This invention relates to mechanical pipe joints and, more particularly, to devices for joining water pipes of medium size above 63 mm.
According to BS EN 12201 joints between polyethylene water pipes must be able to withstand a pulling force of 4 tonnes for 125 mm pipes and 7 tonnes for 150 mm pipes.
Various forms of pipe joints have been proposed, and are in use, that fulfill the requirements of the standard but many of these have drawbacks that make them difficult to use.
Push-on joints have recently been developed and these, of course, make it very much simpler to make the pipe connections. Many of these push-on joints are complicated constructions, which makes them expensive. Cheaper but no less effective push-on joints would be desirable.
This invention provides such a joint.
According to the invention a push-on pipe joint for connecting polyethylene water pipes comprises a hollow tubular body portion having a central parallel-sided section of internal diameter greater than that of the pipe and having a central inwardly extending pipe-stopping flange for limiting insertion of the pipe, an inwardly tapered section at each end of the central portion and a further parallel sided end section at the end of the tapered sections of diameter such as to allow insertion of the pipe into the joint until it contacts the flange; a plurality of equidistantly spaced pipe-gripping members inside the pipe joint and comprising a wedge section having one surface in sliding contact with the surface of the tapered section and having ratchet teeth on its opposite surface; means for forcing the wedge section along the surface of the tapered section to bring the ratchet teeth into contact with, and to penetrate the surface of, the pipe; and a sealing ring located in a groove towards the open end of the end section for forming a seal against the wall of a pipe inserted into the joint.
In a preferred form of the invention the wedge members are preferably formed with an integral hoop section formed of a somewhat resilient material and having a free leg attached to the wall of the central section in a holder adjacent the flange.
The pipe joint in this form of the invention of the invention operates as follows: when a pipe is introduced into the joint it first passes the sealing ring, which is, of course, appropriately sized. It then passes over the ratchet teeth of the pipe-gripping members without coming into contact with the teeth. On reaching the hoop section it compresses and somewhat flattens the hoop section causing the wedge section to slide over the cam surface formed by the tapered section of the joint to bring the ratchet teeth into contact with and to penetrate the outer surface of the pipe thus preventing the pipe from being removed from the joint.
The ratchet teeth of the pipe-gripping members are preferably formed of a harder and less resilient material than the rest of the members to ensure that the pipe is gripped as firmly as possible. In order to achieve this the ratchet teeth are preferably formed on an insert in the wedge section
To ease the sliding movement of the wedge section over the cam surface on the body the surface of the wedge section is preferably formed with transverse ridges, preferably with curved surfaces, to reduce the contact area between the two surfaces.
The number of pipe gripping members is variable but must, of course, be sufficient that the joint fulfils the requirements of the relevant Standard. It is possible to use as few as three or four but very many more can be used, as required or desired. It is necessary that a number of individual gripping members are used rather than a continuous gripping ring because there is always variation in the size and/or shape of extruded pipes caused by minor variances in manufacturing and by the use of a number of gripping members such variations can be accommodated.
The body of the pipe joint may be formed, from any material capable of withstanding the forces involved in usage but is preferably formed from polyethylene PE 100.
The gripping members may be made from a wide range of resilient materials, the main requirement being that the ratchet teeth should not be separable form the wedge section.
The invention will now be described in greater detail, by way of example, with reference to the attached drawings, in which:
As shown in
About halfway along the inner surfaces of end sections 4 are grooves 8 for receiving sealing rings 9 (see
As shown in
Wedge section 11 on its upper surface 16 is formed with an insert portion 17 having ratchet teeth 18 on its outer surface.
Gripping members 7, apart from insert portion 17, are formed from a material that is somewhat resilient to the extent that when pressure is applied to the peak of hoop section 10 by pushing a pipe 19 into the joint, (see
Number | Date | Country | Kind |
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PI 2013001168 | Apr 2013 | MY | national |
Filing Document | Filing Date | Country | Kind |
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PCT/MY2014/000039 | 3/19/2014 | WO | 00 |