The invention relates to a mechanical-magnetic connecting structure, i.e., a mechanical interlock supported by a magnetic force, which is suitable in particular for closures used on bags, backpacks and similar objects, wherein this recitation is not intended to limit the field of use of the invention.
Basically, such connecting structures can be divided into two main groups. There are mechanical connecting structures with opening and closure mechanisms made of a combination of mostly formfitting or force-transmitting elements. Frequently springs are used to maintain an interlocked state, so that closing and opening must be preformed against the spring force. Such connecting structures are known to a skilled artisan, so that reference will only be made to the state-of-the-art in subclasses IPC A44B.
Another main group of the connecting structures are magnetically operating connecting structures, where the magnetic force is used to hold the connection together. These connecting structures also sufficiently known to a skilled artisan for closures of bags and other containers, so that reference will here only be made to the state-of-the-art in subclasses IPC E05C.
Also known are combinations of these two main groups. In these combinations, it is typically attempted to satisfy specific requirements for a connecting structure through a suitable combination of the different properties of a mechanical connection and a magnetic connecting structure.
For a better understanding of the advantages of the invention, several major properties of the mechanical and magnetic pole connecting structures will now be explained.
A formfitting mechanical interlock has typically a mechanical component which is under tension, compression or shear when a load is applied to the interlock. The magnitude of the mechanical resistance of this component defines the stability of the connecting structure. Mechanical connecting structures can be produced cost-effectively, because very inexpensive steel parts or plastic parts can be employed for bag closures.
These mechanical connecting structures have essentially the property that a spring locking force must be exceeded when the components are plugged together. Handling of the connecting structure is therefore sometimes not very comfortable, so that magnetic connecting structures are substituted, because these attract each other automatically due to the magnetic force.
The force experienced during closing and opening is frequently referred to as haptic. In particular with manually operated closures, the haptic must be adapted to the force transmitted by the human hand.
With magnetic connections where the magnetic force is used directly to prevent the connection from opening, the magnet and the associated armature must be dimensioned commensurate with the holding force. These connections find practical application if no particular requirements are imposed on the holding force and the haptic.
However, in certain applications the closures must be oversized, for example when meeting certain safety requirements. This may be necessary, for example, for a backpack carried by mountain climbers. This backpack must not open even if many times the normal holding force is applied to the closure, which may occur, for example, during a fall. Closures with such a required characteristic are therefore constructed as mechanical closures because mechanical structures can have high safety factors without increased complexity or cost. These connecting structures therefore dominate the mass market.
Also known from the state-of-the-art are different mechanical connecting structures, wherein magnets are employed in addition to a mechanical interlock. However, these magnets are only used to hold the mechanical interlock together in the closed position. The magnetic force is here used instead of the spring force of a mechanical spring. This structure has an objectionable haptic. They can be closed relatively easily, but are more difficult to open.
No connecting structures are known in the art for the following requirements:
a. Locking is mechanical,
b. The connecting structure contracts automatically in the main loading direction,
c. The connecting structure can be easily opened, i.e., has a good haptic.
It is therefore an object of the invention to provide a connecting structure which simultaneously satisfies all three requirements a) to c).
This object is attained with a mechanical-magnetic connecting structure according to claim 1. The connecting structure has two connecting modules and is used for connecting two elements, to each of which a corresponding one of the collecting modules can be attached.
The connecting structure has the following features:
A locking device with at least one spring locking element arranged in one of the connecting modules, and a movable locking piece for formfittingly locking the connecting modules arranged in the other connecting module. The spring locking element is configured so as to be urged against the locking piece during closure of the connecting structure. The spring locking element, the locking piece and the contacting area sections of the spring locking element and of the locking piece are configured so that the spring locking element is in a structurally determined direction and snaps into the locking piece, when the locking element and the locking piece move towards one another. A person skilled in the art will understand that the term “spring” is merely intended to describe the property “springy”. Accordingly, all embodiments employing plastic materials are included. It is also clear that the “springy” or the “elastic” property can also be associated with the locking piece, wherein the springy or elastic deflection of the locking piece is not identical to the displacement of the locking piece for opening.
The locking piece and the locking element are constructed so as to have sufficient mechanical stability commensurate with actual or possible loads.
The locking piece is also movable so that it can be brought from an engagement position, in which the spring locking element is in engagement with the locking piece, into a non-engagement position, where the spring locking element is not in engagement with the locking piece. This combination of features will now be described in more detail:
When the connecting structure is snapped together, a formfitting connection is produced. To release this formfitting connection, the movable locking piece is moved in a direction in which the locking piece is no longer in engagement with the spring locking element, i.e., it is moved from the engagement position into the non-engagement position.
If the locking piece, e.g., a rod and the spring locking element has a hook-shaped head, which is pushed against the rod during closure, then the spring locking element is deflected and thereafter snaps in, whereby the hook-shaped head hooks behind the rod, i.e., is in the engagement position.
As an additional feature, the locking piece has a recess, hereinafter referred to as gap. When the locking piece is moved relative to the spring locking element so that the hook-shaped head and the gap are in opposition, a formfitting connection no longer exists, because of the gap is dimensioned so that the hook-shaped head is no longer supported in the gap. A skilled artisan will understand that the end of the locking piece also has the effect of the aforedescribed gap, i.e., if a locking piece is no longer present, then the exemplary hook-shaped head can no longer be supported. The skilled artisan will also understand that this displacement can be a rotation or a pivoting motion.
The connecting structure further includes a magnet-armature construction, wherein the magnet is arranged in one of the connecting modules and the armature in the other connecting module. The magnetic force between the armature and the magnet is selected to be large enough so that during the closure process the connecting modules are pulled towards one another from a predetermined minimum distance on, so that the spring locking element is urged against the locking piece until it snaps into engagement. In other words, magnet and armature are dimensioned so that the spring force of the spring locking element is overcome. It is clear to the skilled artisan that the magnet-armature structure may not only include a single magnet and a single armature. In the following, a magnet-armature structure refers to any combination of magnets and armatures which at least attract one another, whereby the skilled artisan is aware that the armature is made of a ferromagnetic material or may also be a magnet. Certain magnet-armature structures not only attract one another, but can also repel each other when two magnetic poles with identical polarity face one another. Except for special additional conditions, it is immaterial if the magnet moves relative to the armature or the armature moves relative to the magnet. It is also clear that the interaction between magnet and armature is the same as the interaction between two attracting magnets.
When the connecting modules are connected, a mechanical interlock as well as a magnetic attraction exist. It should be mentioned, however, that the magnetic attraction is only an insignificant part of the main force representing the load on the connection. The magnet-armature structure is used almost exclusively for automatically closing the connection.
To provide the aforementioned comfortable haptic when the magnet is separated from the armature, the connecting module 1 with a magnet and the connecting module 2 with the armature are moved laterally until the magnetic force becomes sufficiently weak so that the module can be easily separated by hand. This is the case when the surface of the armature facing the magnet becomes sufficiently small. It is clear that the displacement between the magnet and the armature can also be a rotation or a pivoting motion.
The movable magnet is coupled to the locking piece, i.e., the locking piece moves together with the magnet, wherein the term “coupled” does not exclusively indicate that the locking piece must be rigidly connected with the magnet. Coupling may also include a connection by way of a spring. Coupling also exists when a catch displaces the locking piece, without the catch actually contacting the locking piece, i.e., when play exists. These relationships will be explained in more detail in the description with reference to exemplary embodiments.
The invention will now be summarized:
When the magnet is displaced far enough away from the armature, so that the attractive magnetic force between the armature and the magnet is sufficiently weak, then the spring locking element is located simultaneously in the gap of the locking piece, i.e., in the non-engagement position. In this position, the connecting device is both mechanically unlocked as well as magnetically released. Mechanical unlocking did not require moving the spring locking element, i.e., the spring force of the spring locking element is overcome by the magnetic force only during closure, whereas the spring force is zero, during opening because the spring locking element is not deflected.
It will be understood that this connecting structure has a particularly soft opening haptic, because for the opening process, only the magnetic force must be weakened or completely eliminated by lateral movement of the magnet and armature. Of the other hand, the connecting structure is, when connected, as stable as a mechanical connecting structure.
It is clear that the aforedescribed position between locking piece and gap and between armature and magnet must not exist during closure of the connecting structure, i.e., during the closing operation, the locking piece and the spring locking element must face each other so as to snap together. On the other hand, during closure the magnet and the armature must be in a opposing position where the magnetic force between magnet and armature is strong enough to exceed the spring force of the spring locking element to enable them to snap together. In other words, before the connecting structure is connected, it must be ensured that the locking structure and the magnet-armature structure are in their respective initial position which enables them to be pulled towards one another and snap together. This return of the functional element of the locking structure and the magnet-armature structure is effected by restoring means. It is known to the skilled artisan how mechanical components can be brought from a first position into a second position. This is accomplished merely by applying a force to the component. In the present invention, the force from a return spring is preferably used which is pretensioned during opening of the connecting structure. A skilled artisan will understand that this return spring must only be strong enough to urge the functional elements, which were moved during opening, back into their initial position. This only requires a very small force, so that only a very weak return spring is required, thereby maintaining the aforementioned soft and comfortable haptic.
The return can also be done magnetically. This effect is sufficiently known to a skilled artisan, so that only one possibility of many will be described: when an armature and a magnet adhere to one another, this magnetic connection can be released by moving the armature away from the magnet. When the attracting areas of magnet and armature have the same size, then the attracting surface section becomes smaller when the armature and magnet are displaced laterally relative to one another. Because the magnet and armature are held together by the magnetic force in the initial position, a restoring force has to be exceeded during displacement. The smaller the friction between the attracting surfaces, the greater the restoring force. This effect which is known to a person skilled in the art can be enhanced when the magnet and the armature have certain shapes and/or magnetization. For example, it is clear that a suitably magnetized triangular armature surface will be oriented toward an also triangular magnet surface.
According to an advantageous embodiment of the invention in accordance with claim 2, the magnet/armature structure has several locking elements or a locking element with several locking sections. With this embodiment of the invention, for example, the applied force can be better distributed.
According to an advantageous embodiment of the invention in accordance with claim 3, the magnet-armature structure has a coupling device which has play in the travel direction of the movable magnet, so that the locking piece is pulled by a limit stop towards the magnet only when the play is taken up. This embodiment has the advantage that travel of the magnet from the armature can be greater than the distance by which the locking piece must be moved until the gap is located in opposition to the spring locking element. In this embodiment, a connecting structure can be manufactured where due to structural limitations the travel of the magnet from the armature must be greater then the distance over which the locking piece is moved.
According to an advantageous embodiment of the invention in accordance with claim 4, the magnet-armature structure has as a coupling device a coupling spring with a spring force that extends along the travel direction of the magnet and the locking piece. This embodiment has the advantage that with this feature combination the connecting structure is safely prevented from opening under load. The spring is dimensioned so that in an unloaded state of the mechanical locking device, the locking piece is pulled along during movement of the magnet by the coupling device. Under load, the friction force between the spring locking element and the locking piece is greater than the spring force, i.e., the magnet can be moved, for example, by hand without causing the magnetic interlocked to open. When the mechanical interlock is released, the spring pulls or pushes the locking piece into the opening direction, so that the connection can be opened immediately.
According to an advantageous embodiment of the invention in accordance with claim 5, the magnet-armature structure has a coupling device which has play in the travel direction of the movable magnet, so that the locking piece is pulled by a limit stop towards the magnet only when the play is used up. Also provided is a return tension spring for the locking unit having a spring force extending along the trouble direction of the locking piece. When the magnet is moved by the armature and the play of the coupling device is used up, the return spring is stretched. When the connection is released, magnet and armature are pulled in opposing positions and the rocking piece is pulled into its initial position.
According to an advantageous embodiment of the invention in accordance with claim 6, the magnet-armature structure has a coupling device which has play in the travel direction of the movable magnet, so that the locking piece is pulled by a limit stop towards the magnet only when the play is used up. Also provided is a return tension spring for the locking piece which provides a spring force extending along the travel direction of the locking piece. When the magnet is moved by the armature and the play of the coupling device is taken up, the return spring is compressed. When the connection is released, magnet and armature are pulled in opposing positions while the locking piece is simultaneously pushed into its initial position.
A skilled artisan will infer from the dependent claims 3 to 6 that a number of such combinations exists where limits stops, catches and springs are used which, however, share all the same inventive concept, so that the skilled artisan can select a suitable combination commensurate with the technical boundary conditions, without requiring an inventive step. In particular, tension springs and compression springs can be combined.
According to an advantageous embodiment of the invention according to claim 7, an operating device which can be controlled manually or by foot can be provided for moving the magnet or the armature, which is supported in one of the two connecting modules.
According to an advantageous embodiment of the invention according to claim 8, an object that can be gripped by hand is provided on one of the connecting modules, wherein the object can be placed by hand on the other connecting module. This embodiment of the invention is suitable, for example, to connect a bicycle light to the bicycle handlebar. In this case, the armature is directly connected to the object in one piece.
According to an advantageous embodiment of the invention according to claim 9, the magnet-armature structure has at least one magnet in one connecting module and at least one ferromagnetic armature or a magnet poled for attraction in the other connecting module. This arrangement is preferred when a cost-effective connection is required.
According to an advantageous embodiment of the invention in accordance with claim 10, the magnet-armature structure has a magnet with two ferromagnetic guide plates in one connecting module and a ferromagnetic armature in the other connecting module, wherein the guide plates are arranged so that they are in magnetic operative connection with the ferromagnetic armature while the magnet does not touch the armature. This arrangement is preferred when a robust connection is required, because the magnet surface in this magnet-armature structure does not mechanically touch the surface of the armature, thus preventing damage to the sensitive magnet surface, for example during repeated travel, even if a foreign object, such as sand, is enters in between.
According to an advantageous embodiment of the invention in accordance with claim 11, the magnet-armature structure has in one connecting module a magnet with a ferromagnetic guide plate and in the other connecting module a ferromagnetic armature, wherein the magnet and the guide plate are arranged so that they are in operative magnetic connection with the ferromagnetic armature. This arrangement is preferred for an effective use of the magnetic force, which is attained by concentrating the magnetic field lines in the magnetic guide plate.
According to an advantageous embodiment of the invention in accordance with claim 12, the magnet-armature structure has in each connecting module a magnet with ferromagnetic guide plates, wherein the guide plates in the closed position oppose one another and attract one another. This arrangement is preferred when a robust connection with a high pulling force is required in the closed state and at least a small repulsion is desired during opening.
According to an advantageous embodiment of the invention in accordance with claim 13, the magnet-armature structure has two opposing magnets, which are both in an attracting position in the closed position of the connection and which are both in a repulsive position in the open position. This arrangement is preferred when a connection with a high attractive force in the close position and a high repulsive force during opening is required.
According to an advantageous embodiment of the invention in accordance with claim 14, the magnet-armature structure has a magnet arrangement wherein a magnet and a ferromagnetic armature are arranged in each connecting module so that the magnets face the armature in the closed position, whereas the magnetic poles that are poled to repel each other face each other in the open position. This arrangement is preferred when a cost-effective connection with high attractive force in the closed position and a small repulsive force during opening is required.
The invention will now be described in more detail with reference to exemplary embodiments illustrated in the appended drawings:
a-e show a schematic diagram of the invention,
f shows a particular application of the invention,
a-b show a schematic diagram of the invention with a first special coupling device,
a-b show a schematic diagram of the invention with a second special coupling device,
a-b show a schematic diagram of the invention with a third special coupling device,
a-b show a schematic diagram of the invention with a fourth special coupling device,
The general operation of the invention is described in the schematic diagram in
The connecting modules have the reference symbol 1 and 2 which are separated by the separation line 3 to enhance legibility. Both connecting modules therefore face each other with a separation, i.e., with a gap therebetween.
The connecting module 1 consists of a magnet 4, a locking piece 5 with a gap 6. The locking piece 5 is connected with the magnet 4 via a coupling device 7.
The connecting module 2 consists of a ferromagnetic armature 8 and a spring locking element 9 which has a locking member 9a and a spring section 9b. When the movable connecting module 2 approaches the stationary connecting module 1 in the direction of arrow A, the position shown in
In this position, the locking member 9a contacts the locking piece 5 with an engagement surface 9c which can be beveled. The springily supported locking member 9a is urged against the bottom edge of the locking piece 5 by the magnetic force F between the magnets 4 and 8. The magnetic force F and the spring constant of the spring section 9b are dimensioned such that the spring section 9b springs back towards the arrow, thereby reaching a position according to
In this intermediate position, the locking member 9a slides back towards the arrow. When reaching the upper edge of the locking piece 5, the spring section 9b urges the locking member 9 direction of the arrow indicated in
In this position, the magnet surface and the armature surface are in direct contact or in close proximity, with the locking member 9a located on the surface of the locking piece 5, i.e., the interlock is snapped together. It is therefore no longer possible to pull the connecting module 2 in the direction of arrow B, because this is prevented by the interlock.
It should be noted that magnetic force does not substantially affect the stability of the connection.
Release of the connecting modules 1 and 2 from one another is shown in
These two functions lead to a haptically comfortable soft opening of the connection, because the jerk-like separation that is otherwise typical for the magnetic closure does not occur because of the substantially weaker magnetic force F.
After separation of the connecting modules, the magnet-armature arrangement is returned to the initial position by measures to be described below; it should be noted that the magnetic properties already cause an automatic return. A person skilled in the art understands that the degree of the return depends on several factors, with the friction between magnet and armature being an important factor.
The coupling device 7 will now be described. The coupling device 7 is a rigid or an elastic connection between the magnet 4 and the locking piece 5. The coupling device 7, however, can also be a partially rigid and loose connection, i.e., a connection with play.
It will be initially assumed that the coupling device 7 is a rigid connection. In this case, the magnet 4, the coupling device 7 and the locking piece 5 can be viewed as an integral body. Accordingly, the force attack point of the displacement force Fv can be freely selected. In
When the coupling device 7 is a tension spring, then the force attack point can no longer be freely selected, i.e., the force attack point for the displacement force Fv on the magnet 4 must be selected, as illustrated in
f shows a general embodiment of the invention which will now be described in connection with
b′ and 1c′ will now be described. A skilled artisan will understand that the operation of the spring section 9b can also be assumed by the locking piece 5, if the locking piece 5 can resiliently deflect towards the arrow by a spring section 5a. Also possible is a combination, i.e., both a spring section 9b and a spring section 5a can be provided.
Embodiments of the coupling device described so far relate to the rigid and elastic coupling device. If the coupling device is a connection with play, then the operation cannot be explained with reference to
a-b show a special coupling device 7. Because the general function of the invention has already been described in
The magnet 4 is connected with the locking piece 5 by a coupling device 7. The coupling device 7 has play 7d along the travel direction of the magnet during opening. As seen in
The advantage of this coupling devices with play is that the magnet-armature structure can be designed to produce a particularly soft haptic, in that the travel distance of the magnet 4 is particularly long, whereas the travel distance of the locking piece can be at the same time smaller. This can be advantageously applied, for example, for an interlock where several narrow spring locking elements are made to simultaneously overlap with several gaps, in order to attain uniform closure.
a-b show another special coupling device 7.
The general function has already been described in
The advantage of these coupling devices with play is a reliable return into the closed position independent of magnetic return; it is used, for example, for closures for safety belts.
a-c show another special coupling device 7.
The general function has already been described in
The advantage of these coupling devices with play is that the magnets are always in the position of maximal attraction when the modules approach and therefore effectively attract one another. These coupling devices are employed in closures with poor access, with are to be moved towards one another as little as possible.
a-c show another special coupling device 7.
The general function has already been described in
The advantage of these coupling devices with play is the aforedescribed prevention of opening under load. This type of closure device is employed for closures in mountaineering or yacht equipment to securely connect belts, ropes, cables, etc.
The schematic diagrams of
A person skilled in the art will appreciate that the movements of the magnet and the locking piece and other elements are not limited to movement on a straight line. The movement along a straight line, however, is best suited for an explanation, so that a straight movement is selected for a description of the schematic diagrams of the invention in
In the following two special exemplary embodiments, the movement of the magnetic is along a straight line.
a shows a perspective view of the essential components. The closure consists of the connecting modules 1 and 2, which are attached to the bag. These can be attached in essence in different ways, for example by sewing, gluing, or with rivets or screws. The following embodiments will not recite the particular attachment options, because a skilled artisan will understand how such products are attached. The connecting module 1 is configured as a plug with an elongated, wedge-shaped plug-in segment 11. A stationary locking piece 5 with a gap 6 is formed in the plug-in segment 11. The spring locking element 9 is shown separately and is inserted into the spring locking element receiving opening 12 towards the arrow. The magnets are illustrated in the following views.
b shows two cross-sectional views A-A which illustrate how the two connecting modules interlock. In the cross-sectional view A-A-1, the spring locking element 9 rests on the locking piece 5. This corresponds to the operating phase in
The position of the magnets and armature made of ferromagnetic material can be seen in the longitudinal section B-B. It is clear to a skilled artisan that the armature 8 can also be magnets. The position of the magnets and the armature is to be determined by the skilled artisan such that in the depicted cross-sectional view B-B the two connecting modules attract one another, i.e., either two attracting magnets or a magnet and an armature must be placed in opposition. If for example attracting armature magnets 8a and 8b are located opposite the magnets 4a and 4b, then the magnets 4 and the armature magnets 8 are poled with opposite polarity. When the magnets 4 and the armature magnets 8 are displaced relative to one another, then two magnetic poles with the same polarity face one another, causing repulsion, which will be described in relation to separation of the connecting modules.
c shows the same diagram as
d shows the opening phase where the connecting module 2 is displaced to the left. The spring locking element 9 is located in the gap 6 and is therefore no longer in engagement. The magnet-armature structure 4/8 was displaced at the same time through the displacement of the module 2.
The locking piece 5 with a gap 6 is arranged in the connecting module 1, as described in more detail with reference to the following Figures. Connecting module 2 includes the spring locking element 9.
c shows the closure in a cross-sectional view in the plane B-B following displacement of the connecting module 1. The spring connecting element 9 is located in the gap 6 and is therefore no longer in engagement. At the same time, the displacement of the module 2 causes displacement of the magnet-armature structure 4/8.
d shows the closure after being opened.
In this embodiment, magnet guide plates are also provided which are used to better exploit the magnetic force by short-circuiting the magnetic force lines exiting at the rear and to shield the content of the bag from the magnets or armatures 4, 8, for example so as not to damage credit cards.
a shows the round locking piece 5 with the gap 6 and the actuating device. Also provided are two spring locking elements 9a, 9b. The effect of the interlock can be seen in
a-f show a closure in particular for bags, wherein the connecting module 1 is arranged in the marginal region and the closure is opened by lifting the front edge with a pivoting motion. As in
a-f show another embodiment of the pivoting buckle similar to
A person skilled in the art will understand that additional embodiments of the invention are feasible, wherein with each movement, i.e., rotation, pivoting or linear displacement, the connecting modules are either moved relative to one another as a whole or are moved relative to one another with an actuating device, i.e., the magnet or armature are movably supported in a connecting module.
The application of the invention illustrated in form of the different embodiments and recited in claim 1 is summarized below as follows:
The closing and opening phases are performed in a cycle:
Closing:
Phase 1: During the approach, i.e., in the effective region of the magnetic forces, the closure halves are urged laterally into the closed position with maximum attraction.
Phase 2: The magnetic force in the closed position with maximum attraction overcomes the snap-in lock.
Opening:
Phase 3: The magnetic force is weakened by lateral displacement of magnet and armature.
Phase 4: Together with this displacement, the snap-in lock is opened in a way that is different from the closing process, i.e., the snap-in elements are not bent open, but the snap-in lock is instead moved out of engagement by a lateral displacement, i.e., no force is required for bending the snap-in elements open.
In the aforedescribed cycle, the following forces operate:
Phase 1: The magnetic force is attractive and sideways.
Phase 2: The magnetic force exceeds the snap-in force or a short distance.
Phase 3: The user gradually overcomes with the displacement force the magnetic force along a greater travel distance, which results in a comfortable haptic.
Phase 4: The interlock is released by the lateral displacement. without applying a force.
Number | Date | Country | Kind |
---|---|---|---|
10 2006 032 522.2 | Jul 2006 | DE | national |
10 2007 031 399.5 | Jul 2007 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DE07/01245 | 7/12/2007 | WO | 00 | 7/21/2010 |