The present invention relates to mechanical seals used, for example, as shaft seal devices in pumps and others.
As a type of mechanical seal, as shown in
Another one with a basic seal structure identical to that in Conventional Art 1 shown in
However, in recent years, ones under more strict conditions of fluids used than conventional ones have been demanded. For example, for water pumps for cooling automobile engines, ones for fluids whose temperature is high and fluids whose pressure is high are being demanded for fuel saving. In this situation, in the structure of Conventional Art 1, since, due to the presence of a high-pressure fluid on the outer peripheral side of sealing faces, a radial pressure acts on a surface of the cup gasket 52 on the high-pressure fluid side from the outer peripheral side as shown by an arrow, and the cup gasket 52 is formed with an elastic material such as rubber and has a uniform thickness, there is a problem that the entire cup gasket 52 gradually comes out to the low-pressure fluid side (atmosphere side). Once the cup gasket 52 starts to come out to the low-pressure fluid side, a back pressure acting on the back surface of the rotating-side seal ring 53 increases, reducing a pinching force on the cup gasket 52. Thus, the coming out of the cup gasket 52 is spurred, not resulting in a situation where the coming out is stopped halfway.
As a first measure against this problem, as shown in
As a second measure, as shown in
In conventional Art 2 shown in
Patent Document 1: JP 2000-74226 A
Patent Document 2: JP 2012-184843 A
Patent Document 3: JP H6-11047 A
The present invention has been made to solve the problems of the conventional arts, and has an object of providing a mechanical seal in which a cup gasket fitted between a sleeve at a rotating shaft and a rotating-side seal ring is prevented from coming out to the low-pressure fluid side without reducing a heat-dispersing property against sliding-generated heat and without enlarging an axial dimension.
To attain the above object, a mechanical seal, an inside mechanical seal, according to a first aspect of the present invention includes a sleeve fixed to a rotating shaft, a cartridge fixed to a housing, a rotating-side seal ring provided at the sleeve via a cup gasket, and a stationary-side seal ring provided at the cartridge, the stationary-side seal ring sliding, facing the rotating-side seal ring, in which a high-pressure fluid is present on an outside-diameter side of sealing faces of the rotating-side seal ring and the stationary-side seal ring, the rotating-side seal ring is formed in a substantially pentagonal shape in cross section having a cut portion at which a corner portion on an inside-diameter side and a back-surface side is cut in a tapered shape, the cup gasket is fitted over the inside-diameter side and the back-surface side of the rotating-side seal ring, is formed in a substantially L shape in cross section including an axial portion in contact with the inside-diameter side of the rotating-side seal ring and an inner cylindrical portion of the sleeve and a radial portion in contact with the back-surface side of the rotating-side seal ring and a radial portion of the sleeve, and has a corner portion facing the cut portion formed in a shape along the cut portion, and the corner portion of the cup gasket has a thickness t set larger than a gap d between the inside-diameter side of the rotating-side seal ring and the inner cylindrical portion of the sleeve.
According to this aspect, the cup gasket can be prevented from coming out to the low-pressure fluid side without reducing the heat-dispersing property against sliding-generated heat compared to a case where the cup gasket is provided on the high-pressure fluid side of the rotating-side seal ring, and without enlarging the axial dimension compared to a case where the thickness of the radial portion of the cup gasket is set larger.
Further, the rotating-side seal ring can be reduced in weight without affecting the sealing performance since the rotating-side seal ring is formed in the pentagonal shape in cross section having the cut portion at which the corner portion on the inside-diameter side and the back-surface side is cut in the tapered shape.
Further, an axial force in a direction opposite to the sealing face of the rotating-side seal ring can be kept at a constant magnitude, and the radial portion of the cup gasket can be securely pinched, contributing to the prevention of coming out of the cup gasket to the low-pressure fluid side, since the cup gasket is formed in the substantially L shape in cross section including the axial portion and the radial portion.
Further, the cup gasket can be prevented physically from coming out to the low-pressure fluid side since the thickness of the corner portion of the cup gasket is set larger than the gap between the inside-diameter side of the rotating-side seal ring and the inner cylindrical portion of the sleeve.
Further, even when the axial portion of the cup gasket is accidentally broken, the sealing property can be maintained since the cup gasket is prevented from coming out to the low-pressure fluid side.
A mechanical seal, an inside mechanical seal, according to a second aspect of the present invention includes a sleeve fixed to a rotating shaft, a cartridge fixed to a housing, a rotating-side seal ring provided at the sleeve via a cup gasket, and a stationary-side seal ring provided at the cartridge, the stationary-side seal ring sliding, facing the rotating-side seal ring, in which a high-pressure fluid is present on an outside-diameter side of sealing faces of the rotating-side seal ring and the stationary-side seal ring, the rotating-side seal ring is formed in a substantially hexagonal shape in cross section having a cut portion at which a corner portion on an inside-diameter side and a back-surface side is cut in an inward-recessed shape, the cup gasket is fitted over the inside-diameter side and the back-surface side of the rotating-side seal ring, is formed in a substantially L shape in cross section including an axial portion in contact with the inside-diameter side of the rotating-side seal ring and an inner cylindrical portion of the sleeve and a radial portion in contact with the back-surface side of the rotating-side seal ring and a radial portion of the sleeve, and has a corner portion facing the cut portion formed in a shape along the cut portion, and the corner portion of the cup gasket has a thickness t set larger than a gap d between the inside-diameter side of the rotating-side seal ring and the inner cylindrical portion of the sleeve.
According to this aspect, in addition to the effects of the first aspect, the cup gasket can be further prevented from coming out to the low-pressure fluid side since there is an advantage that the largest thickness of the corner portion of the cup gasket is easily increased.
A mechanical seal, an outside mechanical seal, according to a third aspect of the present invention includes a sleeve fixed to a rotating shaft, a cartridge fixed to a housing, a rotating-side seal ring provided at the sleeve via a cup gasket, and a stationary-side seal ring provided at the cartridge, the stationary-side seal ring sliding, facing the rotating-side seal ring, in which a high-pressure sealed fluid is present on an inside-diameter side of sealing faces of the rotating-side seal ring and the stationary-side seal ring, the rotating-side seal ring is formed in a pentagonal shape in cross section having a cut portion at which a corner portion on an outside-diameter side and a back-surface side is cut in a tapered shape, or in a substantially hexagonal shape in cross section having a cut portion at which the corner portion is cut in an inward-recessed shape, the cup gasket is fitted over the back-surface side of the rotating-side seal ring and an outer cylindrical portion of the sleeve, is formed in a substantially L shape in cross section including an axial portion in contact with the outside-diameter side of the rotating-side seal ring and the outer cylindrical portion of the sleeve and a radial portion in contact with the back-surface side of the rotating-side seal ring and a radial portion of the sleeve, and has a corner portion facing the cut portion formed in a shape along the cut portion, and the corner portion of the cup gasket has a thickness t set larger than a gap d between the back-surface side of the rotating-side seal ring and the radial portion of the sleeve.
According to this aspect, an outside mechanical seal with the effects of the first aspect or the second aspect can be provided.
The present invention achieves the following outstanding effects:
(1) The cup gasket can be prevented from coming out to the low-pressure fluid side without reducing the heat-dispersing property against sliding-generated heat compared to a case where the cup gasket is provided on the high-pressure fluid side of the rotating-side seal ring, and without enlarging the axial dimension compared to a case where the thickness of the radial portion of the cup gasket is set larger.
(2) The rotating-side seal ring can be reduced in weight without affecting the sealing performance since the rotating-side seal ring is formed in the pentagonal shape in cross section having the cut portion at which the corner portion on the inside-diameter side and the side opposite to the sealing face is cut in the tapered shape.
(3) The axial force in the direction opposite to the sealing face of the rotating-side seal ring can be kept at a constant magnitude, and the radial portion of the cup gasket can be securely pinched, contributing to the prevention of coming out of the cup gasket to the low-pressure fluid side, since the cup gasket is formed in the substantially L shape in cross section including the axial portion and the radial portion.
(4) The cup gasket can be prevented physically from coming out to the low-pressure fluid side since the thickness of the corner portion of the cup gasket is set larger than the gap between the inside-diameter side of the rotating-side seal ring and the inner cylindrical portion of the sleeve.
(5) The cup gasket can be further prevented from coming out to the low-pressure fluid side since the rotating-side seal ring is formed in the substantially hexagonal shape in cross section having the cut portion at which the corner portion on the inside-diameter side and the side opposite to the sealing face is cut in the inward-recessed shape and thus there is an advantage that the largest thickness of the corner portion of the cup gasket is easily increased.
(6) An outside mechanical seal equal in quality to an inside mechanical seal can be provided.
Hereinafter, with reference to the drawings, forms for implementing the present invention will be described illustratively based on embodiments. However, the dimensions, materials, shapes, relative arrangements, and others of components described in the embodiments are not intended to limit the present invention only to them unless otherwise described explicitly.
With reference to
The present invention is applied to either inside mechanical seals or outside mechanical seals. In the first to third embodiments, inside mechanical seals in a form of sealing a fluid tending to leak from the outer periphery of sealing faces toward the inner periphery are shown. In
In
The sleeve 2 includes an inner cylindrical portion 2a, a radial portion 2b, and an outer cylindrical portion 2c, forming a substantially C-shape in cross section, and is arranged so that its opening faces toward the cartridge 4, and is configured so that the rotating-side seal ring 5 is fitted inside.
The cartridge 4 also forms a substantially C-shape in cross section, and is arranged so that its opening faces toward the sleeve 2, and is configured so that the stationary-side seal ring 6 is fitted inside.
The stationary-side seal ring 6 fixed to the housing 3 of the pump is fitted in the cartridge 4 together with a bellows 8, a case 9, a driving band 10, and a coiled wave spring 11. The driving band 10 and the case 9 are fitted on the outer peripheral side of the bellows 8 to fix the stationary-side seal ring 6 to an inner cylindrical portion 4a of the cartridge 4. The bellows 8 fitted between the driving band 10 and the inner cylindrical portion 4a of the cartridge 4 has an appropriate interference to secure a sealing property and fixed power.
The rotating-side seal ring 5 is formed in a substantially pentagonal shape in cross section having a cut portion 5a at which a corner portion on the inside-diameter side and the side opposite to the sealing face S (sometimes referred to as “back-surface side” in the description) is cut in a tapered shape.
The substantially pentagonal shape in cross section means that the rotating-side seal ring 5 is not a pentagon in a strict sense since three corners other than two corners at both ends of the cut portion 5a may be subjected to chamfering or the like, but its basic shape is a pentagon when chamfered corners are ignored.
The rotating-side seal ring 5 is press-fixed into the sleeve 2 via the cup gasket 7 on the inside-diameter side and the back-surface side. There are various methods of stopping rotation of the rotating-side seal ring 5 on the sleeve 2. In this embodiment, notched portions 5b are provided at at least two places in outer peripheral portions of the rotating-side seal ring 5, and with claw-shaped portions provided at the outer cylindrical portion 2c of the sleeve 2 in such a manner as to face the notched portions 5b, rotation is stopped.
The cup gasket 7 is fitted over the inside-diameter side and the back-surface side of the rotating-side seal ring 5, and is formed in a substantially L shape in cross section including an axial portion 7a in contact with the inside-diameter side of the rotating-side seal ring 5 and the inner cylindrical portion 2a of the sleeve 2 and a radial portion 7b in contact with the back-surface side of the rotating-side seal ring 5 and the radial portion 2b of the sleeve 2. The axial portion 7a has a length enough to contact almost the entire surface of the inside-diameter side of the rotating-side seal ring 5.
It is preferable that the outermost diameter of the radial portion 7b and the pressure-receiving innermost diameter of the bellows 8 (the innermost diameter that receives the pressure of the high-pressure fluid at the bellows) are radially the same, or the outermost diameter of the radial portion 7b is provided closer to the high-pressure side than the pressure-receiving innermost diameter of the bellows. This is because when the pressure-receiving innermost diameter of the bellows and the outermost diameter of the radial portion 7b are radially the same, axially pressing forces acting on the back surface of the bellows and the back surface of the rotating ring due to the fluid pressure are balanced when viewed from the stationary-side seal ring, and the force of the coiled wave spring 11 is further applied to the back surface of the bellows, so that the stationary-side seal ring 6 is pressed against the rotating-side seal ring 5 to prevent the sealing faces from opening. When the radial portion 7b is provided closer to the high-pressure side than the pressure-receiving inside diameter of the bellows, a force acting on the back surface of the rotating ring due to the fluid pressure becomes weaker than when the radial portion 7b and the pressure-receiving inside diameter of the bellows are radially the same, further eliminating the possibility of opening of the sealing faces.
Here, a portion of a radial sealing portion B of the radial portion 7b of the cup gasket 7 in a position closer to the high-pressure fluid side may be made axially larger than an axial space between the rotating-side seal ring 5 and the radial portion 2b of the sleeve 2 to provide a structure that prevents leaks of the high-pressure fluid to the inside-diameter side. An axial sealing portion C of the rotating-side seal ring in a position closer to the low-pressure fluid side of the axial portion 7a of the cup gasket 7 may be made radially larger than a radial space between the rotating-side seal ring 5 and the inner cylindrical portion 2a of the sleeve 2 to provide a structure that prevents the high-pressure fluid accidentally leaking from leaking to the low-pressure fluid side.
Further, an inner surface of a corner portion 7c of the cup gasket 7 facing the cut portion 5a of the rotating-side seal ring 5 is formed in a tapered shape along the cut portion 5a, and an outer surface of the corner portion 7c is formed substantially at a right angle (the corner is subjected to round processing) along an outer surface of the sleeve 2, and the thickness t of the corner portion 7c of the cup gasket 7 is set larger than a gap d between the inside-diameter side of the rotating-side seal ring 5 and the inner cylindrical portion 2a of the sleeve 2.
Here, with reference to
The high-pressure fluid is sealed at the sealing faces S as shown by a broken line as a matter of course, and is also sealed at the radial sealing portion B of the radial portion 7b of the cup gasket 7 in the position closer to the high-pressure fluid side (secondary seal). Thus, the rotating-side seal ring 5 and the cup gasket 7 receive pressure as shown by arrows due to the high-pressure fluid. During that, a radial force Fk acting on the rotating-side seal ring 5 acts to contract the rotating-side seal ring 5 toward the inside-diameter side, but it is a force of a negligible level since the rigidity of the rotating-side seal ring 5 is high (conversely, when it is a force of a non-negligible level, it destroys the rotating-side seal ring 5), and the cup gasket 7 is not affected by a radial force from the rotating-side seal ring 5, and thus is pinched between the sleeve 2 and the rotating-side seal ring 5 by an axial force Fj from the rotating-side seal ring 5 in a direction opposite to the sealing face S and a reaction force from the sleeve 2. The cup gasket 7 is made of an elastic body. An elastic body is deformed by a force acting thereon, and resistance due to friction of a contact portion increases, depending on the amount of deformation. The amount of deformation of the cup gasket 7 depends on Fj, and thus resistance against the coming out of the cup gasket 7 depends on the axial force Fj.
The axial force Fj in the direction opposite to the sealing face S, acting on the rotating-side seal ring 5 is
Fj=F1+F2−F3
where F1 is a force received from the stationary-side seal ring 6, F2 is an axial force in the direction opposite to the sealing face S, received from the high-pressure fluid, and F3 is an axial force in a direction of the sealing face S, received from the high-pressure fluid.
Of them, F3 varies depending on the radial position of the radial sealing portion B. The radial position of the radial sealing portion B depends on the length of the radial portion 7b of the cup gasket 7. The longer the length (the more the portion of the back surface of the rotating-side seal ring 5 covered by the radial portion 7b increases), the smaller F3 can be made, and as a result, the larger Fj can be made.
The present invention has a feature in that by securely holding the radial portion 7b of the cup gasket 7, keeping the axial force Fj in the direction opposite to the sealing face of the rotating-side seal ring 5 at a constant magnitude, and setting the thickness t of the corner portion 7c of the cup gasket 7 larger than the gap d between the inside-diameter side of the rotating-side seal ring 5 and the inner cylindrical portion 2a of the sleeve 2, the cup gasket 7 is prevented physically from coming out when receiving a force from the high-pressure fluid in a coming-out direction toward the low-pressure fluid side.
Effects of this embodiment are as follows:
(1) The cup gasket can be prevented from coming out to the low-pressure fluid side without reducing the heat-dispersing property against sliding-generated heat compared to a case as shown in
(2) The rotating-side seal ring 5 can be reduced in weight without affecting the sealing performance since the rotating-side seal ring 5 is formed in the pentagonal shape in cross section having the cut portion 5a at which the corner portion on the inside-diameter side and the side opposite to the sealing face S is cut in the tapered shape.
(3) The axial force Fj in the direction opposite to the sealing face of the rotating-side seal ring 5 can be kept at a constant magnitude, and the radial portion 7b of the cup gasket 7 can be securely pinched, contributing to the prevention of coming out of the cup gasket to the low-pressure fluid side, since the cup gasket 7 is formed in the substantially L shape in cross section including the axial portion 7a and the radial portion 7b.
(4) The cup gasket can be prevented physically from coming out to the low-pressure fluid side since the thickness t of the corner portion 7c of the cup gasket 7 is set larger than the gap d between the inside-diameter side of the rotating-side seal ring 5 and the inner cylindrical portion 2a of the sleeve 2.
(5) Even when the axial portion 7a of the cup gasket 7 is accidentally broken, the sealing property can be maintained by the radial portion 7b since the cup gasket is prevented from coming out to the low-pressure fluid side.
With reference to
The second embodiment shown in
In
In the case in
The substantially hexagonal shape in cross section means that when the cut portion 15a is a recess in an arc shape or the like, although the recess does not form a corner to be exact, the midpoint of the recess is regarded as a corner so that the corners count six, and also means that it is not a hexagon in a strict sense since three corners other than two corners at both ends of the cut portion 15a may be subjected to chamfering or the like, but the basic shape is a hexagon when chamfered corners are ignored.
The cup gasket 17 is fitted over the inside-diameter side and the back-surface side of the rotating-side seal ring 15, and is formed in a substantially L shape in cross section including an axial portion 17a in contact with the rotating-side seal ring 15 and an inner cylindrical portion 2a of a sleeve 2 and a radial portion 17b in contact with the rotating-side seal ring 15 and a radial portion 2b of the sleeve 2, and has a corner portion 17c facing the cut portion 15a of the rotating-side seal ring 15 formed in a shape along the cut portion 15a. The thickness t of the corner portion 17c of the cup gasket 17 is set larger than a gap d between the inside-diameter side of the rotating-side seal ring 15 and the inner cylindrical portion 2a of the sleeve 2.
This embodiment achieves effects similar to those of the first embodiment, and can further prevent the cup gasket from coming out to the low-pressure fluid side since it has an advantage that the largest thickness t of the corner portion 17c of the cup gasket 17 is easily increased.
With reference to
The third embodiment shown in
The mechanical seal shown in
The left side in
A sleeve 22 includes an inner cylindrical portion 22a, a radial portion 22b, and an outer cylindrical portion 22c, forming a substantially C-shape in cross section, and is arranged so that its opening faces toward a cartridge 4, and is configured so that the rotating-side seal ring 25 is fitted inside.
The rotating-side seal ring 25 is formed in a substantially hexagonal shape in cross section having a cut portion 25a at which a corner portion on the outside-diameter side and the back-surface side is cut in a tapered shape.
A cup gasket 27 is fitted over the outside-diameter side and the back-surface side of the rotating-side seal ring 25, and is formed in a substantially L shape in cross section including an axial portion 27a in contact with the outside-diameter side of the rotating-side seal ring 25 and the outer cylindrical portion 22c of the sleeve 22 and a radial portion 27b in contact with the back-surface side of the rotating-side seal ring 25 and the radial portion 22b of the sleeve 22, and has a corner portion 27c facing the cut portion 25a formed in a shape along the cut portion 25a.
The thickness t of the corner portion 27c of the cup gasket 27 is set larger than a gap d between the outside-diameter side of the rotating-side seal ring 25 and the outer cylindrical portion 22c of the sleeve 22.
This embodiment achieves the following effects similar to those of the first embodiment:
(1) The cup gasket can be prevented from coming out to the low-pressure fluid side without reducing the heat-dispersing property against sliding-generated heat compared to a case as shown in
(2) The rotating-side seal ring 25 can be reduced in weight without affecting the sealing performance since the rotating-side seal ring 25 is formed in the pentagonal shape in cross section having the cut portion 25a at which the corner portion on the outside-diameter side and the side opposite to the sealing face S is cut in the tapered shape.
(3) The axial force Fj in a direction opposite to the sealing face of the rotating-side seal ring 25 can be kept at a constant magnitude, and the radial portion 7b of the cup gasket 27 can be securely pinched, contributing to the prevention of coming out of the cup gasket to the low-pressure fluid side, since the cup gasket 27 is formed in the substantially L shape in cross section including the axial portion 27a and the radial portion 7b.
(4) The cup gasket can be prevented physically from coming out to the low-pressure fluid side since the thickness t of the corner portion 27c of the cup gasket 27 is set larger than the gap d between the back-surface side of the rotating-side seal ring 25 and the radial portion 22b of the sleeve 22.
(5) Even when the axial portion 27a of the cup gasket is accidentally broken, the sealing property can be maintained by the radial portion 27b since the cup gasket is prevented from coming out to the low-pressure fluid side.
The embodiments of the present invention has been described above with reference to the drawings, detailed configurations are not limited to the embodiments. Any change or addition made to them without departing from the gist of the present invention is included in the present invention.
For example, although the embodiments have been described with the cases where the mechanical seals of the present invention are applied to pumps, they are not limited to them. For example, they are applicable to various industrial machines such as compressors and submersible motors.
Further, for example, although the rotating-side seal ring 5 has the cut portion 5a cut in the tapered shape in the embodiment, “the cut portion cut in the tapered shape” does not include corner chamfering that is performed in typical machining. Specifically, it means a case where it is cut larger than when it is chamfered.
Further, for example, although it has been described in the first and second embodiments that the sleeve 2 includes the inner cylindrical portion 2a, the radial portion 2b, and the outer cylindrical portion 2c, forming the substantially C shape in cross section, and stops rotation of the rotating-side seal ring with the claw-shaped portions provided at the outer cylindrical portion 2c, a case where the outer cylindrical portion 2c is not circumferentially continuous but consists of only claw-shaped portions is also included.
1 rotating shaft
2, 22 sleeve
2
a,
22
a inner cylindrical portion
2
b,
22
b radial portion
2
c,
22
c outer cylindrical portion
3 housing
4 cartridge
5, 15, 25 rotating-side seal ring
6 stationary-side seal ring
7, 17, 27 cup gasket
7
a,
17
a,
27
a axial portion
7
b,
17
b,
27
b radial portion
8 bellows
9 case
10 driving band
11 coiled wave spring
Number | Date | Country | Kind |
---|---|---|---|
2014-193867 | Sep 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2015/074058 | 8/26/2015 | WO | 00 |