifications can be made to the bellows and to the linkage system that connects the moving member of the air sensing device with the moveable stop. In general, the air sensing device can be of any mechanical design, provided that it includes a movable member that moves in a predictable way in response to changes in ambient air pressure, ambient air temperature and/or ambient air moisture content.
For example, an alternative mechanical air sensing device design includes a housing member and a piston. The housing and piston together define a gas-filled chamber which is sealed from the atmosphere, such as through O-rings or similar seals. The piston is slidably mounted within the housing. The piston extends and contracts with changes in ambient air density (or component thereof such as air pressure and/or temperature) in much the same manner as moveable member 122 of
A bellows containing a vacuum can be substituted for the bellows, housing-and-piston or gas-filled bladder described above. The vacuum-filled bellows is made of a flexible material or otherwise constructed such that the volume enclosed by the bellows changes with air pressure only. A moving member is affixed to the bellows as before, with the moving member extending with reduced ambient air pressure and retracting with increasing ambient air pressure. This type of bellows does not react to variations in ambient air temperature, and thus its movement is sometimes a poorer approximation of air density than the bellows designs described before. However, a vacuum-filled bellows can if desired be used in conjunction with another device that produces a mechanical motion in response to changes in ambient air temperature, so that the devices together produce a movement that more closely correlates with changes in air density.
The linkage system connecting the air sensing device to the moveable stop that is illustrated in
As shown in
In
Instead, the helicopter tail rotor pitch-change control system shown in
As air sensing device 210 and moving member 212 extend due to a decrease in ambient air density (or component thereof), tab 232 and moveable attachment point 202 are pushed outwardly, away from pivot point 201. The distance from pivot point 201 to attachment point 202 is thereby increased in response to reduced ambient air density. When the helicopter tail rotor pitch-change control system is actuated, push/pull tube 640C moves attachment point 203 of lever 215. The farther that attachment point 202 is pushed away from pivot point 201, the greater the movement of attachment point 202 will become in response to a given movement of attachment point 203. The greater range of movement of attachment point 202 creates a correspondingly greater range of movement of push/pull tube 640D and increases the range of pitch (in particular, the included angle) that is imparted to tail rotors 620A and 620B. Similarly, increases in air density cause air sensing device 210 and moving member 212 to retract, reducing the distance from pivot point 201 to attachment point 202, thereby reducing the amount of pitch change (i.e. reduces the included angle) that is translated to tail rotors 620A and 620B by a given movement of attachment point 203.
Equivalent results can be obtained by modifying variable geometry link 200 so that the position of pivot point 201 and/or attachment point 203 is changed in response to changes in air density. Note that the effect of changing the position of attachment point 203 is opposite that of moving attachment point 202. Outward movement of attachment point 203 (i.e. to increase its distance from pivot point 201) will reduce the amount of pitch change that results from a given lateral movement of attachment point 203. For that reason, the air sensing device in that case must be configured so that attachment point 203 is moved closer to pivot point 201 in response to decreasing air density. The effect of moving pivot point 201 in response to air density changes will vary according to the particular design of the variable geometry linkage member.
In the embodiment shown in
Although the variable geometry link is illustrated in
Another type of variable geometry link is illustrated in
It is also noted that in this embodiment, the push/pull tube is subjected to compressive and/or tensile forces when the pitch change control system is actuated. These forces can in some cases diminish, exaggerate or overcome the motion of moving member 312 in response to air density changes. For this reason, it is preferred that the moveable mechanism of the air density compensation device be designed and used in a manner such that compressive or tensile forces that are applied to it during operation of the helicopter tail rotor pitch-change control system are minimized or eliminated.
Also as before, air sensor 310 can be separated from push/pull tube mechanism 300 and be operatively joined to it via a variety of types of linkages.
The various types of moveable mechanisms as described above can be used in combination if desired or necessary to obtain the desired effect on tail rotor pitch range.
In addition, the air density compensation device may be used in conjunction with or in addition to conventional types of air compensation devices, to provide, for example, redundant or back-up systems. The mechanical air sensing device may be supplemented with other types of air sensing devices, such as air temperature, air pressure or air moisture content sensors or detectors, to supplement the mechanical air sensing device. The air density compensation device may further include one or more display means for reporting one or more operating parameters or other information, such as the position of the moving member, the pitch range (or component thereof), the maximum allowable tail rotor pitch, the air density (or component thereof) represented by the position of the moving member of the air sensing device, and the like.
Although several preferred embodiments of the present invention have been described in detail herein, the invention is not limited hereto. It will be appreciated by those having ordinary skill in the art that various modifications can be made without materially departing from the novel and advantageous teachings of the present invention. Accordingly, the embodiments disclosed herein are provided by way of example only. It is to be understood that the scope of the present invention is not to be limited thereby, but is to be determined by the claims which follow.
This application claims benefit of U.S. Provisional Application No. 60/603,692, filed Aug. 23, 2004.
Number | Date | Country | |
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60603692 | Aug 2004 | US |