The present description relates to pressure relief valves. More specifically, the present description relates to inert mechanical pressure relief valves for use in live beverage vessels to allow the bottling or canning of live beverages, such as live beer.
In the beverage industry, beverage producers produce various beverages and/or seal them in a variety of beverage vessels, for instance, seal the beverage in beverage cans during a canning process or seal the beverage in beverage bottles during a bottling process. Some beverage producers, such as beer producers, produce and/or seal live beverages, such as live beers, which include live yeast and culture, in various beverage vessels.
The discussion above is merely provided for general background information and is not intended to be used as an aid in determining the scope of the claimed subject matter.
A pressure actuated pressure relief valve is disposed in the body of a beverage vessel and is configured to be in fluidic communication with an exterior of the beverage vessel and an interior of the beverage vessel. The pressure actuated pressure relief valve being configured to actuate from a closed position to an open position based on pressure reaching a threshold within the interior of the beverage vessel. The pressure actuated pressure relief valve being configured to actuate from the open position to the closed position based on pressure falling below the threshold within the interior of the beverage vessel.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter. The claimed subject matter is not limited to implementations that solve any or all disadvantages noted in the background.
As described above, various beverage producers produce and/or seal live beverages, for instance, some beer producers produce and/or can and/or bottle live beers (e.g., beer with live yeast and culture). The use and/or production of live beers allows the producer to forego the pasteurization process. Additionally, live beers, when canned or bottled, can undergo a process sometimes referred to as conditioning (e.g., bottle conditioning, can conditioning, etc.) in which the live beverage continues to ferment while sealed in the beverage vessel. This conditioning can have desirable effects on the flavoring and carbonation of the live beverage, as well as other desirable effects. However, the live beverages produce, as a byproduct (e.g., through the fermentation process), a volume of gas(es) (e.g., carbon dioxide gas). With the live beverage being sealed in a beverage vessel, the volume of gas can increase in quantity and pressure to a point where the beverage vessel is comprised, possibly comprising the seal, the beverage vessel, and/or affecting the appearance of the beverage vessel.
Pressure relief valve assemblies can be used to relieve the pressure inside a vessel. However, available pressure relief valves are not suitable for use in the canning or bottling process, due to their size or expense, for example. Some beverage producers utilize rupture discs (also referred to as pressure safety discs, bursting discs, or bust diaphragms). However, rupture discs are non-reclosing, and thus non-reusable, devices. Additionally, rupture discs can only accommodate a certain volume of gas produced by a live beverage. Further, once ruptured, the beverage vessel is compromised such that the product is defective and there is access to the live beverage, which could allow contamination and/or other effects.
Described herein are various embodiments of pressure actuated pressure relief valve assemblies suitable for use in the bottling and/or canning of live beverages, such as live beers. The various pressure actuated pressure relief valve assemblies described herein are re-usable (e.g., resealing, reclosing, etc.). The various pressure actuated pressure relief valve assemblies described herein can be formed of inert (e.g., non-reactive with the live culture beverage, such as no chemical reaction with the live culture beverage), United States Food and Drug Administration (FDA) approved food grade materials in whole (e.g., every individual components of the pressure relief valve assembly is formed of FDA approved food grade material) or in part (e.g., individual components can be formed of FDA approved food grade materials while other components are not). Being inert and comprising FDA approved food grade material, the various pressure actuated pressure relief valve assemblies described herein allow for safe consumption of the live beverage and will not produce undesired flavors. The various pressure actuated pressure relief valve assemblies and their individual components, described herein, are scalable for use in a variety of bottling and/or canning applications, with a variety of different beverage vessels, configured to contain a variety of different volumes of live beverages. The various pressure actuated beverage relief valve assemblies described herein do not compromise the structure of the various beverage vessels and/or various beverage vessel ends with which they are incorporated. The various pressure actuated pressure relief valve assemblies described herein can be low profile such that they do not interfere with the stacking of beverage vessels, such as the stacking of beverage cans. In addition, the various pressure actuated pressure relief valve assemblies described herein can include one or more tamper features, such as a tamper-evident mechanism or feature which alert a consumer of attempted tampering with the respective pressure relief valve assembly, and/or a tamper inhibiting mechanism or feature which seeks to prevent and/or eliminate tampering with and/or compromising the pressure actuated pressure relief valve, such as tampering or compromising the seal.
The various pressure actuated pressure relief valve assemblies and/or their components can be molded bodies (e.g., formed during a molding process, such as injection molding). In some examples, some individual components may not be molded, but are otherwise provided and/or coupled to other components of the various pressure relief valve assemblies.
The various pressure actuated pressure relief valve assemblies described herein provide for the relief of pressure (e.g., from the buildup of gas(es) produced by a live beverage within a beverage vessel) after a live beverage has been sealed (e.g., canned, bottled, etc.) inside a beverage vessel (e.g., can, bottle, etc.). The various pressure actuated pressure relief valve assemblies described herein can have a set resistance, which can be varied for suitability with various applications, such that the pressure of the gas(es) internal to the beverage vessel will be relieved prior to compromise of the beverage vessel. The various pressure actuated pressure relief valve assemblies described herein can be installed into an aperture (e.g., hole) in a beverage vessel end (e.g., lid, top, cap, etc.) and will not inhibit the bottling or canning process, nor will they inhibit the consumption of the beverage. Additionally, the various pressure actuated pressure relief valve assemblies described herein can be incorporated with standard and/or already-in-use beverage vessels (or components thereof) suitable in the beverage production industry.
While various pressure actuated pressure relief valve assemblies described herein are described with reference to a beverage can, such as a beer can, and a beverage can end (e.g., lid, top, cap, etc.), such as beer can lid, it should be understood that the various embodiments described herein are scalable and suitable for use with a variety of other beverage vessels such as beverage bottles (e.g., plastic bottles, glass bottles, aluminum bottles, etc.), as well as a variety of other beverage vessel ends such as compression bottle caps and screw bottle caps. Further, the various pressure actuated pressure relief valve assemblies described herein are suitable for use with a variety of beverage vessels and/or beverage vessel ends formed of a variety of materials, such as metal (e.g., aluminum) or polymer (e.g., plastic). Additionally, while the various pressure actuated pressure relief vale assemblies herein are described as being disposed in a beverage vessel end (e.g., lid, top, cap, etc.), in other example, the various pressure actuated pressure relief valve assemblies herein can be disposed in other portions of a beverage vessel body such as a sidewall (e.g., cylindrical sidewall) of the beverage vessel, or another end of the beverage vessel (e.g., a bottom end of the beverage vessel).
Beverage vessel end assembly 80 includes lid 82, tab 84, mouth 86, and pressure relief valve assembly 50. Those skilled in the art will appreciate that
With reference next to
Pressure relief valve assembly 50 includes valve stem and valve head assembly 10, valve female housing 20, valve male housing 30, valve safety cap 40, sealing element 52, and spring element 54. Sealing element 52 provides a fluid-tight seal between the interior and exterior of the beverage vessel in which pressure relief valve assembly 50 is installed. In one example, sealing element 52 is a grommet. In other examples, sealing element 50 can be a variety of other type of sealing elements, such as an O-ring, a gasket, a sealing washer, as well as various other suitable sealing elements. In one example, sealing element 52 is formed of inert and/or FDA approved food grade material(s). Sealing element 52 can be of variable dimension to accommodate various different beverage vessels. While a single sealing element is shown in
As illustrated, pressure relief assembly 50 further includes spring element 54. In the illustrated example, spring element 54 is a coiled spring, though, in other examples, spring element 54 can be a variety of other suitable spring elements, such as leaf spring(s). Spring element 54 can be of variable resistance and variable dimension for suitability with a variety of applications, such as a variety of different beverage vessels. In one example, spring element 54 is formed of inert and/or FDA approved food grade material. In some examples, the elasticity of one or more components of pressure relief valve assembly 50 can replace spring element 54 or help provide, in addition to spring element 54, spring force, for instance, in one example, valve stem 12 can have an elasticity that provides a spring force to drive movement of valve head 14 between a valve open position and a valve closed position.
When pressure relief valve assembly 50 is assembled, as shown in
As shown in
Though not shown in the FIGS., it will be noted that pressure relief valve assembly 50 can further include a screen that can be placed on an exterior or interior of valve female housing 20, for example, in front of or behind inlets 26. The screen may be impermeable to liquid but permeable to gas (such as the gas(es) produced by a live beverage), thereby preventing liquid from accessing an interior of valve assembly 50 but allowing gas to access an interior of valve assembly 50. The screen arrests the development of debris buildup (which may be carried by the liquid beverage) within valve assembly 50. Debris buildup can, in some examples, affect (e.g., prevent or interfere with valve driving movement, block and/or clog inlets, etc.) the normal functioning of valve assembly 50. The screen can be made of inert and/or FDA approved food grade material(s).
Assembly 10 includes valve stem 12 and valve head 14. Valve stem 12, itself, includes a tapered end 16 which forms a surface for a spring such that the spring is retained on valve stem 12 and can bear against valve stem 12 (e.g., bear against surface of tapered end 16) to drive movement of assembly 10. In one example, valve stem 12 is a molded body formed of inert and/or FDA approved food grade material(s). Valve stem 12 can be of variable dimension (e.g., length) to accommodate various beverage vessels having various dimensions (e.g., thicknesses). Valve head 14, itself, includes a protrusion 18. In one example, valve head 14 is a molded body formed of inert and/or FDA approved food grade material(s). Valve head 14 can be of variable dimension to accommodate various different beverage vessels having various dimensions. As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
Method 700 continues at block 712 where one or more sealing elements 52 are provided at the hole. The sealing element(s) 52 can be provided at the hole on both the top side of the beverage vessel end and the bottom side of the beverage vessel end. For instance, sealing elements 52 can be two gaskets. In another example, sealing element 52 can be a grommet, including a groove or slot configured to receive a portion of the beverage vessel end, the grommet configured to be disposed at both the top side of the beverage vessel end and the bottom side of the beverage vessel end. Method 700 continues at block 714 where valve female housing 20 is placed against sealing element 52, or portion thereof, disposed on bottom side of beverage vessel end, opening 22 aligned with the hole in the beverage vessel end. Method 700 continues at block 716 where valve male housing 40, including spring element 54 and valve stem and valve head assembly 10, is guided through opening 22 into cavity 24, locking feature 28 and locking feature coupling female housing 20 and male housing 30 together and valve male housing engaging sealing element 52, or portion thereof, disposed on top side of the beverage vessel end. The coupling of female housing 20 and male housing 30 creating a seal by “locking” the male housing within the female housing, creating pressure on the sealing element(s) 52, or portions thereof, on the bottom side of the beverage vessel end and the top side of the beverage vessel end.
Method 700 continues at block 718 where valve safety cap 40 is coupled to valve male housing 30. For example, mating features 45 of valve safety cap 40 are received by mating feature 35 of valve male housing 30. Method 700 continues at block 720 where a screen can be coupled to valve female housing 20, such as on an exterior of valve female housing 20. However, in other examples, the screen can be coupled to or within an interior of valve female housing, and thus will provided along with valve female housing 20 (e.g., at block 714). It should be noted that the screen is optional, and that, in some examples, no screen is provided. The screen may be impermeable to liquid, such as a liquid live beverage within a beverage vessel, but permeable to gas(es), such as gas(es) produced by a live beverage within a beverage vessel. The screen may be placed in front of or behind inlets 26 such that gas(es) may travel through inlets 26 but liquid may not (or is at least inhibited) from traveling through inlets 26.
The beverage vessel end assembly, including the pressure relief valve assembly 50, can then be coupled to a corresponding beverage vessel to seal a beverage therein, such as during a canning or bottling process.
Beverage vessel end assembly 180, itself, includes lid 182, tab 184, mouth 186, and pressure relieve valve assembly 140. Those skilled in the art will appreciate that
In some examples, valve housing 120 is of a dimension (e.g., length) such that when the beverage vessel is in an upright position, valve housing 120 is not submerged in the beverage contained in the beverage vessel, due both to the dimension of valve housing 120 and a space between a top surface of the volume of beverage in the beverage vessel and the bottom side of lid 182. In other examples, valve housing 120 may be partially or fully submerged in the beverage contained in the beverage vessel.
Those skilled in the art will appreciate that
With reference next to
In addition to valve head 110, valve housing 120, and valve safety cover 130, pressure relief valve assembly 140 includes spring element 142 and sealing element 144. Spring element 142, as illustrated, comprises a coil spring, though, in other examples, can be various other suitable spring elements, such as leaf spring(s). Spring element 142, is received and retained by protrusion 114 of valve head 110 and protrusion 134 of valve safety cap 130. Spring element 142 can be of variable resistance and variable dimension for suitability with a variety of applications. In one example, spring element 142 is formed of inert and/or FDA approved food grade material(s).
Sealing element 144 provides a fluid-tight seal between an interior and an exterior of the beverage vessel in which pressure relief valve assembly 140 is installed. Sealing element 142 can include any number of suitable sealing elements, such as a one or more gaskets, one or more sealing washers, one or more grommets, one or more O-rings, as well any of a number of other suitable sealing elements. In one example, sealing element 144 is formed of inert and/or FDA approved food grade material(s). Sealing element 144 can be of variable dimension to accommodate various different beverage vessels. In some examples, multiple sealing elements 144 are used in valve assembly 140, for example, one sealing element 144 on the top side (e.g., configured to contact the top side) of the beverage vessel end (e.g., lid, top, cap, etc.) and another sealing element 144 on the bottom side (e.g., configured to contact the bottom side) of the beverage vessel end.
When pressure relief valve assembly 140 is assembled, as shown in
Valve head 110, itself, includes one or more guiding pins 112 and a protrusion 114. Guiding pins 112 are configured to be received by corresponding portions of a valve assembly. While more than one guiding pin 112 is shown, it is to be understood that in other examples, valve head 110 may include more guiding pins or less guiding pins, such as only a single guiding pin 112. Protrusion 114 is shown disposed at the top side of valve head 110 and is configured to receive and retain a spring, such as spring 142. In one example, valve head 110 is a molded body formed of inert and/or FDA approved food grade material(s). Valve head 110 can be of variable dimension to accommodate various different beverage vessels.
Valve housing 120, itself, includes one or more recesses 122, mating feature 124, inlet 125, and a screen 126. Recesses 122 are configured to receive corresponding portions of a valve assembly, such as guiding pins 112. While more than one recess 122 is shown, it is to be understood that in other examples, valve housing 120 may include more recesses or less recesses, such as only a single recess 122. In some examples, the number of recesses 122 corresponds to the number of guiding pins 112 of valve head 110. Mating feature 124 is configured to receive a corresponding mating feature of the valve assembly, such as mating feature(s) 135. Inlet 125 is configured to provide access to an interior of valve housing 120. Screen 126 is placed at inlet 125. Screen 126 is, in one example, impermeable to liquid, such as the live liquid beverage contained in a beverage vessel but is permeable to gas(es), such as gas(es) produced by the live liquid beverage contained in the beverage vessel. Screen 126 thereby prevents liquid from accessing an interior of valve housing 120 but allows gas, such as gas(es) produced by a live beverage, to access an interior of valve housing 120. Screen 126, being impermeable to liquid, can arrest the development of debris buildup, within a valve assembly, by debris which may be carried by a liquid beverage. Such debris buildup can, in some examples, affect the normal functioning of a valve assembly. In one example, valve housing 120 is a molded body formed of inert and/or FDA approved food grade material(s). Valve housing 120 can be of variable dimension to accommodate various different beverage vessels.
Valve safety cap 130, itself, includes one or more outlets 132, a protrusion 134, and one or more mating features 135. Outlets 132 are configured to provide a fluid pathway, such as a pathway for fluid to an exterior of a valve assembly. While more than one outlet 132 is shown, it is to be understood that in other examples, valve safety cap 130 may include more outlets or less outlets, such as only a single outlet 132. Protrusion 134 is configured to receive and retain a spring element, such as spring 142.
Mating features 135 are configured to be received by a corresponding portion of a valve assembly, such as mating feature 124 of valve housing 120. While more than one mating feature 135 is shown, it is to be understood that in other examples, valve safety cap 130 may include more mating features or less mating features, such as only a single mating feature 135. In one example, mating features 124 and 135 provide coupling between valve housing 120 and valve safety cap 130. In one example, valve safety cap 130 “snaps-on” to valve housing 120 such as by placing valve safety cap 130 over valve housing 120 and applying force on valve safety cap 130 towards valve housing 120 until mating feature(s) 135 are received in mating feature 124. In one example, valve safety cap 130 is a tamper evident safety cap, for instance, mating features 135, in some examples, include weak points or perforations that will result in the breakage or deterioration of the mating feature 135 upon attempting to remove or otherwise tamper with valve safety cap 130, thus disallowing correct re-attachment of the valve safety cap 130 and/or retention of valve safety cap 130. In one example, valve safety cap 130 is a molded body formed of inert and/or FDA approved food grade material(s). Valve safety cap 130 can be of variable dimension to accommodate various different beverage vessels.
Method 1300 continues at block 1306 where spring element 142 is, at one end of spring element 142, guided on to and retained by protrusion 134 of valve safety cap 130. Method continues at block 1308 where valve head 110 is seated within valve housing 120, by placing guiding pins 112 of valve head 110 into recesses 122 of valve housing 120. Method 1300 continues at block 1310 where a sealing element is provided at the hole in the beverage vessel end. In one example, a sealing element, such as a gasket, sealing washer, O-ring is placed on the top side of beverage vessel end. In some examples, a sealing element, such as a grommet, is disposed both on the top side and bottom side of the beverage vessel end. Method 1300 continues at block 1312 where valve housing 120, including valve head 110 seated therein, is guided into, such as by pressing into the hole in the beverage vessel end, where the valve housing 120 is retained and engages the sealing element disposed at the hole in beverage vessel end. Method 1300 continues at block 1300 continues at block 1314 where valve safety cap 130, including spring element 142, is coupled to valve housing 120. In one example, coupling valve safety cap 130 to valve housing 120 includes receiving mating features 135 of valve safety cap in mating feature 125 of valve housing. Additionally, at block 1300 an end of spring element 142, opposite the end coupled to protrusion 134 of valve safety cap, is guided onto and retained by protrusion 114 of valve head 110.
In examples in which the beverage vessel end is not already integrated with a beverage vessel, the beverage vessel assembly, including pressure relief valve assembly 140, can be coupled to a corresponding beverage vessel to seal a beverage therein, such as during a canning or bottling process.
As illustrated in
As will be appreciated, when valve assembly 240 is assembled, there remains a gap between locking features 222, such gap providing a pathway (e.g., inlet) for fluids to travel through.
Spring clip 210, itself, includes aperture 212, surface 214, and standoffs 216. Aperture 212 is configured to receive corresponding portions of a valve assembly, such as locking features 222 of sealing head 220. Surface 214 is configured to provide a surface against which corresponding portions of a valve assembly bear against, such as shoulders 224 of locking features 222. Standoffs 216 are configured to contact the bottom side of a beverage vessel end (e.g., lid, top, cap, etc.), creating or providing a gap between a portion of spring clip 210 and the bottom side of the beverage vessel end. In some examples, standoffs 216 are configured to contact a sealing element which is in contact with the bottom side of the beverage vessel and disposed between the standoffs 216 and the bottom side of the beverage vessel end. Spring clip 210 is a spring element in that it biases at least a portion of a valve assembly in a direction, such as towards an interior of a beverage vessel in which the valve assembly is incorporated, to a valve closed position. Spring clip 210 is of a dimension and made of a material having a select resistance. However, spring clip is compressible, such that, in response to force (such as the force of pressure of a volume of gas(es) in a beverage vessel) bearing against spring clip 210, spring clip 210 will compress, such as compressing standoffs 216 (which bear against the beverage vessel), reducing the gap between the beverage vessel end and the spring clip 210, and drive movement of the valve assembly to a valve open position.
While more than one standoff 216 is shown, it is to be understood that in other examples, spring clip 210 may include more standoffs or less standoffs, such as only a single standoff 216. In one example, spring clip 210 is a molded body formed of inert and/or FDA approved food grade material(s). Spring clip 210 can be of variable dimension to accommodate various different beverage vessels.
Sealing valve head 220, itself, includes one or more locking features 222. While more than one locking feature 222 is shown, it is to be understood that sealing valve head 220 can include more locking features or less locking features, for instance, a single locking feature 222. Each locking feature 222, itself, includes a shoulder 224 and a ramp 225. Locking features 222 are configured to be inserted through aperture 212 of spring clip 210. When inserted, shoulders 224 are configured to bear against surface 214 of spring clip 210 to securely couple spring clip 210 and sealing valve head 220. In one example, sealing valve head 220 is a molded body formed of inert and/or FDA approved food grade material(s). Sealing valve head 220 can be of variable dimension to accommodate various different beverage vessels.
As shown in
Sealing element 230, itself, includes aperture 232, internal diameter 234, and external diameter 236. Aperture 232 is configured to receive therethrough other portions of a valve assembly, such as locking features 222 of sealing valve head 220 as well as provide a pathway (e.g., inlet) for fluids to travel through. Sealing element 230 can be of variable dimensions, for example, both the internal diameter 234 and the external diameter 236 can be varied for suitability with various implementations. In one example, sealing element 230 has an internal diameter 234 of 7 millimeters (mm) and an external diameter 236 of 9 mm. Various other dimensions are contemplated herein. Sealing element 230 is configured to sit directly on the beverage vessel lid, top, cap, etc. and within recess 227 of sealing head 220. Sealing element 230 provides a fluid-tight seal between an interior and exterior of a beverage vessel. Sealing element 230 is, in one example, an O-ring, however, various other sealing elements are contemplated herein, for example, one or more gaskets, one or more sealing washers, one or more grommets, as well as various other suitable sealing elements. In some examples, multiple sealing elements 230 are used in a valve assembly 240, for example, one sealing element 230 on the top side (e.g., configured to contact the top side) of the beverage vessel end (e.g., lid, top, cap, etc.) and another sealing element 230 on the bottom side (e.g., configured to contact the bottom side) of the beverage vessel end.
In one example, sealing element 230 is formed of inert and/or FDA approved food grade material(s). Sealing element 230 can be of variable dimension to accommodate various different beverage vessels.
Pressure relief valve assembly 340 includes spring clip 310 and sealing head 320. Though not depicted in the FIGS., it will be appreciated that pressure relief valve assembly 340 further includes sealing element 330. In one example, sealing element 330 is disposed between spring clip 310 and sealing valve head 320, with locking features 322 of sealing valve head 320 disposed through aperture 332 of sealing element 330. It will be appreciated, that when assembled, sealing valve head 320, or portions thereof, such as locking features 322, is inserted through aperture 332 of sealing element 330 and aperture 312 of spring clip 310. Sealing element 330 is configured to be seated on the top of a beverage vessel end (e.g., lid, top, cap, etc.) while spring clip 310 is disposed on the bottom side of the beverage vessel end. Standoffs 316 contact (or bear against, such as when a sealing element is disposed between standoffs 316 and the bottom side of beverage vessel end) the bottom side of the beverage vessel end while sealing element 330 is compressed, by virtue of the coupling sealing valve head 320 to spring clip 310 (e.g., spring clip 310 naturally biases valve head 320 towards interior of beverage vessel wherein valve head 320 compresses sealing element 330), to form a fluid-tight seal between an exterior and an interior of the beverage vessel in which pressure relief valve assembly 340 is incorporated. When the force (e.g., pressure) of a volume of gas(es) produced by a live beverage within the beverage vessel sufficiently overcomes the natural resistance of spring clip 310 and compresses standoffs 316, assembly 340 (or a portion thereof) moves in the direction indicated by arrow 350 (e.g., head 220 moves away from the beverage vessel end) to a valve open position wherein the compression on sealing element 330 is relieved creating a gap, as an outlet, for the volume of gas(es) to escape to an exterior of the beverage vessel. When the internal pressure is sufficiently relieved, assembly 340 (or a portion thereof) moves in the direction indicated by arrow 360 to a valve closed position wherein the gap is closed, and the seal is reestablished thus preventing the flow of fluids to the exterior of the beverage vessel.
As will be appreciated, when valve assembly 340 is assembled, there remains a gap between locking features 322, such gap providing a pathway (e.g., inlet) for fluids to travel through.
Spring clip 310, itself, includes aperture 312 and one or more standoffs 316. Aperture 312 is configured to receive corresponding portions of a valve assembly, such as locking features 322 of sealing head 320. Additionally, aperture 312 provides a pathway (e.g., an inlet) through which fluids can travel, such as a volume of gas(es) produced by a live beverage within a beverage vessel. Standoffs 316 are configured to contact the bottom side of a beverage vessel end (e.g., lid, top, cap, etc.), creating a gap between the remainder of spring clip 310 and the bottom side of the beverage vessel end. In some examples, standoffs 316 are configured to contact a sealing element which is in contact with the bottom side of the beverage vessel and disposed between the standoffs 316 and the bottom side of the beverage vessel end. Spring clip 310 is a spring element in that it biases at least a portion of a valve assembly in a direction, such as towards an interior of a beverage vessel in which the valve assembly is incorporated to a valve closed position. Spring clip 310 is of a dimension and made of a material having a select resistance. However, spring clip 310 is compressible, such that, in response to force (such as the force of pressure of a volume of gas(es) in a beverage vessel) bearing against spring clip 310, spring clip 310 will compress, for instance, standoffs 316 (which bear against the beverage vessel) will compress, reducing the gap between the beverage vessel end and the spring clip 310, and drive movement of the valve assembly to a valve open position wherein fluid, such as the volume of gas(es), can escape to an exterior of the beverage vessel.
While more than one standoff 316 is shown, it is to be understood that spring clip 310 can include more standoffs or less standoffs, for instance, a single standoff 316. In one example, spring clip 310 is a molded body formed of inert and/or FDA approved food grade material(s). Spring clip 310 can be of variable dimension to accommodate various different beverage vessels.
As illustrated in
Sealing valve head 320, itself, includes one or more locking features 322. While more than one locking feature 322 is shown, it is to be understood that sealing valve head 320 can include more locking features or less locking features, for instance, a single locking feature 322. Each locking feature 322, itself, includes a shoulder 324 and a ramp 325. Locking features 322 are configured to be inserted through aperture 312 of spring clip 310. When inserted, shoulders 324 are configured to bear against surface 314 of spring clip 310 to securely couple spring clip 310 and sealing head 320. In one example, sealing valve head 320 is a molded body formed of inert and/or FDA approved food grade material(s). Sealing valve head 320 can be of variable dimension to accommodate various different beverage vessels.
While not illustrated in the FIGS., sealing head 320 can include a recess, similar to recess 227 of sealing head 220, configured to receive at least a portion of a sealing element, such as sealing element 330 (shown below). Such a recess can prevent blowout of a sealing element by securely retaining the sealing element within the valve assembly. Further, the recess is a tamper feature in that it serves to prevent or inhibit tampering with the seal and/or sealing element. Additionally, pressure relief valve assembly 340 can, in some examples, act as a tamper-evident device in that the pressure relief valve assembly will weaken when subjected to unequal pressure from outside forces (e.g., prying on portions of the assembly 340 on the top side of the beverage vessel end, such as the valve head 320) such that it will appear different and/or will not be able to maintain a proper seal.
Sealing element 330, itself, includes aperture 332, internal diameter 334, and external diameter 336. Aperture 332 is configured to receive therethrough other portions of a valve assembly, such as locking features 322 of sealing head 320 as well as provide a pathway (e.g., inlet) for fluids to travel through. Sealing element 330 can be of variable dimensions, for example, both the internal diameter 234 and the external diameter 336 can be varied for suitability with various implementations. In one example, sealing element 330 has an internal diameter 334 of 7 mm and an external diameter 336 of 9 mm. Various other dimensions are contemplated herein. Sealing element 330 is configured to sit directly on the beverage vessel end (e.g., lid, top, cap, etc.), for example, on a top side of the beverage vessel end and/or on a bottom side of the beverage vessel end. In other examples, sealing valve head 320 may include a recess, as discussed above, in which at least a portion of sealing element 330 is received. Sealing element 330 provides a fluid-tight seal between an interior and exterior of a beverage vessel. Sealing element 330 is, in one example, a gasket, however, various other sealing elements are contemplated herein, for example, one or more O-rings, one or more sealing washers, one or more grommets, as well as various other suitable sealing elements. In some examples, multiple sealing elements 330 are used in a valve assembly 340, for example, one sealing element 330 on the top side (e.g., configured to contact the top side) of the beverage vessel end (e.g., lid, top, cap, etc.) and another sealing element 330 on the bottom side (e.g., configured to contact the bottom side) of the beverage vessel end.
In one example, sealing element 330 is formed of inert and/or FDA approved food grade material(s). Sealing element 330 can be of variable dimension to accommodate various different beverage vessels.
Method 2200 continues at block 2210 where a sealing valve head, such as sealing valve head 220 or 320 is provided. Providing a sealing valve head at block 2210 comprises inserting a sealing valve head, or a portion thereof, such as locking features 222 or 322, through an aperture of the sealing element, through the hole in the beverage vessel end, and through an aperture in the spring clip. Once inserted into the spring clip, a portion of the sealing vale head, such as shoulder 224 or 324, will bear against a surface of the spring clip, such as surface 214 or 314, to couple the sealing valve head to the spring clip, causing sealing valve head to compress the sealing element to establish a seal. In some examples, compression of the sealing element will yield a contact pressure of at least 40 pounds per square inch (PSI), which will require 40 PSI of internal pressure (e.g., pressure of volume of gas(es) in the interior of beverage vessel) to breach the seal. Once the internal pressure within the beverage vessel is greater than the contact pressure of the seal the beverage vessel will vent, by virtue of the actuation of the pressure relief valve assembly.
Pressure relief valve assembly 450 includes bottom clip 410, valve housing 420, valve safety cap 430, and spring sealing element 440. As will be appreciated, fluid, such as gas(es) produced by a live beverage within beverage vessel assembly 460, flow through inlets 414, the gaps between locking features 412 and aperture 426 and is exposed to bottom surface 442 of spring sealing element 440. The pressure of the gas(es) can eventually overcome the resistance of sealing element 440 which actuates (e.g., deforms, compresses, etc.) spring sealing element 440, causing a valve driving movement in the direction indicated by arrow 480, in which portions of spring sealing element 440 move upward into gap 465 (e.g., gap between underside of valve safety cap 430 and top surface 443 of spring sealing element 440) to a valve open position wherein there a gap is opened between bottom surface 442 and surface 429 of valve housing 420 allowing the flow of fluid, such as the volume of gas(es), therethrough. The fluid can escape valve assembly 450, and thus beverage vessel assembly 460, through apertures 434 of valve safety cap 430. Once the pressure on the interior of beverage vessel assembly 460 reduces sufficiently, spring sealing element actuates back to a valve closed position (as shown), in the direction indicated by arrow 490, wherein the fluid-tight sealed interface 478 between bottom surface 442 and surface 429 of valve housing 420 is reestablished.
As illustrated in
Bottom clip 410, itself, includes one or more locking features 412 and one or more inlets 414. While more than one locking feature 412 is shown, it is to be understood that bottom clip 410 can include more locking features or less locking features, such as a single locking feature 412. While more than one inlet 414 is shown, it is to be understood that bottom clip 410 can include more inlets or less inlets, such as a single inlet 414. Inlets 414 provide a pathway for fluid to travel through to access an interior of valve housing. As will be appreciated, there are gaps between each individual locking feature 412 through which fluid can travel. In one example, bottom clip 410 is a molded body formed of inert and/or FDA approved food grade material(s). Bottom clip 410 can be of variable dimension to accommodate various different beverage vessels.
As illustrated, each locking feature 412 includes a ramp 416 and a shoulder 418. Locking features 412 are configured to be received by corresponding portions of a valve assembly, such as aperture 426 and surface 428 of valve housing 420. Locking features 412 provide coupling between bottom clip 410 and valve housing 420.
Valve housing 420, itself, includes locking features 422, aperture 426, surface 428 and surface 429. Each locking feature 422 includes a ramp 424 and shoulder 425. Locking features 422 are configured to be received by corresponding portions of a valve assembly, such as apertures 434 and locking feature 432 of valve safety cap 430. Locking features 422 provide coupling between valve housing 420 and valve safety cap 430. Locking features 412 of bottom clip 410 are received through aperture 426 and shoulders 418 of bottom clip 410 are configured to bear against surface 428 of valve housing 420 to provide coupling between bottom clip 410 and valve housing 420. As will be appreciated, aperture 426 and the gaps between locking features 412 provide a pathway for fluid to travel through even when valve housing 420 and bottom clip 410 are coupled. Surface 429 provides a surface against which a sealing element, such as sealing element 440 (shown below) can bear against to create a fluid-tight sealed interface.
While more than one locking feature 422 is shown, it is to be understood that in other examples, valve housing 420 may include more locking features or less locking features, such as only a single locking feature 422. In one example, valve housing 420 is a molded body formed of inert and/or FDA approved food grade material(s). Valve housing 420 can be of variable dimension to accommodate various different beverage vessels.
Valve safety cap 430, itself, includes one or more locking features 432, one or more apertures 434, and one or more walls 435. Locking features 432 each include a surface 433. Surface 433 provides a surface for a corresponding shoulder 425 of a corresponding locking feature 422 of valve housing 420 to bear against to couple valve safety cap 430 to valve housing 420. Locking features 422 of valve housing 420 are configured to be received by apertures 434 of valve safety cap 430 and bear against a corresponding surface 433 of a corresponding locking feature 432 of valve safety cap 430. Apertures 432 provide a pathway (e.g., inlet, outlet, etc.) for fluid to travel therethrough. When valve housing 420 and valve safety cap 430 are coupled (as is shown in
While more than one locking feature 432 is shown, it is to be understood that in other examples, valve safety cap 430 may include more locking features or less locking features, such as only a single locking feature 432. In one example, the number of locking features 432 corresponds to the number of locking features 422 of valve housing 420. While more than one aperture 434 is shown, it is to be understood that in other examples, valve safety cap 430 may include more apertures or less apertures, such as only a single aperture 434. In one example, the number of apertures 434 corresponds to the number of locking features 422 of valve housing 420. In one example, valve safety cap 430 is a molded body formed of inert and/or FDA approved food grade material(s). Valve safety cap 430 can be of variable dimension to accommodate various different beverage vessels.
As illustrated in
Spring sealing element 440, itself, includes bottom surface 442 and top surface 443. Spring sealing element 440 is configured to be received by valve housing 420 (e.g., between locking features 422 and over aperture 426) wherein bottom surface 442 of spring sealing element 440 is configured to bear against surface 429 of valve housing 420. Spring sealing element 440 is both a sealing element, in that it provides a seal, and a spring element in that it naturally biases to a valve closed position to establish the seal.
When the pressure relief valve assembly is assembled, protrusion 437 of valve safety cap 430 bears against top surface 443 of spring sealing element to create and maintain a fluid-tight sealed interface between spring sealing element 440 and valve housing 440. A force (e.g., pressure of a volume of atmospheric gas(es)) can bear against top surface 443 of spring sealing element 440 to create and/or maintain a fluid-tight sealed interface between spring sealing element 440 and valve housing 420. Apertures 434 of valve safety cap allow atmospheric gas(es) access and exposure to spring sealing element 440, and thus top surface 443, when valve safety cap 430 is coupled to valve housing 420. Additionally, the force of gravity, when the beverage vessel is upright, can serve to create and/or maintain the seal. Spring sealing element 440 is of a material and dimension to have a set resistance, however spring sealing element is actuatable (e.g., deformable, compressible, etc.) in response to a force, such as a pressure of a volume of gas(es) produced by a live beverage in a beverage vessel. The actuation (e.g., deformation, compression) of spring sealing element 440 provides a gap between bottom surface 442 of spring sealing element 440 and surface 429 of valve housing 420 through which fluid can travel. In some examples, spring sealing element 440 is formed of silicone (e.g., food grade silicone). In one example, spring sealing element 440 is formed of inert and/or FDA approved food grade material(s). Spring sealing element 440 can be of variable dimension to accommodate various different beverage vessels.
Method 2800 proceeds at block 2806 where a bottom clip, such as bottom clip 410 is coupled to a valve housing, such as valve housing 420. In one example, coupling a bottom clip to a valve housing includes inserting locking features, such as locking features 412, through an aperture of the valve housing, such as aperture 426, wherein a shoulder of the locking feature, such as shoulder 418, will bear against a surface of the valve housing, such as surface 428.
Method 2800 proceeds at block 2808 where a spring sealing element, such as spring sealing element 440 is provided. In one example, providing a spring sealing element includes housing the spring sealing element in the valve housing, such as in the space between locking features 422 of valve housing 420, wherein the spring sealing element will engage a surface of the valve housing, such as surface 429 of valve housing 420.
Method 2800 proceeds at block 2810 where a valve safety cap, such as valve safety cap 430, is coupled to the valve housing. In one example, coupling the valve safety cap 430 includes inserting locking features of the valve housing, such as locking features 422 of valve housing 420, through corresponding apertures of the valve safety cap, such as apertures 434 of valve safety cap 430, wherein a shoulder of the locking feature, such as shoulder 425 of locking feature 422, will engage a surface of a locking feature of the valve safety cap, such as surface 433 of locking feature 432 of valve safety cap 430. In one example, coupling the valve safety cap to the valve housing includes providing contact between a protrusion on the bottom side of the valve safety cap, such as protrusion 437 of valve safety cap 430, with a surface of the spring sealing element, such as top surface 443 of spring sealing element 440, which provides a fluid-tight sealed interface between spring sealing element (or a portion thereof) and valve housing (or a portion thereof), such as sealed interface between bottom surface 442 of spring sealing element 440 and surface 429 of valve housing 420.
Method 2800 proceeds at block where the assembled pressure relief valve assembly, such as pressure relief valve assembly 450, is inserted through the hole in the beverage vessel end.
It will be appreciated that the beverage vessel end assembly, including the pressure relief valve assembly can then be coupled to a corresponding beverage vessel to seal a beverage therein, such as during a canning or bottling process. In other examples, the beverage vessel end can already be coupled to a corresponding beverage vessel and the pressure relief valve assembly can be incorporated therein.
It should be noted that, in some examples, the various pressure actuated pressure relief valves discussed herein can include a weight instead of, or in addition to, a spring element, for example, a weight external to or internal to the pressure actuated pressure relief valve the biases the pressure relief valve to a closed position, such as a weight that is hung from a component of the pressure relief valve, the downward (e.g., towards the interior of the beverage vessel) force of the weight biasing the pressure relief valve to a closed position, wherein a pressure of a volume of gas produced by a live beverage overcomes the downward force of the weight to drive movement of the pressure relief valve to a valve open position.
Alternatively, or in addition to a spring element and/or a weight, one or more of the components of the various pressure actuated pressure relief valves (or a component added to the various pressure actuated pressure relief valves described herein) can have an elasticity and/or compressibility that biases the valve to a closed position and drives movement of the valve to an open position, in response to a pressure of a volume of gas produced by a live beverage.
In some examples, the compressibility and/or elasticity of the material, and/or the weight, may provide sufficient sealing such that a separate sealing element is not necessary.
In some examples, an over-molding process could be utilized to adhere a material, such as thermoplastic elastomer (TPE), to the valve head, such as to provide a seal.
In other examples, a pressure actuated pressure relief valve assembly can include one or more chambers (such as one or more chambers disposed above the beverage vessel end) having a sealed volume that has a pressure that biases the pressure relief valve to a closed position, wherein the internal pressure of the volume of gas(es) produced by the live beverage drive movement of the pressure relief valve when the internal pressure overcomes the pressure sealed in the one or more chambers.
Furthermore, while the various pressure actuated pressure relief valve assemblies (or at least some components thereof) described herein are shown, in some examples, as generally cylindrical, in other examples, the various embodiments can be altered in design to be more ergonomic with respect to contours of the various different beverage vessels with which the pressure relief valves may be incorporated.
In addition, while the various pressure actuated pressure relief valve assemblies described herein utilize various locking features, illustrated as clip(s) and/or snapping features, in other examples, other types of locking features for coupling the various components of the valve assemblies can be utilized, for instance, mating features (e.g., female and male components). For example, in some embodiments, the locking features can comprise a twist and secure design, where one component would be coupled to another component by twisting and securing.
It should also be noted that the different embodiments described herein can be combined in different ways. That is, parts of one or more embodiments can be combined with parts of one or more other embodiments. All of this is contemplated herein.
Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims.
The present application is based on and claims the benefit of U.S. provisional patent application Ser. No. 63/000,958, filed Mar. 27, 2020, the content of which is hereby incorporated by reference in its entirety.
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Number | Date | Country | |
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20210300644 A1 | Sep 2021 | US |
Number | Date | Country | |
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63000958 | Mar 2020 | US |