1. Field of the Invention
The invention relates generally to explosive tools and more particularly to a means of remotely initiating an M81 shock tube igniter.
2. Background
An M81 igniter is used to ignite a time blasting fuse or to initiate a shock tube. Shock tube is a thin plastic tube with a thin layer of special explosive material deposited on its interior surface. The standard M81 igniter has the following visible components: a small plastic tube with a pull-ring on a pull-rod projecting from one end, a safety (cotter) pin that passes through the tube, and a screw cap that secures a holding mechanism for the fuse or shock tube. The igniter can accommodate a shock tube or a time blasting fuse. A two-piece plastic plug allows proper securing of the shock tube (with just inner piece removed) or the time blasting fuse (with both pieces removed). A partially cut away prior art view of an M81 is shown in
The M81 was engineered to be manually actuated by the operator. The ignition sequence is typically as follows: An operator (explosive expert) while positioning an explosive charge at the desired distance from the target, begins dispenses shock tube/time blasting fuse from the dispenser. After the explosive charge has been positioned, the operator moves away, continuing to dispense the shock tube/time blasting fuse until a sufficient pay-out length has been deployed to reach a safe area for personnel. The shock tube is then connected to the igniter. To make this connection the operator loosens the screw cap and removes some or all of the inner piece of the two-piece plastic plug, cuts off an end of the tube/fuse and inserts it in the hole from which the plug was removed. The screw cap is then re-tightened to secure the fuse or shock tube. The safety (cotter) pin can then be removed. To initiate the M81, while holding the body of the M81, the operator uses his other hand to pull on the pull-ring, which in turn pulls out the pull-rod. The pull-rod pulls the firing-pin against the force of a spring. When the limit of travel is reached, the pull-rod releases the firing-pin, which is forced by the spring into the primer, which fires with a flame and an explosive shock which ignites the fuse or initiates the shock tube, therein detonating the explosive charge.
In more recent developments, the shock tube can be manually initiated using an electrical spark produced by a sparking device attached to a robotic device. In both cases (M81 and sparking device) manual ignition is required. An example of the robotic device is the MTRS platform (Man Transportable Robotic System). Initiating shock tube by hand requires the robot operator to maneuver the robot from the target site, dispense a sufficient pay-out length until enough has been deployed for the operator to move away, while continuing the dispensing shock tube, to a safe area. This method of operation is time consuming and prevents additional investigation once the shock tube deployment begins. Another method of initiating shock tube is by an electrical spark produced by a firing device attached to the MTRS robotic platform. This method requires tethering the robot to the shock tube. The tethering prevents free movement of the robot, and is problematic. For instance, if a robot runs over the shock tube, the shock tube can become tangled in the drive tracks of the robot, limiting the robot's movement.
The disclosed invention, in one aspect, is a mechanical firing adapter for an igniter, such as M81 and M60, where the firing adapter enables the igniter to be actuated by an MTRS (Man Transportable Robotic Systems), where the MTRS is generally remotely controlled.
An igniter with the disclosed mechanical firing adapter enables a robotic arm to effect movement that simulates manual activation of legacy igniters. The robot can and usually is remotely controlled. Taken together, the invention therein is also a method to activate, remotely, an igniter fitted with the invented adapter. In another aspect, the invention uses a Man Transportable Robotic System (MTRS) platforms, which are relatively less expensive systems. The mechanical firing adapter enables the remote controlled robot to not only deploy an explosive charge to an incident site, where the incident site is where the charge is detonated, but the igniter and shock tube can also be deployed by using the MTRS. The operator is positioned at a safe distance, and the robot can maneuver freely until the explosive has been set up and conditions are ready to fire the explosive charge. The robot's distance to a safe location is significantly closer to the incident site than what is consider acceptably safe for personnel.
The mechanical firing adapter, in another aspect, includes a base plate with a first area with a frame for fastening the igniter to a front-side of the base plate; a second area for withdrawing the pull-rod axially from the igniter, where upon being withdrawn to a limit of travel, the igniter is activated. The second area generally includes a plurality of elongate slots, where each elongate slot has a length that is at least as long as the limit of travel. A compound assembly completes the interface between the robot and the igniter. Robots typically have an arm with a clamping jaw with a closing action for picking up items. When the jaw is closed the compound assembly converts the closing action into a substantially linear movement that is orthogonal to the closing action. The linear movement causes a controlled withdrawal of the pull-rod from the igniter.
The compound assembly includes a sled element that can linearly move across the base plate tracking along a medial line. The sled element has a medial hitch onto which the pull-ring can be attached, and the elongate slots serve as a tracking mechanism for the sled element to connect to the base plate. The compound assembly includes a pair of opposing paddles conformed to be simultaneously held and brought towards each other when the robotic jaw closes. Each of the pair of opposing paddles is attached to at least two articulating struts, at least one to the front and at least one to the rear, such that the front and rear struts are angled with respect to each, and when the angle between struts is small the distance between opposing paddles is much larger than when the angle is larger. As will be shown, a relatively small decrease in the distance between opposing paddles produces a significant opening of the angle and spreading of the front and rear struts.
The movement of the struts is possible, because each strut is pivotal on both ends, and at least one front articulating strut is pivotally attached to a front pivotal pin on the paddle, and the strut extends forward to a front pin on the first area of the base plate. At least one rear articulating strut is pivotally attached to a rear pin on the paddle and the rear strut extends rearward to a sled pin.
When a clinching force is applied by the robotic jaw, such as by a pair of opposing surfaces on hydraulic pistons or motorized geared jaws, the pair of opposing paddles move toward each other causing the articulating elements to spread, therein forcing the sled element, which as previously described is connected to the rear struts with rear pivotal pins, to move toward the rear. The pull-ring is jointly attached to the sled's medial hitch and the pull-rod, movement of the sled to the rear withdraws the pull-rod, quickly reaching the limit of travel. Accordingly, the pull-rod releases the firing pin, which is forced by the spring into the primer. The primer fires with a flame and an explosive shock, that will ignite an attached fuse or an attached shock tube.
In another aspect, the invention is a method to activate, remotely, an igniter mounted on the invented adapter. The method may include using the MTRS to place an explosive charge and dispense the shock tube from a dispenser; setting down the dispenser down; and using the MTRS to perform other functions; paying out additional shock tube if required; and using the MTRS to robotically initiate the shock tube.
Among other advantages, the mechanical firing adapter for an M81 device provides a means of mechanically initiating an M81 shock tube igniter remotely with the Man Transportable Robotic System (MTRS) platforms. This configuration allows an operator to deploy a robot to an incident site, and both the operator and robot may maneuver freely until it is time to fire the explosive charge. The robot may be moved to a safe location, where the robot may use the adapter to initiate, mechanically, the shock tube initiation system.
The foregoing invention will become readily apparent by referring to the following detailed description and the appended drawings in which:
a is a substantially planar view of a robotic arm with a clamping jaw, wherein the jaw is open;
b is a substantially planar view of the clamping jaw shown in
The mechanical firing adapter provides the compatibility of using a robotic arm to utilize legacy igniters, such as a M81, where generally the igniter is in communication with an explosive charge via a shock tube that is connected on one end to the igniter and on a distal end of the shock tube is connected to the explosive charge. The legacy igniter is defined herein to mean that it was originally engineered for manual activation. The compatibility eliminates the need for manual activation of the igniter, and this feature enables the use of a shorter length of shock tube with less exposure of personnel to a potentially dangerous target area/incident site. The invented mechanical firing adapter provides a mechanism for using remotely controlled robots to conduct, effectively, a nominally manual operation robotically. The net effect is the continued use of the igniter, like the M81, thus extending the useful life of a stock piled standard item, preventing its obsolescence, and providing Man Transportable Robotic System (MTRS) platforms with a new tool for other possible applications. The invention is also a method to activate, remotely, an igniter fitted with the invented adapter, and in so doing reduce the chance of a robot's tracks and other components to be snarled by the shock tube.
As shown in
Referring to
The mechanical firing adapter 10 has a first area 12. Included in the first area 12 is a frame 14, functionally dimensioned to secure the igniter 81 on the front-side 24 of the base plate 20. The front side 24 of the base plate 20 has eyelets 32 through which a cable strap 34 is cinched around the igniter's body 83, further securing the igniter 81 in the frame 14. A second area 16 of the plate 20 is used to withdraw the pull-rod 95 axially from the igniter's body 83, where upon being retracted a distance that is the limit of travel 101 (as shown in
The firing adapter 10 has a compound assembly 58 that when clinched converts a closing action into a linear movement that is a substantially orthogonal to the closing action. The linear movement produces a controlled withdrawal of the pull-rod from the igniter. The compound assembly includes a sled element 50 that may be linearly moved across the base plate 20, tracking along the medial first slot 42. The sled element 50 has a medial hitch 52 onto which the pull-ring can be attached. There are a pair of opposing paddles 60 conformed to be held and clinched by a single robotic jaw (not show), where a first paddle 601 is attached to at least two articulating first struts 701,702. Each first strut is pivotal on both ends, and at least one front articulating first strut 701 is pivotally attached to a first front pin 801 of the first paddle 601 and extends to the first area of the base plate where it is pivotally attached to a first block pin 141. The first block pin 141 projects substantially perpendicular from the base plate and is located proximate to a primer end 85 (see
When a clinching force is applied by the jaw on the robotic arm, the pair of opposing paddles, 601 and 602, move toward each other causing the articulating elements 70 to spread, therein forcing the sled element to move away from the first area of the base plate toward the rear edge 30.
The pull-ring, which is jointly attached to the sled's medial hitch and the pull-rod, withdraws the pull-rod, quickly reaching the limit of travel 101 (as shown in
Referring to
Referring to
There is a second area for withdrawing the pull-rod 95 axially from the igniter. As previously discussed, upon being withdrawn a distance that is a limit of travel, the igniter is activated. The second area includes a plurality of elongate slots 40, which are apertures extending through the base plate. Each elongate slot has a length that is at least as long as the distance of the limit of travel. The illustrated elongate slots include a medial first slot 42 that extends lengthwise. It is substantially aligned coplanar with the pull-rod 95. Also shown are a lateral second slot 44 and a lateral third slot 46, where the lateral slots 44,46 are substantially parallel to the medial slot 42. The medial slot 42 essentially bisects the lateral slots 44, 46.
The mechanical firing adapter has a compound assembly 58 that when force is applied as shown in the direction indicated by the large black arrows labeled F, the force produces a closing action. This closing action is converted into a substantially orthogonal linear movement. The linear movement produces a controlled withdrawal of the pull-rod from the igniter's body.
The sled element 50, pushed by the articulating struts, moves linearly across the base plate, tracking along the medial first slot 42. The sled element 50 has a medial hitch 52 onto which the pull-ring can be attached. The assembly has a pair of opposing paddles 60, where each paddle 601,602 is substantially lateral to the frame. Each paddle 601,602 has a vertical base 631,632 that enables a robotic arm with a hand or jaw to grasp and close the opposing paddles 60.
The second paddle 602 has an outer front second pin 831, an inner front second pin 821, an outer rear second pin 832 and an inner rear second pin 822 to which are attached two pairs of parallel articulating second struts, where each strut is pivotal on both ends. The pairs of articulating second struts includes an outer front second strut 731, an inner front second strut 721, an outer rear second strut 732, and an inner rear second strut 722. The outer front second strut 731 extends from paddle pin 831 to a left block pin 151 protruding from a lateral left block 15L. The left block pin 151 projects substantially perpendicular from the base plate 20, and it located proximate to the front end of the frame. The inner front second strut 721 extends from paddle pin 821 to the front of the base plate where it is pivotally attached to a second bearing pin 142. The second bearing pin 142 projects substantially perpendicular from the base plate and is located proximate to framing element 14L. The outer rear second strut 732 extends from paddle pin 832 to a second traveler pin 512. The second traveler pin 512 is located substantially lateral to a rear of the medial hitch 52 and substantially lateral to the lateral third slot 46. The inner rear second strut 722 extends from paddle pin 822 to the second area of the base plate, and it is pivotally attached to a second sleeved bearing pin 502 seated in a second lateral aperture 53L. The second lateral aperture 53L is substantially aligned with the lateral third slot 46.
Referring to
Referring to
The invention further includes a method of igniting an explosive charge. The method may include the steps of providing an explosive charge, a length of shock tube spooled on a dispenser, an igniter (such as M81) having a body with a primer end for attaching the shock tube and an opposing end having a pull-rod with an attached pull-ring, and a safety cotter pin, and a mechanical firing adapter to which can be fastened the igniter. The mechanical firing adapter has a base plate with a first area for securing the igniter, a second area including a sled element with a hitch to which the pull-ring can be fastened, and a compound assembly of opposing paddles connected to articulating struts. The struts convert a jaw-like closing motion of the paddles by a robotic arm into a translational linear movement of the sled element therein withdrawing the pull-rod. The method further includes attaching the shock tube to the igniter; and confirming the paddles are in the fully open position. The sled element is proximate to the first area. The method further includes attaching the igniter to the mechanical firing adapter; confirming by an inspection by a robot that an explosive charge may be moved close enough to the target to be effective, where during the inspection, the shock tube may be dispensed; setting up the explosive charge and connecting the shock tube to the explosive charge. The method further includes dispensing additional shock tube as needed; positioning the mechanical firing adapter such that the paddles are accessible and confirming that there is no clinching force on the paddles; confirming that a safety area is still clear; removing the safety pin; providing an additional safe region for any personnel; and closing the paddles utilizing a remote controlled robotic jaw, therein detonating the explosive charge.
Finally, any numerical parameters set forth in the specification and attached claims are approximations (for example, by using the term “about”) that may vary depending upon the desired properties sought to be obtained by the present invention. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical parameter should at least be construed in light of the number of significant digits and by applying ordinary rounding.
The invention described herein may be manufactured and used by or for the Government of the United States of America for Governmental purposes without the payment of any royalties thereon or therefore.
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Entry |
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US Publication 2005/0126418, Initiation Fixture and an Initiator Assembly Including the Same, WO 03/071220, PCT/US03/04593, Jun. 16, 2005. |