1. Field of the Invention
The present invention relates to a mechanical sliding sleeve for use in downhole, oilfield operations.
2. Description of Related Art
In downhole oilfield operations, it is often desirable to selectively allow fluid communication between an interior of a tubing string and an annulus defined by the tubing string and a well casing. A “sliding sleeve,” which typically is made up as an integral part of a tubing string, provides such functionality. The sliding sleeve utilizes a sliding isolation sleeve to isolate fluid communication between the annulus and the interior of the tubing string. When in a “closed” configuration, the isolation sleeve is slidingly positioned to inhibit flow between the interior of the tubing string and the annulus. When in an “open” configuration, the isolation sleeve is slidingly positioned to allow flow between the interior of the tubing string and the annulus.
Such isolation sleeves are typically operated either by mechanical means or by hydraulic means. Mechanically-operated isolation sleeves are operated by running a “shifting tool” into a bore of the sliding sleeve and using the tool to physically move the isolation sleeve between the open and closed positions. Moving parts of conventional mechanically-operated isolation sleeves, however, are exposed to downhole fluids that contain debris, which can foul the moving parts. Such debris and other deposits from downhole fluids can readily form obstructions about the moving parts of sliding sleeves, sometimes encasing the sleeve in a shell, thus preventing the shifting tool from shifting the sleeve. In thermal wells, the rate and quantity at which deposits form on the sliding sleeve is greatly accelerated, as compared to non-thermal wells. Normally, extensive cleaning of such shifting sleeves is required before the sleeve can be operated. However, cleaning does not always ensure proper operation of such sleeves. Moreover, the position of a conventional mechanically-operated sliding sleeve in a tubing string is often difficult to locate when the shifting tool is lowered into the tubing string.
Hydraulically-operated isolation sleeves utilize hydraulic circuits incorporated into the sliding sleeve that route hydraulic fluid to move the isolation sleeve between the open and closed positions. Such hydraulically-operated isolation sleeves are more complex, are susceptible to hydraulic fluid leaks, and have larger annular profiles than mechanically-operated isolation sleeves. Moreover, hydraulically-operated sliding sleeves are more difficult and time consuming to install. Furthermore, a secondary method of shifting hydraulically-operated sliding sleeves is desirable in case the hydraulic system used to primarily operate the sliding sleeve fails. In some cases, providing fluid communication between the tubing string and the annulus may entail machining an opening through the sliding sleeve by, for example, milling.
There are many designs of sliding sleeves well known in the art, however, considerable shortcomings remain.
In one aspect, a mechanical sliding sleeve is provided. The mechanical sliding sleeve includes a sleeve housing defining a fluid communication port, a first end and a second end; a first sub affixed to the first end of the sleeve housing; and a second sub affixed to the second end of the sleeve housing. The sleeve housing, the first sub, and the second sub define an internal bore. The mechanical sliding sleeve further includes an isolation sleeve disposed in the internal bore and defining a fluid communication port. The isolation sleeve is slidable along interfaces between the first sub, the second sub, and the sleeve housing between an open position, wherein the fluid communication port of the isolation sleeve is at least generally aligned with the fluid communication port of the sleeve housing, and a closed position, wherein the fluid communication port of the isolation sleeve is misaligned with the fluid communication port of the sleeve housing. The mechanical sliding sleeve further includes at least one sealing element operably associated with the sleeve housing, the first sub, the second sub, and the isolation sleeve. The at least one sealing element inhibits fluid flow through the fluid communication ports unless the isolation sleeve is in the open position and seals at least a portion of the interfaces from contact with downhole fluids.
In another aspect, the present invention provides a tubing string. The tubing string includes a production string having an upper portion and a lower portion. The tubing string further includes a mechanical sliding sleeve affixed between and in fluid communication with the upper portion of the production string and the lower portion of the production string. The mechanical sliding sleeve includes a sleeve housing defining a fluid communication port, a first end and a second end; a first sub affixed to the first end of the sleeve housing and to the upper portion of the production string; and a second sub affixed to the second end of the sleeve housing and to the lower portion of the production string. The sleeve housing, the first sub, and the second sub define an internal bore. The mechanical sliding sleeve further includes an isolation sleeve disposed in the internal bore and defining a fluid communication port. The isolation sleeve is slidable along interfaces between the first sub, the second sub, and the sleeve housing between an open position, wherein the fluid communication port of the isolation sleeve is at least generally aligned with the fluid communication port of the sleeve housing, and a closed position, wherein the fluid communication port of the isolation sleeve is misaligned with the fluid communication port of the sleeve housing. The mechanical sliding sleeve further includes at least one sealing element operably associated with the sleeve housing, the first sub, the second sub, and the isolation sleeve. The at least one sealing element inhibits fluid flow through the fluid communication ports unless the isolation sleeve is in the open position and seals at least a portion of the interfaces from contact with downhole fluids.
In yet another aspect, a well completion is provided. The well completion includes a wellhead, a production string having an upper portion affixed to the wellhead and a lower portion, and a mechanical sliding sleeve affixed between and in fluid communication with the upper portion of the production string and the lower portion of the production string. The mechanical sliding sleeve includes a sleeve housing defining a fluid communication port, a first end and a second end; a first sub affixed to the first end of the sleeve housing and to the upper portion of the production string; and a second sub affixed to the second end of the sleeve housing and to the lower portion of the production string. The sleeve housing, the first sub, and the second sub define an internal bore. The mechanical sliding sleeve further includes an isolation sleeve disposed in the internal bore and defining a fluid communication port. The isolation sleeve is slidable along interfaces between the first sub, the second sub, and the sleeve housing between an open position, wherein the fluid communication port of the isolation sleeve is at least generally aligned with the fluid communication port of the sleeve housing, and a closed position, wherein the fluid communication port of the isolation sleeve is misaligned with the fluid communication port of the sleeve housing. The mechanical sliding sleeve further includes at least one sealing element operably associated with the sleeve housing, the first sub, the second sub, and the isolation sleeve. The at least one sealing element inhibits fluid flow through the fluid communication ports unless the isolation sleeve is in the open position and seals at least a portion of the interfaces from contact with downhole fluids.
The present invention provides significant advantages, including: (1) providing a mechanical sliding sleeve having moving parts that are protected from downhole fluids and, therefore, debris contained in the downhole fluids; (2) providing a mechanical sliding sleeve having an isolation sleeve that is contained within a pressure integral volume; (3) providing a mechanical sliding sleeve that exhibits a slimmer annular profile than conventional sliding sleeves; (4) providing a mechanical sliding sleeve that incorporates integral lubrication; (5) providing a mechanical sliding sleeve having a sealing element that regenerates its seal; (6) providing a mechanical sliding sleeve that is less likely to inadvertently shift between open and closed positions; and (7) providing a mechanical sliding sleeve that is easier to locate with actuation tools than conventional, mechanical sliding sleeves.
Additional features and advantages will be apparent in the written description which follows.
The novel features characteristic of the invention are set forth in the appended claims. However, the invention itself, as well as a preferred mode of use, and further objectives and advantages thereof, will best be understood by reference to the following detailed description when read in conjunction with the accompanying drawings, in which the leftmost significant digit(s) in the reference numerals denote the first figure in which the respective reference numerals appear, wherein:
While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the invention as defined by the appended claims.
Illustrative embodiments of the invention are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developer's specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
The present invention represents a self-contained, mechanical sliding sleeve for use in downhole, oilfield operations. A shifting mechanism of the mechanical sliding sleeve is disposed in a sealed volume to inhibit debris in downhole fluid from interfering with the operation of the mechanical sliding sleeve.
Referring to
First sub 103, sleeve housing 105, second sub 107, isolation sleeve 201, a first ring 213, and a second ring 215 define a volume 211 in which injectable packing 203 is disposed. First ring 213 is biased away from a shoulder 303 of first sub 103 by one or more first biasing elements 217 and second ring 215 is biased away from a shoulder 401 of second sub 107 by one or more second biasing elements 219. Accordingly, the one or more biasing elements 217 and 219 energize injectable packing 203. In the illustrated embodiment, the one or more biasing elements 217 and 219 include a plurality of spring or “Belleville” washers. Injectable packing 203 inhibits fluid communication between production bore 205 and an annulus, e.g., annulus 1501 (shown in
Examples of materials for injectable packing 203 include, for example, Steam Shield 2000 available from Sealweld Corporation of Calgary, Alberta, Canada, which is a synthetic blend of fiber-reinforced polymer strands and lubricant. Embodiments that include injectable packing, such as injectable packing 203, generally exhibit smaller annular profiles than embodiments utilizing other types of sealing elements. Moreover, injectable packing 203 provides lubrication to decrease friction between isolation sleeve 201, first sub 103, sleeve housing 105, and second sub 107 when isolation sleeve 201 is slidingly operated between open and closed positions. Furthermore, because injectable packing 203 is contained within volume 211, injectable packing 203 is displaced within volume 211 when isolation sleeve 201 is shifted between open and closed positions. This displacement causes injectable packing 203 to flow between ends of isolation sleeve 201. Often, injectable packing 203 regenerates its seal after every shifting operation because injectable packing 203 is forced to flow in areas wherein the seal has been lost or where a void has formed. Additionally, injectable packing 203 can be formulated to endure more severe, e.g., higher temperature, higher pressure, more corrosive, and/or steam-containing, environments than other types of seals. The force required to shift isolation sleeve 201 through injectable packing 203 can also be taken advantage of to inhibit isolation sleeve 201 from inadvertently sliding to an undesired position.
Still referring to
Referring in particular to
The present invention contemplates sliding mechanical seal embodiments that use sealing means other than injectable packing 203, such as, for example, pressure integral seals. Accordingly,
Referring to
In the illustrated embodiment, fluid communication between first sub 803 and isolation sleeve 901 is inhibited by pressure integral seal 903, disposed in a groove 1003 defined by isolation sleeve 901. Similarly, fluid communication between second sub 807 and isolation sleeve 901 is inhibited by pressure integral seal 905, disposed in a groove 1105 defined by isolation sleeve 901. Fluid communication between sleeve housing 805 and isolation sleeve 901 is inhibited by pressure integral seals 907 and 909, which are disposed in grooves 1007 and 1109, respectively, each defined by isolation sleeve 901. In the alternative, however, groove 1003 may be defined by first sub 803, groove 1105 may be defined by second sub 807, and grooves 1007 and 1109 may be defined by sleeve housing 805. Pressure integral seals 903, 905, 907, and 909 inhibit fluid communication between production bore 911 and an annulus, e.g., annulus 1501 (shown in
Still referring to
Referring in particular to
While mechanical sliding sleeve 1505 is depicted in a particular implementation in
The particular embodiments disclosed above are illustrative only, as the invention may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular embodiments disclosed above may be altered or modified and all such variations are considered within the scope of the invention. Accordingly, the protection sought herein is as set forth in the claims below. Although the present invention is shown in a limited number of forms, it is not limited to just these forms, but is amenable to various changes and modifications.
Number | Date | Country | Kind |
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2,653,254 | Feb 2009 | CA | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB10/50594 | 2/9/2010 | WO | 00 | 5/19/2011 |