1. Field of the Invention
The subject invention relates to a device for separating higher and lower density fractions of a fluid sample. More particularly, this invention relates to a device for collecting and transporting fluid samples whereby the device and fluid sample are subjected to centrifugation in order to cause separation of the higher density fraction from the lower density fraction of the fluid sample.
2. Description of Related Art
Diagnostic tests may require separation of a patient's whole blood sample into components, such as serum or plasma (the lower density phase components), and red blood cells (the higher density phase components). Samples of whole blood are typically collected by venipuncture through a cannula or needle attached to a syringe or an evacuated blood collection tube. After collection, separation of the blood into serum or plasma and red blood cells is accomplished by rotation of the syringe or tube in a centrifuge. In order to maintain the separation, a barrier must be positioned between the higher density and lower density phase components. This allows the separated components to be subsequently examined.
A variety of separation barriers have been used in collection devices to divide the area between the higher density and lower density phases of a fluid sample. The most widely used devices include thixotropic gel materials, such as polyester gels. However, current polyester gel serum separation tubes require special manufacturing equipment to both prepare the gel and fill the tubes. Moreover, the shelf-life of the gel-based separator product is limited. Over time, globules may be released from the gel mass and enter one or both of the separated phase components. Furthermore, commercially available gel barriers may react chemically with the analytes. Accordingly, if certain drugs are present in the blood sample when it is taken, an adverse chemical reaction with the gel interface can occur. Furthermore, if an instrument probe is inserted too deeply into a collection container, then the instrument probe may become clogged if it contacts the gel.
Certain mechanical separators have also been proposed in which a mechanical barrier can be employed between the higher and lower density phases of the fluid sample. Conventional mechanical barriers are positioned between higher and lower density phase components utilizing elevated gravitational forces applied during centrifugation. For proper orientation with respect to plasma and serum specimens, conventional mechanical separators are typically positioned above the collected whole blood specimen prior to centrifugation. This typically requires that the mechanical separator be affixed to the underside of the tube closure in such a manner that blood fill occurs through or around the device when engaged with a blood collection set or phlebotomy needle. This attachment is required to prevent the premature movement of the separator during shipment, handling, and blood draw. Conventional mechanical separators are typically affixed to the tube closure by a mechanical interlock between the bellows component and the closure.
Conventional mechanical separators have some significant drawbacks. As shown in
Accordingly, a need exists for a separator device that is compatible with standard sampling equipment and reduces or eliminates the aforementioned problems of conventional separators. A need also exists for a separator device that is easily used to separate a blood sample, minimizes cross-contamination of the higher and lower density phases of the sample during centrifugation, is independent of temperature during storage and shipping, and is stable to radiation sterilization. A need further exists for a unitary separation device that requires fewer relative moving parts and that allows for enhanced ease of introducing a specimen into a collection container.
In accordance with an aspect of the present invention, a device for separating a fluid into first and second parts within a container includes a body having a through-hole defined therethrough. The body includes a first portion defining an upper surface of the body, and a second portion defining a lower surface of the body, wherein the first portion and the second portion are interfaced. The body defines a longitudinal axis extending perpendicular to the through-hole, and the body exhibits a first compression value when a force is applied to the body along the longitudinal axis. The body also defines a perpendicular axis extending perpendicular to the longitudinal axis and along the through-hole, and the body exhibits a second compression value when a force is applied to the body along the perpendicular axis. The first compression value is different than the second compression value.
In certain configurations, the first compression value is greater than the second compression value. In certain configurations, the force is exerted to the body during applied rotational force.
In accordance with another aspect of the present invention, a separation assembly for enabling separation of a fluid into first and second phases includes a collection container having a first end, a second end, and a sidewall extending therebetween defining an interior. The separation assembly also includes a separator body having a through-hole defined therethrough. The body includes a first portion defining an upper surface of the body, and a second portion defining a lower surface of the body, wherein the first portion and the second portion are interfaced. The separator body defines a longitudinal axis extending between the upper surface and the lower surface, wherein the separator body exhibits a first compression value when a force is applied to the separator body along the longitudinal axis. The separator body also defines a perpendicular axis extending perpendicular to the longitudinal axis, wherein the separator body exhibits a second compression value when a force is applied to the body along the perpendicular axis. The first compression value is different than the second compression value.
In certain configurations, the first compression value is greater than the second compression value. In certain configurations, the force is exerted to the body during rotational force applied to the container.
For purposes of the description hereinafter, the words “upper”, “lower”, “right”, “left”, “vertical”, “horizontal”, “top”, “bottom”, “lateral”, “longitudinal”, and like spatial terms, if used, shall relate to the described embodiments as oriented in the drawing figures. However, it is to be understood that many alternative variations and embodiments may be assumed except where expressly specified to the contrary. It is also to be understood that the specific devices and embodiments illustrated in the accompanying drawings and described herein are simply exemplary embodiments of the invention.
The mechanical separator of the present invention is intended for use with a collection container for providing separation of a sample into higher and lower density phase components, as will be discussed herein. For example, the present mechanical separator can be used to provide a separation of serum or plasma from whole blood through the use of differential buoyancy to cause a sealing area to contract when submerged in a specimen exposed to elevated gravitational forces through applied rotational force or centrifugation. In one embodiment, the elevated gravitational forces can be provided at a rate of at least 2,000 revolutions/minute, such as 3,400 revolutions/minute.
Referring to
One of the first portion 12 or the second portion 14 of the mechanical separator 10 may be extruded and/or molded of a resiliently deformable and self-sealable material, such as a thermoplastic elastomer (TPE). Alternatively, one of the first portion 12 or the second portion 14 of the mechanical separator 10 may be extruded and/or molded of a resiliently deformable material that exhibits good sealing characteristics when contact is established with a collection container, as will be discussed herein. Maintenance of the density within the specified tolerances is more easily obtained by using a standard material that does not require compounding with, for example, hollow glass micro-spheres in order to reduce the material density. The other of the first portion 12 or the second portion 14 of the mechanical separator 10 can be formed from mineral filled polypropylene.
One of the first portion 12 or the second portion 14 of the mechanical separator 10 is made from a material having a density that is less than the less-dense phase intended to be separated into two phases. For example, if it is desired to separate serum or plasma from human blood, then it is desirable that one of the first portion 12 or the second portion 14 have a density of no more than about 1.020 g/cc.
The other of the first portion 12 or the second portion 14 of the mechanical separator 10 is made from a material having a higher density than the more-dense phase intended to be separated into two phases. For example, if it is desired to separate serum or plasma from human blood, then it is desirable that the other of the first portion 12 or the second portion 14 have a density of at least 1.105 g/cc. It is anticipated herein that both the first portion 12 and the second portion 14 may be formed of various other materials with sufficient biocompatibility, density stability, additive compatibility, and neutrality to analyte interactions, adsorption, and leachability.
The mechanical separator 10 also includes a through-hole 16 defined therein, such as along a through-axis T of the separator body 11. As shown in
The first portion 12 has an exterior surface 22 that is generally arcuate in shape, such as at least partially rounded or substantially rounded. The second portion 14 also includes an exterior surface 24 that is also generally arcuate in shape, such as at least partially rounded or substantially rounded. When taken together, the exterior surface 22 of the first portion 12 and the exterior surface 24 of the second portion 14 form a generally round exterior. It is understood herein that the term “round exterior” includes configurations, in addition to a perfect sphere, that are aspects of the invention which may provide slightly non-uniform diameters taken through the mid-point. For example, different planes taken through the first portion 12 and second portion 14 which bisect the midpoint of the mechanical separator 10 may have varying diameters and still give rise to a generally rounded or ball-like mechanical separator 10.
Due to the differential densities of the first portion 12 and the second portion 14, the mechanical separator 10 includes a center of mass M that is offset from the center of volume M1 of the separator body 11, as shown in
As shown in
Referring to
Further, the top profile of the separator body 11 defines a perimeter P that bounds four quadrants A, B, C, D, respectively defined by the intersection of a vertical axis extending between vertically outermost opposing tangent points 26, 28 of the perimeter P of the separator body 11 and a lateral axis extending between laterally outermost opposing tangent points 30, 32 of the perimeter P of the separator body 11. Each quadrant A, B, C, D is substantially bisected by an orientation axis extending between diagonally outermost endpoints 34, 36 or 34A, 36A of the perimeter P of the separator body 11 and bounded by the perimeter P of the separator body 11 as shown in
Thus, a top surface 37 of the first portion 12 includes a first extended portion 38 adjacent the first opening 18 of the through-hole 16 defined by tangent point 26, endpoint 34, and endpoint 36A and a second extended portion 40 adjacent the second opening 20 of the through-hole 16 defined by tangent point 28, endpoint 36, and endpoint 34A, that taken with an upper portion 42 (
As a result, the resistance to compression (compression value) or extension (extension value) of the separator body 11 to forces exerted along a longitudinal axis L of the separator body 11 (shown in
As shown in
Desirably, collection container 48 is an evacuated blood collection tube. The collection container 48 may contain additional additives as required for particular testing procedures, such as protease inhibitors, clotting agents, and the like. Such additives may be in particle or liquid form and may be sprayed onto the cylindrical sidewall 52 of the collection container 48 or located at the bottom 54 of the collection container 48.
The collection container 48 may be made of one or more than one of the following representative materials: polypropylene, polyethylene terephthalate (PET), glass, or combinations thereof. The collection container 48 can include a single wall or multiple wall configurations. Additionally, the collection container 48 may be constructed in any practical size for obtaining an appropriate biological sample. For example, the collection container 48 may be of a size similar to conventional large volume tubes, small volume tubes, or microliter volume tubes, as is known in the art. In one particular embodiment, the collection container 48 may be a standard 13 ml evacuated blood collection tube, as is also known in the art.
The open top end 56 is structured to at least partially receive the closure 50 therein to form a liquid impermeable seal. The closure 50 includes a top end 60 and a bottom end 62 structured to be at least partially received within the collection container 48. Portions of the closure 50 adjacent the top end 56 of the collection container 48 define a maximum outer diameter which exceeds the inside diameter of the collection container 48. The closure 50 includes a pierceable resealable septum 64 penetrable by a needle cannula (not shown). Portions of the closure 50 extending upwardly from the bottom end 62 may taper from a minor diameter which is approximately equal to, or slightly less than, the inside diameter of the collection container 48 to a major diameter that is greater than the inside diameter of the collection container 48 at the top end 60 of the closure 50. Thus, the bottom end 62 of the closure 50 may be urged into a portion of the collection container 48 adjacent the open top end 56 of the collection container 48. The inherent resiliency of closure 50 can insure a sealing engagement with the inner surface 58 of the cylindrical sidewall 52 of the collection container 48. In one embodiment, the closure 50 can be formed of a unitarily molded elastomeric material, having any suitable size and dimensions to provide sealing engagement with the collection container 48. Optionally, the closure 50 may be at least partially surrounded by a shield, such as a Hemogard® Shield commercially available from Becton, Dickinson and Company.
As shown in
Referring to
Upon application of rotational force, such as during centrifugation, and transition of the mechanical separator 10 as shown in
Once the mechanical separator 10 contacts the fluid contained within the collection container 48, air that occupies the through-hole 16 is progressively displaced by the fluid as the device submerges. When the mechanical separator 10 is submerged in the fluid, the difference in the buoyancy between the first portion 12 and the second portion 14 generates a differential force across the mechanical separator 10. During centrifugation, the differential force causes the separator body 11 to elongate along the longitudinal axis LCOLL of the collection container and contract away from the sidewall 52 of the collection container 48 along the lateral axis N, thereby reducing the effective diameter of the separator body 11 and opening a communicative pathway for the flow of fluid, such as higher and lower density phase components, past the separator body 11. It is noted that the first portion 12 may be adapted for deformation in a direction substantially perpendicular to the through-hole 16.
Once separation of the lower and higher density phases is complete and the application of rotational force has ceased, the mechanical separator 10 becomes oriented in a sealing position (as shown in
The difference in compression and expansion values of the mechanical separator in the direction of the through-hole (separator T axis) versus the direction perpendicular to the through-hole (such as along the separator L and N axes) allows the separator to elongate in the longitudinal direction and contract in the lateral direction during the application of rotational force while maintaining a stabilizing separator contact with the tube inner surface 58 of sidewall 52 along the separator through-hole direction. This stabilizing contact assists in the proper movement and orientation of the separator during centrifugation. It also ensures that, upon cessation of rotational forces, the separator moves up, rather than down, to form a sealing engagement, or barrier, with the tube inner surface 58 of sidewall 52 thereby reducing the potential for contamination of the separated low density phase by the high density phase.
As can be determined from the discussions above, the separator body 11 is in a compressed, but substantially unstressed state when it forms a seal with the inner surface 58 of the sidewall 52 of the collection container 48. The shape of the top profile of the separator body 11 provides for this compression to form a tight seal with the inner surface 58 of the sidewall 52 of the collection container 48. The inner surface 58 of the sidewall 52 of the collection container 48 forms a first perimeter 66 shape and engagement with the separator that is substantially circular, while the separator body 11 has a top surface that defines a second perimeter 72 shape that is non-circular and provides a non-circular engagement with the inner surface 58 of sidewall 52 of collection container 48 as shown in
In order to form a tight seal between the separator body 11 and inner surface 58 of the sidewall 52 of the collection container 48, in the substantially unstressed condition, the second perimeter 72 of the separator body 11 defines a radial distance R1 from a center 73 of the top surface of separator body 11 that is greater than the corresponding radius of the inner surface 58 of the sidewall 52 of the collection container 48 (
In the stressed condition, the second perimeter 72 of the separator body 11 defines another radial distance R2 from the center 73 of the top surface of separator body 11 that is slightly less than or equal to the corresponding radius of the inner surface 58 of the sidewall 52 of the collection container 48 as the separator body 11 is elongated along the longitudinal axis L and contracted along the lateral axis N during the application of rotational forces. Also, it should be noted that in the stressed and deformed condition, the second perimeter 72 of separator body 11 continues to define a radial distance R1 from center 73 of the top surface of separator body 11 that, unlike R2, continues to be greater than the corresponding radius of the inner surface 58 of sidewall 52 of the collection container 48.
Referring to
As shown specifically in
The present application claims priority to U.S. Provisional Application Ser. No. 62/079,230, entitled “Mechanical Separator for a Biological Fluid”, filed Nov. 13, 2014, the entire disclosure of which is hereby incorporated by reference.
Number | Date | Country | |
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62079230 | Nov 2014 | US |