The present invention relates to paintball loaders, and more particularly to an externally mounted, manually operated handle connected to an extended drive shaft of an active feed paintball loader.
Agitating paintball loaders are well known in the art of paintball sports, and operate by having a paintball agitator advance balls from the bottom of a loader into an outfeed tube. One problem with convention agitators is that a jam can occur, such as when a paintball becomes lodged in the agitator or feeder. In order to clear the jam, the paintball sport player must shake the loader.
Active or force feeding paintball loaders are technologically advanced loaders that use battery-operated motors to forcibly drive paintballs from the loader, into an outfeed tube, and into the breech of a paintball marker. Examples of such loaders can be found in U.S. Pat. Nos. 6,213,110, 6,502,567, 6,701,907, and 6,792,933, the entire disclosures of which are incorporated by reference herein. As paintball loaders have evolved into electronically controlled devices capable of actively or forcibly feeding paintballs into a paintball gun, there has arisen a need for the loader to employ a mechanical backup system if a jam occurs.
Thus, there has arisen the need for a device that includes a mechanism for allowing the user to manually manipulate the motor driven system of an active feed paintball loader to clear paintball jams.
One aspect of the present invention is directed to a drive assist mechanism for use with an active feed paintball loader. The drive assist mechanism comprises a drive shaft longitudinally positioned along a center axis and rotatable about the center axis. A drive member is mounted on the drive shaft and rotatable about the center axis in coordination with the drive shaft. A feeder is secured to the drive shaft and independently rotatable about the center axis relative to the drive member. A spring is located between the drive member and the feeder and adapted to maintain constant tension on the feeder when the drive shaft rotates in a feeding direction. A manual drive handle is secured to the drive shaft and extends externally from the loader. The manual drive handle is rotatable about the center axis in coordination with the drive shaft.
Another aspect of the present invention is directed toward a drive assist mechanism for use on an active feed paintball loader. The drive assist comprises an axial member rotatably positioned about a center axis. A first spool is mounted on the axial member and rotatable about the center axis in coordination with the axial member. The first spool includes a pressure wall. A second spool is secured to the axial member and independently rotatable about the center axis relative to the first spool. The second spool has a retaining wall. The drive assist further comprises a spring having a first end engaged to the pressure wall and a second end engaged to the retaining wall. The spring is adapted to wind when the first spool is rotated about the second spool. A manual drive handle is provided to be fixedly secured to the axial member and extends to a position external to the loader. The manual drive handle is rotatable about the center axis in coordination with the axial member.
Another aspect of the present invention is directed toward an active feed paintball loader for use on a paintball marker. The active feed paintball loader comprises a loader housing for holding a plurality of paintballs and a drive assist mechanism for feeding paintballs into an inlet of a chamber of the marker. The drive assist mechanism further comprises a drive shaft longitudinally positioned along a center axis and rotatable about the center axis, a feeder independently rotatable about the center axis relative to the drive shaft, a spring having a first end engaged to the drive shaft and a second end engaged to the feeder, the spring being adapted to maintain constant tension on the feeder when the drive shaft rotates about the center axis in a feeding direction, and a manual drive handle secured to the drive shaft and positioned to extend externally from the loader housing. The manual drive handle is rotatable about the center axis in coordination with the drive shaft.
Another aspect of the present invention is directed to a manual agitator for an active feed paintball loader. The manual agitator comprises a drive shaft longitudinally positioned along a center axis and rotatable about the center axis. A drive member is mounted on the drive shaft and rotatable about the center axis in coordination with the drive shaft. A feeder is secured to the drive shaft and independently rotatable about the center axis relative to the drive member. A manual drive handle is secured to the drive shaft and positioned to extend externally from the loader. The manual drive handle is rotatable about the center axis in coordination with the drive shaft.
Another aspect of the present invention is directed to an active feed paintball loader for actively maintaining a paintball stack. The active feed paintball loader comprises a feeder, a drive shaft, a motor in communication with the drive shaft for rotating the drive shaft in a feeding direction, a spring positioned between the drive shaft and the feeder, the drive shaft winding the spring to maintain sufficient tension on the spring for maintaining the paintball stack, and a drive assist mechanism comprising a mechanical drive handle positioned adjacent an outer wall of the loader and accessible externally of the loader. The mechanical drive handle adapted to manually rotate the drive shaft.
Another aspect of the present invention is directed to an active feed paintball loader for supplying paintballs to a paintball marker. The active feed paintball loader comprises a container for storing a plurality of paintballs, the container having an outfeed tube. A feeder is rotatably disposed in the container for feeding the paintballs into the outfeed tube. A motor is provided for rotating the feeder. A drive spring is provided having a first end and a second end. The first end of the drive spring is engaged to the feeder to provide a driving force to rotate the feeder within the container. The second end of the drive spring is coupled to the motor. The motor operates to wind the drive spring to maintain sufficient tension on the drive spring to maintain a paintball stack in the outfeed tube. A mechanical drive handle is further provided to be positioned adjacent an outer wall of the loader and accessible externally of the loader. The mechanical drive handle is adapted to manually wind the drive spring.
Another aspect of the present invention is directed to an active feed paintball loader for use on a paintball marker. The active feed paintball loader comprises a loader housing for holding a plurality of paintballs and a drive assist mechanism for feeding paintballs into an inlet of a chamber of the marker. The drive assist mechanism further comprises a drive shaft longitudinally positioned along a center axis and rotatable about the center axis, a drive cone secured to the drive shaft and independently rotatable about the center axis relative to the drive shaft, the drive cone providing a support beneath the paintballs, a spring having a first end engaged to the drive shaft and a second end engaged to the drive cone, the spring adapted to maintain constant tension on the drive cone when the drive shaft rotates about the center axis in a feeding direction, and a manual drive handle secured to the drive shaft and positioned to extend externally from the loader housing. The manual drive handle is rotatable about the center axis in coordination with the drive shaft.
Another aspect of the present invention is directed to an active feed paintball loader for actively maintaining a paintball stack. The active feed paintball loader comprises a drive shaft, a feeder rotatable about the drive shaft and providing support beneath at least one paintball in the paintball stack, and a motor in communication with the drive shaft for rotating the drive shaft in a feeding direction. The motor is coupled to a microprocessor to control operation of the motor. The active feed paintball loader further comprises a spring positioned between the drive shaft and the feeder. The drive shaft is adapted to wind the spring to maintain sufficient tension on the spring for maintaining the paintball stack. A drive assist mechanism is further provided manually rotate the drive shaft. The drive assist mechanism comprises a mechanical drive handle positioned adjacent an outer wall of the loader and accessible externally of the loader.
The foregoing summary, as well as the following detailed description of preferred embodiments of the invention, will be better understood when read in conjunction with the appended drawings. In the drawings:
Certain terminology is used in the following description for convenience only and is not limiting. The words “top,” “bottom,” “side,” “front,” “rear,” “central,” “upper,” and “lower” designate positions in the attached drawings. The words “inwardly” and “outwardly” refer to directions toward and away from, respectively, the geometric center of the loader and designated parts thereof.
With reference to
In operating the paintball marker 20, the trigger 34 is squeezed, thereby actuating the compressed gas cylinder 24 to release bursts of compressed gas. The bursts of gas are used to eject paintballs outwardly through the barrel 28. The paintballs are continually fed by the paintball loader 10 through the inlet tube 32 to the firing chamber. Although
Active feed paintball loaders are described in detail in U.S. Pat. No. 6,213,110 (“Rapid Feed Paintball Loader”), U.S. Pat. No. 6,502,567 (“Rapid Feed Paintball Loader With Pivotable Deflector”), U.S. Pat. No. 6,701,907 (“Spring Loaded Feed Mechanism For Paintball Loader”), and U.S. Pat. No. 6,792,933 (Drive Cone For Paintball Loader), the entire contents of which are each incorporated herein by reference. The active feed paintball loader 10 includes a paintball container 42 having a container wall 44 forming an interior area 46. The container 42 may be divided into an upper portion 48 and a lower portion 50. Generally, an exit tube 52 leads from the lower portion 50 of the container 42 to an outlet opening 54, although the exit tube 52 may be positioned at another location in the container 42. The exit tube 52 is positioned adjacent the inlet tube 32 of the paintball marker 20. Referring to
The feed mechanism 56 is coupled to a motor 58 to drive paintballs toward the exit tube 52, or a manual drive assist mechanism 60 can be used to drive the feed mechanism 56, as described in greater detail below. The manual drive assist mechanism 60 extends from the lower portion 50 of the container 42 and includes a manually operated handle 62 connected to an extended drive shaft 64.
Referring to
A variety of feeders 66 can be used in the present invention, including an impeller, drive cone, paddle wheel, fin, carrier or other device which can direct or otherwise force or urge paintballs into the exit tube 52. By way of example and not limitation, a drive cone 72 is shown in the Figures, and includes a housing 74 with a plurality of fins 76 which preferably extend in a radial direction from the housing 74. The drive cone 72 also preferably includes flanges 78 that extend between adjacent fins 76. The flanges 78 of the drive cone 72 provide at least some support from beneath a paintball adjacent the drive cone. While fins 76 are shown, it is appreciated that the feeder 66 may include recesses or pockets within which the paintballs 68 sit as they are shuttled toward the exit tube 52. A cylindrical opening 80 is formed in the center of the housing 74 for receiving a fastener 82. The fastener 82 is used to couple, engage or mount the feeder 66 to a drive shaft 64.
As shown in
In some active feed loaders, a spring may connect the drive shaft 64 and the drive cone 72, such as in U.S. Pat. No. 6,701,907 (“Spring Loaded Feed Mechanism For Paintball Loader”), incorporated herein by reference. A similar embodiment is disclosed with respect to
As shown in
The inner spool 84 and outer wall 92 define a spring chamber 100 for spring 89 to be positioned. Although a spring is shown in the figures, other biasing members, such as elastomers can be used. As shown in
Still with reference to
It will be appreciated that the above embodiment of the drive mechanism 70 is a preferred embodiment only, and that other drive suitable drive mechanisms may be used. For example, as shown in
The operation of the feeder as set forth in the embodiment of
The interior area 46 of the container wall 44 stores a plurality of paintballs 68 prior to being discharged from the paintball marker 20 when the paintball marker 20 is fired. As the drive shaft 64 continues to rotate, individual paintballs 68 are moved along flanges 78 of feeder 66 toward the exit tube 52. Once a paintball 68 enters the firing chamber of the paintball marker 20 through the inlet tube 32, the paintballs 68 are maintained in a paintball stack in the exit tube 52 of the loader 10. Once a paintball stack is present in the exit tube 52, the back up of paintballs 68 prevents the feeder 66 from further rotation in the feeding direction. A paintball stack, as used herein, is defined as a line of paintballs maintained in a row, forced by an amount of tension from the drive spring 89 toward the exit tube 52 of the paintball loader 10 or inlet tube 32 of a paintball marker 20 attached to the loader 10. Although the feeder 66 is prevented from moving, the drive shaft 64 continues to rotate as previously discussed. When the feeder 66 is stationary, the further rotation of the drive shaft 64 causes the drive shaft 64 to wind the drive spring 89. This provides a constant tension on the paintball stack.
Referring to
In an alternative embodiment, a microprocessor can be used to turn off the motor 58 based on the anti-rotational force exerted on the motor 58. As the spring 89 is wound, the torque required for further rotation of the drive shaft 64 increases until the amount of torque required to further wind the drive spring 89 exceeds the capability of the motor 58, causing the motor 58 to stall. As the motor 58 begins to slow down and eventually stall, the current flowing through the motor 58 exceeds the upper limit, such that the microprocessor causes the motor 58 to turn off. In this manner, the micrcoprocessor controls the amount of stored energy in the drive spring 89.
The extended drive shaft 64 of the present invention is provided to have at least a lower portion 112 extending through the lower portion 50 of the container wall 44 for external access. It should be appreciated that the extended drive shaft 22 may extend through either the bottom or top of the loader 10, depending on the desired configuration. An upper portion 114 of the drive shaft 64 is mechanically connected to (or formed integral with) the feeder 66 or other agitating device employed by the active feed loader 10. A handle 62 is attached to the lower portion 112 of the extended drive shaft 64 on the external side of the container wall 44 of the loader 10, so that it can be accessed by a user. In the illustrated embodiment, a portion of the drive shaft 64 is shown non-cylindrical in shape to mate with a non-cylindrical opening 63 formed on the handle 62 so that drive shaft 62 is turned in coordination with the handle 62. The handle 62 may take the form of a crank handle having a plurality of circumferentially projecting teeth 115 as shown in
In addition to assisting the operation of the active feed loader 10 when a jam occurs, the present invention may also provide a means for mechanically operating the loader 10 if the power source of the loader 10 is disconnected or drained of power. As previously discussed, the loader 10 is equipped with a spring 89 held within a spring chamber 100 and disposed between the drive shaft 64 and the feeder 66 for biasing the feeder 66 in the direction of the rotation of the feeder 66 when operated by the motor 58. The handle 62 is mounted to the drive shaft 64 as described above. Manually turning the drive shaft 64 in a counter-clockwise direction will cause a winding of the spring 89. This creates tension between the spring 89 and the drive cone 72. Paintballs 68 will drop into the gap between the fins 76 of the drive cone 72. When the handle 62 is released, the spring 89 will unwind, causing the drive cone 72 to turn and, accordingly, feeding of the paintballs 68 into the exit tube 52 of the loader 10 for firing by the paintball marker 20. Hence, in this embodiment, if a power source such as a battery powering the motor 58 of the active feed loader 10 loses power, a paintball sport player can turn handle 62 to wind the spring 89 and still shoot several paintballs.
A ratchet system 116 as shown in
When the pawl 118 is disengaged from the teeth 104, the energy stored during winding of the spring 89 is released, and thus, the feeder 66 may rotate to urge paintballs 68 into the exit tube 52 of the loader 10. The spring energy provides short bursts of firing, far beyond the firing rates available for a loader limited to “shake and shoot.”
In the embodiment illustrated in
A pull cord mechanism can also be used in accordance with the present invention to assist the winding of spring 89. In this embodiment, a cord, string or other flexible material is preferably secured at a first end to one of the drive shaft 64, drive member 102, or spring housing 88. A second end of the cord is preferably exposed through the exterior of the container wall 44 to permit user accessibility. When the spring 89 is in a resting state, the cord is wound within the interior area 46 of the container 42. When a user pulls the cord, spring 89 is wound, storing energy in the spring 89. When the cord is released, energy in the spring 89 causes the feeder 66 to rotate in the same manner as discussed above. Unwinding of spring 89 simultaneously causes the cord to retract back into the interior area 46 of the container 42. Hence, in this embodiment, if a power source such as a battery powering the motor 58 of the active feed loader 10 loses power, a paintball sport player can operate the cord to wind the spring 89 and still shoot several paintballs.
A rack and pinion type actuator can also be used in accordance with the present invention to assist the winding of spring 89. In this embodiment, a rack having a plurality of teeth is spring biased within the interior area 46 of the container 42. The teeth of the rack mesh with complimentary teeth of a gear secured to the drive shaft 64. Drive member 102 may be used to engage the rack. As the rack is moved in a linear direction, it preferably causes the gear to rotate in the feeding direction, thus, rotating the drive shaft 64 and winding the spring 89. The rack can have a portion that extends externally from the loader 10 or can be connected to a handle or lever that extends externally from the loader 10 so that a user may move the rack to wind spring 89. Hence, in this embodiment, if a power source such as a battery powering the motor 58 of the active feed loader 10 loses power, a paintball sport player can operate the rack to wind the spring 89 and still shoot several paintballs.
While various methods, configurations, and features of the present invention have been described above and shown in the drawings for the various embodiments of the present invention, those of ordinary skill in the art will appreciate from this disclosure that any combination of the above features can be used without departing from the scope of the present invention. Accordingly, it is recognized by those skilled in the art that changes may be made to the above described methods and embodiments of the invention without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the particular methods and embodiments disclosed, but is intended to cover all modifications which are within the spirit and scope of the invention as defined by the appended claims and/or shown in the attached drawings.
This application is a continuation of U.S. patent application Ser. No. 12/050,229, filed Mar. 18, 2008, now U.S. Pat. No. 8,047,191, issuing Nov. 1, 2010, which is a continuation of U.S. patent application Ser. No. 11/116,595, filed Apr. 28, 2005, now U.S. Pat. No. 7,343,909, issued Mar. 18, 2008, which claims the benefit of U.S. Provisional Patent Application No. 60/566,381, filed on Apr. 28, 2004, the entire contents of all of which are incorporated herein by reference as if fully set forth.
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