Information
-
Patent Grant
-
6705789
-
Patent Number
6,705,789
-
Date Filed
Wednesday, October 3, 200123 years ago
-
Date Issued
Tuesday, March 16, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 401 93
- 401 92
- 401 86
- 401 85
- 401 82
- 401 67
- 401 65
- 401 55
-
International Classifications
-
Abstract
A mechanical pencil has a tubular member having a front end and a rear end. A slide member is disposed at the front end of the tubular member for axial sliding movement therein. The slide member has a lead passageway for receiving a pencil lead. A lead advancement mechanism undergoes axial movement within the tubular member and has a chuck body for undergoing advancing movement to advance the pencil lead through the lead passageway of the slide member and toward the front end of the tubular member and for undergoing retracting movement toward the rear end of the tubular member. The slide member is disposed in frictional engagement with the chuck body for retracting movement therewith.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a mechanical pencil in which a tubular shaft has at its front portion a slide member having a passage for a writing lead, and a lead advancement means axially slidably disposed in the tubular shaft.
2. Background Information
An example of the mechanical pencil of the type described which is shown in Japanese Pre-examined Utility Model Publication No. 56-44191 has a tubular shaft and an axially movable lead tank in the tubular shaft, and a chuck body is fixedly provided in front of the lead tank for the purpose of advancing the writing lead in the forward direction. At a front portion of the chuck body, a chuck ring is positioned around the chuck body to open/close the chuck body.
Further, a front member is fixed to the front end portion of the tubular shaft, and the front member has a passage for permitting the lead to move therethrough and, in addition, a slide member to which an anti-retraction member for the lead is press-fitted is arranged so that the slide member can project from an end of the front member.
In the known structure of the mechanical pencil described above, there is generally produced a gap or space between a rear end of a shortened residual lead (hereinafter referred to as a “remaining lead”) which has been positioned out of the chuck body and a front end of a succeeding (or, following) new lead (hereinafter referred to as a “succeeding lead”). This is caused by the following mechanism. Namely, the chuck body is closed by a chuck ring immediately before a retracting movement of the chuck body ends and is retracted grasping the succeeding lead. At this moment, however, the shortened remaining lead is positioned independent of the succeeding new lead and slightly held by the anti-retraction member in the front member so that the shortened lead is prevented from being retracted.
Once a gap as the gap described is produced, the remaining lead is retracted unexpectedly by a writing pressure in a writing operation and this results in a failure of writing and consequently a growth of feeling of wrongness.
Further, some users who dislike the above phenomena try to remove the remaining lead out of a lead guide member and operate to advance the next new lead. This will be a burden to an effective use of the shortened remaining leads.
SUMMARY OF THE INVENTION
In view of the above, it is an object of the present invention to provide a mechanical pencil which can abolish the disadvantages and difficulties appearing in the conventional structure described above and permits an effective use of the remaining leads.
According to a first aspect of the present invention, there is provided a mechanical pencil which comprises a tubular shaft having at its front portion a slide member having a passage for a writing lead, and a lead advancement means axially slidably disposed in the tubular shaft, wherein the slide member and at least one element of the lead advancement means are co-acted and interlocked with each other.
According to a second aspect of the invention, there is provided a mechanical pencil comprising a first chuck body at the rear portion of a second chuck body, the second chuck body grasping lead and releasing the same, the second chuck body having an anti-retraction member for softly holds the lead, wherein the first chuck body and the second chuck body are co-acted (interlocked) in the retraction movement thereof such that the retraction movement is conducted by a retraction of the first chuck body.
According to a third aspect of the invention, a slide member having a lead passage is disposed at a front portion of the tubular shaft, and a lead advancement (feeding) means is axially moveably disposed in the tubular shaft, wherein a knocking actuator member is provided to have a contact portion such that the contact portion is contacted with the slide member and the lead advancement (feed) member.
According to a fourth aspect of the invention, a slide member having a lead passage is disposed at a front portion of the tubular shaft and a lead advancement (feeding) means is axially moveably disposed in the tubular shaft, wherein the slide member is retracted by pushing a part of the tubular shaft.
In the structure of the mechanical pencil according to the invention, when the slider is retracted, a remaining (residual) lead is retracted with contacting with a succeeding lead.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a longitudinal sectional view of a part of a mechanical pencil according to a first embodiment of the invention.
FIG. 2
is an enlarged perspective view of a part of the pencil shown in FIG.
1
.
FIG. 3
is a longitudinally sectional view of a part of a mechanical pencil according to a second embodiment of the invention.
FIGS. 4 and 5
show an operation of the mechanical pencil of the second embodiment.
FIG. 6
is a longitudinally sectional view of a part of a mechanical pencil according to a third embodiment of the invention.
FIG. 7
is a longitudinally sectional view of a part of a mechanical pencil according to a fourth embodiment of the invention.
FIG. 8
is an enlarged perspective view, partly sectioned, of the structure shown in FIG.
7
.
FIG. 9
is a longitudinally sectional view of a part of a mechanical pencil according to a fifth embodiment of the invention.
FIG. 10
is an enlarged perspective view, partly sectioned, of a part of a mechanical pencil according to a sixth embodiment of the invention.
FIG. 11
is a perspective view of a slide member shown in the structure of FIG.
10
.
FIG. 12
is an enlarged perspective view, partly sectioned, of a part of a mechanical pencil according to a seventh embodiment of the invention.
FIG. 13
is a longitudinally sectional view of a part of a mechanical pencil according to a eighth embodiment of the invention.
FIG. 14
is an enlarged perspective view, partly sectioned, of the structure shown in FIG.
13
.
FIG. 15
is a sectional view of a part of the pencil according to a ninth embodiment of the invention.
FIG. 16
is a sectional view of a slide member according to a tenth embodiment of the invention.
FIG. 17
is a diagram showing the slide member according to a eleventh embodiment of the invention.
FIG. 18
is a longitudinally sectional view of a mechanical pencil to according to a twelfth embodiment of the invention.
FIG. 19
is an enlarged perspective view, partly sectioned, of the structure shown in FIG.
18
.
FIGS. 20
to
25
show an operational mode of the mechanical pencil.
FIG. 26
is a longitudinally sectional view of a pencil according to a thirteenth embodiment of the invention.
FIG. 27
is an enlarged perspective view, partly sectioned, of the structure shown FIG.
26
.
FIG. 28
is a diagram which shows a state that a writing lead is grasped or held.
FIG. 29
shows an operational mode of the pencil.
FIGS. 30
,
31
and
32
show an example of a slide member.
FIG. 33
is a longitudinally sectional view of a mechanical pencil according to a fourteenth embodiment of the invention.
FIGS. 34
to
36
are enlarged views of elements shown in FIG.
33
.
FIGS. 37 and 38
are sectional views showing an operational mode of a lead holding mechanism.
FIGS. 39
to
42
are sectional views showing an operation of the lead holding mechanism.
FIG. 43
shows a structure of the slide member.
FIG. 44
shows a modification of the slide member shown in FIG.
43
.
FIG. 45
is a diagram showing an operation of the slide member.
FIGS. 46 and 47
show modifications of the slide member.
FIGS. 48
to
51
show examples of a chuck body adapted to the mechanical pencil of the invention.
FIG. 52
is a diagram showing a method of assembly of the chuck body.
FIG. 53
is a longitudinally sectional view of a mechanical pencil according to a fifteenth embodiment of the invention.
FIGS. 55
to
58
are sectional views showing an operation of the pencil according to the fifteenth embodiment of the invention.
FIG. 59
is a longitudinally sectional view of a mechanical pencil according to a sixteenth embodiment of the invention.
FIGS. 60
to
63
are diagrams showing an example of a molding device for forming a chuck body according to the present invention.
FIG. 64
is a longitudinally sectional view of a mechanical pencil according to a seventeenth embodiment of the invention.
FIGS. 65
to
67
are enlarged views of the part shown in
FIG. 64
, showing an operational mode.
FIG. 68
is a sectional view of a part of the mechanical pencil according to a eighteenth embodiment of the invention.
FIG. 69
shows a modification of the chuck body of the seventeenth embodiment of the invention.
FIGS. 70
to
73
show further modifications of the chuck body according to the seventeenth embodiment of the invention.
FIG. 74
is a longitudinally sectional view of a mechanical pencil according to a nineteenth embodiment of the invention.
FIG. 75
is a sectional view of the portion shown in FIG.
74
.
FIGS. 76
to
79
are sectional views showing an operational mode of the structure of the nineteenth embodiment of the invention.
FIG. 80
is a sectional view showing a modification of the nineteenth embodiment shown in FIG.
74
.
FIG. 81
is a sectional view showing another modification of the nineteenth embodiment of the invention.
FIG. 82
is a sectional view of a mechanical pencil according to a twentieth embodiment of the invention.
FIGS. 83
to
86
show an operational mode of the pencil of the twentieth embodiment shown in FIG.
82
.
FIGS. 87
to
89
show a structure according to a twenty-first embodiment of the invention, wherein
FIG. 87
is an enlarged sectional view,
FIG. 88
a transversal sectional view, and
FIG. 89
is a diagram explaining the operational mode.
FIGS. 90
to
93
are sectional views showing the structure according to a twenty-second embodiment and also showing an operation thereof.
FIGS. 94
to
99
are sectional views of a part of a mechanical pencil, showing a modification of the twenty-second embodiment of the invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
A first embodiment of the invention will be described with reference to
FIGS. 1 and 2
. A tubular shaft
1
has a lead tank
2
which is moveable axially (or, in the frontward/backward direction) in the tubular shaft, and the lead tank
2
has at its front end a chuck body
5
which is fixed thereto and can be opened through an intermediate joint member
3
and a lead guide member
4
. The chuck body has, around its front portion, a chuck ring
6
which serves to open/close the chuck body
5
.
On the front end of the tubular shaft
1
is provided a front member
9
which is releasably engaged with the front end through a press member
7
and a connecting member by a threaded engagement means or the like. The front member
9
can be formed integral with the tubular shaft
1
. A slide member
10
is axially moveably disposed in the front member
9
and has an anti-retraction member
11
which is made of a suitable rubber material and press-fitted in the slide member
10
for providing a light and soft holding of a writing lead to prevent the lead from retracting. Reference numeral
12
denotes a lead protection tube of a metal which is press-fitted to a front end of the slide member
10
, and the lead protection tube
12
can be made integral with the slide member
10
.
In the illustration of
FIG. 1
, reference character “S” represents a resilient member such as a coil spring for biasing the chuck body
5
as well as the lead tank
2
in a backward direction. The tubular shaft
1
is made of a transparent material and similarly the other elements such as the slide member
10
and the anti-retraction member
11
can be made of a transparent material so that actuation and movement of the writing lead can be visually observed by a user.
The chuck body
5
and the slide member
10
will be explained. On a front outer portion of the chuck body
5
is provided an outer flange portion
13
. At the rear portion of the slide member
10
is provided a tubular portion
14
which extends from the rear portion and has an inner flange portion
15
which contacts the outer flange portion
13
of the chuck body
5
.
The chuck body
5
is of so-called collet-type having two-split, three-split or four-split chuck leaves and has a structure that when it is firmly closed with no lead being held therein, the outer flange portion
13
of the chuck body
5
is released from the inner flange portion
15
of the slide member
10
. In other words, the chuck body
5
and the slide member
10
are separable from each other and can be assembled when necessary.
The slide member
10
is movably inserted into the front member
9
but a friction force (i.e., resistance) can be added between the elements
9
and
10
so that a soft engagement is established. However, it is noted that the friction force is set smaller than a friction force of the anti-retraction member
11
relative to the writing lead. By preventing the slide member
10
from moving while the lead is not grasped, generation of a moving sound of the slide member
10
can be prevented, wherein the moving sound is a noise which is likely to be produced when a middle step portion of the slide member
10
abuts against an inner step of the front member
9
and is produced when the pencil is shaken.
On the inner front portion of the front member
9
, there is provided an inner step portion
17
to which a front end
16
of the slide member
10
is contacted to limit an advance distance of the slide member
10
.
An operation will now be described.
FIG. 2
shows a state in which a shortened residual lead A left from the chuck body
5
is held by the anti-retraction member
11
and a succeeding lead B is being held by the chuck body
5
. When the lead tank
2
is pressed forward in this state, the chuck body
5
is advanced along with the chuck ring
6
, so that the succeeding lead B is also advanced together. Then, along with the advance of the succeeding lead B, the residual lead A is pushed forward but, in this state, the residual lead A is held by the anti-retraction member
11
and, consequently, the slide member
10
is advanced together with the residual lead A. In this state, when the middle step portion
16
of the slide member
10
is contacted with the inner step portion
17
of the front member
9
, this restricts an advancing movement of the slide member
10
. By the operation described, the lead protection tube
12
fixed to the slide member
10
is advanced relative to the front member
9
and, therefore, a projection length of the lead protection tube
12
projecting from the front member
9
becomes larger than a length of an initial position.
When the lead tank
2
is advanced further, the residual lead A is pushed forward by the succeeding lead B and advanced in the lead protection tube
12
which is prevented from moving so that the succeeding lead B is projected from the end of the lead protection tube
12
. In a short time, the chuck ring
6
comes into contact with a rear end of the slide member
10
and limited its further advancing movement, so that the chuck body is released to open its engagement (grasping) portion to thereby release the succeeding lead B.
In this state, when the advancing movement of the lead tank
2
is released, the chuck body
5
is retracted with the succeeding lead B being released. During this retraction of the chuck body
5
, the outer flange
13
of the chuck body
5
is contacted with the inner flange
15
of the slide member
10
so that the slide member
10
as well is retracted. At this moment, the residual lead A is softly held by the anti-retraction member
11
of the slide member
10
and, therefore, it is retracted together with the slide member
10
with its projecting state being maintained, and this serves to retract the succeeding lead B which has been released from the chuck body
5
.
Then, the chuck body
5
is closed by the chuck ring
6
to grasp and retract the succeeding lead B, but since the residual lead A is retracted together with the slide member
10
as described above, no gap or space is generated between the residual lead A and the succeeding lead B.
Although the residual lead A is retracted by the operation described above, it is retracted together with the slide member
10
relative to the front member
9
and, therefore, the residual lead A does not retract relative to the lead protection tube
12
(slide member
10
). As a result, a projecting length of the residual lead A from the lead protection tube
12
is not decreased but maintained.
A second embodiment of the invention will be described with reference to
FIGS. 3
to
5
. This is a modification of an interlocking mechanism of the chuck body and the slide member in the first embodiment described above. In this embodiment, a chuck body
18
does not have a portion like the flange portion
13
of the first embodiment but, instead, it has a structure that a frictional resistance is added to the inner flange
15
of the slide member
10
. As an example of providing such a frictional resistance to the inner flange
15
, an outer diameter of the front outer circumference of the chuck body
18
is made slightly larger than an inner diameter of the inner flange portion
15
of the slide member
10
and, in another alternative, a resilient material such as rubber can be coated on at least one of the contacted portions. Alternatively, embossing or graining can be used.
An operation will be explained. In an initial stage of operation wherein the chuck body
18
is gasping the lead (see FIG.
3
), the chuck body
18
contacts at its front outer circumference to an inside of the inner flange portion
15
of the slide member
10
. At this moment, when the chuck body
18
is advanced together with the chuck ring
6
, the slide member
10
as well is advanced because the chuck body
18
and the inner flange portion
15
are frictionally engaged with each other. It is a matter of course that the residual lead A grasped by the anti-retraction member
11
and the succeeding lead B held by the chuck body
18
are advanced as well.
Further, when the chuck body
18
and the slide member
10
are advanced, the middle step
16
of the slide member
10
is contacted with the inner step portion
17
of the front member
9
similarly as the case of the first embodiment, and the forward movement of the slider member
10
is prevented (see FIG.
4
). However, the chuck body
18
can be advanced further, and a contact between the chuck body
18
and the inner flange
15
of the slide member
10
is released against the frictional force. Since the chuck body is further advanced, the residual lead A is advanced in the lead protection tube
12
.
Then, the chuck ring
6
is contacted with the rear end of the slide member
10
and the chuck body
18
is opened to release the succeeding lead B as shown in FIG.
5
. Now, when the advancing movement of the chuck body
18
is released, the chuck body
18
is retracted by the resilient member “S”, the front outer circumference of the chuck body
18
is again contacted with the inner flange
15
of the slider member
10
, and by the frictional resistance of the contact the slide member
10
as well is retracted. By the retraction of the slide member
10
, the residual lead A held by the anti-retraction member
11
is also retracted but this residual lead A serves to retract the succeeding lead B which was released from the chuck body
18
.
Then, the chuck body
18
is closed by the chuck ring
6
to grasp the succeeding lead B and retract the same. In the case, since the residual lead A is retracted together with the slide member
10
, no gap of space is produced between the residual lead A and the succeeding lead B.
In the second embodiment of the invention as well as the first embodiment, in the state that the chuck gasps no lead at all, an outer diameter of the front outer circumference of the chuck body becomes smaller than an inner diameter of the inner flange of the slide member, an easy assembling of the chuck body to the slide member is realized. In the case that the parts and elements are assembled by an automatic assembling machine, it is possible to make the front portion of the chuck body have a constant diameter and, therefore, a parts-feeding machine can be used effectively.
A third embodiment of the invention will be described with reference to
FIG. 6
, in which an outer flange portion
20
is formed on a rear outer circumference of the slide member
19
and an inner flange portion
23
is formed on the front end of the chuck body
21
through a tubular portion
22
.
By making the chuck body be positioned outside the slide member, an easy assembly of these parts can be realized. Namely, in the first and second embodiment of the invention, an amount of diameter-reduction of the chuck body is restricted by a width of a slit which is formed on the chuck body. By contrast, however, in this third embodiment of the invention the chuck body is dilated outwardly and an assembly is made in this outwardly dilated state and, therefore, no restriction is required as the restriction described above.
In the third embodiment, the slide member can efficiently be retracted in the tubular portion and, therefore, the lead protection tube can be housed in the front member after use.
FIGS. 7 and 8
show a fourth embodiment of the invention which is substantially similar to that of the first embodiment except the anti-retraction member. Specifically, the anti-retraction member
24
in this embodiment is coated on an inner surface of the lead protection tube
12
. The anti-retraction member
24
is made of a rubber-like resilient material such as silicone rubber and NBR.
The anti-retraction member
24
can be inserted into the lead protection tube. In alternatives, electroforming can be applied to provide iron ions to a surface of the anti-retraction member so that the lead protection tube
12
is formed around the anti-retraction member
24
.
As described above, the anti-retraction member
24
is disposed on the lead protection tube
12
so that the lead can be held even when the residual lead becomes very short and, therefore, the lead can be used up effectively.
As a means for effectively use the residual lead A, the lead protection tube can be press-fitted into the front member
9
as shown in the four embodiment, and in another alternative, the lead protection tube
25
can be formed integral with the front member
9
(fifth embodiment shown in FIG.
9
). In either cases, if the distance between the anti-retraction member
26
and the lead protection tube
12
is made short, the shortened residual lead A can still be held or grasped firmly so that the lead can be used up effectively to the very point of the minimum remaining length.
A sixth embodiment of the invention will be described with reference to
FIGS. 10 and 11
. In this embodiment, the anti-retraction member and the lead protection tube are formed integral with the slide member. More specifically, anti-retraction member
29
comprised of a plurality of divided leaves is formed on an inner middle portion of the slide member
28
, and a trapezoidal projection
30
for actually holding the lead is formed on the inner surface of the anti-retraction member
29
. At a rear of the slide member
28
, confronting engaging members
31
projecting in the rearward direction is formed and an inner flange portion
32
is formed on a rear inner surface of the engaging members
31
. The inner flange portion
32
contacts the outer flange
13
of the chuck body to co-acts with the latter.
On a front portion of the slide member
28
, a lead protection tube
33
is also formed in integral. On a front portion of the thus formed lead protection tube
33
, a tapered portion
34
which is tapering toward a front end is formed. In writing, a tip of the writing lead can be viewed well so that a correct writing can be accomplished.
By integrally forming the anti-retraction member and the lead protection tube with the slide member, cost reduction in manufacturing parts and assembly thereof can be attained. Further, if the rear end portion of the slide member is diverged to provide split-type engagement leaves, an easy assembly operation can be made between the chuck body and the slide member.
FIG. 12
shows a seventh embodiment of the invention which is a modification of the sixth embodiment. A slit if formed on the lead protection tube
36
of the slide member
35
and a projection
38
is formed on the inner surface of the lead protection tube
36
to hold the lead. In other words, the anti-retraction member (that is, projection
38
) is formed on the lead protection tube
36
and this structure permits a reliable holding of the residual lead after it is extremely shortened by use, so that a residual lead can be used up effectively to an extremity.
FIGS. 13 and 14
show an eighth embodiment of the invention. In this embodiment, the tubular portion of the slide member in the first embodiment is separately and independently formed relative to the slide member and these elements are frictionally engaged with each other but slidable with each other. Specifically, on the rear outer surface of the slide member
39
, an O-ring
40
of a rubber-like resilient material is fitted and a tubular member
41
is fitted at a rear portion of the slide member
39
. The O-ring
40
is made separate from the slide member but they are made in a unitary structure by, for example, forming circumferential rib on an outer circumference of the slide member. On an inner rear surface of the tubular member
41
, an inner flange
42
is formed such that it contacts the outer flange
13
of the chuck body
5
. An operational mode of this embodiment is substantially same as that of the first embodiment and, in this embodiment, if the lead protection tube
12
is contacted with a writing surface when the lead is retracted for rest after writing is finished, the lead protection tube
12
is completely encased within the front member
9
. This is because the slide member to which the lead protection tube is fixed can be slid or moved in the rearward direction within the tubular member
41
against a frictional resistance of the O-ring.
Reference numeral
43
is a restriction ring which serves to prevent drop of the slide member
39
from the tubular member
41
, which ring
43
can be omitted if the aforementioned O-ring has a sufficient frictional resistance force. In a case that no restriction ring
43
is provided, assembly and disassembly of the slide member and the tubular member can be made easily and an adjustment can be made easily when the tube should be blocked with the lead.
FIG. 15
shows a ninth embodiment of the invention. On the surface of both the outer flange portion
13
of the chuck body
5
of the first embodiment and the inner flange portion
15
of the slide member
10
, a male thread
44
and a female thread
45
are formed. When the chuck body
5
and the slide member
10
are assembled together, the chuck body
5
is firmly closed to fit it to the slide member
10
and, on the other hand, when they are disassemble, the chuck body is rotated relative to the slide member to release the threaded engagement between them.
FIG. 16
(tenth embodiment of the invention) and
FIG. 17
(eleventh embodiment) show structures which facilitate assembly and disassembly of the chuck body and the slide member. In
FIG. 16
, a slit is formed at a tubular portion
47
of the slide member
46
so that the tubular portion
47
can be opened easily by the slit
48
, with the result that assembly and disassembly of the chuck body relative to the slide member can be made easily. This is somewhat similar with the structure of the sixth embodiment shown in FIG.
11
. In
FIG. 16
reference numeral
49
represents an inner flange portion which contacts with an outer flange of the chuck body.
Further, in the embodiment of
FIG. 17
, the slit
48
is formed larger than that of
FIG. 16
so that the aforementioned tubular portion is formed into bar-shaped structure having arms
50
with a recess
51
being formed at a middle of the slide member
46
, and a longitudinal groove is formed on an inner surface of the front member
9
so that it is engaged with the recess
51
. When the front member
9
is released from the tubular shaft
1
, the slide member is urged to be released from the front member
9
along with the chuck body, but actually, the slide member
46
which is engaged with the front member
9
is not fully released from the front member
9
and, as a result, the arms
50
of the slide member
46
are dilated or opened. Consequently, the slide member is released from the chuck body. This will facilitates maintenance working when the writing lead should be broken in pieces in the slide member.
A twelfth embodiment of the invention will be described with reference to
FIGS. 18 and 19
. A description with reference to the structure and elements which are similar with those of the previous first embodiment will be omitted for clarification. On an outer circumference of the slide member
10
, an O-ring
52
of a rubber-like resilient material is slidably press-fitted to an inner surface of the front member
9
. This O-ring can be replaced by a projection or the like which is formed integrally on the slide member
9
. A sliding resistance force of the slide member
10
relative to the front member
9
is set to be larger than a sliding resistance of the lead relative to the anti-retraction member
11
. In other words, when the residual lead A is urged to be pushed by the succeeding lead B, the slide member
10
as well is urged to be pushed out together, but the sliding resistance between the slide member
10
and the front member
9
is strong enough and, consequently, the slide member is maintained still and, on the other hand, the residual lead A is pushed out.
The chuck body
5
is a so-called collet chuck which has a two-split, three-split or four-split leaves structure so that if it is forcibly closed while it has no writing lead grasped therein, the outer flange portion
13
of the chuck body
5
is taken out of the inner flange portion
15
of the slide member
10
. In other words, the chuck body
5
and the slide member
10
can be assembled and disassembled with each other.
The middle step portion
17
of the slide member
10
is contacted with the front inner surface of the front member
9
and an inner step portion
18
is formed for limiting a forward movement of the slide member
10
.
An operation mode will be described.
FIGS. 18
to
20
show a state that a residual lead A which has left from the chuck body
5
is maintained by the anti-retraction member
11
and the succeeding lead B is held or gasped by the chuck body
5
. When the lead tank
2
is pushed forward in this state, the chuck body
5
is advanced in the tubular portion
14
together with the chuck ring
6
so that the succeeding lead B which is grasped by the chuck body
5
. Along with the advance of the succeeding lead B, the residual lead A is pushed and urged to be advanced, but since the residual lead A is held by the anti-retraction member
11
, the slide member
10
is also urged to be advanced. Actually, however, a sliding resistance force of the slide member
10
relative to the front member
9
is set to be larger than a sliding resistance force of the lead relative to the anti-retraction member
11
and, therefore, the residual lead A is advanced with the slide member
10
being maintained still in a rested position, so that the residual lead A project from a tip of the slide member
10
(that is, from an end of the lead protection tube
12
). Incidentally, if the aforementioned relationship of the sliding resistance forces is made reversed, there is an outcome that the slide member is advanced in the first place and then the lead is belatedly projected from the end of the slide member
10
and, therefore, it gives some feeling of wrongness.
When a further advance is made with respect to the chuck body
5
and the chuck ring
6
, etc., the front end of the chuck ring
6
is contacted with a rear end of the slide member
10
to thereby restrict the chuck ring
6
from moving forward (advance) as shown in FIG.
21
.
However, since the chuck body
5
is advanced further, it is released from the chuck ring
6
so that, at this moment, the engagement between the chuck body
5
and the succeeding lead B is released.
In this state, when the chuck body
5
is further advanced until the front end of the chuck body
5
is contacts the inner step portion
10
a
of the slide member
10
, the chuck body
5
serves to advance the slide member
10
. At this moment, since the residual lead A is softly held by the anti-retraction member
11
, the residual lead A is advanced according to the advance of the slide member
10
. However, since the succeeding lead B is released from the chuck body
5
, the succeeding lead B is advanced with maintaining its contact with the residual lead A like a drop by gravity (FIG.
22
).
Then, when the middle step portion
16
of the slide member
10
is contacted with the inner step portion
17
of the front member
9
, the advance X or forward movement of the slide member
10
is limited. This is shown in FIG.
23
.
By the operation described above, the leads (that is, the succeeding lead B and the residual lead A) and the lead protection tube
12
which is fixed by slide member
10
are advanced relative to the front member
9
so that a length of the lead projecting from the front member
9
is increased relative to the projecting length of the same at the initial stage.
Now, when the advancing movement of the lead tank
2
is released, the chuck body
5
which releases the succeeding lead B and the outer flange portion
14
which contacts nothing in the tubular portion
14
move in a backward direction. If a contact resistance between the slide member
10
and the front member
9
is made larger than a contact resistance between the chuck body
5
and the slide member
10
, the outer flange portion
13
can be moved in a contacted state. In other words, it is sufficient that the chuck body
5
is moved backward while the slide member is standing still. When the outer flange portion
13
of the slide member
10
comes into contact with the inner flange portion
15
of the slide member
10
in this backward movement, the slide member
10
is retracted and, at a little moment later, the chuck body
5
is closed by the chuck ring
6
and holds or grasps again the succeeding lead B (FIG.
24
). By the operation described above, the residual lead A is softly held by the anti-retraction member
11
of the slide member
10
and, therefore, the residual lead A is retracted together with the slide member
10
with the projected length thereof being maintained. Further, the succeeding lead B which is held by the chuck body
5
is retracted together with the chuck body
5
.
By the operation described above, the succeeding lead B and the residual lead A which are retracted together with the slide member
10
relative to the front member
9
are not retracted relative to the lead protection tube
12
(slide member
10
) and, accordingly, there is no case that the projecting length of the lead from the lead protection tube
12
is decreased, see FIG.
25
.
Further, the slide member
10
is press-fitted into and contacted with an inner surface of the front member
9
by the O-ring
52
, the position of the slider member
10
is maintained after the pressing operation is released, no space is formed between the succeeding lead B and the residual lead A, the space being likely to be produced when the lead drops by gravity.
FIGS. 26 and 27
show a thirteenth embodiment of the invention. Description of the structure and elements which are substantially similar to those of the first embodiment will be omitted for simplification only. Between a rear end of the slide member
10
and the connecting member
8
is provided a resilient member
53
such as a coil spring which urges or biases the slide member
10
in the forward direction. A spring force of the resilient member
53
for biasing the slide member in the forward direction is larger than a slide-contact force of the outer flange portion
13
relative the an inner surface of the tubular portion
14
of the slide member
10
when the chuck body
5
is opened. In other words, the slide member
10
is always biased in the forward direction whether or not the slide member
10
is movably contacted with, or movably inserted into, the inner surface
14
of the outer flange portion
13
.
The chuck body can be used so that the outer flange portion of the chuck body does not contact the tubular portion of the slide member. In case that a chuck body is made of a resin, it is general that the expansion or dilation is designed to be larger in view of the defects by the time. Thus, it sometimes contacts the inner surface of the slide member. Thus, it may be possible to make the inner diameter of the tubular portion larger so that the outer flange portion does not contact the inner surface of the tubular portion but this will require a larger dimension of the outer surface of the tubular portion and, as a result, size of the front member becomes larger. Further, in that case, the opening or dilating dimension of the chuck body is large so that if the lead is even slightly curved or slightly smaller than the requirement, the lead is then gripped at its unfair portion apart from the holding position of the chuck body (FIG.
28
), and therefore, it possibly provides misdirection of the lead feeding operation. Thus, in this embodiment, a tubular portion of the slide member is made smaller and, at the same time, the outer flange of the chuck body is contacted with the inner surface of the tubular portion so that the opening degree of the chuck body is restricted to thereby permit the lead to be gripped by and at the predetermined correct position of the chuck body.
An operation will be described except for the advancing operation of the chuck body and the slide member which is substantially same as that of the first and twelfth embodiments described above. When the advance movement (forward movement) of the lead tank
2
is released, the chuck body
5
is retracted with is gripping mouth opened and its outer flange portion
13
being frictionally slid along the inner surface of the tubular portion
14
, but since the slide member
10
having the tubular portion
14
is forwardly biased by the resilient member
53
, the slide member
10
does not proceed retraction. Then, the chuck body
5
contacts at its outer flange portion
13
with the inner flange portion
15
of the slide member
10
and, from at this moment, the slide member
10
starts its retraction (see FIG.
29
). This of course occurs against a spring force of the resilient member
53
.
The chuck body
5
is forcibly closed by the chuck ring
6
to hold again the succeeding lead B and, at this moment, the chuck body
5
will be slightly retracted in a similar manner as the conventional prior art structure but also the slide member
10
is retracted. Therefore, no space or gap is produced between the succeeding lead B and the residual lead A.
Although the succeeding lead B and the residual lead A are retracted by the operation described above, the lead is retracted together with the slide member
10
relative to the front member
9
and, therefore, it does not retract relative to the lead protection tube
12
(that is, slide member
10
), so that a projecting length of the lead from the lead protection tube
12
is not decreased.
The slide member
10
engaged with the outer flange portion
13
of the chuck body
5
and its retracting position is maintained after the pushing operation is released and, therefore, any gap or space is not produced between the succeeding lead B and the residual lead A by, for example, a drop of the lead by gravity or a biasing force of the resilient member
53
.
In the preceding examples described above, the resilient member and the slide member are made of different members and assembled with each other but if necessary, an elastic member is formed by an injection molding method or the like at a rear portion of the slide member, as shown in
FIGS. 30 and 32
. More specifically, this structure of the elastic portion which can be deformed, a tubular portion
55
is formed at the rear portion of the slide member
54
and the tubular portion
55
has its rear end an elastically deformable portion
56
of net shape.
FIG. 31
shows an example of production of the slide member
54
and the chuck body
57
in which both of the members
54
and
57
are made of a resin material by an injection molding method. As described above, the resin-made chuck
57
is, at its opened state, contacted at its outer circumference to the inner circumference of the tubular portion
55
so that its opening degree is restricted. Specifically, the opening degree is made slightly smaller than a diameter of the writing lead. This of course is made for the purpose of hold the lead at the regular position thereof.
In this embodiment the elastic, deformable portion is provided at the rear portion of the slide member but, if desired, a tension spring can be provided at a front portion of the slide member. In an alternative method, a magnet is used for biasing the slide member forwardly.
FIGS. 33
to
36
show a fourteenth embodiment of the invention. In this embodiment, a lead tank
59
is axially slidably disposed in the tubular shaft
58
, and a chuck body
60
which can be opened and closed at the front end of the lead tank
59
. At the front portion of the lead tank
59
is provided a chuck ring
61
which serves to open/close the chuck body
60
. A base portion
62
a
of a clip
62
is press-fitted to a rear portion of the tubular shaft
58
, and a rubber eraser
63
is detachably fitted to a rear portion of the lead tank
59
. Reference numeral
54
is a end cap which is detachably fitted to the rear portion of the lead tank
59
for covering the rubber eraser
63
.
A front member
65
is detachably fitted to a front end of the tubular shaft
58
by means of threaded engagement or the like, and a grip
66
made of a rubber material is coated in such a manner that it is laid across and extended between the tubular shaft
58
and the front member
65
so that the elements
65
and
58
should not be removed from each other inadvertently or accidentally. The slide member
67
is axially movably disposed in the front member
65
, and an anti-retraction member
68
made of a rubber or synthetic resin material is press-fitted to the interior of the slide member
57
for softly holding the writing lead. If necessary, a lead guide member made of a suitable resin can be disposed at the rear portion of the anti-retraction member. Reference numeral
69
represents a lead protection tube which is formed integral with an end of the slide member
67
. The lead protection tube
69
can be formed of a metal pipe and press-fitted. Reference character “S” represents a coil spring which spring-biases the chuck body
60
and the lead tank
59
in the rearward direction.
A further description will be made with reference to the chuck body
60
and the slide member
67
. The chuck body
60
has, at its front end surface, projections
70
,
70
in an opposed relation. At the rear portion of the slide member
67
is provided a tubular portion
71
which has at a middle portion thereof an engagement hole
72
to which the projections
70
,
70
of the chuck body
60
(
FIGS. 35A
,
35
B and
35
C). The tubular portion
71
has an inclined surface
73
which slants gradually toward the front end as illustrated in
FIG. 36
, so that it facilitates a smooth insertion of the projections
70
,
70
of the chuck body
60
into the engagement hole
72
. In other words, this makes it easy to assembly the chuck body
60
to the slide member
67
.
A resilient member
74
such as a coil spring is provided between a rear end of the slide member
67
and the tubular shaft
58
to spring-bias the slide member
67
in the forward direction. A spring force of the resilient member
74
for spring-biasing the slide member
67
is larger than a sliding frictional force of the edge portion
75
except the projections
70
,
70
at the time when the edge portion
18
is slidably contacted with an inner surface of the tubular portion
71
of the slide member
67
. Namely, the slide member
67
is always urged to move forward, irrespective of the state whether or not the edge portion
75
of the chuck body
60
is slidably contacted with the inner surface of the tubular portion
71
.
Again, the chuck body
60
is of collet type chuck mechanism having two-split, three-split or four-split configuration. A middle step portion
76
of the slide member
57
is contacted with the inner front portion of the front member
65
, and an inner step portion
77
is formed to limit the advancing distance of the slide member
67
.
An assembly procedure of the chuck body
60
to the slide member
67
will be described. In the state that no lead is grasped by the chuck body (in the state of FIG.
37
), the projections
70
,
70
of the chuck body
60
is pressed against the rear end of the slide member
69
(that is, tubular portion
71
), a head of the chuck body
60
is reduced in its diameter (
FIG. 38
) On the inner front portion of the front member
65
, and in a short time the projections
70
,
70
are moved to the engagement hole
72
and, at time moment, the projections
70
,
70
of the chuck body
60
are released so that the hed of the chuck body
60
is dilated. Thus, the projections
70
,
70
of the chuck body
60
are freely inserted into the engagement hole
72
so that they are placed into a somewhat inseparable state (that is, the state of FIG.
33
).
The anti-retraction member
68
for preventing the lead from moving back or retracting to a rear position will be described. The anti-retraction member
68
has, along its length, a lead passage
68
a
with a diameter a slightly larger than a diameter of a writing lead but not so large as to permit two leads to pass at a time. At the front portion of the lead passage
68
a,
the anti-retraction portion
68
b
which has a hole of a diameter slightly smaller than a diameter of the lead to be used. The anti-retraction member
68
b
holds the lead softly and serves to prevent the lead from retracting or moving backward. In the state that the lead is held by the anti-retraction member
68
b,
the lead is held at a ridge portion so that this can prevent the residual lead from rotating at the time of writing. The lead passage
68
a
is provided with a groove portion
68
c
in a confronting relation relative to an axial direction, the groove portion
68
c
being smaller than a diameter of the lead, and the groove portion
68
c
is formed along the entire length of the anti-retraction member
68
. Further, at the area adjacent to the anti-retraction portion
68
b,
the groove portion
68
c
is formed extending until an outer circumference of the anti-retraction member
68
. In other words, the groove portion
68
c
adjacent the anti-retraction portion
68
b
is of slit-shape configuration. A resilient effect is added to the anti-retraction portion
68
b
which serves to actually hold the lead so that a dispersion of the lead diameter can be absorbed. The groove portion
68
is shown to be provided at two spots in the illustrated embodiment but it may be provided radially at three sports or four spots. Further, it may be formed such that it is a groove having a triangular cross section. The lead passage
68
a
has at its upper portion a cone shaped portion
68
d
for reliably guiding the lead to the lead passage
68
a.
Further, the anti-retraction member
68
is formed of a resin material. The position of a gate (that is, a hole for cavity) at the time of injection molding is provided at right angles relative to an axial line of the lead passage
68
a
and at the position where the aforementioned groove portion
68
c
is formed (
FIGS. 35A
to
35
C). By providing a flow of the resin material from the position where a core pin has more strength, the core pin is prevented from being bent or broken. Further, the groove portion
68
c
serves to absorb scattering or dispersion of the diameter of the leads when the anti-retraction member
68
is press-fitted to the slide member
67
and also serves to maintain a suitable strength of fixture. In other words, an elastic deformation of the anti-retraction member
68
, which is effected by the groove portion
68
c,
is utilized effectively. In this embodiment, the lead passage
68
a
and the anti-retraction portion
68
b
are formed in a unitary structure but they may be formed independently or separately from each other so that the anti-retraction portion may be positioned at a front of the member which has the lead passage as shown by, for example, FIG.
53
.
An operation mode will then be described.
FIGS. 33 and 34
show the state in which the residual lead A left from the chuck body
60
is held by the anti-retraction member
68
and the succeeding lead B is held by the chuck body
60
. The slide member
67
is spring-biased forwardly by the resilient member
74
but, since the rear end of the engagement hole
72
of the tubular portion
71
is in an abutment engagement with the projections
70
of the chuck body
60
, the slide member
67
is restricted from advancing movement.
When the lead tank
59
is pushed froward in the state described above, the chuck body
60
is advanced in a non-contact state in the tubular portion
71
together with the chuck ring
61
but, since the slide member
67
is spring-biased by the resilient member
74
, also the slide member
67
is advanced with the engagement between the engagement hole
72
and the projection
71
being maintained. Consequently, the succeeding lead B held by the chuck body
60
and the residual lead A held by the anti-retraction member
68
is advanced together with the guide member
67
.
In a short time, the middle step portion
76
of the slide member
67
abuts against the inner step portion
77
of the front member
65
to stop the advancing movement of the slide member
67
(FIG.
39
). However, the projections
70
of the chuck body
60
are freely inserted into the engagement hole
72
. Although the chuck body
60
, the chuck ring
61
and the succeeding lead B as well as the residual lead A are advanced further, the chuck ring
61
is prevented from moving further at the time when the chuck ring
61
abuts against the rear end of the tubular portion
71
of the slide member
67
. Then, at this moment, the chuck body
60
is dilated or opened to release the succeeding lead B and the edge portion
75
of the chuck body
60
contacts the inner surface of the tubular portion
71
of the slide member
67
(FIG.
40
).
When the advancing movement of the lead tank
59
is released, the chuck body
60
is retraced with its holding portion being opened and with edge portion
75
being frictionally slid along an inner surface of the tubular portion
71
but, since the slide member
67
having the tubular portion
71
is spring-biased by the resilient member
7
, the slide member
67
is not retracted. When the projections
70
are contacted with the rear end of the engagement hole
72
of the slide member
67
, the slide member
67
starts its retracting movement (FIG.
41
). This is done against a spring force of the resilient member
74
.
Then, the chuck body
60
is closed by the chuck ring
61
to hold again the succeeding lead B (FIG.
42
). In this case, the chuck body
60
is slightly retracted in a similar manner as the prior art device with the succeeding lead B being grasped but, since the slide member
67
as well is retracted, no gap or air space is produced between the residual lead A and the succeeding lead B.
By the operation described above, the succeeding lead B and the residual lead A are retracted, but the leads A and B are retracted together with the slide member
76
relative to the front member
65
. Consequently, the leads A and B are not retracted relative to the lead protection tube
69
(slide member
67
) and, therefore, a projecting length of the lead from the lead protection tube
69
is not decreased.
Further, the slide member
67
is engaged with the projections
70
of the chuck body
60
similarly as the previous embodiments and maintains its retracting position after the pushing operation is released, no space is formed between the succeeding lead B and the residual lead A due to, for example, a drop of the lead by gravity.
The resilient member and the slide member which are formed of separate members in the embodiment described above but they may be formed in a unitary structure by a suitable method as an injection molding as illustrated in FIG.
43
. With respect to the elastically deformed portion in the present embodiment, an elastically deformable portion
79
of a shrinkable net shape is formed at a back of the slide member
78
.
A modified structure will be explained with reference to FIG.
44
. In this modification, an engagement hole
82
is formed on a tubular portion of the slide member
80
and a slit
83
narrower than the projections
70
of the chuck body
60
are formed. On the rear end of the tubular portion
81
, an inclined surface
84
is formed for facilitating adoption or fitting of the projections
70
to the engagement hole
82
.
When the projections
70
of the chuck body
60
are pushed against the inclined surface
84
, the tubular portion
81
is elastically deformed at the center of the slit
83
(see FIG.
45
), so that the projections
70
are reliably introduced into the engagement hole
82
.
Further, the engagement hole
82
is provided, at its inner surface, with an inclined surface
85
in a confronting relation with the aforementioned inclined surface
84
. The inner inclined surface
85
permits the chuck body
60
be removed from the slide member
67
. In other words, maintenance can be done by separation of the two members
60
and
67
from each other when the lead in the slide member should be broken.
A modification of the engagement hole will be described with reference to FIG.
46
. The slide member
86
has an engagement hole
88
on a tubular portion
87
in a similar manner as the previous embodiment, and in this modification, an L-shaped guide groove
89
is formed in continuation with the engagement hole
88
. The guide groove
89
is extended to the end of the tubular portion
87
. In this modification, the chuck body
60
and the slide member
86
are assembled by rotating the one relative to the other (FIG.
47
). This permits an easy assembly operation and an easy disassembly of the chuck body and the slide member when the lead is broken in the slide member.
In the embodiment described above, since the projecting length of the chuck body from the chuck ring is small and there is a distance for the resilient member to be closely contacted, assembly must be made by rotating the slide member while a knock cap is pushed to urge the chuck body for a some distance. In this point, if the chuck body is formed longer, the slide member can be assembled without moving the chuck body in the forward direction.
In the embodiment described above, the engagement portion is formed in the form of the through-hole and, therefore, its working can be made easily and, especially when the slide member is formed by injection molding, the molding dies can be made at a low cost and dimensional accuracy can be obtained.
A fan shaped expansion portion
90
is formed on a front end of the chuck body
60
so that the fan shape corresponds to the shape of the chuck body
60
(FIGS.
48
and
49
). The expansion portion
90
serves as a pusher portion when the lead tank
59
is press-fitted to the lead tank
59
. A method of the press-fitting will be described later. In the present embodiment of the invention, in stead of the fan-shaped expansion portion, a hill-shaped raised portion is formed at a center of the front surface of the chuck body
60
as shown in FIG.
50
and in a further modification, a front end of the chuck body
60
is continuously extended forward from the projections
70
as shown in FIG.
51
.
Assembly of the chuck body
60
to the lead tank
59
will be described with reference to FIG.
52
. In the first place the lead tank is positioned in an upright posture and the resilient member S is inserted from forward position into the lead tank
59
. Then, the tubular shaft
58
is fitted from above of the lead tank
60
and, after that, the chuck ring
61
is mounted from above on the tubular shaft
58
, followed by insertion of the chuck body
60
of the present embodiment. Next, the pusher member
91
is contacted against the expansion portion
90
of the chuck body
60
to provide a downward force upon the pusher member
91
. Thus, chuck body
60
receives a force of the pusher member
91
through the expansion member
90
and the lower portion of the chuck body
60
is press-fitted to lead tank
59
. At this moment, when an excessive force is added to the chuck body
60
by the pusher member
91
, the expansion member
90
at the front end of the chuck body
60
is deformed inwardly or outwardly so that deformation of the front portion of the chuck body is restricted. In other words, a regular assembly can be accomplished with the predetermined shape being maintained, without deformation of the front portion of the chuck body, wherein the front portion is to be contacted with the chuck ring
61
.
In the embodiment described above, the projections
70
are formed on the outer circumference of the chuck body
60
and the projections
70
are engaged with the slide member
67
, so that the slide member
67
is retracted to thereby remove a gap between the residual lead A and the succeeding lead B. In other words, the shape of the projections
70
is an important factor. Accordingly, if the projections
70
are deformed, retracting positions of the slide member
67
becomes different and scattered and, as a result, a projecting length of the lead will become scattered. In some cases, the projections
70
are damaged or broken and, in that case, it is impossible to retract the slider to the predetermined position. For the purpose of avoiding such disadvantages, it is desired to form the expansion portion
90
as described above.
FIGS. 53-58
show a fifteenth embodiment of the invention. The same reference numerals are used for the same or similar parts and structures of the fourteenth embodiment. The lead tank
59
is axially movably disposed in the tubular shaft
58
and the chuck body
60
is fixedly positioned at the front end of the lead tank
59
. The chuck ring
61
is disposed at the front portion of the chuck body
60
to open/close the chuck body
60
. The resilient member S such as a coil spring is disposed between the lead tank
50
and the inner step portion
93
of the tubular shaft
58
to spring-bias the elements such as the chuck body. Thus, a lead feed mechanism
94
is constituted by such elements as the lead tank
59
, chuck body
60
, chuck ring
61
and the resilient member S.
Further, at the front portion of the tubular shaft
58
, the front member
65
is releasably engaged by a thread engagement or the like, and the slide member
67
is slidably positioned to the front member
65
such that the slide member
67
projects from the end of the front member
65
. In the slide member
67
, the lead guide member
95
and the anti-retraction member
96
of a resilient member such as a silicone, NBR or the like for holding softly the lead and prevent the retraction of the lead are provided. The lead guide member
95
and the anti-retraction member
96
may be formed integral with the front member
65
. Further, the tubular portion
71
is formed at the rear portion of the slide member
67
, and a window
72
is formed on the tubular portion
71
in an opposed relation. The tubular portion has a slit in continued relation with the window
72
so that if an external force is added to the tubular portion
71
, it can be opened by elastic deformation. The projections
70
which are formed on the outer circumference of the chuck body
60
are movably inserted to the window
72
.
A step portion
97
is formed on the inner rear portion of the front member
65
for the purpose of serving as a restriction portion which limits a forward movement of the chuck ring
61
. When the chuck ring
61
is contacted with the step portion
97
, the chuck body
60
is dilated to release the lead which was grasped therein.
A distance V between the chuck ring
61
and the step portion
97
is determined that it (V) is smaller than a distance W between the projection
70
of the chuck body
60
and the front end of the window
72
of the slide member
67
. In other words, the chuck ring
61
is contacted with the step portion
97
to open the chuck body
60
and, after that, the projections
70
of the chuck body
60
is then contacted with the front end of the window
72
. More specifically, the distance V is determined to be smaller by 0.1 mm than the distance W. If this difference is between 0.05 mm and 1.0 mm, the structure will work well. If the difference is 1.0 mm, however, the structure works but a length of the projecting lead becomes large and, therefore, it will be difficult to regulate the projection length of the lead.
Between the portion adjacent to the tubular portion
71
of the slide member
67
and the tubular shaft
58
, there is provided a gap X which is determined to be smaller than an engagement distance Y between the chuck body
60
and the slide member
67
. In other words, when the projections
70
of the chuck body
60
are inserted into (or fitted to) the window
72
of the slide member
67
, the tubular portion
71
adjacent to the window
72
is dilated or opened but, after the front member
65
is fitted to the tubular shaft
58
, the opening movement of the tubular portion
71
is restricted so that the movably inserted relation of the projections
70
relative to the window
72
can be maintained. In other words, the projections
70
are secured in the window
72
and does not fall out of the window
72
. Further, the slide member of this embodiment has a slit
83
in a similar manner as the modified structure of the fourteenth embodiment, and the slit
83
has a width such that when the slit is dilated by fitting the slide member to the front member, the projections of the chuck body do not fall out. Namely, the difference between the width of the projections
70
of the chuck body
60
and the width of the slit
83
is larger than the difference between an inner diameter of the front member
65
and the outer diameter of the tubular portion of the slide member
67
.
The O-ring
98
of a rubber-like material is disposed between the inner surface rib
65
a
of the front member
65
and the slide member
67
to provide a sliding frictional resistance force. The resistance force of the slide member
67
relative to the front member
65
is determined to be larger than a resistance force of the lead relative to the anti-retraction member
96
. In other words, when the lead is advanced together with the chuck body
60
, the slide member
67
is restricted from moving relative to the front member
65
. Incidentally, a lead holding force of the anti-retraction member is preferably selected to be in the range of from 20 gf to 100 gf. A value below the range (less than 20 fg) will result in sliding drop of the lead whereas a value above the range (more than 100 gf) provides difficulties in lead feed operation. In the embodiment of the invention described above, the O-ring
98
is slidably contacted with the inner rib
65
a
of the front member
65
. Instead of the inner rib
65
a,
the O-ring
98
can be contacted with the inner surface of the tubular portion, but in view of unexpected deformation of the O-ring and compression by air, it will be desirable to provide a rib structure.
A base portion
62
a
of the clip
62
is press-fitted to the rear portion of the tubular haft
58
and a rubber eraser
63
is releasably fitted to the rear portion of the lead tank
59
. A knock cap
64
which covers the rubber eraser
63
is releasably disposed at the lead tank
59
. A grip member
66
is mounted on the front portion of the tubular shaft
58
such that the grip member
66
rides over, and extends between, a recess
58
a
of the tubular shaft
58
and a recess
65
b
of the front member
65
. This prevents a looseness or incomplete fitness of the front member
65
relative to the tubular shaft
58
and, at the same time, permits a full finger-gripping manipulation to the front member
65
. This structure is substantially the same as the fourteenth embodiment of the invention.
An operation will be described.
FIG. 53
shows the state that the residual lead A left from the chuck body
60
is held by the anti-retraction member
96
, and the succeeding lead B is held by the chuck body
60
. The slide member
67
is pulled rearward by the projections
70
of the chuck body
60
.
When the lead tank
59
is pushed forward, the chuck body
60
and the chuck ring
61
as well as the succeeding lead B held by the chuck body
60
and the residual lead A are moved forward, wherein the residual lead A is pushed by the succeeding lead B. At this moment, the residual lead A is softly held by the anti-retraction member
96
of the slide member
67
and therefore also the slide member
67
is urged to advance together but, since the sliding frictional resistance of the slide member
67
relative to the front member
65
is determined to be relatively large and, therefore, the slide member stands still without movement, and the residual lead A is slidably moved in the anti-retraction member
96
, so that the residual lead A projects from the end of the slide member
67
. Thereafter, the chuck ring
61
comes into contact with the step portion
97
of the front member
65
to thereby restrict its forward movement. At this moment, a gap “Z” (
FIG. 55
) is formed between the projection
70
of the chuck body
60
and the front end of the window
72
of the slide member
67
. If the lead tank
59
is advanced further, the chuck body
60
advances slightly the succeeding lead B (and the residual led A) and at the same time the projections
70
of the chuck body
60
is forcibly contacted with the front end of the window
72
(FIG.
56
). At this moment, the chuck body
60
is dilated or opened to release the succeeding lead B which was held. If necessary, however, it can be designed such that the chuck body
60
is dilated immediately after the chuck ring
61
contacts the step portion
97
.
When the lead tank
59
is advanced further, the projections
70
of the chuck body
60
serve to move the slide member
67
forward. The forward movement of the slide member
67
continues until the middle step portion
76
of the slide member
67
abuts against the rear end
77
of the inner face rib
65
a
of the front member
65
(FIG.
57
).
When the forward movement of the lead tank
59
is released, the chuck body
60
is retracted in its opened state, but the slide member
67
which receives a resistance by the O-ring
98
is not retracted. Soon after that, the projections
70
of the chuck body
60
contact the rear end of the window
72
of the slide member
67
(
FIG. 58
) to thereby start a retracting movement of the slide member
67
.
In a short time, the chuck body
60
is forcibly closed by the chuck ring
61
to grip or hold again the succeeding lead B (FIG.
53
). At this time, although the chuck body
60
is retracted slightly with holding the succeeding lead B therein in a similar manner as the conventional prior art, the slide member
67
as well is forcibly retracted and, therefore, no gap of air space is formed between the succeeding lead B and the residual lead A.
The succeeding lead B and the residual lead A which are retracted as described above are retracted together with the slide member
67
relative to the front member
65
but not retracted relative to the slide member
67
and, therefore, a projecting length of the lead from the slide member
67
is not decreased at all.
Further, since the window
72
of the slide member
67
is engaged with the projections
70
of the chuck body
60
, its retracting position is maintained even after the release of the knocking or pushing operation and, therefore, no gap or air space is produced between the succeeding lead B and the residual lead A due to, for example, a drop of the lead by gravity.
In the embodiment described above, the projections
70
of the chuck body
60
are contacted with the front end of the window
72
after the contact between the chuck ring
61
and the step portion
97
, that is, after opening of the chuck body
60
. Therefore, the chuck body
60
can be opened without receiving any restriction and, consequently, a pleasant “click” sound of the chuck ring can be obtained by the user.
FIG. 59
shows a sixteenth embodiment of the invention, in which the tubular portion of the slide member
67
is made of a separate member. The tubular member
99
has a window
100
for receiving freely the projections
70
of the chuck body
60
. The tubular member
99
is press-fitted into the body portion of the slide member
67
, and the press-fitting distance can be determined optionally.
An operation of the structure described above can be considered to be substantially same as that of the fifteenth embodiment and will be omitted for simplification but, in this embodiment, a press-fitting distance of the tubular member
99
to the body portion of the slide member
67
can be varied. Therefore, dimensional unevenness or scattering of the products and a projection length of the lead can be determined by the press-inserting distance of the tubular member to the slide member
67
.
In the fifteenth and sixteenth embodiments of the invention, the rear end of the slide member is positioned in a forward position relative to the stepped portion
97
of the front member
65
, and a gap is formed between the rear end of the slide member and the front end of the chuck ring. However, it may be possible that the rear end of the slide member is positioned in a rearward position relative to the stepped portion of the front member and the gap is formed between the rear end of the slide member and the front end of the chuck ring. In brief, it will be sufficient that there is a gap for retraction of the slide member while the chuck body is holding the succeeding lead. Unless the gap is formed, the chuck body is not permitted to be retracted by a normal writing pressure and, consequently, a wedging force for gripping the lead is weakened to result in an unfavorable and unexpected retraction of the lead.
An example of a molding device for forming the chuck body will be explained with reference to
FIGS. 60
to
63
. The mold
101
contains therein a cavity
102
which is divided into plural portions for forming an outer shape of the chuck body
60
, and a core pin (mold pin)
103
for forming an inner shape of the chuck body
60
. The plural-divided cavity
102
is constituted with a cavity portion
102
a
for forming a rear portion
60
a
and a front portion
60
c
of the chuck body
60
, and a cavity portion
102
b
for an inclined surface
60
b
contacting with the chuck ring
61
. More specifically, a through hole
102
d
is formed at the portion where the inclined surface
60
b
of the cavity portion
102
a
is formed, and the cavity portion
102
b
which forms the inclined surface
60
b
is fitted to the through hole
102
d
(FIG.
62
). In other words, the cavity portion
102
b
for forming at least the inclined surface
60
b
of the chuck body
60
can be changed or replaced. When it is desired to regulate the outer shape of the inclined surface
60
b,
only the cavity portion
102
b
is removed and replaced by another one by modifying or correcting the same.
In the embodiment described above, the cavity portion
102
a
which forms the rear portion
60
a
and the front portion
60
b
of the chuck body
60
is formed in a unitary structure, but it can be formed in a separate manner as shown in FIG.
60
. Specifically, it may be comprised of a cavity portion
102
a
for forming the rear portion
60
a
of the chuck body
60
, a cavity portion
102
b
for forming the inclined surface
60
b
and a cavity portion
102
c
for forming the front portion
60
c.
Namely, it can be constructed such that the cavity portion
102
a
is divided into two.
In the structure that the chuck body and the slide member are operationally interconnected with each other as described above, the timing is very important between the time when the chuck body is retracted to retract the slide member and the time when the chuck body is closed by the chuck ring. Therefore, an accuracy of the inclined surface of the chuck body is required. In this respect, the chuck body which is made by the mold described above will provide an accurate regulation of the inclined surface of the chuck body quite easily and economically.
FIGS. 64 and 65
show a seventeenth embodiment of the invention in which a lead gripping member is provided at an end of the slide member. In the tubular shaft
104
, the lead tank
105
having a first chuck body
106
at its front end is axially movably disposed. At the front of the first chuck body
106
is provided a chuck ring
107
which serves to close/open the chuck body
106
.
A front member
108
is releasably engaged with the end of the tubular shaft
104
by means of, for example, a threading engagement means but the front member
108
can be integrally formed with the tubular shaft
105
. The chuck body
108
contains therein a second chuck body
109
which is axially movable in the front member
108
. The second chuck body
109
has a lead holding portion
110
having on its inner surface a lead griping portion
111
for softly hold the lead. The lead gripping portion
111
is formed integral with or otherwise separately from the second chuck body
109
. In other words, when the second chuck body
109
is fully closed, it holds or grasps firmly the lead and, on the other hand, when it is opened, it holds the lead softly. Incidentally, if the lead gripping portion
111
is formed in a unitary structure, the lead holding portion
110
can be processed with embossing or tapping on the inner surface thereof and, if it is formed of different members, a resilient material such as a silicone rubber, NBR or the like is adhered thereto.
The second chuck body
109
has a front portion which projects from the end of the front member
108
, and the end portion of the front member
108
serves as a chuck ring
112
for opening/closing the second chuck body
109
.
In
FIG. 64
of the drawing reference character “S” represents a resilient member such as a coil spring for spring-biasing the first chuck body and the lead tank
105
.
A further description will be made with respect to the first chuck body
106
and the second chuck body
109
. The first chuck body
106
has, on its front outer circumference, an outer flange portion
113
. The second chuck body
109
has at its rear portion a tubular portion in a continued manner, and the tubular portion
114
has, at its inner rear end, an inner flange portion
115
which contacts with the outer flange portion
113
of the first chuck body
106
. The second chuck body
109
has, on its front outer circumference, a middle stepped portion
116
so that it (
116
) contacts the inner stepped portion
117
of the front member
108
.
The first chuck body
106
is of collet type having two-split, three-split or four-split structure in which if it is forcibly and firmly closed while it grasps no, lead at all, the outer flange portion
113
of the first chuck body
106
is released out of the inner flange portion
115
of the of the second chuck body
109
. In other words, the first chuck body
106
and the second chuck body
109
can be assembled with, and disassembled from, each other.
An operation will be described.
FIG. 65
shows the state that a residual lead A which has been left from the first chuck body
106
is held by the second chuck body
109
. Further, the succeeding lead B is held by the first chuck body
106
. When the lead tank
105
is pushed forward, the first chuck body
106
is advanced together with the chuck ring
107
so that also the succeeding lead B is advanced. Along with the advance of the succeeding lead B, the residual lead A is pushed forward. However, since the residual lead A is held by the holding portion
110
of the second chuck body
109
, and since the inner flange portion
115
of the second chuck body
109
is contacted with the outer surface of the first chuck body
106
, the second chuck body
109
is advanced together with the residual lead A.
At this moment, when the second chuck body
109
is advanced a little (that is, more or less), the second chuck body
109
is opened but, since the lead is held softly by the lead holding portion
109
even when the second chuck body
109
is opened and, therefore, the second chuck body
109
is advanced by the advancing movement of the residual lead A. Incidentally, when the middle stepped portion
116
of the second chuck body
109
is contacted with the inner stepped portion
117
of the front member
108
, the second chuck body
109
is restricted from its further advancing movement.
When a further advancing movement is made by the lead tank
105
, the residual lead A is pushed by the succeeding lead B and further slidably advanced through the lead gripping portion
111
of the second chuck body
109
which has been restricted from its movement so that the residual lead A is projected from the end of the lead gripping portion
111
. In a short time, the chuck ring
107
is contacted with the rear end of the second chuck body
109
and its further advancing movement is limited, so that the first chuck body
106
is opened to release the succeeding lead B (FIG.
66
).
When the advancing movement of the lead tank
105
is released (that is, terminated), the first chuck body
106
is retracted releasing the succeeding lead B and, in the process of the retraction, the outer flange portion
113
of the first chuck body
106
is contacted with the inner flange portion
115
of the second chuck body
109
to thereby retract also the second chuck body
109
. In this state, since the residual lead A is softly held by the lead gripping portion
111
of the second chuck body
109
, it is retracted together with the second chuck body
109
with the projected position of the residual lead A being maintained, and the residual lead B which is released from the first chuck body
106
is retracted (FIG.
67
).
Then, the first chuck body
106
is closed by the chuck ring
107
to retract the succeeding lead B.
By the operation described above, the residual lead A is retracted relative to the front member
108
but, since the residual lead A is retracted together with the second chuck body
109
, a projecting length of the residual lead A is not decreased.
FIG. 58
shows an eighteenth embodiment of the invention. A conical angle
121
of an outer circumference of a first chuck body
118
which contacts an inner flange portion
120
of a second chuck body
119
is determined to be larger than an conical angle
122
of the outer circumference of the end portion of the second chuck body
119
. By varying the conical angles of the first chuck body and the second chuck body as described above, unevenness of the holding positions of the lead by each of the chuck bodies can be absorbed. For example, when the first chuck body is made of a resin material, an outer diameter of the first chuck body is decreased due to elasticity fatigue, etc. and, as a result, the second chuck body which is positioned at a relatively forward position is retracted more than an initially determined position. Consequently, it provides a bad effect on the lead gripping force. This problem has been solved by changing the conical angles of the first chuck body and the second chuck body in the present embodiment.
With respect to the conical angles described above, it may be possible that the conical angle relation in the eighteenth embodiment described above be changed in the opposite relation. Namely, the conical angle of the first chuck body
118
is set smaller and the conical angle of the second chuck body
119
is set larger. The eighteenth embodiment will work effectively if the first chuck body is made of a metal and the second chuck body is made of a resin material. This will permit that a lead gripping force of the second chuck body becomes larger than the first chuck body, so that a shake or swing of the lead at its extended tip portion can be prevented.
FIG. 69
shows another example in which the second chuck body
123
has, on its inner flange portion
124
, a conical portion
125
so that it contacts with the outer flange portion
127
of the first chuck body
126
. It is the matter of course that the conical angle
128
of the first chuck body
126
is different from the conical angle
129
of the second chuck body
123
. There will be many other modifications. In an example of
FIG. 70
, the second chuck body
131
is provided, at its middle of the tubular portion
132
, with a flexible stitch portion
133
which, however, can be replaced by rubber-like resilient body
134
(
FIG. 71
) by a two-color molding technique (molding technique of different material). Further, as shown in
FIG. 72
, a bellows-like structure
135
can be formed. In another alternative, as shown in
FIG. 73
, a slit is formed at a tip of the front member
108
so that the slit portion can be opened, and the closed position of the second chuck body is made changeable to thereby absorb the unevenness or scattering of the gripping position of the lead.
In the various examples described above, the slide member (and second chuck body) is retracted by the chuck body (and first chuck body) but other features can be applied.
Hereinafter, a nineteenth embodiment of the invention will be described with reference to
FIGS. 74 and 75
, for example. The tubular shaft
137
contains therein an axially displaceable lead tank
138
which has at its front end a chuck body
139
. On the front end portion of the chuck body
139
is provided a chuck ring
140
for opening/closing the chuck body. A resilient member
5
such as a coil spring is disposed between the lead tank
138
and the inner stepped portion
142
of the tubular shaft
137
for the purpose of spring-biasing the elements such as the chuck body
139
. Thus, a lead feed mechanism
143
of the present invention will be composed of these elements such as the lead tank
138
, chuck body
149
, chuck ring
140
and the resilient member
141
.
A front member
148
is threadedly engaged with the front portion of the tubular shaft
137
, and the front member
148
contains therein an axially movable slide member
149
projecting from the end of the front member
148
. The slide member
149
has, independently or otherwise unitarily, an anti-retraction member
150
which prevents the lead from retracting. On the outer surface of the two confronting spots of the slide member
149
, a groove portion
151
is formed. The groove portion
151
is not extended to the rear end of the slide member
149
but terminated en route or on the half way, and a stop portion
151
a
is formed as illustrated in
FIGS. 74 and 76
, for example.
The lead tank
138
has at its front portion an arm portion
152
in an opposed relation and the arm portion
152
has an inner projection
153
at its front end portion. In the illustrated embodiment, the arm portion
152
and the lead tank
138
are made of separate members but they can be made in a unitary structure if desired. The inner projection
153
comes into a slidable engagement with the groove
151
of the slide member
149
. The arm portion
152
is slidably fitted into a slit
155
on an inner reduced-diameter portion
154
of the tubular shaft
137
, so that swinging or bending in a circumferential direction can be prevented (see particularly FIG.
75
).
A resilient member
156
such as a coil spring is disposed between the tubular shaft
137
and the slide member
149
for spring-biasing the slide member
149
all the time.
An operation will be described.
FIG. 74
shows the state that the residual lead A left from the chuck body
139
is held by the anti-retraction member
150
and the succeeding lead A is held by the chuck body
139
. The slide member
149
is spring-biased forwardly by the resilient member
156
but, since the inner projection
153
of the arm member
152
from the lead tank
138
is contacted with the rear portion of the groove portion
151
of the slide member
149
, a forward movement of the slide member
149
is restricted.
When the lead tank
138
is pushed forward, the chuck body
139
is retracted together with (lie chuck ring
140
. However, since the slide member
149
is spring-biased by the resilient member
156
, the slide member
149
is advanced with the engagement being maintained between the inner projection
153
of the arm portion
152
and the rear portion of the groove portion
151
. Consequently, the succeeding lead B held by the chuck body
139
and the residual lead A held by the anti-retraction member
150
are advanced together with the slide member
149
. Then, the middle stepped portion
157
of the slide member
149
is contacted with the inclined wall
158
of the front member
148
to limit the further advancing movement (FIG.
76
).
Now, the inner projections
153
of the arm portion
152
is movably inserted into the groove portion
151
of the slide member
149
and therefore the inner projection
153
of the arm portion
152
, the chuck body
139
, the chuck ring
140
, the succeeding lead B and the residual lead A which are held by the chuck body
139
can be advanced further (FIG.
77
). However, the chuck ring
140
is restricted from further movement at the time when it abuts against the rear end of the slide member
149
. At this moment, the chuck body
139
is opened so that the engagement of the succeeding lead B is released (FIG.
78
).
When the forward movement (i.e., advance) of the lead tank
138
is released, the chuck body
139
is retracted while it is opened, and the slide member
149
which is spring-biased by the resilient member in the forward direction is not retracted. When the inner projection
153
of the arm portion
152
is contacted with the stop portion
151
a
of the groove portion
151
of the slide member
149
, the slide member
149
starts retracting (
FIG. 79
) against a resilient force of the resilient member
156
.
In a short time, the chuck body
139
is closed by the chuck ring
140
to grasp the succeeding lead B again (FIG.
74
). At this moment, chuck body
139
will be retracted with holding therein the succeeding lead B in a similar manner as the conventional prior art technique. However, also the slide member
149
is retracted and therefore no gap is produced between the succeeding lead B and the residual lead A.
Although the succeeding lead and the residual lead are retracted by the operation described above, but the leads are retracted together with the slide member
149
relative to the front member
148
and, therefore, they are not retracted relative to the slide member
149
. Consequently, a lead projection length from the end of the slide member
149
is not at all decreased.
Further, the slide member
149
which is engaged with the inner projection
153
of the arm portion
152
maintains its retracting position even after release of the pushing operation and, therefore, no space or gap is produced between the succeeding lead B and the residual lead A due to, for example, drop by gravity.
A modification of the nineteenth embodiment of the invention will be described with reference to FIG.
80
. Although in the previous embodiment the arm portion is fixed to the lead tank to thereby provide an interlocking relation, in the present embodiment of
FIG. 80
, the slide member is interconnected by the resilient member
141
. Specifically, a forwardly bent arm portion
159
is extended from a rear end of the resilient member
141
, and a front end portion (inner projection
160
) of the arm portion
159
is engaged with a stop portion
151
a
of the groove portion
151
. By working or processing the resilient member itself, the arm portion can be formed and, therefore, an easy and economical assembly can be attained. A further description of the operation will be omitted for simplification only since it is considered to be substantially same as the previous embodiments.
FIG. 81
shows a further modification in which an arm portion
162
is extended rearward from the slide member
161
and the arm portion
162
is slidably engaged with a slit
164
of the lead tank
163
to thereby provide an interconnecting relation.
An operation will be described except the operational mode that is substantially same as the previous (nineteenth) embodiment. When the lead tank
163
is pushed, the chuck body
139
and the chuck ring
140
are advanced and at this moment the slide member
161
is advanced by a resilient force of the resilient member
156
. When the advance of the slide member
161
is released, only the chuck body
139
and the chuck ring
140
are advanced and, in a short time, the chuck body
139
is opened. At this moment, the slit
164
of the lead tank
163
is slidably advanced relative to the inner projection
165
of the arm portion
162
. When the pushing operation of the lead tank
163
is released, not only the lead tank
163
but also the chuck body
139
start their retraction. At this moment, the slider member
161
is not moved rearward by the resilient member
156
but, in a moment of so, the arm portion
165
is contacted with the front portion of the slit
164
of the lead tank
163
and, by this contact, the slide member
161
is forcibly retracted.
FIG. 82
shows a twentieth embodiment of the present invention in which the invention is applied to a so-called side knock type mechanical pencil having a knocking or pushing operational button on the side of the tubular shaft of the pencil. A tubular shaft
166
has a lead tank portion
167
at the rear portion but the lead tank portion may be formed at a rear of a lead feeding mechanism which will be described.
In a front inner portion of the tubular shaft
166
, a tapered slide member
168
is axially slidably disposed. A chuck ring
170
is provided around a front portion of the chuck body
169
for opening/closing the chuck body
169
. At the rear end of the tapered slide member
168
, a lead receiving member
171
is fixed to, or unitarily formed with, the rear end of the tapered slide member so that the leads can be divided one by one and received the lead receiving member
171
. An inner diameter of a lead passage
172
of the tapered slide member
1698
is determined to be larger than the diameter of the lead, so that any obstruction against passing of the lead, which is caused by curvature of the tapered slide member of curvature of the lead, can be prevented effectively.
A resilient member
173
such as a coil spring which spring-biases the tapered slide member
168
and the chuck body, etc. in the rearward direction is disposed between the tapered slide member
168
and the inner stepped portion
174
of the tubular shaft
166
. These elements such as the tapered slide member
168
, chuck body
169
, chuck ring
170
and resilient member
173
constitute the lead feed mechanism
175
of the present invention.
A front member
176
is releasably engaged with a front portion of the tubular shaft
166
by, for example, a threaded engagement. The front member
176
has a slide member
178
which is slidably disposed in the front member and projects from an end of the front member
176
. The slide member
178
has therein an anti-retraction member
179
which holds the lead softly for preventing the lead from dropping. The anti-retraction member
179
may be formed integral with the slide member
178
.
The tapered slide member
168
has an inclined surface
180
on an outer surface of the middle portion thereof. An arm portion
181
is fixed to a rear portion of the slide member
178
and the arm portion
181
has at its rear portion an inclined surface
182
which is shorter than the inclined surface
180
. A knock member
183
is rotatably positioned at a middle portion of the tubular shaft
166
and the knock member
183
has a first contact portion
184
and a second contact portion
185
which will contact with the inclined surfaces
180
,
182
, respectively. Incidentally, the contact portions
184
,
185
of the knock member
183
are formed to ride over the tapered slide member
168
so that they can contact with the inclined surfaces
180
,
182
.
Reference numeral
186
represents a resilient member such as a coil spring which is disposed between the front member
176
and the slide member
178
for spring-biasing the slide member
178
in the rearward direction.
Further, reference numeral
187
represents a grip member of a rubber-like material which is coated extending from a front portion of the tubular shaft
166
to a rear portion of the front member
176
. At the middle portion where the grip member
187
meets with the tubular shaft
166
, a window
188
is formed for permitting the knock member
183
to rotate about, as a fulcrum, the front end thereof.
An operation will be explained.
FIG. 82
shows the state that the residual lead A which has been left from the chuck body
169
is held by the anti-retraction member
179
and the residual lead B is held by the chuck body
169
. The slide member
178
is spring-biased in the rearwardly by resilient member
186
, and its rear end (that is, the inclined surface
182
) is contacted with the second contact portion
185
of the knock member
183
and, therefore, a retraction of the slide member
178
is restricted. Incidentally, the first contact portion
184
of the knock member
183
is, in a normal condition, not contacted with but spaced from the inclined surface
180
of the tapered slide member
178
. By forming the spaced relation as described above, a reliable grasping force of the chuck body relative to the lead can be maintained even if there is an inadvertent or unexpected dimensional reduction of the lead during the production steps of the lead. On the other hand, if the tapered slide member is always placed in a close contact position relative to the knock member, the gripping force becomes lowered and, therefore, it is likely that the lead is unfavorably depressed in the writing operation.
When the knock member
183
is pushed inside of the tubular shaft in the radially inwardly, the second contact portion
185
of the knock member
183
pushes the inclined surface
182
of the slide member
178
so that the slide member is advanced. At this moment, the residual lead A is held by the anti-retraction member
179
of the slide member
178
and, therefore, the residual lead A is retracted together with the slide member
178
. When the knock member
183
is pushed further, the first contact portion
184
of the knock member
183
comes into contact with the inclined surface
180
of he tapered slide member
168
to thereby start an advancing movement of the tapered slide member
168
. At this moment, however, the second contact
185
of the knock member
183
has over-ridden a top of the inclined surface
182
of the slide member
178
and, therefore, the slide member is not permitted to advance further. Thus, even if the knock member
183
is pushed further, the position of the knock member is unchanged (FIG.
83
).
When the advancing movement of the tapered slide member starts, the chuck body
169
which holds the succeeding lead B and the chuck ring
170
are moved forward. In the forward movement of the chuck body
169
, the succeeding lead B held by the chuck body
169
contacts and immediately pushes the residual lead A, so that the residual lead A is advanced relative to the slide member
178
(FIG.
84
). In a short time, the chuck ring
170
contacts the rear end of the slide member
178
to open the chuck body
169
so that the engagement with the succeeding lead is released. Although in this step the slide member
178
is spring-biased by the resilient member in the rearward direction but retraction of the slide member
178
is restricted because the top of the inclined surface
182
is contacted with the second contact portion
185
of the knock member
183
.
An advancing movement distance of the tapered slide member
168
by the first contact portion
184
of the knock member
183
is larger than an advancing movement of the slide member
178
by the second contact portion
185
. In other words, it is designed that the tapered slide member advances more than the slide member. Specifically, a length of the inclined surface
180
of the tapered slide member
168
is made longer than a length of the inclined surface
182
of the slide member
178
so that the advancing distance is longer as described above.
When the pushing operation of the knock member
183
is released, the tapered slide member
168
is retracted in the first place, so that the chuck body
169
and the chuck ring
170
are retracted and hold again the succeeding lead B to finish the retracting operation. However, since the second contact portion
185
of the knock member
183
is in the state of pushing the inclined surface
182
, the slide member
178
maintains its advanced position. At this moment, the succeeding lead B is held immediately before the chuck body
169
is completely closed and retracted and, therefore, it will retract slightly so that, as a result, a gap is produced relative to the residual lead A (FIG.
85
).
When the pushing operation of the knock member
183
is released, the second contact portion
185
of the knock member
183
rides over again the top of the inclined surface
182
, and also the slide member
178
is retracted together with the residual lead A by a resilient force of the resilient member
186
. At this moment, the rear end of the residual lead A is contacted with the front end of the succeeding lead B (FIG.
86
).
In this embodiment, the tapered slide member starts moving to open the chuck body after the advancing movement of the slide member is restricted. It may be possible that the tapered slide member starts in the process of the advance of the slide member, and the chuck ring catches up the rear end of the slide member to thereby open the chuck body.
In other words, it can be determined that the slide member is retracted for at least a distance which is equal to the lead-retraction length or more, after the chuck is closed, when the chuck body hold the lead. This will be able to omit a means or mechanism which restricts the advancing movement of the slide member.
FIGS. 87 and 88
show a twenty first embodiment of the invention, in which the slide member is retracted by pushing a grip member which is provided on the tubular shaft. The grip member
190
made of a rubber-like resilient material is mounted on the front outer circumference of the tubular shaft
189
. A front member
191
is threadedly engaged with a front end of the tubular shaft
189
and a slide member
193
having therein an anti-retraction member
192
is axially slidably disposed in the front member
191
. An arm portion
194
is formed on the rear portion of the slide member
193
such that the arm portion
194
is slidably engaged with a slit
198
a
of the tubular shaft
198
, and the arm portion
194
has an engagement hole
195
at is rear end. The engagement hole
195
has an inclined surface
195
a
on its rear portion. A through hole
196
is formed on the tubular shaft
189
at a confronting position of the engagement hole
195
, and an inner projection
197
of the grip member
190
is movably inserted into the through hole
196
. A chuck body
199
is fixed to the front end of a lead tank
198
.
An operation will be described.
FIG. 87
shows the state that the lead tank
198
is pushed to proceed a lead feed operation. Similarly to the prior art structure, a space or gap
200
is formed between the residual lead A and the succeeding lead B. When the grip member
190
is grasped for writing purposes, the grip member
190
is inwardly deformed or depressed by the grasping force of the user, and the inner projection
197
serves to retract the arm portion
194
by sliding along the inclined surface
195
a
of the arm portion
194
. At this moment, also the slide member
193
is retracted and consequently the rear end of the residual lead A is contacted with the front end of the succeeding lead B (
FIG. 89
)
FIG. 90
shows a twenty second embodiment of the invention which is a modification of the fifteenth embodiment. In this embodiment, a distance P of the movement until the chuck ring contacts the stepped portion is made larger than a distance Q of the movement until the projection of the chuck body contacts the front end of the window of the slide member. Similarly to the fifteenth embodiment of the invention, the slide member
201
has at its rear end a window
202
which freely receives therein a projection
205
of the chuck body
204
.
On the inner surface of the front member
65
fixed to the front end of the tubular shaft
58
, a stepped portion
97
to which the chuck ring
61
contacts is provided. A movement distance P of the chuck ring
61
is determined to be larger than a movement distance
0
until the projection
205
of the chuck body
204
contacts the front end of the window
202
of the slide member
201
. Further, a sliding resistance force of the slide member
201
relative to the front member
65
is determined to be larger than a sliding resistance force of the lead relative to the anti-retraction member
96
.
An operation will be described. When the lead tank
59
is pushed, the chuck body
204
is pushed together with the succeeding lead B and, by this movement, the residual lead A is also pushed forward. In a short time, the projection
205
of the chuck body
204
is contacted with the front end of the window of the slide member
201
(
FIG. 91
) to thereby makes the slide member
201
move forward. (FIG.
92
). Further, when the lead tank
59
is pushed, the chuck ring
61
is contacted with the stepped portion
97
and the chuck body
204
urges the slide member in the forward direction and, at the same time, open the chuck body
204
to thereby release the engagement of the succeeding lead B (FIG.
93
).
When the pushing force of the lead tank is released, the chuck body
204
is retracted and, with some delay time, the chuck body
204
is further retracted together with the slide member
201
so that the chuck body is closed by the effect of the chuck ring
61
.
FIGS. 94
to
99
show a modification of the twenty second embodiment described above, in which the slide member
201
has at its rear portion a window
202
having an inclined surface
203
at the front end portion of the window
202
. A projection
205
of the chuck body
204
is freely inserted into the window
202
, and the window
202
has at its front end an inclined surface
206
which slidably contacts the inclined surface
203
of the window
202
.
On the inner surface of the front member
65
fitted to the front end of the tubular shaft
58
, a stepped portion
97
to which the chuck ring
61
contacts is provided. A moving distance P of the chuck ring
61
is determined to be larger than a distance Q of the movement until the projection
205
of the chuck body
204
is contacted with the front end of the window
202
of the slide member
201
.
An operation will be described When the lead tank
59
is pushed, the chuck body
204
is pushed together with the succeeding lead B and, by the movement, also the residual lead A is pushed forward. In a short time, the inclined surface
206
of the chuck body
204
is contacted with the inclined surface
203
of the slide member
201
(
FIG. 95
) to thereby advance the slide member
201
as well (FIG.
96
). Further, when the lead tank
59
is pushed, the chuck ring
61
is contacted with the stepped portion
97
and, at the same time, the chuck body
204
is opened by the effect of the inclined surfaces so that, at this moment, the engagement to the succeeding lead B is released.
In other words, in this modification the two inclined surfaces are made to thereby positively open or dilate the chuck body so that a reliable operation of the chuck body is enhanced.
As described above, the present invention provides an improvement of the mechanical pencil which provides a favorable feeling of writing and an effective use of the writing lead.
Claims
- 1. A mechanical pencil comprising:a tubular member having a front end and a rear end; a slide member disposed at the front end of the tubular member for axial sliding movement therein, the slide member having a lead passageway for receiving a pencil lead; and a lead advancement mechanism mounted for axial movement within the tubular member and having a chuck body for undergoing advancing movement to advance the pencil lead through the lead passageway of the slide member and toward the front end of the tubular member and for undergoing retracting movement toward the rear end of the tubular member, the chuck body having a plurality of projections for engagement with the slide member so that the slide member undergoes retracting movement with the chuck body.
- 2. A mechanical pencil according to claim 1; wherein the chuck body has a first stepped portion and the slide member has a second stepped portion for engagement with the first stepped portion.
- 3. A mechanical pencil according to claim 1; wherein the slide member has a tubular portion and a window formed in the tubular portion; and wherein the projections of the chuck body are movably inserted in the window of the slide member.
- 4. A mechanical pencil according to claim 3; further comprising a chuck ring for opening/closing the chuck body, and a tubular body disposed at the front end of the tubular member and having a step portion for limiting movement of the chuck ring toward the front end of the tubular member.
- 5. A mechanical pencil according to claim 4; wherein a first distance between an end of the chuck ring and the step portion of the tubular body is smaller than a second distance between terminal ends of the projections of the chuck body and a front end of the window in the tubular portion of the slide member.
- 6. A mechanical pencil according to claim 5; wherein the first distance is smaller than the second distance by 0.1 mm.
- 7. A mechanical pencil according to claim 5; wherein the first distance is smaller than the second distance by an amount in the range of about 0.05 mm to about 1.0 mm.
- 8. A mechanical pencil comprising:a tubular member having a front end and a rear end; a slide member disposed at the front end of the tubular member for axial sliding movement therein, the slide member having a lead passageway for receiving a pencil lead; and a lead advancement mechanism mounted for axial movement within the tubular member and having a chuck body for undergoing advancing movement to advance the pencil lead through the lead passageway of the slide member and toward the front end of the tubular member and for undergoing retracting movement toward the rear end of the tubular member, the chuck body having a projection on an outer surface thereof, and the slide member having at a rear portion thereof an engagement hole for engagement with the projection of the chuck body so that the slide member undergoes retracting movement with the chuck body.
- 9. A mechanical pencil comprising:a tubular member having a front end and a rear end; a slide member disposed at the front end of the tubular member for axial sliding movement therein, the slide member having a lead passageway for receiving a pencil lead; a lead advancement mechanism mounted for axial movement within the tubular member and having a chuck body for undergoing advancing movement to advance the pencil lead through the lead passageway of the slide member and toward the front end of the tubular member and for undergoing retracting movement toward the rear end of the tubular member, the slide member being engageable with the chuck body for retracting movement therewith; a chuck ring for opening/closing the chuck body; and a tubular body surrounding the slide member with a gap disposed therebetween and having a step portion for limiting movement of the chuck ring toward the front end of the tubular member, the gap between the tubular body and the slide member being smaller than an engagement distance between the chuck body and the slide member.
- 10. A mechanical pencil comprising:a tubular member having a front end and a rear end; a slide member disposed at the front end of the tubular member for axial sliding movement therein in a first direction toward the front end of the tubular member and in a second direction toward the rear end of the tubular member, the slide member having a lead passageway for receiving a pencil lead; and a chuck member having a plurality of projections for engagement with the slide member, the chuck member being disposed in the tubular member for movement in the first direction to advance the pencil lead disposed in the lead passageway out of a front end of the slide member and for movement in the second direction together with the slide member while the projections of the chuck member and the slide member are engaged with one another.
- 11. A mechanical pencil according to claim 10; further comprising a biasing member disposed within the tubular member for biasing the chuck member toward the rear end of the tubular member.
- 12. A mechanical pencil according to claim 10; wherein the slide member has a tubular portion and a window formed in the tubular portion; and wherein the projections of the chuck member are movably inserted in the window of the slide member.
- 13. A mechanical pencil according to claim 12; further comprising a chuck ring for opening/closing the chuck member, and a tubular body disposed at the front end of the tubular member and having a step portion for limiting movement of the chuck ring toward the front end of the tubular member.
- 14. A mechanical pencil according to claim 13; wherein a first distance between an end of the chuck ring and the step portion of the tubular body is smaller than a second distance between terminal ends of the projections of the chuck member and a front end of the window in the tubular portion of the slide member.
- 15. A mechanical pencil according to claim 14; wherein the first distance is smaller than the second distance by 0.1 mm.
- 16. A mechanical pencil according to claim 14; wherein the first distance is smaller than the second distance by an amount in the range of about 0.05 mm to about 1.0 mm.
- 17. A mechanical pencil comprising:a tubular member having a front end and a rear end; a slide member disposed at the front end of the tubular member for axial sliding movement therein in a first direction toward the front end of the tubular member and in a second direction toward the rear end of the tubular member, the slide member having a lead passageway for receiving a pencil lead and an engagement hole at a rear portion thereof; and a chuck member having a projection on an outer surface thereof for engagement with the engagement hole of the slide member, the chuck member being disposed in the tubular member for movement in the first direction to advance the pencil lead disposed in the lead passageway out of a front end of the slide member and for movement in the second direction together with the slide member while the projection of the chuck member and the engagement hole of the slide member are engaged with one another.
- 18. A mechanical pencil comprising:a tubular member having a front end and a rear end; a slide member disposed at the front end of the tubular member for axial sliding movement therein in a first direction toward the front end of the tubular member and in a second direction toward the rear end of the tubular member, the slide member having a lead passageway for receiving a pencil lead; a chuck member engageable with the slide member and disposed in the tubular member for movement in the first direction to advance the pencil lead disposed in the lead passageway out of a front end of the slide member and for movement in the second direction together with the slide member while the chuck member and the slide member are engaged with one another; a chuck ring for opening/closing the chuck body; and a tubular body surrounding the slide member with a gap disposed therebetween and having a step portion for limiting movement of the chuck ring toward the front end of the tubular member, the gap between the tubular body and the slide member being smaller than an engagement distance between the chuck body and the slide member.
Priority Claims (8)
Number |
Date |
Country |
Kind |
2000-95124 |
Mar 2000 |
JP |
|
2000-129164 |
Apr 2000 |
JP |
|
2000-161347 |
May 2000 |
JP |
|
2000-190932 |
Jun 2000 |
JP |
|
2000-227844 |
Jul 2000 |
JP |
|
2000-354336 |
Nov 2000 |
JP |
|
2000-363822 |
Nov 2000 |
JP |
|
2001-22541 |
Jan 2001 |
JP |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/JP01/02544 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO01/74603 |
10/11/2001 |
WO |
A |
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Hashimoto et al. |
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A |
4969763 |
Kageyama et al. |
Nov 1990 |
A |
6334728 |
Suzuki |
Jan 2002 |
B1 |
6379067 |
Kageyama et al. |
Apr 2002 |
B2 |
6382859 |
Noguchi et al. |
May 2002 |
B2 |
6517272 |
Kageyama et al. |
Feb 2003 |
B1 |
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Number |
Date |
Country |
52126936 |
Sep 1977 |
JP |
57009101 |
Feb 1982 |
JP |
02530088 |
Nov 1991 |
JP |