Mechanical pencil

Information

  • Patent Grant
  • 6705789
  • Patent Number
    6,705,789
  • Date Filed
    Wednesday, October 3, 2001
    23 years ago
  • Date Issued
    Tuesday, March 16, 2004
    20 years ago
Abstract
A mechanical pencil has a tubular member having a front end and a rear end. A slide member is disposed at the front end of the tubular member for axial sliding movement therein. The slide member has a lead passageway for receiving a pencil lead. A lead advancement mechanism undergoes axial movement within the tubular member and has a chuck body for undergoing advancing movement to advance the pencil lead through the lead passageway of the slide member and toward the front end of the tubular member and for undergoing retracting movement toward the rear end of the tubular member. The slide member is disposed in frictional engagement with the chuck body for retracting movement therewith.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a mechanical pencil in which a tubular shaft has at its front portion a slide member having a passage for a writing lead, and a lead advancement means axially slidably disposed in the tubular shaft.




2. Background Information




An example of the mechanical pencil of the type described which is shown in Japanese Pre-examined Utility Model Publication No. 56-44191 has a tubular shaft and an axially movable lead tank in the tubular shaft, and a chuck body is fixedly provided in front of the lead tank for the purpose of advancing the writing lead in the forward direction. At a front portion of the chuck body, a chuck ring is positioned around the chuck body to open/close the chuck body.




Further, a front member is fixed to the front end portion of the tubular shaft, and the front member has a passage for permitting the lead to move therethrough and, in addition, a slide member to which an anti-retraction member for the lead is press-fitted is arranged so that the slide member can project from an end of the front member.




In the known structure of the mechanical pencil described above, there is generally produced a gap or space between a rear end of a shortened residual lead (hereinafter referred to as a “remaining lead”) which has been positioned out of the chuck body and a front end of a succeeding (or, following) new lead (hereinafter referred to as a “succeeding lead”). This is caused by the following mechanism. Namely, the chuck body is closed by a chuck ring immediately before a retracting movement of the chuck body ends and is retracted grasping the succeeding lead. At this moment, however, the shortened remaining lead is positioned independent of the succeeding new lead and slightly held by the anti-retraction member in the front member so that the shortened lead is prevented from being retracted.




Once a gap as the gap described is produced, the remaining lead is retracted unexpectedly by a writing pressure in a writing operation and this results in a failure of writing and consequently a growth of feeling of wrongness.




Further, some users who dislike the above phenomena try to remove the remaining lead out of a lead guide member and operate to advance the next new lead. This will be a burden to an effective use of the shortened remaining leads.




SUMMARY OF THE INVENTION




In view of the above, it is an object of the present invention to provide a mechanical pencil which can abolish the disadvantages and difficulties appearing in the conventional structure described above and permits an effective use of the remaining leads.




According to a first aspect of the present invention, there is provided a mechanical pencil which comprises a tubular shaft having at its front portion a slide member having a passage for a writing lead, and a lead advancement means axially slidably disposed in the tubular shaft, wherein the slide member and at least one element of the lead advancement means are co-acted and interlocked with each other.




According to a second aspect of the invention, there is provided a mechanical pencil comprising a first chuck body at the rear portion of a second chuck body, the second chuck body grasping lead and releasing the same, the second chuck body having an anti-retraction member for softly holds the lead, wherein the first chuck body and the second chuck body are co-acted (interlocked) in the retraction movement thereof such that the retraction movement is conducted by a retraction of the first chuck body.




According to a third aspect of the invention, a slide member having a lead passage is disposed at a front portion of the tubular shaft, and a lead advancement (feeding) means is axially moveably disposed in the tubular shaft, wherein a knocking actuator member is provided to have a contact portion such that the contact portion is contacted with the slide member and the lead advancement (feed) member.




According to a fourth aspect of the invention, a slide member having a lead passage is disposed at a front portion of the tubular shaft and a lead advancement (feeding) means is axially moveably disposed in the tubular shaft, wherein the slide member is retracted by pushing a part of the tubular shaft.




In the structure of the mechanical pencil according to the invention, when the slider is retracted, a remaining (residual) lead is retracted with contacting with a succeeding lead.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a longitudinal sectional view of a part of a mechanical pencil according to a first embodiment of the invention.





FIG. 2

is an enlarged perspective view of a part of the pencil shown in FIG.


1


.





FIG. 3

is a longitudinally sectional view of a part of a mechanical pencil according to a second embodiment of the invention.





FIGS. 4 and 5

show an operation of the mechanical pencil of the second embodiment.





FIG. 6

is a longitudinally sectional view of a part of a mechanical pencil according to a third embodiment of the invention.





FIG. 7

is a longitudinally sectional view of a part of a mechanical pencil according to a fourth embodiment of the invention.





FIG. 8

is an enlarged perspective view, partly sectioned, of the structure shown in FIG.


7


.





FIG. 9

is a longitudinally sectional view of a part of a mechanical pencil according to a fifth embodiment of the invention.





FIG. 10

is an enlarged perspective view, partly sectioned, of a part of a mechanical pencil according to a sixth embodiment of the invention.





FIG. 11

is a perspective view of a slide member shown in the structure of FIG.


10


.





FIG. 12

is an enlarged perspective view, partly sectioned, of a part of a mechanical pencil according to a seventh embodiment of the invention.





FIG. 13

is a longitudinally sectional view of a part of a mechanical pencil according to a eighth embodiment of the invention.





FIG. 14

is an enlarged perspective view, partly sectioned, of the structure shown in FIG.


13


.





FIG. 15

is a sectional view of a part of the pencil according to a ninth embodiment of the invention.





FIG. 16

is a sectional view of a slide member according to a tenth embodiment of the invention.





FIG. 17

is a diagram showing the slide member according to a eleventh embodiment of the invention.





FIG. 18

is a longitudinally sectional view of a mechanical pencil to according to a twelfth embodiment of the invention.





FIG. 19

is an enlarged perspective view, partly sectioned, of the structure shown in FIG.


18


.





FIGS. 20

to


25


show an operational mode of the mechanical pencil.





FIG. 26

is a longitudinally sectional view of a pencil according to a thirteenth embodiment of the invention.





FIG. 27

is an enlarged perspective view, partly sectioned, of the structure shown FIG.


26


.





FIG. 28

is a diagram which shows a state that a writing lead is grasped or held.





FIG. 29

shows an operational mode of the pencil.





FIGS. 30

,


31


and


32


show an example of a slide member.





FIG. 33

is a longitudinally sectional view of a mechanical pencil according to a fourteenth embodiment of the invention.





FIGS. 34

to


36


are enlarged views of elements shown in FIG.


33


.





FIGS. 37 and 38

are sectional views showing an operational mode of a lead holding mechanism.





FIGS. 39

to


42


are sectional views showing an operation of the lead holding mechanism.





FIG. 43

shows a structure of the slide member.





FIG. 44

shows a modification of the slide member shown in FIG.


43


.





FIG. 45

is a diagram showing an operation of the slide member.





FIGS. 46 and 47

show modifications of the slide member.





FIGS. 48

to


51


show examples of a chuck body adapted to the mechanical pencil of the invention.





FIG. 52

is a diagram showing a method of assembly of the chuck body.





FIG. 53

is a longitudinally sectional view of a mechanical pencil according to a fifteenth embodiment of the invention.





FIGS. 55

to


58


are sectional views showing an operation of the pencil according to the fifteenth embodiment of the invention.





FIG. 59

is a longitudinally sectional view of a mechanical pencil according to a sixteenth embodiment of the invention.





FIGS. 60

to


63


are diagrams showing an example of a molding device for forming a chuck body according to the present invention.





FIG. 64

is a longitudinally sectional view of a mechanical pencil according to a seventeenth embodiment of the invention.





FIGS. 65

to


67


are enlarged views of the part shown in

FIG. 64

, showing an operational mode.





FIG. 68

is a sectional view of a part of the mechanical pencil according to a eighteenth embodiment of the invention.





FIG. 69

shows a modification of the chuck body of the seventeenth embodiment of the invention.





FIGS. 70

to


73


show further modifications of the chuck body according to the seventeenth embodiment of the invention.





FIG. 74

is a longitudinally sectional view of a mechanical pencil according to a nineteenth embodiment of the invention.





FIG. 75

is a sectional view of the portion shown in FIG.


74


.





FIGS. 76

to


79


are sectional views showing an operational mode of the structure of the nineteenth embodiment of the invention.





FIG. 80

is a sectional view showing a modification of the nineteenth embodiment shown in FIG.


74


.





FIG. 81

is a sectional view showing another modification of the nineteenth embodiment of the invention.





FIG. 82

is a sectional view of a mechanical pencil according to a twentieth embodiment of the invention.





FIGS. 83

to


86


show an operational mode of the pencil of the twentieth embodiment shown in FIG.


82


.





FIGS. 87

to


89


show a structure according to a twenty-first embodiment of the invention, wherein

FIG. 87

is an enlarged sectional view,

FIG. 88

a transversal sectional view, and

FIG. 89

is a diagram explaining the operational mode.





FIGS. 90

to


93


are sectional views showing the structure according to a twenty-second embodiment and also showing an operation thereof.





FIGS. 94

to


99


are sectional views of a part of a mechanical pencil, showing a modification of the twenty-second embodiment of the invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




A first embodiment of the invention will be described with reference to

FIGS. 1 and 2

. A tubular shaft


1


has a lead tank


2


which is moveable axially (or, in the frontward/backward direction) in the tubular shaft, and the lead tank


2


has at its front end a chuck body


5


which is fixed thereto and can be opened through an intermediate joint member


3


and a lead guide member


4


. The chuck body has, around its front portion, a chuck ring


6


which serves to open/close the chuck body


5


.




On the front end of the tubular shaft


1


is provided a front member


9


which is releasably engaged with the front end through a press member


7


and a connecting member by a threaded engagement means or the like. The front member


9


can be formed integral with the tubular shaft


1


. A slide member


10


is axially moveably disposed in the front member


9


and has an anti-retraction member


11


which is made of a suitable rubber material and press-fitted in the slide member


10


for providing a light and soft holding of a writing lead to prevent the lead from retracting. Reference numeral


12


denotes a lead protection tube of a metal which is press-fitted to a front end of the slide member


10


, and the lead protection tube


12


can be made integral with the slide member


10


.




In the illustration of

FIG. 1

, reference character “S” represents a resilient member such as a coil spring for biasing the chuck body


5


as well as the lead tank


2


in a backward direction. The tubular shaft


1


is made of a transparent material and similarly the other elements such as the slide member


10


and the anti-retraction member


11


can be made of a transparent material so that actuation and movement of the writing lead can be visually observed by a user.




The chuck body


5


and the slide member


10


will be explained. On a front outer portion of the chuck body


5


is provided an outer flange portion


13


. At the rear portion of the slide member


10


is provided a tubular portion


14


which extends from the rear portion and has an inner flange portion


15


which contacts the outer flange portion


13


of the chuck body


5


.




The chuck body


5


is of so-called collet-type having two-split, three-split or four-split chuck leaves and has a structure that when it is firmly closed with no lead being held therein, the outer flange portion


13


of the chuck body


5


is released from the inner flange portion


15


of the slide member


10


. In other words, the chuck body


5


and the slide member


10


are separable from each other and can be assembled when necessary.




The slide member


10


is movably inserted into the front member


9


but a friction force (i.e., resistance) can be added between the elements


9


and


10


so that a soft engagement is established. However, it is noted that the friction force is set smaller than a friction force of the anti-retraction member


11


relative to the writing lead. By preventing the slide member


10


from moving while the lead is not grasped, generation of a moving sound of the slide member


10


can be prevented, wherein the moving sound is a noise which is likely to be produced when a middle step portion of the slide member


10


abuts against an inner step of the front member


9


and is produced when the pencil is shaken.




On the inner front portion of the front member


9


, there is provided an inner step portion


17


to which a front end


16


of the slide member


10


is contacted to limit an advance distance of the slide member


10


.




An operation will now be described.

FIG. 2

shows a state in which a shortened residual lead A left from the chuck body


5


is held by the anti-retraction member


11


and a succeeding lead B is being held by the chuck body


5


. When the lead tank


2


is pressed forward in this state, the chuck body


5


is advanced along with the chuck ring


6


, so that the succeeding lead B is also advanced together. Then, along with the advance of the succeeding lead B, the residual lead A is pushed forward but, in this state, the residual lead A is held by the anti-retraction member


11


and, consequently, the slide member


10


is advanced together with the residual lead A. In this state, when the middle step portion


16


of the slide member


10


is contacted with the inner step portion


17


of the front member


9


, this restricts an advancing movement of the slide member


10


. By the operation described, the lead protection tube


12


fixed to the slide member


10


is advanced relative to the front member


9


and, therefore, a projection length of the lead protection tube


12


projecting from the front member


9


becomes larger than a length of an initial position.




When the lead tank


2


is advanced further, the residual lead A is pushed forward by the succeeding lead B and advanced in the lead protection tube


12


which is prevented from moving so that the succeeding lead B is projected from the end of the lead protection tube


12


. In a short time, the chuck ring


6


comes into contact with a rear end of the slide member


10


and limited its further advancing movement, so that the chuck body is released to open its engagement (grasping) portion to thereby release the succeeding lead B.




In this state, when the advancing movement of the lead tank


2


is released, the chuck body


5


is retracted with the succeeding lead B being released. During this retraction of the chuck body


5


, the outer flange


13


of the chuck body


5


is contacted with the inner flange


15


of the slide member


10


so that the slide member


10


as well is retracted. At this moment, the residual lead A is softly held by the anti-retraction member


11


of the slide member


10


and, therefore, it is retracted together with the slide member


10


with its projecting state being maintained, and this serves to retract the succeeding lead B which has been released from the chuck body


5


.




Then, the chuck body


5


is closed by the chuck ring


6


to grasp and retract the succeeding lead B, but since the residual lead A is retracted together with the slide member


10


as described above, no gap or space is generated between the residual lead A and the succeeding lead B.




Although the residual lead A is retracted by the operation described above, it is retracted together with the slide member


10


relative to the front member


9


and, therefore, the residual lead A does not retract relative to the lead protection tube


12


(slide member


10


). As a result, a projecting length of the residual lead A from the lead protection tube


12


is not decreased but maintained.




A second embodiment of the invention will be described with reference to

FIGS. 3

to


5


. This is a modification of an interlocking mechanism of the chuck body and the slide member in the first embodiment described above. In this embodiment, a chuck body


18


does not have a portion like the flange portion


13


of the first embodiment but, instead, it has a structure that a frictional resistance is added to the inner flange


15


of the slide member


10


. As an example of providing such a frictional resistance to the inner flange


15


, an outer diameter of the front outer circumference of the chuck body


18


is made slightly larger than an inner diameter of the inner flange portion


15


of the slide member


10


and, in another alternative, a resilient material such as rubber can be coated on at least one of the contacted portions. Alternatively, embossing or graining can be used.




An operation will be explained. In an initial stage of operation wherein the chuck body


18


is gasping the lead (see FIG.


3


), the chuck body


18


contacts at its front outer circumference to an inside of the inner flange portion


15


of the slide member


10


. At this moment, when the chuck body


18


is advanced together with the chuck ring


6


, the slide member


10


as well is advanced because the chuck body


18


and the inner flange portion


15


are frictionally engaged with each other. It is a matter of course that the residual lead A grasped by the anti-retraction member


11


and the succeeding lead B held by the chuck body


18


are advanced as well.




Further, when the chuck body


18


and the slide member


10


are advanced, the middle step


16


of the slide member


10


is contacted with the inner step portion


17


of the front member


9


similarly as the case of the first embodiment, and the forward movement of the slider member


10


is prevented (see FIG.


4


). However, the chuck body


18


can be advanced further, and a contact between the chuck body


18


and the inner flange


15


of the slide member


10


is released against the frictional force. Since the chuck body is further advanced, the residual lead A is advanced in the lead protection tube


12


.




Then, the chuck ring


6


is contacted with the rear end of the slide member


10


and the chuck body


18


is opened to release the succeeding lead B as shown in FIG.


5


. Now, when the advancing movement of the chuck body


18


is released, the chuck body


18


is retracted by the resilient member “S”, the front outer circumference of the chuck body


18


is again contacted with the inner flange


15


of the slider member


10


, and by the frictional resistance of the contact the slide member


10


as well is retracted. By the retraction of the slide member


10


, the residual lead A held by the anti-retraction member


11


is also retracted but this residual lead A serves to retract the succeeding lead B which was released from the chuck body


18


.




Then, the chuck body


18


is closed by the chuck ring


6


to grasp the succeeding lead B and retract the same. In the case, since the residual lead A is retracted together with the slide member


10


, no gap of space is produced between the residual lead A and the succeeding lead B.




In the second embodiment of the invention as well as the first embodiment, in the state that the chuck gasps no lead at all, an outer diameter of the front outer circumference of the chuck body becomes smaller than an inner diameter of the inner flange of the slide member, an easy assembling of the chuck body to the slide member is realized. In the case that the parts and elements are assembled by an automatic assembling machine, it is possible to make the front portion of the chuck body have a constant diameter and, therefore, a parts-feeding machine can be used effectively.




A third embodiment of the invention will be described with reference to

FIG. 6

, in which an outer flange portion


20


is formed on a rear outer circumference of the slide member


19


and an inner flange portion


23


is formed on the front end of the chuck body


21


through a tubular portion


22


.




By making the chuck body be positioned outside the slide member, an easy assembly of these parts can be realized. Namely, in the first and second embodiment of the invention, an amount of diameter-reduction of the chuck body is restricted by a width of a slit which is formed on the chuck body. By contrast, however, in this third embodiment of the invention the chuck body is dilated outwardly and an assembly is made in this outwardly dilated state and, therefore, no restriction is required as the restriction described above.




In the third embodiment, the slide member can efficiently be retracted in the tubular portion and, therefore, the lead protection tube can be housed in the front member after use.





FIGS. 7 and 8

show a fourth embodiment of the invention which is substantially similar to that of the first embodiment except the anti-retraction member. Specifically, the anti-retraction member


24


in this embodiment is coated on an inner surface of the lead protection tube


12


. The anti-retraction member


24


is made of a rubber-like resilient material such as silicone rubber and NBR.




The anti-retraction member


24


can be inserted into the lead protection tube. In alternatives, electroforming can be applied to provide iron ions to a surface of the anti-retraction member so that the lead protection tube


12


is formed around the anti-retraction member


24


.




As described above, the anti-retraction member


24


is disposed on the lead protection tube


12


so that the lead can be held even when the residual lead becomes very short and, therefore, the lead can be used up effectively.




As a means for effectively use the residual lead A, the lead protection tube can be press-fitted into the front member


9


as shown in the four embodiment, and in another alternative, the lead protection tube


25


can be formed integral with the front member


9


(fifth embodiment shown in FIG.


9


). In either cases, if the distance between the anti-retraction member


26


and the lead protection tube


12


is made short, the shortened residual lead A can still be held or grasped firmly so that the lead can be used up effectively to the very point of the minimum remaining length.




A sixth embodiment of the invention will be described with reference to

FIGS. 10 and 11

. In this embodiment, the anti-retraction member and the lead protection tube are formed integral with the slide member. More specifically, anti-retraction member


29


comprised of a plurality of divided leaves is formed on an inner middle portion of the slide member


28


, and a trapezoidal projection


30


for actually holding the lead is formed on the inner surface of the anti-retraction member


29


. At a rear of the slide member


28


, confronting engaging members


31


projecting in the rearward direction is formed and an inner flange portion


32


is formed on a rear inner surface of the engaging members


31


. The inner flange portion


32


contacts the outer flange


13


of the chuck body to co-acts with the latter.




On a front portion of the slide member


28


, a lead protection tube


33


is also formed in integral. On a front portion of the thus formed lead protection tube


33


, a tapered portion


34


which is tapering toward a front end is formed. In writing, a tip of the writing lead can be viewed well so that a correct writing can be accomplished.




By integrally forming the anti-retraction member and the lead protection tube with the slide member, cost reduction in manufacturing parts and assembly thereof can be attained. Further, if the rear end portion of the slide member is diverged to provide split-type engagement leaves, an easy assembly operation can be made between the chuck body and the slide member.





FIG. 12

shows a seventh embodiment of the invention which is a modification of the sixth embodiment. A slit if formed on the lead protection tube


36


of the slide member


35


and a projection


38


is formed on the inner surface of the lead protection tube


36


to hold the lead. In other words, the anti-retraction member (that is, projection


38


) is formed on the lead protection tube


36


and this structure permits a reliable holding of the residual lead after it is extremely shortened by use, so that a residual lead can be used up effectively to an extremity.





FIGS. 13 and 14

show an eighth embodiment of the invention. In this embodiment, the tubular portion of the slide member in the first embodiment is separately and independently formed relative to the slide member and these elements are frictionally engaged with each other but slidable with each other. Specifically, on the rear outer surface of the slide member


39


, an O-ring


40


of a rubber-like resilient material is fitted and a tubular member


41


is fitted at a rear portion of the slide member


39


. The O-ring


40


is made separate from the slide member but they are made in a unitary structure by, for example, forming circumferential rib on an outer circumference of the slide member. On an inner rear surface of the tubular member


41


, an inner flange


42


is formed such that it contacts the outer flange


13


of the chuck body


5


. An operational mode of this embodiment is substantially same as that of the first embodiment and, in this embodiment, if the lead protection tube


12


is contacted with a writing surface when the lead is retracted for rest after writing is finished, the lead protection tube


12


is completely encased within the front member


9


. This is because the slide member to which the lead protection tube is fixed can be slid or moved in the rearward direction within the tubular member


41


against a frictional resistance of the O-ring.




Reference numeral


43


is a restriction ring which serves to prevent drop of the slide member


39


from the tubular member


41


, which ring


43


can be omitted if the aforementioned O-ring has a sufficient frictional resistance force. In a case that no restriction ring


43


is provided, assembly and disassembly of the slide member and the tubular member can be made easily and an adjustment can be made easily when the tube should be blocked with the lead.





FIG. 15

shows a ninth embodiment of the invention. On the surface of both the outer flange portion


13


of the chuck body


5


of the first embodiment and the inner flange portion


15


of the slide member


10


, a male thread


44


and a female thread


45


are formed. When the chuck body


5


and the slide member


10


are assembled together, the chuck body


5


is firmly closed to fit it to the slide member


10


and, on the other hand, when they are disassemble, the chuck body is rotated relative to the slide member to release the threaded engagement between them.





FIG. 16

(tenth embodiment of the invention) and

FIG. 17

(eleventh embodiment) show structures which facilitate assembly and disassembly of the chuck body and the slide member. In

FIG. 16

, a slit is formed at a tubular portion


47


of the slide member


46


so that the tubular portion


47


can be opened easily by the slit


48


, with the result that assembly and disassembly of the chuck body relative to the slide member can be made easily. This is somewhat similar with the structure of the sixth embodiment shown in FIG.


11


. In

FIG. 16

reference numeral


49


represents an inner flange portion which contacts with an outer flange of the chuck body.




Further, in the embodiment of

FIG. 17

, the slit


48


is formed larger than that of

FIG. 16

so that the aforementioned tubular portion is formed into bar-shaped structure having arms


50


with a recess


51


being formed at a middle of the slide member


46


, and a longitudinal groove is formed on an inner surface of the front member


9


so that it is engaged with the recess


51


. When the front member


9


is released from the tubular shaft


1


, the slide member is urged to be released from the front member


9


along with the chuck body, but actually, the slide member


46


which is engaged with the front member


9


is not fully released from the front member


9


and, as a result, the arms


50


of the slide member


46


are dilated or opened. Consequently, the slide member is released from the chuck body. This will facilitates maintenance working when the writing lead should be broken in pieces in the slide member.




A twelfth embodiment of the invention will be described with reference to

FIGS. 18 and 19

. A description with reference to the structure and elements which are similar with those of the previous first embodiment will be omitted for clarification. On an outer circumference of the slide member


10


, an O-ring


52


of a rubber-like resilient material is slidably press-fitted to an inner surface of the front member


9


. This O-ring can be replaced by a projection or the like which is formed integrally on the slide member


9


. A sliding resistance force of the slide member


10


relative to the front member


9


is set to be larger than a sliding resistance of the lead relative to the anti-retraction member


11


. In other words, when the residual lead A is urged to be pushed by the succeeding lead B, the slide member


10


as well is urged to be pushed out together, but the sliding resistance between the slide member


10


and the front member


9


is strong enough and, consequently, the slide member is maintained still and, on the other hand, the residual lead A is pushed out.




The chuck body


5


is a so-called collet chuck which has a two-split, three-split or four-split leaves structure so that if it is forcibly closed while it has no writing lead grasped therein, the outer flange portion


13


of the chuck body


5


is taken out of the inner flange portion


15


of the slide member


10


. In other words, the chuck body


5


and the slide member


10


can be assembled and disassembled with each other.




The middle step portion


17


of the slide member


10


is contacted with the front inner surface of the front member


9


and an inner step portion


18


is formed for limiting a forward movement of the slide member


10


.




An operation mode will be described.

FIGS. 18

to


20


show a state that a residual lead A which has left from the chuck body


5


is maintained by the anti-retraction member


11


and the succeeding lead B is held or gasped by the chuck body


5


. When the lead tank


2


is pushed forward in this state, the chuck body


5


is advanced in the tubular portion


14


together with the chuck ring


6


so that the succeeding lead B which is grasped by the chuck body


5


. Along with the advance of the succeeding lead B, the residual lead A is pushed and urged to be advanced, but since the residual lead A is held by the anti-retraction member


11


, the slide member


10


is also urged to be advanced. Actually, however, a sliding resistance force of the slide member


10


relative to the front member


9


is set to be larger than a sliding resistance force of the lead relative to the anti-retraction member


11


and, therefore, the residual lead A is advanced with the slide member


10


being maintained still in a rested position, so that the residual lead A project from a tip of the slide member


10


(that is, from an end of the lead protection tube


12


). Incidentally, if the aforementioned relationship of the sliding resistance forces is made reversed, there is an outcome that the slide member is advanced in the first place and then the lead is belatedly projected from the end of the slide member


10


and, therefore, it gives some feeling of wrongness.




When a further advance is made with respect to the chuck body


5


and the chuck ring


6


, etc., the front end of the chuck ring


6


is contacted with a rear end of the slide member


10


to thereby restrict the chuck ring


6


from moving forward (advance) as shown in FIG.


21


.




However, since the chuck body


5


is advanced further, it is released from the chuck ring


6


so that, at this moment, the engagement between the chuck body


5


and the succeeding lead B is released.




In this state, when the chuck body


5


is further advanced until the front end of the chuck body


5


is contacts the inner step portion


10




a


of the slide member


10


, the chuck body


5


serves to advance the slide member


10


. At this moment, since the residual lead A is softly held by the anti-retraction member


11


, the residual lead A is advanced according to the advance of the slide member


10


. However, since the succeeding lead B is released from the chuck body


5


, the succeeding lead B is advanced with maintaining its contact with the residual lead A like a drop by gravity (FIG.


22


).




Then, when the middle step portion


16


of the slide member


10


is contacted with the inner step portion


17


of the front member


9


, the advance X or forward movement of the slide member


10


is limited. This is shown in FIG.


23


.




By the operation described above, the leads (that is, the succeeding lead B and the residual lead A) and the lead protection tube


12


which is fixed by slide member


10


are advanced relative to the front member


9


so that a length of the lead projecting from the front member


9


is increased relative to the projecting length of the same at the initial stage.




Now, when the advancing movement of the lead tank


2


is released, the chuck body


5


which releases the succeeding lead B and the outer flange portion


14


which contacts nothing in the tubular portion


14


move in a backward direction. If a contact resistance between the slide member


10


and the front member


9


is made larger than a contact resistance between the chuck body


5


and the slide member


10


, the outer flange portion


13


can be moved in a contacted state. In other words, it is sufficient that the chuck body


5


is moved backward while the slide member is standing still. When the outer flange portion


13


of the slide member


10


comes into contact with the inner flange portion


15


of the slide member


10


in this backward movement, the slide member


10


is retracted and, at a little moment later, the chuck body


5


is closed by the chuck ring


6


and holds or grasps again the succeeding lead B (FIG.


24


). By the operation described above, the residual lead A is softly held by the anti-retraction member


11


of the slide member


10


and, therefore, the residual lead A is retracted together with the slide member


10


with the projected length thereof being maintained. Further, the succeeding lead B which is held by the chuck body


5


is retracted together with the chuck body


5


.




By the operation described above, the succeeding lead B and the residual lead A which are retracted together with the slide member


10


relative to the front member


9


are not retracted relative to the lead protection tube


12


(slide member


10


) and, accordingly, there is no case that the projecting length of the lead from the lead protection tube


12


is decreased, see FIG.


25


.




Further, the slide member


10


is press-fitted into and contacted with an inner surface of the front member


9


by the O-ring


52


, the position of the slider member


10


is maintained after the pressing operation is released, no space is formed between the succeeding lead B and the residual lead A, the space being likely to be produced when the lead drops by gravity.





FIGS. 26 and 27

show a thirteenth embodiment of the invention. Description of the structure and elements which are substantially similar to those of the first embodiment will be omitted for simplification only. Between a rear end of the slide member


10


and the connecting member


8


is provided a resilient member


53


such as a coil spring which urges or biases the slide member


10


in the forward direction. A spring force of the resilient member


53


for biasing the slide member in the forward direction is larger than a slide-contact force of the outer flange portion


13


relative the an inner surface of the tubular portion


14


of the slide member


10


when the chuck body


5


is opened. In other words, the slide member


10


is always biased in the forward direction whether or not the slide member


10


is movably contacted with, or movably inserted into, the inner surface


14


of the outer flange portion


13


.




The chuck body can be used so that the outer flange portion of the chuck body does not contact the tubular portion of the slide member. In case that a chuck body is made of a resin, it is general that the expansion or dilation is designed to be larger in view of the defects by the time. Thus, it sometimes contacts the inner surface of the slide member. Thus, it may be possible to make the inner diameter of the tubular portion larger so that the outer flange portion does not contact the inner surface of the tubular portion but this will require a larger dimension of the outer surface of the tubular portion and, as a result, size of the front member becomes larger. Further, in that case, the opening or dilating dimension of the chuck body is large so that if the lead is even slightly curved or slightly smaller than the requirement, the lead is then gripped at its unfair portion apart from the holding position of the chuck body (FIG.


28


), and therefore, it possibly provides misdirection of the lead feeding operation. Thus, in this embodiment, a tubular portion of the slide member is made smaller and, at the same time, the outer flange of the chuck body is contacted with the inner surface of the tubular portion so that the opening degree of the chuck body is restricted to thereby permit the lead to be gripped by and at the predetermined correct position of the chuck body.




An operation will be described except for the advancing operation of the chuck body and the slide member which is substantially same as that of the first and twelfth embodiments described above. When the advance movement (forward movement) of the lead tank


2


is released, the chuck body


5


is retracted with is gripping mouth opened and its outer flange portion


13


being frictionally slid along the inner surface of the tubular portion


14


, but since the slide member


10


having the tubular portion


14


is forwardly biased by the resilient member


53


, the slide member


10


does not proceed retraction. Then, the chuck body


5


contacts at its outer flange portion


13


with the inner flange portion


15


of the slide member


10


and, from at this moment, the slide member


10


starts its retraction (see FIG.


29


). This of course occurs against a spring force of the resilient member


53


.




The chuck body


5


is forcibly closed by the chuck ring


6


to hold again the succeeding lead B and, at this moment, the chuck body


5


will be slightly retracted in a similar manner as the conventional prior art structure but also the slide member


10


is retracted. Therefore, no space or gap is produced between the succeeding lead B and the residual lead A.




Although the succeeding lead B and the residual lead A are retracted by the operation described above, the lead is retracted together with the slide member


10


relative to the front member


9


and, therefore, it does not retract relative to the lead protection tube


12


(that is, slide member


10


), so that a projecting length of the lead from the lead protection tube


12


is not decreased.




The slide member


10


engaged with the outer flange portion


13


of the chuck body


5


and its retracting position is maintained after the pushing operation is released and, therefore, any gap or space is not produced between the succeeding lead B and the residual lead A by, for example, a drop of the lead by gravity or a biasing force of the resilient member


53


.




In the preceding examples described above, the resilient member and the slide member are made of different members and assembled with each other but if necessary, an elastic member is formed by an injection molding method or the like at a rear portion of the slide member, as shown in

FIGS. 30 and 32

. More specifically, this structure of the elastic portion which can be deformed, a tubular portion


55


is formed at the rear portion of the slide member


54


and the tubular portion


55


has its rear end an elastically deformable portion


56


of net shape.





FIG. 31

shows an example of production of the slide member


54


and the chuck body


57


in which both of the members


54


and


57


are made of a resin material by an injection molding method. As described above, the resin-made chuck


57


is, at its opened state, contacted at its outer circumference to the inner circumference of the tubular portion


55


so that its opening degree is restricted. Specifically, the opening degree is made slightly smaller than a diameter of the writing lead. This of course is made for the purpose of hold the lead at the regular position thereof.




In this embodiment the elastic, deformable portion is provided at the rear portion of the slide member but, if desired, a tension spring can be provided at a front portion of the slide member. In an alternative method, a magnet is used for biasing the slide member forwardly.





FIGS. 33

to


36


show a fourteenth embodiment of the invention. In this embodiment, a lead tank


59


is axially slidably disposed in the tubular shaft


58


, and a chuck body


60


which can be opened and closed at the front end of the lead tank


59


. At the front portion of the lead tank


59


is provided a chuck ring


61


which serves to open/close the chuck body


60


. A base portion


62




a


of a clip


62


is press-fitted to a rear portion of the tubular shaft


58


, and a rubber eraser


63


is detachably fitted to a rear portion of the lead tank


59


. Reference numeral


54


is a end cap which is detachably fitted to the rear portion of the lead tank


59


for covering the rubber eraser


63


.




A front member


65


is detachably fitted to a front end of the tubular shaft


58


by means of threaded engagement or the like, and a grip


66


made of a rubber material is coated in such a manner that it is laid across and extended between the tubular shaft


58


and the front member


65


so that the elements


65


and


58


should not be removed from each other inadvertently or accidentally. The slide member


67


is axially movably disposed in the front member


65


, and an anti-retraction member


68


made of a rubber or synthetic resin material is press-fitted to the interior of the slide member


57


for softly holding the writing lead. If necessary, a lead guide member made of a suitable resin can be disposed at the rear portion of the anti-retraction member. Reference numeral


69


represents a lead protection tube which is formed integral with an end of the slide member


67


. The lead protection tube


69


can be formed of a metal pipe and press-fitted. Reference character “S” represents a coil spring which spring-biases the chuck body


60


and the lead tank


59


in the rearward direction.




A further description will be made with reference to the chuck body


60


and the slide member


67


. The chuck body


60


has, at its front end surface, projections


70


,


70


in an opposed relation. At the rear portion of the slide member


67


is provided a tubular portion


71


which has at a middle portion thereof an engagement hole


72


to which the projections


70


,


70


of the chuck body


60


(

FIGS. 35A

,


35


B and


35


C). The tubular portion


71


has an inclined surface


73


which slants gradually toward the front end as illustrated in

FIG. 36

, so that it facilitates a smooth insertion of the projections


70


,


70


of the chuck body


60


into the engagement hole


72


. In other words, this makes it easy to assembly the chuck body


60


to the slide member


67


.




A resilient member


74


such as a coil spring is provided between a rear end of the slide member


67


and the tubular shaft


58


to spring-bias the slide member


67


in the forward direction. A spring force of the resilient member


74


for spring-biasing the slide member


67


is larger than a sliding frictional force of the edge portion


75


except the projections


70


,


70


at the time when the edge portion


18


is slidably contacted with an inner surface of the tubular portion


71


of the slide member


67


. Namely, the slide member


67


is always urged to move forward, irrespective of the state whether or not the edge portion


75


of the chuck body


60


is slidably contacted with the inner surface of the tubular portion


71


.




Again, the chuck body


60


is of collet type chuck mechanism having two-split, three-split or four-split configuration. A middle step portion


76


of the slide member


57


is contacted with the inner front portion of the front member


65


, and an inner step portion


77


is formed to limit the advancing distance of the slide member


67


.




An assembly procedure of the chuck body


60


to the slide member


67


will be described. In the state that no lead is grasped by the chuck body (in the state of FIG.


37


), the projections


70


,


70


of the chuck body


60


is pressed against the rear end of the slide member


69


(that is, tubular portion


71


), a head of the chuck body


60


is reduced in its diameter (

FIG. 38

) On the inner front portion of the front member


65


, and in a short time the projections


70


,


70


are moved to the engagement hole


72


and, at time moment, the projections


70


,


70


of the chuck body


60


are released so that the hed of the chuck body


60


is dilated. Thus, the projections


70


,


70


of the chuck body


60


are freely inserted into the engagement hole


72


so that they are placed into a somewhat inseparable state (that is, the state of FIG.


33


).




The anti-retraction member


68


for preventing the lead from moving back or retracting to a rear position will be described. The anti-retraction member


68


has, along its length, a lead passage


68




a


with a diameter a slightly larger than a diameter of a writing lead but not so large as to permit two leads to pass at a time. At the front portion of the lead passage


68




a,


the anti-retraction portion


68




b


which has a hole of a diameter slightly smaller than a diameter of the lead to be used. The anti-retraction member


68




b


holds the lead softly and serves to prevent the lead from retracting or moving backward. In the state that the lead is held by the anti-retraction member


68




b,


the lead is held at a ridge portion so that this can prevent the residual lead from rotating at the time of writing. The lead passage


68




a


is provided with a groove portion


68




c


in a confronting relation relative to an axial direction, the groove portion


68




c


being smaller than a diameter of the lead, and the groove portion


68




c


is formed along the entire length of the anti-retraction member


68


. Further, at the area adjacent to the anti-retraction portion


68




b,


the groove portion


68




c


is formed extending until an outer circumference of the anti-retraction member


68


. In other words, the groove portion


68




c


adjacent the anti-retraction portion


68




b


is of slit-shape configuration. A resilient effect is added to the anti-retraction portion


68




b


which serves to actually hold the lead so that a dispersion of the lead diameter can be absorbed. The groove portion


68


is shown to be provided at two spots in the illustrated embodiment but it may be provided radially at three sports or four spots. Further, it may be formed such that it is a groove having a triangular cross section. The lead passage


68




a


has at its upper portion a cone shaped portion


68




d


for reliably guiding the lead to the lead passage


68




a.






Further, the anti-retraction member


68


is formed of a resin material. The position of a gate (that is, a hole for cavity) at the time of injection molding is provided at right angles relative to an axial line of the lead passage


68




a


and at the position where the aforementioned groove portion


68




c


is formed (

FIGS. 35A

to


35


C). By providing a flow of the resin material from the position where a core pin has more strength, the core pin is prevented from being bent or broken. Further, the groove portion


68




c


serves to absorb scattering or dispersion of the diameter of the leads when the anti-retraction member


68


is press-fitted to the slide member


67


and also serves to maintain a suitable strength of fixture. In other words, an elastic deformation of the anti-retraction member


68


, which is effected by the groove portion


68




c,


is utilized effectively. In this embodiment, the lead passage


68




a


and the anti-retraction portion


68




b


are formed in a unitary structure but they may be formed independently or separately from each other so that the anti-retraction portion may be positioned at a front of the member which has the lead passage as shown by, for example, FIG.


53


.




An operation mode will then be described.

FIGS. 33 and 34

show the state in which the residual lead A left from the chuck body


60


is held by the anti-retraction member


68


and the succeeding lead B is held by the chuck body


60


. The slide member


67


is spring-biased forwardly by the resilient member


74


but, since the rear end of the engagement hole


72


of the tubular portion


71


is in an abutment engagement with the projections


70


of the chuck body


60


, the slide member


67


is restricted from advancing movement.




When the lead tank


59


is pushed froward in the state described above, the chuck body


60


is advanced in a non-contact state in the tubular portion


71


together with the chuck ring


61


but, since the slide member


67


is spring-biased by the resilient member


74


, also the slide member


67


is advanced with the engagement between the engagement hole


72


and the projection


71


being maintained. Consequently, the succeeding lead B held by the chuck body


60


and the residual lead A held by the anti-retraction member


68


is advanced together with the guide member


67


.




In a short time, the middle step portion


76


of the slide member


67


abuts against the inner step portion


77


of the front member


65


to stop the advancing movement of the slide member


67


(FIG.


39


). However, the projections


70


of the chuck body


60


are freely inserted into the engagement hole


72


. Although the chuck body


60


, the chuck ring


61


and the succeeding lead B as well as the residual lead A are advanced further, the chuck ring


61


is prevented from moving further at the time when the chuck ring


61


abuts against the rear end of the tubular portion


71


of the slide member


67


. Then, at this moment, the chuck body


60


is dilated or opened to release the succeeding lead B and the edge portion


75


of the chuck body


60


contacts the inner surface of the tubular portion


71


of the slide member


67


(FIG.


40


).




When the advancing movement of the lead tank


59


is released, the chuck body


60


is retraced with its holding portion being opened and with edge portion


75


being frictionally slid along an inner surface of the tubular portion


71


but, since the slide member


67


having the tubular portion


71


is spring-biased by the resilient member


7


, the slide member


67


is not retracted. When the projections


70


are contacted with the rear end of the engagement hole


72


of the slide member


67


, the slide member


67


starts its retracting movement (FIG.


41


). This is done against a spring force of the resilient member


74


.




Then, the chuck body


60


is closed by the chuck ring


61


to hold again the succeeding lead B (FIG.


42


). In this case, the chuck body


60


is slightly retracted in a similar manner as the prior art device with the succeeding lead B being grasped but, since the slide member


67


as well is retracted, no gap or air space is produced between the residual lead A and the succeeding lead B.




By the operation described above, the succeeding lead B and the residual lead A are retracted, but the leads A and B are retracted together with the slide member


76


relative to the front member


65


. Consequently, the leads A and B are not retracted relative to the lead protection tube


69


(slide member


67


) and, therefore, a projecting length of the lead from the lead protection tube


69


is not decreased.




Further, the slide member


67


is engaged with the projections


70


of the chuck body


60


similarly as the previous embodiments and maintains its retracting position after the pushing operation is released, no space is formed between the succeeding lead B and the residual lead A due to, for example, a drop of the lead by gravity.




The resilient member and the slide member which are formed of separate members in the embodiment described above but they may be formed in a unitary structure by a suitable method as an injection molding as illustrated in FIG.


43


. With respect to the elastically deformed portion in the present embodiment, an elastically deformable portion


79


of a shrinkable net shape is formed at a back of the slide member


78


.




A modified structure will be explained with reference to FIG.


44


. In this modification, an engagement hole


82


is formed on a tubular portion of the slide member


80


and a slit


83


narrower than the projections


70


of the chuck body


60


are formed. On the rear end of the tubular portion


81


, an inclined surface


84


is formed for facilitating adoption or fitting of the projections


70


to the engagement hole


82


.




When the projections


70


of the chuck body


60


are pushed against the inclined surface


84


, the tubular portion


81


is elastically deformed at the center of the slit


83


(see FIG.


45


), so that the projections


70


are reliably introduced into the engagement hole


82


.




Further, the engagement hole


82


is provided, at its inner surface, with an inclined surface


85


in a confronting relation with the aforementioned inclined surface


84


. The inner inclined surface


85


permits the chuck body


60


be removed from the slide member


67


. In other words, maintenance can be done by separation of the two members


60


and


67


from each other when the lead in the slide member should be broken.




A modification of the engagement hole will be described with reference to FIG.


46


. The slide member


86


has an engagement hole


88


on a tubular portion


87


in a similar manner as the previous embodiment, and in this modification, an L-shaped guide groove


89


is formed in continuation with the engagement hole


88


. The guide groove


89


is extended to the end of the tubular portion


87


. In this modification, the chuck body


60


and the slide member


86


are assembled by rotating the one relative to the other (FIG.


47


). This permits an easy assembly operation and an easy disassembly of the chuck body and the slide member when the lead is broken in the slide member.




In the embodiment described above, since the projecting length of the chuck body from the chuck ring is small and there is a distance for the resilient member to be closely contacted, assembly must be made by rotating the slide member while a knock cap is pushed to urge the chuck body for a some distance. In this point, if the chuck body is formed longer, the slide member can be assembled without moving the chuck body in the forward direction.




In the embodiment described above, the engagement portion is formed in the form of the through-hole and, therefore, its working can be made easily and, especially when the slide member is formed by injection molding, the molding dies can be made at a low cost and dimensional accuracy can be obtained.




A fan shaped expansion portion


90


is formed on a front end of the chuck body


60


so that the fan shape corresponds to the shape of the chuck body


60


(FIGS.


48


and


49


). The expansion portion


90


serves as a pusher portion when the lead tank


59


is press-fitted to the lead tank


59


. A method of the press-fitting will be described later. In the present embodiment of the invention, in stead of the fan-shaped expansion portion, a hill-shaped raised portion is formed at a center of the front surface of the chuck body


60


as shown in FIG.


50


and in a further modification, a front end of the chuck body


60


is continuously extended forward from the projections


70


as shown in FIG.


51


.




Assembly of the chuck body


60


to the lead tank


59


will be described with reference to FIG.


52


. In the first place the lead tank is positioned in an upright posture and the resilient member S is inserted from forward position into the lead tank


59


. Then, the tubular shaft


58


is fitted from above of the lead tank


60


and, after that, the chuck ring


61


is mounted from above on the tubular shaft


58


, followed by insertion of the chuck body


60


of the present embodiment. Next, the pusher member


91


is contacted against the expansion portion


90


of the chuck body


60


to provide a downward force upon the pusher member


91


. Thus, chuck body


60


receives a force of the pusher member


91


through the expansion member


90


and the lower portion of the chuck body


60


is press-fitted to lead tank


59


. At this moment, when an excessive force is added to the chuck body


60


by the pusher member


91


, the expansion member


90


at the front end of the chuck body


60


is deformed inwardly or outwardly so that deformation of the front portion of the chuck body is restricted. In other words, a regular assembly can be accomplished with the predetermined shape being maintained, without deformation of the front portion of the chuck body, wherein the front portion is to be contacted with the chuck ring


61


.




In the embodiment described above, the projections


70


are formed on the outer circumference of the chuck body


60


and the projections


70


are engaged with the slide member


67


, so that the slide member


67


is retracted to thereby remove a gap between the residual lead A and the succeeding lead B. In other words, the shape of the projections


70


is an important factor. Accordingly, if the projections


70


are deformed, retracting positions of the slide member


67


becomes different and scattered and, as a result, a projecting length of the lead will become scattered. In some cases, the projections


70


are damaged or broken and, in that case, it is impossible to retract the slider to the predetermined position. For the purpose of avoiding such disadvantages, it is desired to form the expansion portion


90


as described above.





FIGS. 53-58

show a fifteenth embodiment of the invention. The same reference numerals are used for the same or similar parts and structures of the fourteenth embodiment. The lead tank


59


is axially movably disposed in the tubular shaft


58


and the chuck body


60


is fixedly positioned at the front end of the lead tank


59


. The chuck ring


61


is disposed at the front portion of the chuck body


60


to open/close the chuck body


60


. The resilient member S such as a coil spring is disposed between the lead tank


50


and the inner step portion


93


of the tubular shaft


58


to spring-bias the elements such as the chuck body. Thus, a lead feed mechanism


94


is constituted by such elements as the lead tank


59


, chuck body


60


, chuck ring


61


and the resilient member S.




Further, at the front portion of the tubular shaft


58


, the front member


65


is releasably engaged by a thread engagement or the like, and the slide member


67


is slidably positioned to the front member


65


such that the slide member


67


projects from the end of the front member


65


. In the slide member


67


, the lead guide member


95


and the anti-retraction member


96


of a resilient member such as a silicone, NBR or the like for holding softly the lead and prevent the retraction of the lead are provided. The lead guide member


95


and the anti-retraction member


96


may be formed integral with the front member


65


. Further, the tubular portion


71


is formed at the rear portion of the slide member


67


, and a window


72


is formed on the tubular portion


71


in an opposed relation. The tubular portion has a slit in continued relation with the window


72


so that if an external force is added to the tubular portion


71


, it can be opened by elastic deformation. The projections


70


which are formed on the outer circumference of the chuck body


60


are movably inserted to the window


72


.




A step portion


97


is formed on the inner rear portion of the front member


65


for the purpose of serving as a restriction portion which limits a forward movement of the chuck ring


61


. When the chuck ring


61


is contacted with the step portion


97


, the chuck body


60


is dilated to release the lead which was grasped therein.




A distance V between the chuck ring


61


and the step portion


97


is determined that it (V) is smaller than a distance W between the projection


70


of the chuck body


60


and the front end of the window


72


of the slide member


67


. In other words, the chuck ring


61


is contacted with the step portion


97


to open the chuck body


60


and, after that, the projections


70


of the chuck body


60


is then contacted with the front end of the window


72


. More specifically, the distance V is determined to be smaller by 0.1 mm than the distance W. If this difference is between 0.05 mm and 1.0 mm, the structure will work well. If the difference is 1.0 mm, however, the structure works but a length of the projecting lead becomes large and, therefore, it will be difficult to regulate the projection length of the lead.




Between the portion adjacent to the tubular portion


71


of the slide member


67


and the tubular shaft


58


, there is provided a gap X which is determined to be smaller than an engagement distance Y between the chuck body


60


and the slide member


67


. In other words, when the projections


70


of the chuck body


60


are inserted into (or fitted to) the window


72


of the slide member


67


, the tubular portion


71


adjacent to the window


72


is dilated or opened but, after the front member


65


is fitted to the tubular shaft


58


, the opening movement of the tubular portion


71


is restricted so that the movably inserted relation of the projections


70


relative to the window


72


can be maintained. In other words, the projections


70


are secured in the window


72


and does not fall out of the window


72


. Further, the slide member of this embodiment has a slit


83


in a similar manner as the modified structure of the fourteenth embodiment, and the slit


83


has a width such that when the slit is dilated by fitting the slide member to the front member, the projections of the chuck body do not fall out. Namely, the difference between the width of the projections


70


of the chuck body


60


and the width of the slit


83


is larger than the difference between an inner diameter of the front member


65


and the outer diameter of the tubular portion of the slide member


67


.




The O-ring


98


of a rubber-like material is disposed between the inner surface rib


65




a


of the front member


65


and the slide member


67


to provide a sliding frictional resistance force. The resistance force of the slide member


67


relative to the front member


65


is determined to be larger than a resistance force of the lead relative to the anti-retraction member


96


. In other words, when the lead is advanced together with the chuck body


60


, the slide member


67


is restricted from moving relative to the front member


65


. Incidentally, a lead holding force of the anti-retraction member is preferably selected to be in the range of from 20 gf to 100 gf. A value below the range (less than 20 fg) will result in sliding drop of the lead whereas a value above the range (more than 100 gf) provides difficulties in lead feed operation. In the embodiment of the invention described above, the O-ring


98


is slidably contacted with the inner rib


65




a


of the front member


65


. Instead of the inner rib


65




a,


the O-ring


98


can be contacted with the inner surface of the tubular portion, but in view of unexpected deformation of the O-ring and compression by air, it will be desirable to provide a rib structure.




A base portion


62




a


of the clip


62


is press-fitted to the rear portion of the tubular haft


58


and a rubber eraser


63


is releasably fitted to the rear portion of the lead tank


59


. A knock cap


64


which covers the rubber eraser


63


is releasably disposed at the lead tank


59


. A grip member


66


is mounted on the front portion of the tubular shaft


58


such that the grip member


66


rides over, and extends between, a recess


58




a


of the tubular shaft


58


and a recess


65




b


of the front member


65


. This prevents a looseness or incomplete fitness of the front member


65


relative to the tubular shaft


58


and, at the same time, permits a full finger-gripping manipulation to the front member


65


. This structure is substantially the same as the fourteenth embodiment of the invention.




An operation will be described.

FIG. 53

shows the state that the residual lead A left from the chuck body


60


is held by the anti-retraction member


96


, and the succeeding lead B is held by the chuck body


60


. The slide member


67


is pulled rearward by the projections


70


of the chuck body


60


.




When the lead tank


59


is pushed forward, the chuck body


60


and the chuck ring


61


as well as the succeeding lead B held by the chuck body


60


and the residual lead A are moved forward, wherein the residual lead A is pushed by the succeeding lead B. At this moment, the residual lead A is softly held by the anti-retraction member


96


of the slide member


67


and therefore also the slide member


67


is urged to advance together but, since the sliding frictional resistance of the slide member


67


relative to the front member


65


is determined to be relatively large and, therefore, the slide member stands still without movement, and the residual lead A is slidably moved in the anti-retraction member


96


, so that the residual lead A projects from the end of the slide member


67


. Thereafter, the chuck ring


61


comes into contact with the step portion


97


of the front member


65


to thereby restrict its forward movement. At this moment, a gap “Z” (

FIG. 55

) is formed between the projection


70


of the chuck body


60


and the front end of the window


72


of the slide member


67


. If the lead tank


59


is advanced further, the chuck body


60


advances slightly the succeeding lead B (and the residual led A) and at the same time the projections


70


of the chuck body


60


is forcibly contacted with the front end of the window


72


(FIG.


56


). At this moment, the chuck body


60


is dilated or opened to release the succeeding lead B which was held. If necessary, however, it can be designed such that the chuck body


60


is dilated immediately after the chuck ring


61


contacts the step portion


97


.




When the lead tank


59


is advanced further, the projections


70


of the chuck body


60


serve to move the slide member


67


forward. The forward movement of the slide member


67


continues until the middle step portion


76


of the slide member


67


abuts against the rear end


77


of the inner face rib


65




a


of the front member


65


(FIG.


57


).




When the forward movement of the lead tank


59


is released, the chuck body


60


is retracted in its opened state, but the slide member


67


which receives a resistance by the O-ring


98


is not retracted. Soon after that, the projections


70


of the chuck body


60


contact the rear end of the window


72


of the slide member


67


(

FIG. 58

) to thereby start a retracting movement of the slide member


67


.




In a short time, the chuck body


60


is forcibly closed by the chuck ring


61


to grip or hold again the succeeding lead B (FIG.


53


). At this time, although the chuck body


60


is retracted slightly with holding the succeeding lead B therein in a similar manner as the conventional prior art, the slide member


67


as well is forcibly retracted and, therefore, no gap of air space is formed between the succeeding lead B and the residual lead A.




The succeeding lead B and the residual lead A which are retracted as described above are retracted together with the slide member


67


relative to the front member


65


but not retracted relative to the slide member


67


and, therefore, a projecting length of the lead from the slide member


67


is not decreased at all.




Further, since the window


72


of the slide member


67


is engaged with the projections


70


of the chuck body


60


, its retracting position is maintained even after the release of the knocking or pushing operation and, therefore, no gap or air space is produced between the succeeding lead B and the residual lead A due to, for example, a drop of the lead by gravity.




In the embodiment described above, the projections


70


of the chuck body


60


are contacted with the front end of the window


72


after the contact between the chuck ring


61


and the step portion


97


, that is, after opening of the chuck body


60


. Therefore, the chuck body


60


can be opened without receiving any restriction and, consequently, a pleasant “click” sound of the chuck ring can be obtained by the user.





FIG. 59

shows a sixteenth embodiment of the invention, in which the tubular portion of the slide member


67


is made of a separate member. The tubular member


99


has a window


100


for receiving freely the projections


70


of the chuck body


60


. The tubular member


99


is press-fitted into the body portion of the slide member


67


, and the press-fitting distance can be determined optionally.




An operation of the structure described above can be considered to be substantially same as that of the fifteenth embodiment and will be omitted for simplification but, in this embodiment, a press-fitting distance of the tubular member


99


to the body portion of the slide member


67


can be varied. Therefore, dimensional unevenness or scattering of the products and a projection length of the lead can be determined by the press-inserting distance of the tubular member to the slide member


67


.




In the fifteenth and sixteenth embodiments of the invention, the rear end of the slide member is positioned in a forward position relative to the stepped portion


97


of the front member


65


, and a gap is formed between the rear end of the slide member and the front end of the chuck ring. However, it may be possible that the rear end of the slide member is positioned in a rearward position relative to the stepped portion of the front member and the gap is formed between the rear end of the slide member and the front end of the chuck ring. In brief, it will be sufficient that there is a gap for retraction of the slide member while the chuck body is holding the succeeding lead. Unless the gap is formed, the chuck body is not permitted to be retracted by a normal writing pressure and, consequently, a wedging force for gripping the lead is weakened to result in an unfavorable and unexpected retraction of the lead.




An example of a molding device for forming the chuck body will be explained with reference to

FIGS. 60

to


63


. The mold


101


contains therein a cavity


102


which is divided into plural portions for forming an outer shape of the chuck body


60


, and a core pin (mold pin)


103


for forming an inner shape of the chuck body


60


. The plural-divided cavity


102


is constituted with a cavity portion


102




a


for forming a rear portion


60




a


and a front portion


60




c


of the chuck body


60


, and a cavity portion


102




b


for an inclined surface


60




b


contacting with the chuck ring


61


. More specifically, a through hole


102




d


is formed at the portion where the inclined surface


60




b


of the cavity portion


102




a


is formed, and the cavity portion


102




b


which forms the inclined surface


60




b


is fitted to the through hole


102




d


(FIG.


62


). In other words, the cavity portion


102




b


for forming at least the inclined surface


60




b


of the chuck body


60


can be changed or replaced. When it is desired to regulate the outer shape of the inclined surface


60




b,


only the cavity portion


102




b


is removed and replaced by another one by modifying or correcting the same.




In the embodiment described above, the cavity portion


102




a


which forms the rear portion


60




a


and the front portion


60




b


of the chuck body


60


is formed in a unitary structure, but it can be formed in a separate manner as shown in FIG.


60


. Specifically, it may be comprised of a cavity portion


102




a


for forming the rear portion


60




a


of the chuck body


60


, a cavity portion


102




b


for forming the inclined surface


60




b


and a cavity portion


102




c


for forming the front portion


60




c.


Namely, it can be constructed such that the cavity portion


102




a


is divided into two.




In the structure that the chuck body and the slide member are operationally interconnected with each other as described above, the timing is very important between the time when the chuck body is retracted to retract the slide member and the time when the chuck body is closed by the chuck ring. Therefore, an accuracy of the inclined surface of the chuck body is required. In this respect, the chuck body which is made by the mold described above will provide an accurate regulation of the inclined surface of the chuck body quite easily and economically.





FIGS. 64 and 65

show a seventeenth embodiment of the invention in which a lead gripping member is provided at an end of the slide member. In the tubular shaft


104


, the lead tank


105


having a first chuck body


106


at its front end is axially movably disposed. At the front of the first chuck body


106


is provided a chuck ring


107


which serves to close/open the chuck body


106


.




A front member


108


is releasably engaged with the end of the tubular shaft


104


by means of, for example, a threading engagement means but the front member


108


can be integrally formed with the tubular shaft


105


. The chuck body


108


contains therein a second chuck body


109


which is axially movable in the front member


108


. The second chuck body


109


has a lead holding portion


110


having on its inner surface a lead griping portion


111


for softly hold the lead. The lead gripping portion


111


is formed integral with or otherwise separately from the second chuck body


109


. In other words, when the second chuck body


109


is fully closed, it holds or grasps firmly the lead and, on the other hand, when it is opened, it holds the lead softly. Incidentally, if the lead gripping portion


111


is formed in a unitary structure, the lead holding portion


110


can be processed with embossing or tapping on the inner surface thereof and, if it is formed of different members, a resilient material such as a silicone rubber, NBR or the like is adhered thereto.




The second chuck body


109


has a front portion which projects from the end of the front member


108


, and the end portion of the front member


108


serves as a chuck ring


112


for opening/closing the second chuck body


109


.




In

FIG. 64

of the drawing reference character “S” represents a resilient member such as a coil spring for spring-biasing the first chuck body and the lead tank


105


.




A further description will be made with respect to the first chuck body


106


and the second chuck body


109


. The first chuck body


106


has, on its front outer circumference, an outer flange portion


113


. The second chuck body


109


has at its rear portion a tubular portion in a continued manner, and the tubular portion


114


has, at its inner rear end, an inner flange portion


115


which contacts with the outer flange portion


113


of the first chuck body


106


. The second chuck body


109


has, on its front outer circumference, a middle stepped portion


116


so that it (


116


) contacts the inner stepped portion


117


of the front member


108


.




The first chuck body


106


is of collet type having two-split, three-split or four-split structure in which if it is forcibly and firmly closed while it grasps no, lead at all, the outer flange portion


113


of the first chuck body


106


is released out of the inner flange portion


115


of the of the second chuck body


109


. In other words, the first chuck body


106


and the second chuck body


109


can be assembled with, and disassembled from, each other.




An operation will be described.

FIG. 65

shows the state that a residual lead A which has been left from the first chuck body


106


is held by the second chuck body


109


. Further, the succeeding lead B is held by the first chuck body


106


. When the lead tank


105


is pushed forward, the first chuck body


106


is advanced together with the chuck ring


107


so that also the succeeding lead B is advanced. Along with the advance of the succeeding lead B, the residual lead A is pushed forward. However, since the residual lead A is held by the holding portion


110


of the second chuck body


109


, and since the inner flange portion


115


of the second chuck body


109


is contacted with the outer surface of the first chuck body


106


, the second chuck body


109


is advanced together with the residual lead A.




At this moment, when the second chuck body


109


is advanced a little (that is, more or less), the second chuck body


109


is opened but, since the lead is held softly by the lead holding portion


109


even when the second chuck body


109


is opened and, therefore, the second chuck body


109


is advanced by the advancing movement of the residual lead A. Incidentally, when the middle stepped portion


116


of the second chuck body


109


is contacted with the inner stepped portion


117


of the front member


108


, the second chuck body


109


is restricted from its further advancing movement.




When a further advancing movement is made by the lead tank


105


, the residual lead A is pushed by the succeeding lead B and further slidably advanced through the lead gripping portion


111


of the second chuck body


109


which has been restricted from its movement so that the residual lead A is projected from the end of the lead gripping portion


111


. In a short time, the chuck ring


107


is contacted with the rear end of the second chuck body


109


and its further advancing movement is limited, so that the first chuck body


106


is opened to release the succeeding lead B (FIG.


66


).




When the advancing movement of the lead tank


105


is released (that is, terminated), the first chuck body


106


is retracted releasing the succeeding lead B and, in the process of the retraction, the outer flange portion


113


of the first chuck body


106


is contacted with the inner flange portion


115


of the second chuck body


109


to thereby retract also the second chuck body


109


. In this state, since the residual lead A is softly held by the lead gripping portion


111


of the second chuck body


109


, it is retracted together with the second chuck body


109


with the projected position of the residual lead A being maintained, and the residual lead B which is released from the first chuck body


106


is retracted (FIG.


67


).




Then, the first chuck body


106


is closed by the chuck ring


107


to retract the succeeding lead B.




By the operation described above, the residual lead A is retracted relative to the front member


108


but, since the residual lead A is retracted together with the second chuck body


109


, a projecting length of the residual lead A is not decreased.





FIG. 58

shows an eighteenth embodiment of the invention. A conical angle


121


of an outer circumference of a first chuck body


118


which contacts an inner flange portion


120


of a second chuck body


119


is determined to be larger than an conical angle


122


of the outer circumference of the end portion of the second chuck body


119


. By varying the conical angles of the first chuck body and the second chuck body as described above, unevenness of the holding positions of the lead by each of the chuck bodies can be absorbed. For example, when the first chuck body is made of a resin material, an outer diameter of the first chuck body is decreased due to elasticity fatigue, etc. and, as a result, the second chuck body which is positioned at a relatively forward position is retracted more than an initially determined position. Consequently, it provides a bad effect on the lead gripping force. This problem has been solved by changing the conical angles of the first chuck body and the second chuck body in the present embodiment.




With respect to the conical angles described above, it may be possible that the conical angle relation in the eighteenth embodiment described above be changed in the opposite relation. Namely, the conical angle of the first chuck body


118


is set smaller and the conical angle of the second chuck body


119


is set larger. The eighteenth embodiment will work effectively if the first chuck body is made of a metal and the second chuck body is made of a resin material. This will permit that a lead gripping force of the second chuck body becomes larger than the first chuck body, so that a shake or swing of the lead at its extended tip portion can be prevented.





FIG. 69

shows another example in which the second chuck body


123


has, on its inner flange portion


124


, a conical portion


125


so that it contacts with the outer flange portion


127


of the first chuck body


126


. It is the matter of course that the conical angle


128


of the first chuck body


126


is different from the conical angle


129


of the second chuck body


123


. There will be many other modifications. In an example of

FIG. 70

, the second chuck body


131


is provided, at its middle of the tubular portion


132


, with a flexible stitch portion


133


which, however, can be replaced by rubber-like resilient body


134


(

FIG. 71

) by a two-color molding technique (molding technique of different material). Further, as shown in

FIG. 72

, a bellows-like structure


135


can be formed. In another alternative, as shown in

FIG. 73

, a slit is formed at a tip of the front member


108


so that the slit portion can be opened, and the closed position of the second chuck body is made changeable to thereby absorb the unevenness or scattering of the gripping position of the lead.




In the various examples described above, the slide member (and second chuck body) is retracted by the chuck body (and first chuck body) but other features can be applied.




Hereinafter, a nineteenth embodiment of the invention will be described with reference to

FIGS. 74 and 75

, for example. The tubular shaft


137


contains therein an axially displaceable lead tank


138


which has at its front end a chuck body


139


. On the front end portion of the chuck body


139


is provided a chuck ring


140


for opening/closing the chuck body. A resilient member


5


such as a coil spring is disposed between the lead tank


138


and the inner stepped portion


142


of the tubular shaft


137


for the purpose of spring-biasing the elements such as the chuck body


139


. Thus, a lead feed mechanism


143


of the present invention will be composed of these elements such as the lead tank


138


, chuck body


149


, chuck ring


140


and the resilient member


141


.




A front member


148


is threadedly engaged with the front portion of the tubular shaft


137


, and the front member


148


contains therein an axially movable slide member


149


projecting from the end of the front member


148


. The slide member


149


has, independently or otherwise unitarily, an anti-retraction member


150


which prevents the lead from retracting. On the outer surface of the two confronting spots of the slide member


149


, a groove portion


151


is formed. The groove portion


151


is not extended to the rear end of the slide member


149


but terminated en route or on the half way, and a stop portion


151




a


is formed as illustrated in

FIGS. 74 and 76

, for example.




The lead tank


138


has at its front portion an arm portion


152


in an opposed relation and the arm portion


152


has an inner projection


153


at its front end portion. In the illustrated embodiment, the arm portion


152


and the lead tank


138


are made of separate members but they can be made in a unitary structure if desired. The inner projection


153


comes into a slidable engagement with the groove


151


of the slide member


149


. The arm portion


152


is slidably fitted into a slit


155


on an inner reduced-diameter portion


154


of the tubular shaft


137


, so that swinging or bending in a circumferential direction can be prevented (see particularly FIG.


75


).




A resilient member


156


such as a coil spring is disposed between the tubular shaft


137


and the slide member


149


for spring-biasing the slide member


149


all the time.




An operation will be described.

FIG. 74

shows the state that the residual lead A left from the chuck body


139


is held by the anti-retraction member


150


and the succeeding lead A is held by the chuck body


139


. The slide member


149


is spring-biased forwardly by the resilient member


156


but, since the inner projection


153


of the arm member


152


from the lead tank


138


is contacted with the rear portion of the groove portion


151


of the slide member


149


, a forward movement of the slide member


149


is restricted.




When the lead tank


138


is pushed forward, the chuck body


139


is retracted together with (lie chuck ring


140


. However, since the slide member


149


is spring-biased by the resilient member


156


, the slide member


149


is advanced with the engagement being maintained between the inner projection


153


of the arm portion


152


and the rear portion of the groove portion


151


. Consequently, the succeeding lead B held by the chuck body


139


and the residual lead A held by the anti-retraction member


150


are advanced together with the slide member


149


. Then, the middle stepped portion


157


of the slide member


149


is contacted with the inclined wall


158


of the front member


148


to limit the further advancing movement (FIG.


76


).




Now, the inner projections


153


of the arm portion


152


is movably inserted into the groove portion


151


of the slide member


149


and therefore the inner projection


153


of the arm portion


152


, the chuck body


139


, the chuck ring


140


, the succeeding lead B and the residual lead A which are held by the chuck body


139


can be advanced further (FIG.


77


). However, the chuck ring


140


is restricted from further movement at the time when it abuts against the rear end of the slide member


149


. At this moment, the chuck body


139


is opened so that the engagement of the succeeding lead B is released (FIG.


78


).




When the forward movement (i.e., advance) of the lead tank


138


is released, the chuck body


139


is retracted while it is opened, and the slide member


149


which is spring-biased by the resilient member in the forward direction is not retracted. When the inner projection


153


of the arm portion


152


is contacted with the stop portion


151




a


of the groove portion


151


of the slide member


149


, the slide member


149


starts retracting (

FIG. 79

) against a resilient force of the resilient member


156


.




In a short time, the chuck body


139


is closed by the chuck ring


140


to grasp the succeeding lead B again (FIG.


74


). At this moment, chuck body


139


will be retracted with holding therein the succeeding lead B in a similar manner as the conventional prior art technique. However, also the slide member


149


is retracted and therefore no gap is produced between the succeeding lead B and the residual lead A.




Although the succeeding lead and the residual lead are retracted by the operation described above, but the leads are retracted together with the slide member


149


relative to the front member


148


and, therefore, they are not retracted relative to the slide member


149


. Consequently, a lead projection length from the end of the slide member


149


is not at all decreased.




Further, the slide member


149


which is engaged with the inner projection


153


of the arm portion


152


maintains its retracting position even after release of the pushing operation and, therefore, no space or gap is produced between the succeeding lead B and the residual lead A due to, for example, drop by gravity.




A modification of the nineteenth embodiment of the invention will be described with reference to FIG.


80


. Although in the previous embodiment the arm portion is fixed to the lead tank to thereby provide an interlocking relation, in the present embodiment of

FIG. 80

, the slide member is interconnected by the resilient member


141


. Specifically, a forwardly bent arm portion


159


is extended from a rear end of the resilient member


141


, and a front end portion (inner projection


160


) of the arm portion


159


is engaged with a stop portion


151




a


of the groove portion


151


. By working or processing the resilient member itself, the arm portion can be formed and, therefore, an easy and economical assembly can be attained. A further description of the operation will be omitted for simplification only since it is considered to be substantially same as the previous embodiments.





FIG. 81

shows a further modification in which an arm portion


162


is extended rearward from the slide member


161


and the arm portion


162


is slidably engaged with a slit


164


of the lead tank


163


to thereby provide an interconnecting relation.




An operation will be described except the operational mode that is substantially same as the previous (nineteenth) embodiment. When the lead tank


163


is pushed, the chuck body


139


and the chuck ring


140


are advanced and at this moment the slide member


161


is advanced by a resilient force of the resilient member


156


. When the advance of the slide member


161


is released, only the chuck body


139


and the chuck ring


140


are advanced and, in a short time, the chuck body


139


is opened. At this moment, the slit


164


of the lead tank


163


is slidably advanced relative to the inner projection


165


of the arm portion


162


. When the pushing operation of the lead tank


163


is released, not only the lead tank


163


but also the chuck body


139


start their retraction. At this moment, the slider member


161


is not moved rearward by the resilient member


156


but, in a moment of so, the arm portion


165


is contacted with the front portion of the slit


164


of the lead tank


163


and, by this contact, the slide member


161


is forcibly retracted.





FIG. 82

shows a twentieth embodiment of the present invention in which the invention is applied to a so-called side knock type mechanical pencil having a knocking or pushing operational button on the side of the tubular shaft of the pencil. A tubular shaft


166


has a lead tank portion


167


at the rear portion but the lead tank portion may be formed at a rear of a lead feeding mechanism which will be described.




In a front inner portion of the tubular shaft


166


, a tapered slide member


168


is axially slidably disposed. A chuck ring


170


is provided around a front portion of the chuck body


169


for opening/closing the chuck body


169


. At the rear end of the tapered slide member


168


, a lead receiving member


171


is fixed to, or unitarily formed with, the rear end of the tapered slide member so that the leads can be divided one by one and received the lead receiving member


171


. An inner diameter of a lead passage


172


of the tapered slide member


1698


is determined to be larger than the diameter of the lead, so that any obstruction against passing of the lead, which is caused by curvature of the tapered slide member of curvature of the lead, can be prevented effectively.




A resilient member


173


such as a coil spring which spring-biases the tapered slide member


168


and the chuck body, etc. in the rearward direction is disposed between the tapered slide member


168


and the inner stepped portion


174


of the tubular shaft


166


. These elements such as the tapered slide member


168


, chuck body


169


, chuck ring


170


and resilient member


173


constitute the lead feed mechanism


175


of the present invention.




A front member


176


is releasably engaged with a front portion of the tubular shaft


166


by, for example, a threaded engagement. The front member


176


has a slide member


178


which is slidably disposed in the front member and projects from an end of the front member


176


. The slide member


178


has therein an anti-retraction member


179


which holds the lead softly for preventing the lead from dropping. The anti-retraction member


179


may be formed integral with the slide member


178


.




The tapered slide member


168


has an inclined surface


180


on an outer surface of the middle portion thereof. An arm portion


181


is fixed to a rear portion of the slide member


178


and the arm portion


181


has at its rear portion an inclined surface


182


which is shorter than the inclined surface


180


. A knock member


183


is rotatably positioned at a middle portion of the tubular shaft


166


and the knock member


183


has a first contact portion


184


and a second contact portion


185


which will contact with the inclined surfaces


180


,


182


, respectively. Incidentally, the contact portions


184


,


185


of the knock member


183


are formed to ride over the tapered slide member


168


so that they can contact with the inclined surfaces


180


,


182


.




Reference numeral


186


represents a resilient member such as a coil spring which is disposed between the front member


176


and the slide member


178


for spring-biasing the slide member


178


in the rearward direction.




Further, reference numeral


187


represents a grip member of a rubber-like material which is coated extending from a front portion of the tubular shaft


166


to a rear portion of the front member


176


. At the middle portion where the grip member


187


meets with the tubular shaft


166


, a window


188


is formed for permitting the knock member


183


to rotate about, as a fulcrum, the front end thereof.




An operation will be explained.

FIG. 82

shows the state that the residual lead A which has been left from the chuck body


169


is held by the anti-retraction member


179


and the residual lead B is held by the chuck body


169


. The slide member


178


is spring-biased in the rearwardly by resilient member


186


, and its rear end (that is, the inclined surface


182


) is contacted with the second contact portion


185


of the knock member


183


and, therefore, a retraction of the slide member


178


is restricted. Incidentally, the first contact portion


184


of the knock member


183


is, in a normal condition, not contacted with but spaced from the inclined surface


180


of the tapered slide member


178


. By forming the spaced relation as described above, a reliable grasping force of the chuck body relative to the lead can be maintained even if there is an inadvertent or unexpected dimensional reduction of the lead during the production steps of the lead. On the other hand, if the tapered slide member is always placed in a close contact position relative to the knock member, the gripping force becomes lowered and, therefore, it is likely that the lead is unfavorably depressed in the writing operation.




When the knock member


183


is pushed inside of the tubular shaft in the radially inwardly, the second contact portion


185


of the knock member


183


pushes the inclined surface


182


of the slide member


178


so that the slide member is advanced. At this moment, the residual lead A is held by the anti-retraction member


179


of the slide member


178


and, therefore, the residual lead A is retracted together with the slide member


178


. When the knock member


183


is pushed further, the first contact portion


184


of the knock member


183


comes into contact with the inclined surface


180


of he tapered slide member


168


to thereby start an advancing movement of the tapered slide member


168


. At this moment, however, the second contact


185


of the knock member


183


has over-ridden a top of the inclined surface


182


of the slide member


178


and, therefore, the slide member is not permitted to advance further. Thus, even if the knock member


183


is pushed further, the position of the knock member is unchanged (FIG.


83


).




When the advancing movement of the tapered slide member starts, the chuck body


169


which holds the succeeding lead B and the chuck ring


170


are moved forward. In the forward movement of the chuck body


169


, the succeeding lead B held by the chuck body


169


contacts and immediately pushes the residual lead A, so that the residual lead A is advanced relative to the slide member


178


(FIG.


84


). In a short time, the chuck ring


170


contacts the rear end of the slide member


178


to open the chuck body


169


so that the engagement with the succeeding lead is released. Although in this step the slide member


178


is spring-biased by the resilient member in the rearward direction but retraction of the slide member


178


is restricted because the top of the inclined surface


182


is contacted with the second contact portion


185


of the knock member


183


.




An advancing movement distance of the tapered slide member


168


by the first contact portion


184


of the knock member


183


is larger than an advancing movement of the slide member


178


by the second contact portion


185


. In other words, it is designed that the tapered slide member advances more than the slide member. Specifically, a length of the inclined surface


180


of the tapered slide member


168


is made longer than a length of the inclined surface


182


of the slide member


178


so that the advancing distance is longer as described above.




When the pushing operation of the knock member


183


is released, the tapered slide member


168


is retracted in the first place, so that the chuck body


169


and the chuck ring


170


are retracted and hold again the succeeding lead B to finish the retracting operation. However, since the second contact portion


185


of the knock member


183


is in the state of pushing the inclined surface


182


, the slide member


178


maintains its advanced position. At this moment, the succeeding lead B is held immediately before the chuck body


169


is completely closed and retracted and, therefore, it will retract slightly so that, as a result, a gap is produced relative to the residual lead A (FIG.


85


).




When the pushing operation of the knock member


183


is released, the second contact portion


185


of the knock member


183


rides over again the top of the inclined surface


182


, and also the slide member


178


is retracted together with the residual lead A by a resilient force of the resilient member


186


. At this moment, the rear end of the residual lead A is contacted with the front end of the succeeding lead B (FIG.


86


).




In this embodiment, the tapered slide member starts moving to open the chuck body after the advancing movement of the slide member is restricted. It may be possible that the tapered slide member starts in the process of the advance of the slide member, and the chuck ring catches up the rear end of the slide member to thereby open the chuck body.




In other words, it can be determined that the slide member is retracted for at least a distance which is equal to the lead-retraction length or more, after the chuck is closed, when the chuck body hold the lead. This will be able to omit a means or mechanism which restricts the advancing movement of the slide member.





FIGS. 87 and 88

show a twenty first embodiment of the invention, in which the slide member is retracted by pushing a grip member which is provided on the tubular shaft. The grip member


190


made of a rubber-like resilient material is mounted on the front outer circumference of the tubular shaft


189


. A front member


191


is threadedly engaged with a front end of the tubular shaft


189


and a slide member


193


having therein an anti-retraction member


192


is axially slidably disposed in the front member


191


. An arm portion


194


is formed on the rear portion of the slide member


193


such that the arm portion


194


is slidably engaged with a slit


198




a


of the tubular shaft


198


, and the arm portion


194


has an engagement hole


195


at is rear end. The engagement hole


195


has an inclined surface


195




a


on its rear portion. A through hole


196


is formed on the tubular shaft


189


at a confronting position of the engagement hole


195


, and an inner projection


197


of the grip member


190


is movably inserted into the through hole


196


. A chuck body


199


is fixed to the front end of a lead tank


198


.




An operation will be described.

FIG. 87

shows the state that the lead tank


198


is pushed to proceed a lead feed operation. Similarly to the prior art structure, a space or gap


200


is formed between the residual lead A and the succeeding lead B. When the grip member


190


is grasped for writing purposes, the grip member


190


is inwardly deformed or depressed by the grasping force of the user, and the inner projection


197


serves to retract the arm portion


194


by sliding along the inclined surface


195




a


of the arm portion


194


. At this moment, also the slide member


193


is retracted and consequently the rear end of the residual lead A is contacted with the front end of the succeeding lead B (

FIG. 89

)





FIG. 90

shows a twenty second embodiment of the invention which is a modification of the fifteenth embodiment. In this embodiment, a distance P of the movement until the chuck ring contacts the stepped portion is made larger than a distance Q of the movement until the projection of the chuck body contacts the front end of the window of the slide member. Similarly to the fifteenth embodiment of the invention, the slide member


201


has at its rear end a window


202


which freely receives therein a projection


205


of the chuck body


204


.




On the inner surface of the front member


65


fixed to the front end of the tubular shaft


58


, a stepped portion


97


to which the chuck ring


61


contacts is provided. A movement distance P of the chuck ring


61


is determined to be larger than a movement distance


0


until the projection


205


of the chuck body


204


contacts the front end of the window


202


of the slide member


201


. Further, a sliding resistance force of the slide member


201


relative to the front member


65


is determined to be larger than a sliding resistance force of the lead relative to the anti-retraction member


96


.




An operation will be described. When the lead tank


59


is pushed, the chuck body


204


is pushed together with the succeeding lead B and, by this movement, the residual lead A is also pushed forward. In a short time, the projection


205


of the chuck body


204


is contacted with the front end of the window of the slide member


201


(

FIG. 91

) to thereby makes the slide member


201


move forward. (FIG.


92


). Further, when the lead tank


59


is pushed, the chuck ring


61


is contacted with the stepped portion


97


and the chuck body


204


urges the slide member in the forward direction and, at the same time, open the chuck body


204


to thereby release the engagement of the succeeding lead B (FIG.


93


).




When the pushing force of the lead tank is released, the chuck body


204


is retracted and, with some delay time, the chuck body


204


is further retracted together with the slide member


201


so that the chuck body is closed by the effect of the chuck ring


61


.





FIGS. 94

to


99


show a modification of the twenty second embodiment described above, in which the slide member


201


has at its rear portion a window


202


having an inclined surface


203


at the front end portion of the window


202


. A projection


205


of the chuck body


204


is freely inserted into the window


202


, and the window


202


has at its front end an inclined surface


206


which slidably contacts the inclined surface


203


of the window


202


.




On the inner surface of the front member


65


fitted to the front end of the tubular shaft


58


, a stepped portion


97


to which the chuck ring


61


contacts is provided. A moving distance P of the chuck ring


61


is determined to be larger than a distance Q of the movement until the projection


205


of the chuck body


204


is contacted with the front end of the window


202


of the slide member


201


.




An operation will be described When the lead tank


59


is pushed, the chuck body


204


is pushed together with the succeeding lead B and, by the movement, also the residual lead A is pushed forward. In a short time, the inclined surface


206


of the chuck body


204


is contacted with the inclined surface


203


of the slide member


201


(

FIG. 95

) to thereby advance the slide member


201


as well (FIG.


96


). Further, when the lead tank


59


is pushed, the chuck ring


61


is contacted with the stepped portion


97


and, at the same time, the chuck body


204


is opened by the effect of the inclined surfaces so that, at this moment, the engagement to the succeeding lead B is released.




In other words, in this modification the two inclined surfaces are made to thereby positively open or dilate the chuck body so that a reliable operation of the chuck body is enhanced.




As described above, the present invention provides an improvement of the mechanical pencil which provides a favorable feeling of writing and an effective use of the writing lead.



Claims
  • 1. A mechanical pencil comprising:a tubular member having a front end and a rear end; a slide member disposed at the front end of the tubular member for axial sliding movement therein, the slide member having a lead passageway for receiving a pencil lead; and a lead advancement mechanism mounted for axial movement within the tubular member and having a chuck body for undergoing advancing movement to advance the pencil lead through the lead passageway of the slide member and toward the front end of the tubular member and for undergoing retracting movement toward the rear end of the tubular member, the chuck body having a plurality of projections for engagement with the slide member so that the slide member undergoes retracting movement with the chuck body.
  • 2. A mechanical pencil according to claim 1; wherein the chuck body has a first stepped portion and the slide member has a second stepped portion for engagement with the first stepped portion.
  • 3. A mechanical pencil according to claim 1; wherein the slide member has a tubular portion and a window formed in the tubular portion; and wherein the projections of the chuck body are movably inserted in the window of the slide member.
  • 4. A mechanical pencil according to claim 3; further comprising a chuck ring for opening/closing the chuck body, and a tubular body disposed at the front end of the tubular member and having a step portion for limiting movement of the chuck ring toward the front end of the tubular member.
  • 5. A mechanical pencil according to claim 4; wherein a first distance between an end of the chuck ring and the step portion of the tubular body is smaller than a second distance between terminal ends of the projections of the chuck body and a front end of the window in the tubular portion of the slide member.
  • 6. A mechanical pencil according to claim 5; wherein the first distance is smaller than the second distance by 0.1 mm.
  • 7. A mechanical pencil according to claim 5; wherein the first distance is smaller than the second distance by an amount in the range of about 0.05 mm to about 1.0 mm.
  • 8. A mechanical pencil comprising:a tubular member having a front end and a rear end; a slide member disposed at the front end of the tubular member for axial sliding movement therein, the slide member having a lead passageway for receiving a pencil lead; and a lead advancement mechanism mounted for axial movement within the tubular member and having a chuck body for undergoing advancing movement to advance the pencil lead through the lead passageway of the slide member and toward the front end of the tubular member and for undergoing retracting movement toward the rear end of the tubular member, the chuck body having a projection on an outer surface thereof, and the slide member having at a rear portion thereof an engagement hole for engagement with the projection of the chuck body so that the slide member undergoes retracting movement with the chuck body.
  • 9. A mechanical pencil comprising:a tubular member having a front end and a rear end; a slide member disposed at the front end of the tubular member for axial sliding movement therein, the slide member having a lead passageway for receiving a pencil lead; a lead advancement mechanism mounted for axial movement within the tubular member and having a chuck body for undergoing advancing movement to advance the pencil lead through the lead passageway of the slide member and toward the front end of the tubular member and for undergoing retracting movement toward the rear end of the tubular member, the slide member being engageable with the chuck body for retracting movement therewith; a chuck ring for opening/closing the chuck body; and a tubular body surrounding the slide member with a gap disposed therebetween and having a step portion for limiting movement of the chuck ring toward the front end of the tubular member, the gap between the tubular body and the slide member being smaller than an engagement distance between the chuck body and the slide member.
  • 10. A mechanical pencil comprising:a tubular member having a front end and a rear end; a slide member disposed at the front end of the tubular member for axial sliding movement therein in a first direction toward the front end of the tubular member and in a second direction toward the rear end of the tubular member, the slide member having a lead passageway for receiving a pencil lead; and a chuck member having a plurality of projections for engagement with the slide member, the chuck member being disposed in the tubular member for movement in the first direction to advance the pencil lead disposed in the lead passageway out of a front end of the slide member and for movement in the second direction together with the slide member while the projections of the chuck member and the slide member are engaged with one another.
  • 11. A mechanical pencil according to claim 10; further comprising a biasing member disposed within the tubular member for biasing the chuck member toward the rear end of the tubular member.
  • 12. A mechanical pencil according to claim 10; wherein the slide member has a tubular portion and a window formed in the tubular portion; and wherein the projections of the chuck member are movably inserted in the window of the slide member.
  • 13. A mechanical pencil according to claim 12; further comprising a chuck ring for opening/closing the chuck member, and a tubular body disposed at the front end of the tubular member and having a step portion for limiting movement of the chuck ring toward the front end of the tubular member.
  • 14. A mechanical pencil according to claim 13; wherein a first distance between an end of the chuck ring and the step portion of the tubular body is smaller than a second distance between terminal ends of the projections of the chuck member and a front end of the window in the tubular portion of the slide member.
  • 15. A mechanical pencil according to claim 14; wherein the first distance is smaller than the second distance by 0.1 mm.
  • 16. A mechanical pencil according to claim 14; wherein the first distance is smaller than the second distance by an amount in the range of about 0.05 mm to about 1.0 mm.
  • 17. A mechanical pencil comprising:a tubular member having a front end and a rear end; a slide member disposed at the front end of the tubular member for axial sliding movement therein in a first direction toward the front end of the tubular member and in a second direction toward the rear end of the tubular member, the slide member having a lead passageway for receiving a pencil lead and an engagement hole at a rear portion thereof; and a chuck member having a projection on an outer surface thereof for engagement with the engagement hole of the slide member, the chuck member being disposed in the tubular member for movement in the first direction to advance the pencil lead disposed in the lead passageway out of a front end of the slide member and for movement in the second direction together with the slide member while the projection of the chuck member and the engagement hole of the slide member are engaged with one another.
  • 18. A mechanical pencil comprising:a tubular member having a front end and a rear end; a slide member disposed at the front end of the tubular member for axial sliding movement therein in a first direction toward the front end of the tubular member and in a second direction toward the rear end of the tubular member, the slide member having a lead passageway for receiving a pencil lead; a chuck member engageable with the slide member and disposed in the tubular member for movement in the first direction to advance the pencil lead disposed in the lead passageway out of a front end of the slide member and for movement in the second direction together with the slide member while the chuck member and the slide member are engaged with one another; a chuck ring for opening/closing the chuck body; and a tubular body surrounding the slide member with a gap disposed therebetween and having a step portion for limiting movement of the chuck ring toward the front end of the tubular member, the gap between the tubular body and the slide member being smaller than an engagement distance between the chuck body and the slide member.
Priority Claims (8)
Number Date Country Kind
2000-95124 Mar 2000 JP
2000-129164 Apr 2000 JP
2000-161347 May 2000 JP
2000-190932 Jun 2000 JP
2000-227844 Jul 2000 JP
2000-354336 Nov 2000 JP
2000-363822 Nov 2000 JP
2001-22541 Jan 2001 JP
PCT Information
Filing Document Filing Date Country Kind
PCT/JP01/02544 WO 00
Publishing Document Publishing Date Country Kind
WO01/74603 10/11/2001 WO A
US Referenced Citations (7)
Number Name Date Kind
4264227 Iwasaki Apr 1981 A
4911569 Hashimoto et al. Mar 1990 A
4969763 Kageyama et al. Nov 1990 A
6334728 Suzuki Jan 2002 B1
6379067 Kageyama et al. Apr 2002 B2
6382859 Noguchi et al. May 2002 B2
6517272 Kageyama et al. Feb 2003 B1
Foreign Referenced Citations (3)
Number Date Country
52126936 Sep 1977 JP
57009101 Feb 1982 JP
02530088 Nov 1991 JP