Mechanical fuel injection system

Information

  • Patent Grant
  • 6347614
  • Patent Number
    6,347,614
  • Date Filed
    Tuesday, May 9, 2000
    24 years ago
  • Date Issued
    Tuesday, February 19, 2002
    22 years ago
Abstract
A mechanical fuel pump includes first and second flexible members disposed within a pump body. The first flexible member is deflected in timed sequence with a rotating engine member. Deflection of the second flexible member is limited to select the amount of fuel expelled from the pump for each engine cycle. A stop member is movable in response to movement of an engine governor and throttle to result in increased fuel and air being supplied when the engine encounters a load.
Description




FIELD OF THE INVENTION




The invention relates to fuel injection systems for internal combustion engines. More particularly, the invention relates to mechanical fuel pumps, injectors, and control systems for small internal combustion engines.




BACKGROUND




It is a goal in the design of internal combustion engines to reduce emissions that may be harmful to the environment. Attempts to achieve this goal have included calibrating the fuel nozzle in a small engine carburetor to deliver just enough fuel as is necessary to run the engine at wide open throttle (WOT), thereby creating a controlled air-to-fuel ratio. Typically, the fuel nozzle delivers amounts of fuel into the carburetor from a fuel source in proportion to the speed of the air flowing through the carburetor throat.




The use of carburetors in small internal combustion engines tends to result in fuel flow rates that are different for various production engines. Another way of reducing harmful emissions is to precisely control the fuel metering from one engine to the next.




Small engines typically include speed governors that position the throttle valve in response to changes in speed of the engine. When the engine is running steadily at full speed, the governor is satisfied with the throttle lever position. When the engine speed decreases due to a sudden increase in load, the volume of air drawn through the carburetor may be reduced before the governor can respond. When the speed governor finally does respond, it may over-shoot the desired throttle setting. Consequently, the amount of fuel drawn through the fuel nozzle is inadequate and the air-to-fuel ratio drops below that which is necessary to support the increased load. For small engines experiencing an increased load, such engine slow-down or speed droop may cause the engine to stumble and stall for want of the correct mixture of air and fuel.




The problem is solved in larger engines (e.g., automobile engines) by incorporating an electronic fuel injection system that is controlled by an electronic control module. Such electronic fuel injection systems are typically expensive and often inappropriate for small engine applications because of the cost sensitivity of the small engine market.




SUMMARY




The present invention provides a mechanical variable pump, fuel injector, and controller for a spark-ignited internal combustion engine. The variable pump includes at least two displaceable members at least partially defining a pump chamber. One displaceable member is movable in response to an actuating force. The volume of the pump chamber decreases and increases cyclically in response to movement of the displaceable members, thereby increasing and decreasing, respectively, the pressure within the pump chamber.




The second displaceable member is moved by a spring and the pressure differential between atmospheric pressure and the pressure in the pump chamber. The movement of this displaceable member is limited by two stop members. One stop member is fixed and the other stop member is adjustable. The position of the adjustable stop member determines the amount of fuel that is pumped in a given cycle.




The adjustable stop member is preferably movable in response to the speed- and throttle-related movement of an engine component. Movement of the second displaceable member is limited as a function of the position of the adjustable stop member. The increase and decrease in pump chamber pressure are therefore dependent at least partially on the position of the adjustable stop member.




Preferably, the two displaceable members are flexible members or diaphragms. Preferably the actuating force is provided by one of a movable engine member (e.g., a cam shaft, cam gear, rotating eccentric bearing, piston, or flywheel), and pressure pulses within the engine.




A biasing member, such as a return spring, may bias the movable member against a cam of the rotating member. The movable member cyclically applies an actuating force to the first displaceable member to move the first displaceable member from a rest position in a positive direction in response to cam rotation or the movement of another engine component. The return spring biases the movable member in a negative direction, opposite the positive direction, to the rest position for each rotation of the cam or movement of another engine component. Alternatively, the movable member may be biased by another rotating engine component other than a cam. It could also be biased by an eccentric bearing on a shaft.




Preferably the adjustable stop member engages the second flexible member to limit its deflection in the negative direction. Preferably, the variable pump includes a second stop member that limits deflection of the second flexible member in the positive direction. A return spring may be used to bias the second flexible member toward the positive direction.




Preferably, the pump chamber is substantially airtight except for an inlet valve and an outlet passage to the fuel injector. The inlet valve is a one-way valve that only allows fluid flow into the pump chamber from a fuel source. The outlet passage allows fluid flow from the pump chamber to the fuel injector.




The fuel is injected into a mixing chamber in the air intake passageway, an air intake manifold, or other chamber through which air is introduced into the combustion chamber during the intake stroke. The inlet valve and fuel injector are each characterized by a “cracking pressure,” at which the valve or fuel injector opens.




The second flexible member also deflects, in response to the cyclical deflection of the first flexible member, to the extent permitted by the adjustable stop member and the optional second stop member. Continued deflection of the first flexible member after the second flexible member is stopped results in a decrease or increase in the pump chamber volume and a resulting increase or decrease in pressure in the pump chamber. When the pressure in the pump chamber drops to the cracking pressure of the inlet valve, fuel is draw into the pump chamber. When the pressure reaches the cracking pressure of the fuel injector, fuel is expelled from the pump chamber and through the fuel injector.




The fuel injector includes a fuel nozzle in fluid flow communication between the pump and the mixing chamber. The fuel nozzle is biased with a return spring or other biasing member toward a closed position so that fuel is not allowed to flow into the mixing chamber except when the pressure is high enough. Preferably, the fuel expelled from the pump chamber provides enough pressure to open the fuel nozzle so that fuel is admitted into the mixing chamber. Preferably, the fuel injector includes a flexible member, such as a diaphragm, that deflects in response to fuel pressure to permit fuel to spray into the mixing chamber.




The change in pump chamber volume is dependent on the positions of the stop members. Therefore, the amount of fuel drawn into and expelled from the pump chamber is also dependent on the positions of the stop members. Preferably, the amount of deflection permitted by the second stop member is fixed. Preferably, the engine includes an automatic mechanical control system, such as a speed governor, that senses the speed of the engine and throttle position, and adjusts the position of the adjustable stop member accordingly. When the engine is running at a normal operating speed and load, the control system may position the adjustable stop member so that just enough fuel is pumped to keep the engine running. When the engine speed droops due to an increased load, the control system may position the adjustable stop member so that increased amounts of fuel are pumped and the engine does not stumble and/or stall.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an end elevational view of an internal combustion engine embodying the present invention.





FIG. 2

is a perspective view of the variable pump according to the present invention.





FIG. 3

is an exploded perspective view of the variable pump.





FIG. 4

is a cross-sectional view of the variable pump at rest.





FIG. 5

is a cross-sectional view of the variable pump at peak displacement.





FIG. 6

is an exploded view of an alternative embodiment of the pump.





FIG. 7

is a perspective cross-sectional view of the alternative embodiment.





FIG. 8

is a cross-sectional view of the fuel injector.





FIG. 9

is a cross-sectional view of an alternative control system.





FIG. 10

is a perspective view of another alternative control system.





FIG. 11

is an exploded view of the control shaft assembly of the control system of FIG.


10


.





FIG. 12

is a cross-sectional view taken along line


12





12


in FIG.


10


.





FIG. 13

is an exploded view of selected components of the control system of FIG.


10


.





FIG. 14

is a cross-sectional view taken along line


14





14


in FIG.


10


.





FIG. 15

is an end view of the system of

FIG. 10

, taken along line


15





15


in FIG.


10


.











DETAILED DESCRIPTION





FIG. 1

illustrates a spark-plug ignition internal combustion engine


10


. The engine


10


includes a crankcase


14


, a crankshaft


18


, a cam shaft


22


, a pair of cylinders


26


having external cooling fins


30


, and an air intake manifold


34


for supplying air to the cylinders


26


. A combustion chamber is defined in the head portion


36


of each cylinder


26


. A fuel and air mixing chamber portion


38


(shown also in phantom in

FIG. 5

) of the air intake manifold


34


communicates with the combustion chamber through an intake valve. Air is drawn from the surrounding atmosphere through the air intake manifold


34


and the intake valves, and into the combustion chambers during an intake stroke.




Referring to

FIGS. 4 and 5

, a fuel injector nozzle


42


provides fuel that mixes with the air in the mixing chamber


38


. The fuel and air mixture passes through the intake valves into the combustion chambers, where the mixture is ignited by a spark plug to cause an explosion that drives the crankshaft


18


. Although a two-cylinder, four stroke V-type engine


10


is illustrated, the invention may be embodied in any spark-ignited internal combustion engine.





FIGS. 2-5

illustrate a fuel pump


46


for providing fuel to the mixing chamber


38


. The fuel pump


46


generally includes a pump body


50


mounted on a portion


54


(e.g., the crankcase


14


) of the engine


10


. Within the pump body


50


are first and second displaceable members, which in the illustrated embodiment are first and second flexible members


58


,


60


(e.g., diaphragms), that at least partially define a pump chamber


64


.




The first and second flexible members


58


,


60


are sandwiched between the central portion of the pump body


50


and the end caps


66


of the pump body


50


. The first and second flexible members


58


,


60


may be secured within the pump body


50


by any suitable means, however.




The first and second flexible members


58


,


60


are deflectable in positive and negative directions. The positive and negative directions associated with the first flexible member


58


are indicated in

FIG. 5

with the reference numerals


68


and


69


, respectively. The positive and negative directions associated with the second flexible member


60


are indicated with the reference numerals


70


and


71


. As used herein, “positive direction,” when referring to the deflection of the first and/or second member


58


,


60


, means a direction tending to decrease the volume and increase the pressure in the pump chamber


64


. “Negative direction,” as used herein, means a direction tending to increase the volume and decrease the pressure in the pump chamber


64


.




The first flexible member


58


is engaged by or interconnected with a movable member


72


. The movable member


72


extends from the first flexible member


58


to an end


74


engaging a cam


76


on the cam shaft


22


. A biasing member (e.g., return spring


80


) biases the movable member


72


against the cam


76


so that the movable member


72


acts as a cam follower. The movable member


72


reciprocates in response to rotation of the cam


76


, and provides an actuating force that deflects the first flexible member


58


from the minimum or rest position is shown in

FIG. 4

in the positive direction


68


to the maximum position shown in FIG.


5


. The return spring


80


urges the movable member


72


in the negative direction


69


back to the minimum position shown in

FIG. 4

as the cam


76


completes each rotation.




It should be noted that the movable member


72


is not limited to the specific configuration shown. Also, the movable member


72


may be actuated by any means for cyclically deflecting the first flexible member


58


in timed sequence with the rotation of a rotatable member of the engine


10


. For example, the movable member


72


may be actuated by the crankshaft


18


; a cam gear; a shaft that is distinct from the cam shaft


22


, but that has a cam; the engine flywheel; an engine output shaft; a piston; or any other member that moves as a function of engine speed. Also, the actuating force may be provided in any suitable form, such as pressure pulses within the engine (e.g., within the crankcase


14


) that correspond to the cyclical movement of an engine component (e.g., the piston). The pressure pulses may act directly on one of the flexible members


58


,


60


, or through a movable member engaging one of the flexible members


58


,


60


.




The movable member


72


may be moved cyclically from the minimum position to the maximum position, and back to the minimum position for each rotation of the crankshaft


18


. Alternatively, the movable member


72


may be moved through one cycle for every two rotations of the crankshaft


18


.




A first adjustable stop member


84


is disposed in spaced relation to the second flexible member


60


, and is adapted to selectively limit movement (e.g., deflection) of the second flexible member


60


in the negative direction


71


(FIG.


5


), which is illustrated as being the same as the positive direction


68


of the first flexible member


58


. The illustrated first stop member


84


is slidable within a guide member


92


, and actuated by a lever assembly


96


connected with an engine component whose movement is a function of engine speed (e.g., a speed governor or flywheel).




Alternatively, the first stop member


84


may be threaded into the guide member


92


such that relative rotation between the guide member


92


and the first stop member


84


will cause the first stop member


84


to move toward or away from the second flexible member


60


. In that case, the guide member


92


or the first stop member


84


may be rotated by a linkage interconnected with a speed-responsive component of the engine


10


. Alternatively, the first stop member


84


may include any components that move toward or away from the second flexible member


60


in response to changes in engine speed.




A second stop member


100


engages or is interconnected with the second flexible member


60


. The illustrated second stop member


100


is generally barbell-shaped. The second stop member


100


limits movement of the second flexible member


60


in the positive direction


70


when the second stop member


100


abuts the end cap


66


, as shown in FIG.


4


. The second stop member


100


also abuts the first stop member


84


to limit movement of the second flexible member


60


in the negative direction


71


, as shown in FIG.


5


. An optional biasing member (e.g., coil return spring


102


) may be used to bias the second stop member


100


and the second flexible member


60


in the positive direction


70


.




It is understood that the positive and negative directions associated with the respective first and second flexible members


58


,


60


are not required to be parallel to each other. For example, the flexible members


58


,


60


may be disposed other than directly opposite each other (i.e., other than as shown in the drawings), in which case the positive and negative directions associated with the first flexible member


58


would not necessarily be parallel to the positive and negative directions associated with the second flexible member


60


.




The movable member


72


and the second stop member


100


are preferably fixedly attached, respectively, to the first and second flexible members


58


,


60


with adhesive, by integral forming, with nuts sandwiching the flexible member


58


or


60


, or any other suitable means for fixedly attaching.




Also included in the pump


46


are an inlet


104


in fluid flow communication between the pump chamber


64


and a source of fuel (e.g., a fuel tank


108


), and an outlet


112


in fluid flow communication between the pump chamber


64


and the fuel nozzle


42


. The inlet


104


has associated therewith a one-way valve


116


having a “cracking pressure,” and permitting flow of fuel substantially only in the direction indicated by arrow


119


(FIG.


5


). The inlet one-way valve


116


opens in response to negative pressure in the pump chamber


64


.




The fuel nozzle


42


includes a valve head


120


that seats against an opening


124


, and a return spring


128


. In this regard, the fuel nozzle


42


also has a “cracking pressure” at which the nozzle opens and permits fuel to escape. The fuel nozzle


42


is disposed near the mixing chamber


38


, and, when the cracking pressure is reached, introduces a spray of fuel to be mixed with air prior to the fuel and air mixture entering the combustion chamber. The fuel nozzle


42


has associated therewith a valve


130


for purging air from the system.




In operation, fuel enters the pump chamber


64


through the inlet valve


116


and inlet


104


, and is disposed between the first and second flexible members


58


,


60


. The cam shaft


22


rotates in timed sequence with the crankshaft


18


of the engine


10


, causing the movable member


72


and the first flexible member


58


to move in the positive direction


68


. The second flexible member


60


deflects in the negative direction


71


in response to deflection of the first flexible member


58


in the positive direction


68


until the first and second stop members


84


,


100


abut each other.




Continued movement of the first flexible member


58


in the positive direction


68


after the second flexible member


60


has stopped moving, results in a reduction in the volume, and increased pressure in the pump chamber


64


. When the pressure reaches the preset threshold level, the fuel nozzle


42


opens, permitting the pressurized fuel to escape the pump chamber


64


through the outlet


112


.




The pressurized fuel causes the valve head


120


to unseat from the opening


124


against the biasing force of the return spring


128


, and the fuel is sprayed into the mixing chamber


38


in the air intake manifold


34


. The fuel is mixed with incoming air in the mixing chamber


38


, and the mixture is drawn into the combustion chamber when the intake valve opens.




The amount of fuel expelled from the pump chamber


64


is dependent on the amount of displacement of the first flexible member


58


after the second flexible member


60


has been stopped. Thus, less fuel is expelled from the pump chamber


64


when the first stop member


84


is disposed in the position shown in solid lines in

FIG. 5

than when the first stop member


84


is disposed in the position shown in phantom in FIG.


5


.




After the movable member


72


has reached the maximum position (shown in FIG.


5


), continued rotation of the cam shaft


22


, and the biasing force of the return spring


80


, cause the movable member


72


and first flexible member


58


to move in the negative direction


69


. The pressure drops and the fuel nozzle


42


closes.




The second flexible member


60


moves in the positive direction


70


as the first flexible member


58


moves in the negative direction


69


until movement of the second flexible member


60


is stopped by the second stop member


100


as shown in FIG.


4


. The spring


102


therefore only has to provide enough biasing force to move the second stop member


100


and second flexible member


60


in the positive direction


70


when there is negative pressure in the pump chamber


64


. Continued movement of the first flexible member


58


in the negative direction


69


after the second flexible member


60


has been stopped creates a vacuum or negative pressure condition in the pump chamber


64


. The inlet one-way valve


116


opens in response to such negative pressure, fuel is drawn into the pump chamber


64


from the fuel tank


108


, and the process repeats itself.




When the engine


10


encounters a heavy load, such as tall grass in the case of a lawnmower, the engine speed droops and the speed-responsive member of the engine


10


moves. The linkage


96


moves in response to movement of the speed-responsive member. The linkage


96


slides, rotates, or otherwise moves the first stop member


84


, causing it to advance to the left (as shown in phantom in

FIG. 5

) in response to such a speed droop. The result is more fuel and more air being supplied to the mixing chamber


38


, and more output power for the engine


10


to drive the increased load.




An alternative embodiment of the pump assembly is illustrated in

FIGS. 6-9

. Like features in this embodiment and that illustrated in

FIGS. 2-5

are identified with like numerals.




The actuating mechanism for this embodiment includes a shaft


210


that may be a rotating shaft of the engine


10


(e.g., the cam shaft


22


or crankshaft


18


), or may be driven by a rotating engine shaft with suitable means (e.g., a pulley


214


and belt


218


). The shaft


210


is supported for rotation by suitable bearings


222


. Mounted on the shaft


210


, between the bearings


222


, is an eccentric


226


. The eccentric


226


includes a round member having an off-center aperture through which the shaft


210


extends. A driver bearing


230


is press fit around the eccentric


226


, and a driver


234


is press fit around the bearing


230


and secured thereto with a set screw


238


.




The movable member


72


includes a threaded pin


240


that is threaded into the driver


234


, and a connector


242


. The connector


242


is attached to a portion of the first flexible member


58


. Thus, the driver


234


is coupled to the first flexible member


58


through the pin


240


and the connector


242


.




The eccentric


226


rotates with the shaft


210


and causes the driver


234


to reciprocate back and forth to drive the first flexible member


58


in the positive and negative directions


68


,


69


. Some adjustment may be made to the displacement of the first flexible member


58


by providing a longer or shorter threaded pin


240


, and by threading the pin


240


more or less deeply into the driver


234


and connector


242


.




The adjuster or control mechanism in this embodiment, shown in

FIGS. 7 and 9

, includes a cam


246


mounted on a rotatable shaft


250


. The shaft


250


may be coupled with a speed governor or other speed responsive element of the engine


10


. When the engine speed increases or decreases, the shaft


250


is rotated in one direction or the other. The adjustable stop member


84


is a threaded elongated member having a cap


254


and locking nut


258


threaded onto its end. The second stop member


100


in this embodiment is provided in the guide member


92


, and is fixed to the adjustable stop


84


and the second flexible member


60


. The return spring


102


may also be used in this embodiment to assist movement of the second flexible member


60


in the positive direction


70


when there is negative pressure in the pump chamber


64


.




As with the embodiment illustrated in

FIGS. 4 and 5

, the adjustable stop member


84


limits deflection of the second flexible member


60


in the negative direction


71


, and the second stop member


100


limits deflection of the second flexible member


60


in the positive direction


70


. In this regard, the deflection of the second flexible member


60


in the embodiment of

FIGS. 2-5

, and that of

FIGS. 6-9

, is limited as a function of the positions of the first and second stop members


84


,


100


.




Referring to

FIG. 9

, a protrusion


262


extends from the cam


246


. A pair of adjustable members


266


are provided near the cam


246


. The adjustable members


266


abut the protrusion


262


at the positions identified as


262




a


and


262




b


(shown in phantom), and therefore limit the rotation of the cam


246


to a desired range


270


(e.g., about 90°). When the cam


246


is in the position shown in

FIG. 9

, maximum deflection of the second flexible member


60


in the negative direction


71


is permitted. When the cam


246


is rotated through the full range


270


to the position shown in phantom in

FIG. 9

(i.e., when the protrusion


262


is in the position


262




b


), the second flexible member


60


is limited to minimal deflection in the negative direction


71


. Thus, the maximum amount of fuel will be expelled from the pump chamber


64


when the cam


246


is positioned as shown in phantom in FIG.


9


and the protrusion


262


is in the position


262




b.






To provide enrichment for starting purposes, a manually-operated lever


274


will temporarily change where the cam


246


is set at idle, thereby providing increased fuel flow. The lever


274


is normally positioned as shown in solid lines in FIG.


9


. During startup, the lever


274


may be moved to the position shown in phantom in

FIG. 9

, which will move the protrusion


262


to the position labeled


262




c


, and rotate the cam


246


counterclockwise as seen in the drawing. This will limit movement of the second flexible member


60


in the negative direction


71


enough to provide sufficient extra fuel for starting the engine


10


.





FIG. 8

illustrates the fuel nozzle or injector


42


for this embodiment. As with the first embodiment, the fuel injector


42


includes a return spring


128


. The return spring


128


biases a diaphragm


278


to the left as seen in FIG.


8


. The return spring


128


is housed in a diaphragm cap


282


, and the amount of bias is controlled by a set screw


286


and locking screw


290


. A spring cup


294


is provided at the end of the spring


128


remote from the set screw


286


, and abuts the diaphragm


278


.




The diaphragm cap


282


is threaded or otherwise secured within a diaphragm housing


298


. The diaphragm


278


is sandwiched between the diaphragm cap


282


and the diaphragm housing


298


. A connector


302


couples the diaphragm


278


to a needle or pintle


306


. The needle


306


extends into an injector body


310


and seats against an outlet end


314


of the injector body


310


to create an airtight seal. An O-ring


318


provides an airtight seal between the injector body


310


and the diaphragm housing


298


. A pintle stop


322


is disposed at one end of the injector body, and limits movement of the needle


306


to the right as shown. A body fastener


326


is threaded or otherwise secured over the injector body


310


and to the diaphragm housing


298


.




A fuel inlet


330


and a vent


334


communicate with the inside of the diaphragm housing


298


. The vent


334


is associated with the valve


130


shown in

FIGS. 4 and 5

. The valve


130


is normally closed, but may be manually opened to vent air from the system. The fuel inlet


330


is in communication with the outlet


112


of the pump


46


.




The return spring


128


biases the diaphragm


278


and needle


306


to the left (as seen in

FIG. 8

) such that the needle


306


seats against the outlet end


314


of the injector body


310


. The fuel pump


46


cyclically forces fuel into the diaphragm housing


298


. The fuel pressure acts on the diaphragm


278


against the biasing force of the return spring


128


. When the fuel pressure has risen high enough to deflect the diaphragm


278


and return spring


128


to the right, the needle


306


unseats, and the fuel is expelled into the mixing chamber


38


. The return spring


128


then moves the diaphragm


278


and needle


306


to the left to again seat the needle


306


against the outlet end


314


of the injector body


310


.




An alternative control system


410


is illustrated in

FIGS. 10-15

. Where elements of the control system


410


are the same as previously described, the same reference numerals are used. As seen in

FIGS. 10-12

, the control system


410


includes a control shaft assembly


414


. The control shaft assembly


414


includes a control shaft


418


that is coupled to the speed governor of the engine


10


. The control shaft


418


is supported by bearings


422


having inner and outer races. Preferably, the bearings


422


are press-fit onto the control shaft


418


. The control shaft


418


includes a portion of increased diameter that provides a pair of spaced shoulders


426


. The inner races of the bearings


422


abut the shoulders


426


.




The bearings


422


are housed in a bearing housing


430


that is supported by a portion of the engine housing


54


, and that is secured to the engine housing


54


with a set screw


434


. A pair of bearing caps


438


are threaded on the ends of the bearing housing


430


, and a pair of bearing spacers


442


are sandwiched between the outer races of the bearings


422


and the bearing end caps


438


.




A control arm


446


is slid onto the control shaft


418


, and is secured to the control shaft


418


with a set screw


450


. The control arm


446


thus rotates with the control shaft


418


. A profile member


454


is secured to the control arm


446


with a pair of fasteners


458


. The profile member


454


includes a profile surface, the significance of which is discussed below.





FIGS. 13-15

illustrate further aspects of the control system


410


. A diaphragm spring


462


is secured with the control diaphragm


60


between the pump body end cap


66


and the pump body


50


. The diaphragm spring


462


biases the control diaphragm


60


toward a rest position. A space is provided around the periphery of the control diaphragm


60


to permit radial expansion of the diaphragm


60


due to compression of the control diaphragm material. A profile follower


466


is secured to the control diaphragm


60


, and includes a polished end point that contacts the profile surface of the profile member


454


. A guide member


92


substantially as illustrated in

FIG. 7

may be used to guide movement of the profile follower


466


. Depending on the position of the control arm


446


, the profile surface permits more or less deflection of the control diaphragm material


60


.




In operation, the control shaft


418


is rotated in response to movement of the engine speed governor. Rotation of the control shaft


418


causes rotation of the control arm


446


and movement of the profile member


454


in the directions indicated in FIG.


15


. As fuel is expelled from the pump chamber


64


, the control diaphragm


60


is deflected to the right as seen in

FIG. 14

, causing the profile follower


466


to move toward the profile member


454


. The shape of the profile surface is selected to permit the appropriate amount of fuel to be injected into the mixing chamber


38


based on the position of the governor. Thus, the amount of fuel provided to the mixing chamber


64


is a function of the position of the speed governor.




Although particular embodiments of the present invention have been shown and described, other alternative embodiments will be apparent to those skilled in the art and are within the intended scope of the present invention. Thus, the present invention is to be limited only by the following claims.



Claims
  • 1. A variable pump for use in an internal combustion engine, the pump comprising:a pump body; first and second displaceable members interconnected with said pump body, and movable in response to an actuating force; and an adjustable stop member movable with respect to said second displaceable member; whereby displacement of said second displaceable member in a negative direction is limited as a function of the position of said adjustable stop member; wherein said first and second displaceable members include first and second flexible members, respectively, and said first flexible member is displaceable in response to said actuating force; and wherein said first and second flexible members at least partially define a pump chamber within said pump body, and wherein pressure in said pump chamber is increased in response to the deflection of said first flexible member and the limitation of deflection of said second flexible member.
  • 2. The pump of claim 1, wherein said actuating force is provided by a movable member engageable with said first displaceable member.
  • 3. The pump of claim 2, wherein said movable member includes a cam follower movable in response to rotation of a cam.
  • 4. The pump of claim 1, wherein said actuating force is provided by an eccentric bearing on a rotating shaft.
  • 5. The pump of claim 1, further comprising a fuel injector, said fuel injector opening in response to increased pressure in said pump body to permit fluid flow from said pump body.
  • 6. The pump of claim 5, wherein said fuel injector includes a flexible member deflecting in response to increased pressure in said pump body.
  • 7. The pump of claim 1, further comprising a second stop member, wherein displacement of said second displaceable member in a positive direction is limited as a function of the position of said second stop member.
  • 8. The pump of claim 1, further comprising a one-way valve that opens in response to negative pressure in said pump body, said one-way valve adapted to allow fluid flow from a fuel source of the engine into said pump body.
  • 9. The pump of claim 1, wherein said adjustable stop member includes a threaded member, said adjustable stop member being movable by rotation of said threaded member.
  • 10. The pump of claim 1, wherein said adjustable stop member is adjusted in response to rotation of a cam.
  • 11. A variable pump for use in an internal combustion engine, the pump comprising:a pump body; first and second displaceable members interconnected with said pump body, and movable in response to an actuating force; an adjustable stop member movable with respect to said second displaceable member; a control arm adapted to move in response to movement of a speed governor of the engine; and a profile surface interconnected with said control arm and movable with said control arm, said profile surface being abutted by said adjustable stop member; whereby displacement of said second displaceable member in a negative direction is limited as a function of the position of said control arm.
  • 12. The pump of claim 11, further comprising a control shaft interconnected between said control arm and the speed governor of the engine, said control shaft rotating in response to movement of the speed governor, and said control arm rotating in response to rotation of said control shaft.
  • 13. The pump of claim 11, wherein said profile surface is substantially wedge-shaped.
  • 14. The pump of claim 11, further comprising a diaphragm spring biasing said second diaphragm toward a rest position.
Parent Case Info

This application is a continuation-in-part of U.S. application Ser. No. 09/360,077, filed Jul. 23, 1999.

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Continuation in Parts (1)
Number Date Country
Parent 09/360077 Jul 1999 US
Child 09/567462 US