1.Technical Field
This disclosure relates generally to a mechanical joint and, more particularly, to a mechanical joint with a fastener securing, for example, a composite component to a metal component.
2. Background Information
Various types and configurations of mechanical joints are known in the art. However, many of these mechanical joints cannot be utilized for securing a composite component to a metal component since many composite materials, due to their inherently brittle nature, can be particularly susceptible to damage when subjected to bolt loads.
There is a need in the art for an improved mechanical joint which can be used for, among other things, securing a composite component to a metal component without subjecting the composite to the highly concentrated bearing stresses created by fastener preload and additional bolt loads created by thermal expansion of the components being fastened together.
According to an aspect of the present disclosure, a mechanical joint is provided that includes a first component with an aperture, a second component, a flanged retainer and a fastener. The flanged retainer includes a base and a flange. The base includes a bore and a counterbore that extends longitudinally along a centerline into the base from a longitudinal end of the base to the bore. The flange extends radially out from and circumferentially about the base at the longitudinal end of the base. The flange longitudinally engages the first component and the base projects longitudinally through the aperture and longitudinally engages the second component. The fastener includes an anchor and a shaft. The anchor is seated within the counterbore. The shaft projects longitudinally from the anchor, through the bore, and at least to the second component.
According to another aspect of the present disclosure, another mechanical joint is provided that includes a first component with an aperture, a second component, a flanged retainer and a bolt. The flanged retainer includes a tubular portion, an annular portion and a flange. The tubular portion extends longitudinally along a centerline between a first longitudinal end and a second longitudinal end. The annular portion extends radially inward from the tubular portion at the second longitudinal end. The flange extends radially out from and circumferentially about the tubular portion at the first longitudinal end. The flange longitudinally engages the first component. The tubular portion projects longitudinally through the aperture and the annular portion longitudinally engages the second component. The bolt includes a head and a shaft. The head is seated within the tubular portion. The shaft projects longitudinally from the head, through the annular portion, and at least partially into the second component.
The flange may be angularly offset from an adjacent outer circumferential side of the tubular portion by a first angle prior to assembly of the mechanical joint. The flange may be angularly offset from the adjacent outer circumferential side of the tubular portion by a second angle after assembly of the mechanical joint, and the second angle is larger than the first angle.
The second angle may be an acute angle.
The mechanical joint may be configured for a gas turbine engine. The second component may be a support structure of the gas turbine engine. The first component may be configured to provide an aerodynamic covering for the support structure.
The flange may be an annular flange that extends circumferentially around the base at the longitudinal end of the base.
The flange may be clamped between the flange and the second component. The base may be clamped between the anchor and the second component.
The flange may deform during assembly of the mechanical joint and thereby apply a preload longitudinally against the first component. The flanged retainer may be configured such that a magnitude of the preload is substantially independent of an amount of the deformation of the flange.
The flange may deform during assembly of the mechanical joint and thereby apply a preload longitudinally against the first component. The flanged retainer may be configured such that a magnitude of the preload is proportional to an amount of the deformation of the flange.
The flange may extend radially out from the base to a distal flange end. An end portion of the flange at the distal flange end may longitudinally engage a surface of the first component. An intermediate portion of the flange may extend radially between the base and the end portion and overlap the surface without engaging the surface.
The base may include a tubular portion and an annular portion. The tubular portion may extend longitudinally between the flange and the annular portion. The annular portion may extend radially inward from the tubular portion. The anchor (e.g., bolt head) may be seated against the annular portion.
The tubular portion may have a substantially circular cross-sectional geometry.
The tubular portion may have a laterally elongated cross-sectional geometry.
The fastener may include a bolt including the anchor and the shaft. The anchor may be a head of the bolt. The shaft may project at least partially longitudinally into (or through) the second component.
The flange may be seated within a counterbore in the first component.
The base may project longitudinally into a counterbore in the second component.
The second component may be configured from metal. In addition or alternatively, the first component may be configured from a composite and/or metal.
The foregoing features and the operation of the invention will become more apparent in light of the following description and the accompanying drawings.
Referring to
Each of the apertures 34 extends longitudinally along a respective centerline 36 (e.g., axis) through the first mount 28 between the side surfaces 30 and 32. The aperture 34 of
Referring to
Each of the apertures 52 extends longitudinally along a respective centerline (e.g., the centerline 36) through the second mount 46 between the side surfaces 48 and 50. The aperture 52 of
Referring to
Referring to
The tubular portion 70 extends longitudinally between the longitudinal ends 66 and 68. The tubular portion 70 has a circular cross-sectional geometry (as best seen in
The flange 64 is located at (e.g., on, adjacent or proximate) the first longitudinal end 66. The flange 64 extends radially outward from the tubular portion 70 to an outer distal flange end 84. The flange 64 extends circumferentially about the centerline 36 and the base 62. The flange 64 shown in
In the pre-assembled state of
Referring to
During assembly of the mechanical joint 20, the first component 22 and the second component 24 are disposed with one another such that the apertures 34 are respectively aligned with the apertures 52. The flanged retainers 58 are respectively mated with the apertures 34. Each flanged retainer 58, in particular, is disposed within a respective one of the apertures 34 such that (A) its flange 64 is within the counterbore 40 and longitudinally engages (e.g., contacts) the first component 22 and (B) the base 62 projects longitudinally into the bore 38 towards the second component 24. The bolts 90 are respectively mated with the flanged retainers 58 and the apertures 52. The shaft 96 of each bolt 90, in particular, is inserted through a respective one of the retainer bases 62 and through a respective one of the apertures 52. The head 94 of each bolt 90 is seated within the counterbore 76. The nuts 92 are then respectively mated with the bolts 90. In this configuration the flanged retainer is installed in a through hole and counterbore in the first component, such that when the bolt is installed, the head of the bolt and the flanged retainer are flush with, or below the surface of the first component, as might be used on an aerodynamic surface.
During the mating of the nuts 92 with the bolts 90, each nut 92 is screwed onto a respective shaft 96 and torqued until (A) the corresponding annular portion 72 of the base 62 and the second component 24 are clamped between the nut 92 and the bolt head 94 and (B) the first component 22 is clamped between the flange 64 and the second component 24 as shown in
The foregoing deformation enable the bolts 90 and nuts 92 to be torqued to a relatively high value without exerting such high loads onto the first component 22. As a result, the bolts 90 and nuts 92 may take advantage of their primary retention; e.g., the threads being forced together. In contrast, without the flanged retainers 58, the bolts 90 and nuts 92 may need to be torqued to a lesser value to prevent crushing of the first component 22, which may not be great enough to take advantage of the primary retention.
In the embodiment of
Referring to
Referring to
Referring to
In some embodiments, one or more of the fasteners 60 may each be configured as a bolt without a corresponding nut. Rather, the shaft of the bolt may be mated with the bore 54 where that bore 54 is tapped.
In some embodiments, one or more of the fasteners 60 may each be reversed such that the nut functions as the anchor for the flanged retainer 58 and the bolt head is abutted against the second side surface 50.
In some embodiments, one or more of the fasteners 60 may each be configured as a threaded stud and a nut. The threaded stud may extend out from the second component 24 and the nut may function as the anchor for the flanged retainer 58.
In some embodiments, the longitudinal engagement between the components of the mechanical joint 20 may be through direct engagement; e.g., contact. In other embodiments, the mechanical joint 20 may include one or more intermediate components not described above which provides an indirect engagement between respective components. For example, a washer may be disposed between the bolt head (e.g., the anchor) and the annular portion 72 of the base 62. A washer may be disposed between the annular portion 72 of the base 62 and the second component 24. A washer may be disposed between the flange 64 and the first component 22. At least one other component may be disposed between the first and the second components 22 and 24, etc.
In some embodiments, there may be a gap between the tubular portion 70 of the base 62 and the first component 22 as shown in
In some embodiments, referring to
In some embodiments, the first and the second components 22 and 24 may be configured as components for an aero (or industrial) gas turbine engine, or another part of an associated aircraft propulsion system. For example, the second component 24 may be configured as a support structure (e.g., a strut, a casing, etc.) for the gas turbine engine. The first component 22 may be configured as an aerodynamic covering (e.g., a flowpath panel, a vane fairing, a nacelle panel, etc.) for the support structure. The present disclosure, of course, is not limited to the foregoing exemplary first and second components configurations.
The engine sections 116-119 are arranged sequentially along the axis 110 within an engine housing 120. This housing 120 includes an inner case 122 (e.g., a core case) and an outer case 124 (e.g., a fan case). The inner case 122 may house one or more of the engine sections 117-119; e.g., an engine core. The outer case 124 may house at least the fan section 116.
Each of the engine sections 116, 117A, 117B, 119A and 119B includes a respective rotor 126-130. Each of these rotors 126-130 includes a plurality of rotor blades arranged circumferentially around and connected to one or more respective rotor disks. The rotor blades, for example, may be formed integral with or mechanically fastened, welded, brazed, adhered and/or otherwise attached to the respective rotor disk(s).
The fan rotor 126 is connected to a gear train 132, for example, through a fan shaft 134. The gear train 132 and the LPC rotor 127 are connected to and driven by the LPT rotor 130 through a low speed shaft 135. The HPC rotor 128 is connected to and driven by the HPT rotor 129 through a high speed shaft 136. The shafts 134-136 are rotatably supported by a plurality of bearings 138. Each of these bearings 138 is connected to the engine housing 120 by at least one stationary structure such as, for example, an annular support strut.
During operation, air enters the turbine engine 108 through the airflow inlet 112. This air is directed through the fan section 116 and into a core gas path 140 and a bypass gas path 142. The core gas path 140 extends sequentially through the engine sections 117-119. The bypass gas path 142 extends away from the fan section 116 through a bypass duct, which circumscribes and bypasses the engine core. The air within the core gas path 140 may be referred to as “core air”. The air within the bypass gas path 142 may be referred to as “bypass air”.
The core air is compressed by the compressor rotors 127 and 128 and directed into a combustion chamber 144 of a combustor in the combustor section 118. Fuel is injected into the combustion chamber 144 and mixed with the compressed core air to provide a fuel-air mixture. This fuel air mixture is ignited and combustion products thereof flow through and sequentially cause the turbine rotors 129 and 130 to rotate. The rotation of the turbine rotors 129 and 130 respectively drive rotation of the compressor rotors 128 and 127 and, thus, compression of the air received from a core airflow inlet. The rotation of the turbine rotor 130 also drives rotation of the fan rotor 126, which propels bypass air through and out of the bypass gas path 142. The propulsion of the bypass air may account for a majority of thrust generated by the turbine engine 108, e.g., more than seventy-five percent (75%) of engine thrust. The turbine engine 108 of the present disclosure, however, is not limited to the foregoing exemplary thrust ratio.
The mechanical joint 20 may be included in various aircraft and industrial turbine engines other than the one described above as well as in other types of equipment. The mechanical joint 20, for example, may be included in a geared turbine engine where a gear train connects one or more shafts to one or more rotors in a fan section, a compressor section and/or any other engine section. Alternatively, the mechanical joint 20 may be included in a turbine engine configured without a gear train. The mechanical joint 20 may be included in a geared or non-geared turbine engine configured with a single spool, with two spools (e.g., see
While various embodiments of the present invention have been disclosed, it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the invention. For example, the present invention as described herein includes several aspects and embodiments that include particular features. Although these features may be described individually, it is within the scope of the present invention that some or all of these features may be combined with any one of the aspects and remain within the scope of the invention. Accordingly, the present invention is not to be restricted except in light of the attached claims and their equivalents.
Number | Name | Date | Kind |
---|---|---|---|
3358440 | Bernard | Dec 1967 | A |
3469862 | Conibeer | Sep 1969 | A |
3561793 | Rode | Feb 1971 | A |
3892099 | Worgan | Jul 1975 | A |
2886885 | Reid, Jr. | Nov 1977 | A |
4193434 | Wagner | Mar 1980 | A |
4232496 | Warkentin | Nov 1980 | A |
4264443 | Anderson | Apr 1981 | A |
5054983 | Froewis | Oct 1991 | A |
5131811 | Johnson | Jul 1992 | A |
5584511 | Gonzalez et al. | Dec 1996 | A |
5702214 | Duran | Dec 1997 | A |
5848874 | Heumann et al. | Dec 1998 | A |
5907938 | Sheahan | Jun 1999 | A |
6065756 | Eignor et al. | May 2000 | A |
6102610 | Palusis et al. | Aug 2000 | A |
6264412 | Nakamura | Jul 2001 | B1 |
6267327 | Siefker | Jul 2001 | B1 |
6702300 | Steinetz et al. | Mar 2004 | B1 |
7153054 | Arbona | Dec 2006 | B2 |
7581301 | Arbona et al. | Sep 2009 | B2 |
7744324 | Bassani | Jun 2010 | B2 |
7810816 | Halling | Oct 2010 | B1 |
7984911 | Dobek et al. | Jul 2011 | B2 |
8016297 | Heinemann et al. | Sep 2011 | B2 |
8057146 | Zeytoonian | Nov 2011 | B2 |
8418473 | Petty et al. | Apr 2013 | B2 |
8459936 | Damgaard et al. | Jun 2013 | B2 |
8607577 | Ruberte Sanchez | Dec 2013 | B2 |
8800298 | Ladd et al. | Aug 2014 | B2 |
8894335 | Bourdoulous | Nov 2014 | B2 |
8931601 | Burt et al. | Jan 2015 | B2 |
20040071548 | Wilson, Jr. | Apr 2004 | A1 |
20050155305 | Cosenza | Jul 2005 | A1 |
20080075555 | March et al. | Mar 2008 | A1 |
20080185789 | Kozlowski et al. | Aug 2008 | A1 |
20080226419 | Holt | Sep 2008 | A1 |
20090140497 | Roberts et al. | Jun 2009 | A1 |
20090212501 | Glahn et al. | Aug 2009 | A1 |
20110236188 | Knapp et al. | Sep 2011 | A1 |
20140147266 | Kramer | May 2014 | A1 |
20140157782 | Kramer | Jun 2014 | A1 |
20140227093 | Barry | Aug 2014 | A1 |
20140314547 | Sander et al. | Oct 2014 | A1 |
20150211569 | De La Mora Ramirez | Jul 2015 | A1 |
20150219140 | Jenning et al. | Aug 2015 | A1 |
20150354412 | Preston | Dec 2015 | A1 |
Number | Date | Country |
---|---|---|
2008051224 | Mar 2008 | JP |
Entry |
---|
Extended EP Search Report for EP Appln. No. 17162009.9 dated Jun. 29, 2017. |
Number | Date | Country | |
---|---|---|---|
20170268546 A1 | Sep 2017 | US |