The present disclosure relates to flame arrestors and, in particular, a mechanical indicator for a flame arrestor.
Generally, flame arrestors are well known heat sinks used for a variety of purposes. In one example, the flame arrestor is disposed between a flame and a source of fuel in a flow control system. The flame wants to find a fuel source, and the flame arrestor sits between an explosion and a fuel source and takes the heat and pressure out of the flame as the flame tries to pass through the flame arrestor. In one known example, the flame arrestor does this by having the flame pass through an element within the flame arrestor. The element typically includes tiny cells and metal of foil that together dissipate the heat and pressure of the flame. When purchasing flame arrestors, customers often ask how it is possible to know if and when there has been an event, such as a high pressure and/or a flame event, within the flame arrestor, as the flame arrestor is a sealed unit without light. While some conventional solutions available include temperature probes and light sensors within the flame arrestor that help identify if an event occurred, such solutions and accessories are expensive and require an electrical signal/power source.
In accordance with a first exemplary aspect, a mechanical indicator for a flame arrestor of a flow control system comprises a housing configured to be a coupled to a flame arrestor, the housing having a channel disposed along a longitudinal axis of the housing. A sensing assembly is disposed within the housing and in fluid communication with the channel of the housing, and the sensing assembly includes a sensing area configured to sense pressure. A pin is disposed within the channel and moveable between an unactuated position and an actuated position. The actuated position is a position in which the pin extends outside of the housing providing a visual indicator an event occurred within the flame arrestor. The pin is moved from the unactuated position to the actuated position upon the sensing area sensing pressure at or exceeding a threshold value.
In accordance with a second exemplary aspect, a flame arrestor for a flow control system comprises a body having an interior portion and a fluid flow path disposed through the interior portion, an element disposed within the body and in fluid communication with the fluid flow path, and an indicator coupled to a portion of the body. The indicator is in fluid communication with the fluid flow path of the body and comprises a housing having a channel and a sensing assembly disposed within the housing and in fluid communication with the channel of the housing. The sensing assembly includes a sensing area configured to sense pressure from the fluid flow path of the flame arrestor. A pin is disposed within the channel and moveable between an unactuated position and an actuated position. The actuated position is a position in which the pin extends outside of the housing of the indicator, providing a visual indicator an event occurred within the flame arrestor.
In accordance with another exemplary aspect of the present disclosure, a method of indicating an event occurred within a flame arrestor of a flow control system comprises coupling a mechanical indicator to a flame arrestor and sensing pressure in a fluid flow path of the flame arrestor via a sensing assembly of the mechanical flame arrestor in fluid communication with the fluid flow path of the flame arrestor. The method also comprises moving a pin of the mechanical indicator from an unactuated position to an actuated position in which the pin extends outside of the housing upon sensing pressure, via a sensing area of the sensing assembly, exceeding a threshold value.
In further accordance with any one of the foregoing exemplary aspects, the mechanical indicator, the flame arrestor and/or the method of indicating an event occurred within the flame arrestor may further include any one or more of the following preferred forms.
In some preferred forms, the mechanical indicator may further comprise a locking member disposed within the housing and configured to engage a portion of the pin to prevent further movement of the pin in the actuated position. In addition, the pin may further comprise a notch, and the locking member may be configured to engage the notch of the pin to prevent further movement of the pin when the pin is in the actuated position.
In other preferred forms, the sensing assembly may comprise a diaphragm, and a portion of the diaphragm may be disposed in the channel.
In still other preferred forms, the housing may include a first housing portion and a second housing portion coupled to the first housing portion, the first housing portion including the pin. The channel may extend through the first and second housing portions. In addition, the indicator may further comprise at least one seal disposed between the first housing portion and the second housing portion.
In still other preferred forms, the sensing assembly may include a first seat disposed near the second end of the channel and including the sensing area, a second seat in contact with a portion of the pin, and a spring disposed between the first and second seats. When pressure applied to the sensing area of the first seat exceeds a counteracting spring force of the spring, the spring moves the second seat and pin into the actuated position, providing a visual indication of the pin outside of the housing. In addition, the at least one seal may be disposed between each of the first and second seats and a portion of the housing in which the first and second seats are disposed.
In other forms, the channel may include a first end and a second end, and the pin may be disposed within the channel at the first end of the channel. In addition, the sensing area may be configured to sense pressure from the second end of the channel.
In still other forms, the pin may be moved from the unactuated position to the actuated position upon the sensing area sensing pressure in the channel exceeding a threshold value.
In other forms, sensing pressure in a fluid flow path of the flame arrestor via a sensing assembly of the mechanical flame arrestor in fluid communication with the fluid flow path of the flame arrestor may comprise sensing pressure in the fluid flow path of the flame arrestor via a diaphragm disposed in a channel of a housing of the mechanical indicator.
In still other preferred forms, sensing pressure in a fluid flow path of the flame arrestor via a sensing assembly of the mechanical flame arrestor in fluid communication with the fluid flow path of the flame arrestor may comprises sensing pressure via at least one valve seat having the sensing area.
In other preferred forms, coupling a mechanical indicator to a flame arrestor may comprise coupling a portion of a housing of the mechanical indicator to a portion of a body of a flame arrestor including providing fluid communication between the housing of the mechanical indicator and a fluid flow path of the body of the flame arrestor.
In still other preferred forms, the method may further comprise engaging a locking member disposed in a housing of the mechanical indicator with a portion of the pin, the locking member engaging a notch of the pin when the pin is in the actuated position, preventing further movement of the pin in the actuated position.
Any one or more of these aspects may be considered separately and/or combined with each other in any functionally appropriate manner. In addition, any one or more of these aspects may further include and/or be implemented in any one or more of the optional exemplary arrangements and/or features described hereinafter. These and other aspects, arrangements, features, and/or technical effects will become apparent upon detailed inspection of the figures and the following description.
The features of this disclosure which are believed to be novel are set forth with particularity in the appended claims. The present disclosure may be best understood by reference to the following description taken in conjunction with the accompanying drawings, in which like reference numerals identify like elements in the several figures, in which:
A mechanical indicator for a flame arrestor of a flow control system is disclosed. The indicator includes a housing configured to be coupled to the flame arrestor and the housing has a channel disposed along a longitudinal axis of the housing. A sensing assembly is disposed within the housing and is in fluid communication with the channel of the housing. The sensing assembly includes a sensing area configured to sense fluid, such as pressure, for example. A pin is disposed within the channel and is moveable between an unactuated position and an actuated position. The actuated position is a position in which the pin extends outside of the housing providing a visual indicator an event occurred within the flame arrestor. The pin is moved from the unactuated position to the actuated position upon the sensing area sensing pressure exceeding a threshold value. By using the pressure within the flame arrestor to operate the indicator, a cheaper, mechanical solution is provided that does not require an electrical power source yet still provides a visual warning a flame event occurred within the flame arrestor of the flow control system.
Referring now to
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In one example, the threshold value of the pressure is about 0.75+/−0.25 BARG, indicating an event, such as a flame event within the flame arrestor 16. This compares to a normal operating value of the pressure under normal operation conditions, which in one example is in a range of about 0.10 BARG to about 0.30 BARG, e.g., not much more than atmospheric pressure. It is generally known that when a flame event occurs, a surge in pressure of approximately 10 times an operating pressure is witnessed with the flame arrestor.
The channel 38 includes a first end 38a and a second end 38b disposed opposite to the first end 38a, and the pin 44 is disposed in the channel 38 at least one of near or at the first end 38a of the channel and as depicted in
In addition and in one example, the mechanical indicator 18 includes a locking member 48 that is disposed within the housing 36 and configured to engage a portion of the pin 44 to prevent further movement of the pin 44 in the actuated position. For example, the locking member 48 engages the notch 46 of the pin 44 to prevent further movement of the pin 44 when the pin 44 is in the actuated position, as depicted in
Moreover, in this example, the sensing assembly 40 includes a diaphragm 50 and a portion 52 of the diaphragm 50 is disposed in the channel 38, as depicted in
Referring now to
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As depicted in
In this example, the sensing assembly 140 includes a first seat 160 disposed near the second end 138b of the channel 138 and including the sensing area 142, and a second seat 162 in contact with a portion 144b of the pin 144. A spring 164 is disposed between the first and second seats 160, 162. When the pressure applied to the sensing area 142 of the first seat 160 exceeds a counteracting spring force of the spring 164, the first seat 160 moves the spring 164 and the second seat 162 and the pin 144 into the actuated position, providing the visual indication of the pin 144 outside of the housing 136. In addition, at least one seal 166, such as an O-ring, is disposed between each of the first and second seats 160, 162 and a portion of the housing 136, such as the second housing portion 136b, of the indicator 118 in which the first and second seats 160, 162 are disposed. The seals 166 again provide and ensure a sealed environment, such as from the fuel source 15 (
In view of the foregoing, it will be appreciated that the mechanical indicators 18, 118 of the present disclosure visually indicate an event, such as the flame event, occurred within the flame arrestor 16 of the flow control system 10 according to one or more of the follow methods. Specifically, a method of indicating an event occurred with the flame arrestor 16 includes coupling the mechanical indicator 18, 118 to the flame arrestor 16 and sensing pressure in the fluid flow path 28 (
In one example, sensing pressure in the fluid flow path 28 (
In another example, coupling the mechanical indicator 18, 118 to the flame arrestor 16 may comprise coupling a portion of the housing 36, 136 of the mechanical indicator 18, 118 to a portion of the body 22 of the flame arrestor 16 including providing fluid communication between the housing 36, 136 of the mechanical indicator 18, 118 and a fluid flow path 28 of the body 22 of the flame arrestor 16. In yet another example, the method may further comprise engaging the locking member 48 disposed in the housing 36 of the mechanical indicator 18 within a portion of the pin 44, the locking member 48 engaging the notch 46 of the pin 44 when the pin is in the actuated position, preventing further movement of the pin 44 in the actuated position.
In view of the foregoing, it will be appreciated that the mechanical indicator 18, 118 and related methods include at least the following advantages. For example, the mechanical indicator 18 uses pressure behavior of an event, such as a flame event, within the flame arrestor 16 to create an inexpensive mechanical solution by providing an visual warning an event occurred within the system. Because the mechanical indicator 18 and related methods of the present disclosure utilize the pressure behavior of an event within the flame arrestor, a power source is not needed. For at least this reason, the mechanical indicator is easier to manufacture and use for a variety of applications, such as within the flow control system 10.
The figures and description provided herein depict and describe preferred embodiments of a mechanical indicator for a flame arrestor and a related method for purposes of illustration only. One skilled in the art will readily recognize from the foregoing discussion that alternative embodiments of the components illustrated herein may be employed without departing from the principles described herein. Thus, upon reading this disclosure, those of skill in the art will appreciate still additional alternative structural and functional designs. Thus, while particular embodiments and applications have been illustrated and described, it is to be understood that the disclosed embodiments are not limited to the precise construction and components disclosed herein. Various modifications, changes and variations, which will be apparent to those skilled in the art, may be made in the arrangement, operation and details of the methods and components disclosed herein without departing from the spirit and scope defined in the appended claims.