This application claims priority from European Patent Application No. 10175478.6, filed on Sep. 6, 2010, the contents of which are relied upon and incorporated by reference in their entirety, and the benefit of priority under 35 U.S.C. 119 is hereby claimed.
The present invention relates to a mechanical override device which can be used in connection with a solenoid-driven control mechanism, in particular with an undervoltage coil, of a switching unit such as a circuit breaker. The mechanical override device according to the invention can be manually operated for temporarily or permanently overriding the function of the solenoid-driven control mechanism which normally intervenes for opening the circuit breaker when an undervoltage condition occurs and enables an operator to drive the circuit breaker, in particular to close the circuit, also while the undervoltage condition is experienced. The mechanical override device is particularly suitable to be used in the Medium/Low Voltage field, i.e. for applications in the range of from 1 kV up to some tens kV, e.g. 30 kV.
A mechanical override device is known which is used for overriding the function of an undervoltage coil. The undervoltage coil, during normal operation, is kept in an excited position by an auxiliary power supply derived from the main power supply. In particular, a plunger of the coil, in the excited position, partially protrudes downwards from a coil casing.
While the undervoltage coil is in the excited position, a circuit breaker can be closed or can be kept closed. When the main power supply drops, and thus the auxiliary power supply falls below a prefixed threshold value as well, the coil, which is not longer energized, returns in a non-excited position. In the non-excited position the undervoltage coil prevents the circuit breaker from being closed. In particular, the coil plunger pushes upwards a swinging mechanism by overcoming a force which is opposed by the latter. In this way the electric circuit is opened and is also prevented from being closed.
The mechanical override device comprises a supporting structure and an override lever having a first end which is pivotally connected to such a supporting structure. The override lever is rotatable in a vertical plane around a horizontal pin fixed to the supporting structure. The override lever is biased upwards by a spring which is connected to a portion of the coil casing placed above the supporting structure.
The supporting structure is fixed to an upper zone of a casing of the undervoltage coil, so that the override lever, by rotating downwards, can act on an upper end of the coil plunger. On the supporting structure there is obtained a locking seat through which the override lever extends in such a way that a grip end of the override lever protrudes outside the supporting structure. The grip end can be grasped and moved by an operator for overriding the undervoltage coil. The locking seat has an outline which enables the override lever to be hooked either down in a locking position, in which overriding of the coil is enabled, or up in a unlocking position, in which overriding of the coil is disabled so that the coil can normally operate.
In order to transfer the override lever from the unlocking position to the locking position, the operator has first to grasp and move downwards the grip end away from an upper unlocking edge of the locking seat, then he has to shift horizontally in a first direction the grip end, and subsequently the operator has to release the grip end so as to make it abut to a lower locking edge of the locking seat. Conversely, in order to transfer the override lever from the locking position to the unlocking position, the operator has to move downwards the grip end away from the lower locking edge, then he has to shift horizontally the grip end in a second direction which is opposite to the first direction, and subsequently the operator has to draw the lever upwards so as to make it abut to the upper unlocking edge.
The speed at which the override lever moves from the locking position to the unlocking position depends on the manual ability and quickness of the operator. This disadvantageously implies a releasing operation of the mechanical override device which is not always adequate and/or compliant with desired operating requirements that any standard regulation may prescribe. The modality of implementing the releasing operation changes from time to time. In other words, due to the dependence from the operator's actions, the releasing operation takes place with a speed that is never exactly the same. Generally speaking, the releasing operation speed is not repeatedly constant because of its high dependence from the subjective manual ability of the operator.
Furthermore, a risk may occur that the coil plunger is not released in its non-energized configuration while an undervoltage condition is experienced. This is due to the fact that if the override lever is moved too slowly in the unlocking position, a return force of the plunger coil is not able to counter and overcome a reaction force which is exerted by the swinging mechanism. This implies a dangerous situation which is inacceptable.
Furthermore, the known mechanical override is very difficult to be fit in an undervoltage coil after market and requires noticeably structural modifications and even a replacement and change of size of the undervoltage coil.
It is desirable to improve the known mechanical override device, and to provide a mechanical override device which is able to overcome all the above mentioned drawbacks.
Such an improved mechanical override device is provided according to the present invention as defined in the appended claims.
Further characteristics and advantages of the invention will emerge from the description of preferred, but not exclusive embodiments of the mechanical override device according to the invention, non-limiting examples of which are provided in the attached drawings, wherein:
a is an enlarged view of a detail of
With reference to the attached Figures, a mechanical override device 1 is illustrated which can be used in connection with a solenoid-driven control mechanism 2, in particular with an undervoltage coil 2, of a switching unit 3, for example, a circuit breaker 3, schematically shown in
The mechanical override device 1 is particularly suitable to be used in the Medium/Low Voltage field, i.e. for applications in the range from about 1 kV to about 30 kV.
The mechanical override device of the invention can be manually operated for temporarily or permanently overriding the function of the undervoltage coil 2 which normally acts for opening a circuit breaker 3 when an undervoltage condition occurs in an auxiliary supply of the undervoltage coil 2 itself; the auxiliary supply is typically derived from a main supply. The mechanical override device 1 enables an operator to drive the circuit breaker 3, in particular to close the circuit breaker 3, also while the undervoltage condition is experienced. The mechanical override device 1 is very useful, for example, in the installation and setting up of a system in which the circuit breaker 3 is included. In this case, if the auxiliary supply of the undervoltage coil 2 is not yet available, and this would make impossible to drive the circuit breaker 3. Owing to the mechanical override device 1, the operator can execute check-driving-operations to verify a correct running of the system. Therefore, the mechanical override device ensures an electric operating continuity in spite of the lack of auxiliary supply of the undervoltage coil 2.
During normal operation, the undervoltage coil 2 is energized by the auxiliary supply. While the undervoltage coil 2 is energized, a plunger 6, included therein, is kept in an excited position. In the excited position the plunger 6 is for example in an extended position 7. In particular, in the extended position 7, the plunger 6 partially protrudes downwards from a casing 5 of the undervoltage coil 2.
While the undervoltage coil 2 is in the excited position, an operator can freely operate on the circuit breaker 3, in particular the latter can be closed. As long as the undervoltage coil 2 is energized, the circuit breaker 3 can be kept closed. When the voltage of the main supply drops, the auxiliary supply falls below a prefixed threshold value, i.e. an undervoltage condition occurs. Consequently, the undervoltage coil 2 is not longer energized and returns in a non-excited position. In particular a recovery-coil-spring, arranged inside the undervoltage coil 2, pulls the plunger 6 in a drawn back position. In the non-excited position the circuit breaker 3 is opened and the undervoltage coil 2 prevents the circuit breaker 3 from being closed through a swinging mechanism comprising a swinging rod 8. The swinging rod 8 cooperates with an upper end 9 of the plunger 6 and is operatively connected to the circuit breaker 3. In particular, the plunger 6 pushes upwards a flap portion 10 of the swinging rod 8 by overcoming a force which is opposed by the latter, thus opening the circuit breaker 3 and preventing the latter from being closed.
The mechanical override device 1, which will be now described in detail, makes possible to close the circuit breaker 3 even when the undervoltage coil 2 is not energized, i.e. in an undervoltage condition, by pulling the plunger 6 to its extended position, i.e. in the position which is normally taken by the plunger 6 when the undervoltage coil 2 is energized in normal operating conditions.
With reference to
In this embodiment, the override device 1 comprises a supporting plate 4 which is shaped for being fixed for example to the casing 5 of the undervoltage coil 4 and a first portion 11 which is suitable for urging the plunger 6 in the above mentioned extended position. In particular, the first portion comprises a U-shaped portion 11 suitable for coupling with a lower end 12 of the plunger 6, opposite to the upper end 9. More particularly, the U-shaped portion 11 is configured for abutting on a flange element protruding radially from the lower end 12. In an undervoltage condition, when the device 1 is driven to be put in the locking configuration 20, as shown in
In normal operating conditions, when the device 1 is arranged in the unlocking configuration 30 (
Owing to the first portion 11 being so configured for coupling with the lower end 12 of the plunger 6, a risk of undesired mechanical interference with the swinging mechanism 8 is avoided, and a high versatility and assembling adaptability of the mechanical override device to undervoltage coils 2 of different size is achieved. This enables to easily fit the mechanical override device of the invention to undervoltage coils after market, i.e. to undervoltage coils already sold and in use.
The U-shaped portion 11 is obtained as a transverse protrusion from a slide element 40. The slide element 40 is slideably connected to the supporting plate 4 through a slot-pin connection 17, better shown in
In this exemplary embodiment, the device 1 comprises also a second portion 13 suitable for receiving an external movement command for imposing an operating movement to the first portion 11. In particular, the second portion 13 can be grasped by an operator for driving the first portion 11, in particular for moving up and down the u-shaped portion 11. The second portion 13 comprises a command lever 14 which is pivotally connected to the supporting plate 4. The command lever 14 is able to rotate around a first pin 15 from an upper position, which is shown in
The command lever 14 comprises a grasping end 18 which is intended to be grasped by an operator for moving the command lever 14. The grasping end 18 can be externally provided with an ergonomic covering element 19.
The command lever 14 can only move in a prefixed plane which is substantially orthogonal to a longitudinal axis 25 of the first pin 15. The command lever 14 moves along a plane path, in particular along an arc shaped path 16, and is connected to the supporting plate 4 so as to prevent any shifting-component parallel to the above mentioned longitudinal axis 25. In this way, the command lever 14 can move along the prefixed arc shaped path without undesired oscillations transversely to the path and can thus be easily handled.
The permanent mechanical override device 1 comprises a permanent holding element 50, better shown in
The permanent holding element 50 is pivotally connected to the slide element 40 and slideably and pivotally connected to the command lever 14. The permanent holding element 50 is interposed between the slide element 40 and the command lever 14.
In particular, in a substantially central zone of the permanent holding element 50, there is obtained a coupling hole 51. A suitable connection pin 53, which is received in the coupling hole 51 and also in a further coupling hole 52 of the slide element 40, pivotally connects the permanent holding element 50 to the slide element 40. The connection pin 53 is also received in a slot 54 obtained in the command lever 14 so that the permanent holding element 50, and thus also the slide element 40, is slideably and pivotally connected to the command lever 14.
The connection pin 53 is connected, through a return spring 63 included in the elastic means, to a further connection pin 64 which is fixed to, and transversally protrudes from, the supporting plate 4. The return spring 63 acts for pulling upwards, in the unlocking configuration, the connection pin 53, and thus the assembly defined by the permanent holding element 50, the command lever 14 and the slide element 40. The return spring 63 is properly sized in order to pull the above mentioned assembly with a suitable traction force. In this way, a proper traction force of the return spring 63, taking into account also a pulling action exerted by the recovery-coil-spring included in the undervoltage coil 2, ensures a correct movement of the first portion 11 towards the unlocking configuration 30.
The permanent holding element 50 is shaped as a three-arm element, or as a three-pointed star element. In particular, the permanent holding element 50 comprises an unhooking arm 55, also visible in
The permanent holding element 50 comprises a holding arm 60 having a permanent holding end 61 which is shaped for cooperating with a holding protrusion 62 fixed to the supporting plate 4. The holding arm 60 will be described in detail further on.
The permanent holding element 50 comprises a biasing arm 57 which is shaped for being connected, through a biasing spring 58 included in the elastic means, to a pin 59 (better shown in
The unhooking arm 55, the biasing arm 57 and the holding arm 60 extend substantially radially with respect to the coupling hole 51, so as to define a plane which is parallel to a rotation plane of the command lever 14, and are suitably angularly spaced with respect to one other. The holding arm 60 and the biasing arm 57 diverge from each other so as to define there between a first region 80. The holding arm 60 and the unhooking arm 57 diverge from one other so as to define there between a second region 90, which is nearer to the grasping end 18, with respect to the first region 80.
The holding arm 60 has a function to hold the first portion 11, i.e. the U-shaped portion 11, and thus the slide element 40, in the locking configuration which is shown in
The permanent holding arm 60, and in particular the permanent holding end 61 is configured so that, in the locking configuration 20 (as shown in
Thanks to the above described structural configuration, in particular of the permanent holding end 61, the permanent mechanical override device 1 is able, once put in the locking configuration 20, to remains on its owns in such a configuration without the need for any intervention or action of an operator.
Functioning of the override device 1 according to the exemplary embodiment of
When it is desired to override the function of the undervoltage coil 2 to prevent the circuit breaker 3 to be opened because of a possible undervoltage condition, the operator has to grasp the command lever 14 and move the latter downwards, by overcoming the action of the return spring 63. As the command lever 14 is lowered, the permanent holding element 50 is lowered too. The contacting surface 66 moves downwards by sliding on the holding protrusion 62 until the holding arm 60 arranges itself under the holding protrusion 62 and rotates towards the stop protrusion 65. Therefore, the permanent holding end 61 contacts from below the holding protrusion 62 and owing to its profile remains stably in this configuration once the operator releases the command lever 14. The command lever 14 is kept biased downwards by the biasing spring 58, so that an upper edge of the slot 54 rests on the connection pin 53. In this locking configuration 20 the unlocking protrusion 56 is separated and spaced apart from the unlocking arm 55.
A suitable contact sensor 34 (better shown in
When the operator desires to restore the device 1 in the unlocking configuration 30, he can move the command lever 14 upwards. In particular, for a first path portion, until the unhooking protrusion 56 does not contact the unhooking arm 55, the command lever 14 does not affect the current position of the permanent holding element 50. The relative movement between the command lever 14 and the permanent holding element 50 is made possible by the slot 54 connection.
In other words, until the command lever 14 rotates within a certain angular range corresponding to such a first path portion in which the unhooking protrusion 56 does not push the unhooking arm 55, the mechanical override device 1 is stable in the locking configuration 20. In other words, within the abovementioned first path portion an idling movement 67 is defined for the command lever 14, which does not change the operative status of the device 1.
As the command lever 14 is raised upwards, the command lever 14 moves relative to the connection pin 53 which remains in a stationary position, this being possible owing to the slot 54 connection.
When the command lever 14 is further raised beyond the first path portion, the unhooking protrusion 56 goes in contact with and pushes the unhooking arm 55 so as to start rotating the permanent holding element 50 in a second rotation direction 75, by overcoming the action of the biasing spring 58. As the holding arm 60 rotates in the second rotation direction 75, the permanent holding end 61 progressively disengages from the holding protrusion 62 until the permanent holding end 61 suddenly slips from the holding protrusion 62. At this point, the holding protrusion 62 is no longer able to hinder an upwards movement of the holding element 50 which rapidly moves upwards thus dragging the slide element 40 to the unlocking configuration 30, upon the effect of the return spring 63, and also of the recovery coil-spring in case the coil 2 is not energized.
Once the permanent holding end 61 escapes from the holding protrusion 62, a movement upwards of the permanent holding element 50 and of the slide element 40 and thus of the first portion 11 takes place with a modality that is independent from how the command lever 14 is handled by the operator. In particular, cinematic parameters of the unlocking operating movement of the first portion 11, such as speed and acceleration, have preset values depending on the structural configuration of the permanent mechanical override device 1, in particular depending on the geometry, mass, and return action of the elastic means, and does not depend on the rapidity of the operator driving the command lever 14. This means that the unlocking operating movement of the first portion 11 is independent from the way in which the external movement command is given by the operator.
Therefore, the permanent holding element 50 and the elastic means together define movement control means for controlling one or more cinematic parameters of the first portion 11 so as to make an operating movement of the latter independent from an external movement command of the operator. Hence, the device 1 acts and can be defined also as an operator independent override device which ensures an unlocking driving operation for the undervoltage coil 2 which is adequate, reliable and constant during life time.
A second exemplary embodiment of a mechanical override device 1 according to the invention will be now described with reference to
The mechanical override device 1 according to this second embodiment is particularly configured for temporarily overriding, upon an external movement command, in particular a locking external command by an operator, the function of the undervoltage coil 2 and for keeping the undervoltage coil 2 in a corresponding overriding configuration as long as the operator keeps the command lever 14 in the locking configuration 20. Once the operator releases the command lever 14, the temporary mechanical override device 1 automatically and autonomously returns in the unlocking configuration 30.
In practice, the mechanical override device 1 illustrated in
As illustrated for example in
Furthermore, according to this exemplary embodiment, the mechanical override device 1 comprises a further return spring 168 which elastically connects the command lever 14 to a linking protrusion 169. The further return spring 168 exerts a traction force pulling the command lever 14 upwards.
The temporary holding element 150 comprises a holding arm 160 having a temporary holding end 161 which is shaped differently from the permanent holding end 61. In particular, the temporary holding end 161 has a profile which is properly shaped for cooperating with the lower surface of the holding protrusion 62 so as to temporary hold the holding element 150 in the locking configuration 20 only while the operator keeps the command lever 14 in the lower position. In other words, with reference to
The temporary holding arm 160, in particular the temporary holding end 161 is configured so that, in the locking configuration 20, a further reaction force 171, which is exerted by the holding protrusion 62 on the temporary holding end 161, is directed to the first region 80 and has a further tangential component 172 pointing substantially away from the covering element 19. This means that the further reaction force 171 is such as to push and rotate the temporary holding element 150 away from the stop protrusion 65. However, as the command lever 14 is kept by the operator in the lower position, the biasing spring 58 keeps the temporary holding element 150 abutted against the stop protrusion 65. Also in this embodiment, there is an idling movement 67 for the command lever 14 which does not change the operative status of the device 1.
When the operator releases the command lever 14, the latter is pulled up by the further return spring 168. When the unhooking protrusion 56 contacts and pushes the unhooking arm 55, the temporary holding element 150 disengages from the holding protrusion 62 thus moving upwards in the unlocking configuration 30, shown in
The mechanical override device thus conceived may undergo numerous modifications and come in several variants, all falling within the scope of the inventive concept as defined by the appended claims; the component materials and dimensions may be of any type, according to needs and the state of the art.
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10175478 | Sep 2010 | EP | regional |
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Number | Date | Country | |
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20120056700 A1 | Mar 2012 | US |