This disclosure relates to smart glass or smart window electromechanical systems.
Smart glass or smart windows generally refer to materials or structures which change their light transmission properties in response to an external stimulus. For example, a transparent or semi-transparent smart window may be rendered opaque when power is applied to the smart window. Smart glass is often used in architectural, interior design, or other applications. For example, next generation airplanes utilize smart glass window shades for passenger windows.
There are five main types of smart glass in use at present which are generally differentiated based on their fabrication technology. These five categories include liquid crystals, polymer-dispersed liquid crystals, electrochromic materials, suspended particle device, and reflective hydrides.
The systems, methods and devices of the disclosure each have several innovative aspects, no single one of which is solely responsible for the desirable attributes disclosed herein.
One innovative aspect of the subject matter described in this disclosure can be implemented in an apparatus including a plurality of layers including a first layer and a second layer. The first layer and the second layer may each include light-blocking areas and light-transmitting areas. A support structure may also be included in the apparatus and may be configured to support the first layer and the second layer. A control system may also be included in the apparatus and may be configured for moving at least one of the first and second layers between a first configuration and a second configuration with respect to each other. In the first configuration, the light-blocking areas of the first layer may substantially overlay, and may be substantially coextensive with, the light-blocking areas of the second layer and the light-transmitting areas of the first layer may substantially overlay, and may be substantially coextensive with, the light-transmitting areas of the second layer. In the second configuration, the light-blocking areas of the first layer may at least partially overlap the light-transmitting areas of the second layer, and the light-blocking areas of the second layer may at least partially overlap the light-transmitting areas of the first layer.
In a further implementation, the plurality of layers may include one or more intermediate layers disposed between the first layer and the second layer. Each intermediate layer may include light-blocking areas and light-transmitting areas. In the first configuration, the light-blocking areas of each intermediate layer may substantially overlay, and may be substantially coextensive with, the light-blocking areas of the first layer and the second layer, and the light-transmitting areas of each intermediate layer may substantially overlay, and may be substantially coextensive with, the light-transmitting areas of the first layer and the second layer. In the second configuration, the light-blocking areas of each layer may partially overlap the light-transmitting areas of the other layers. The control system may be further configured for moving the one or more intermediate layers between the first configuration and the second configuration.
In some implementations, each layer in the plurality of layers may be offset from any neighboring layer by a substantially equal distance in a direction substantially normal to the layers.
In some implementations, each light-blocking area of each layer in the plurality of layers is shifted by a substantially equal distance with respect to a corresponding light-blocking area of any neighboring layer in a direction substantially parallel to the layer when in the second configuration.
In a further implementation, the control system may be configured to move all of the layers in the plurality of layers between the first configuration and the second configuration simultaneously.
In some implementations, the support structure may be further configured to support the intermediate layers and prevent the first layer, the second layer, and the intermediate layers from contacting neighboring layers when the layers are in at least one of the first configuration and the second configuration.
In some implementations, each light-transmitting area of each layer may be completely overlapped by partial overlaps of the light-blocking areas of the other layers. In some further implementations, each layer in the plurality of layers may include a portion of a graphical image on one side and, in the second configuration, the portions of the graphical image may align to depict the graphical image.
In some implementations, the light-blocking areas and light-transmitting areas of each layer may form a periodic pattern. In some further implementations, the periodic pattern is may be a checkerboard pattern, a grid pattern of light-blocking areas with light-transmitting areas in the grid interstices, a grid pattern of light-transmitting areas with light-blocking areas in the grid interstices, a parallel-line grating pattern of light-blocking areas with a light-transmitting area between each light blocking area, or a grid pattern of light-blocking areas with light-transmitting areas in the grid interstices with the grid pattern oriented at approximately 45° to a direction of movement of the first layer.
In some implementations, at least one layer may be made of a transparent material and the light-blocking areas of the at least one layer may be formed on or in the transparent material. In some other implementations, the layers may each be made of an opaque material and the light-transmitting areas may be formed by interstices in the opaque material.
In some implementations, the area ratio of the light-blocking areas to the light-transmitting areas for a layer in the plurality of layers may be approximately 1:X, where X equals the number of layers in the plurality of layers minus 1.
In some implementations, the apparatus may also include at least one first pivot arm, with a first side of each layer rotatably connected with the at least one first pivot arm, and the at least one first pivot arm being configured to rotate about a first pivot point. Each layer may be configured to translate with respect to, and remain parallel to, the other layers during rotation of the at least one first pivot arm about the first pivot point.
In some implementations, the light-blocking areas of at least one layer may have a reflective coating on one side. Similarly, in some implementations, the light-blocking areas of at least one layer may have a non-reflective coating on one side.
In some implementations, the apparatus may include an enclosure including two substantially parallel, transparent or translucent walls suspended within the enclosure and substantially parallel to the two transparent or translucent walls. The apparatus may also include a fluid contained within the enclosure. The layers may be immersed in the fluid.
In some implementations, the light-blocking areas may block or reflect substantially all visible light incident on the light-blocking areas. In some other implementations, the light-blocking areas may be substantially transparent to light of a first wavelength incident on the light-blocking areas, and may substantially block or reflect light of a second, different, wavelength incident on the light-blocking areas. In yet some other implementations, the light-blocking areas may be substantially transparent to a first wavelength of light in the visible spectrum incident on the light-blocking areas, and may substantially block or reflect a second wavelength of the light in the ultraviolet or the infrared spectrum incident on the light-blocking areas.
In some implementations, the light-blocking areas may be substantially transparent to light with a first polarity incident on the light-blocking areas, and may substantially block or reflect light with a second, different, polarity incident on the light-blocking areas.
Another innovative aspect of the subject matter described in this disclosure can be implemented as a method of tuning light transmission through a structure. The method may include moving a first layer and a second layer between a first configuration and a second configuration. The first layer and the second layer may each include light-blocking areas and light-transmitting areas. In the first configuration, the light-blocking areas of the first layer may substantially overlay, and may be substantially coextensive with, the light-blocking areas of the second layer and the light-transmitting areas of the first layer may substantially overlay, and may be substantially coextensive with, the light-transmitting areas of the second layer. In the second configuration, the light-blocking areas of the first layer may at least partially overlap the light-transmitting areas of the second layer, and the light-blocking areas of the second layer may at least partially overlap the light-transmitting areas of the first layer.
In some implementations, the light blocking areas on the first layer may completely overlap the light-transmitting areas on the second layer and the light blocking areas on the second layer may completely overlap the light-transmitting areas on the first layer in the second configuration.
In some implementations, the method may further include moving each intermediate layer of one or more intermediate layers between the first configuration to the second configuration. Each intermediate layer may include light-blocking areas and light-transmitting areas and may be located between the first layer and the second layer. In the first configuration, the light-blocking areas of each intermediate layer may substantially overlay, and may be substantially coextensive with, the light-blocking areas of the first layer and the light-blocking areas of the second layer and the light-transmitting areas of each intermediate layer may substantially overlay, and may be substantially coextensive with, the light-transmitting areas of the first layer and the light-transmitting areas of the second layer. In the second configuration, the light-blocking areas of each layer may partially overlap the light-transmitting areas of the other layers.
In some implementations of the method, each light-transmitting area of each layer may be completely overlapped by the partial overlaps of the light-blocking areas of the other layers in the second configuration.
In some implementations, the moving of the first layer, the second layer, and the one or more intermediate layers may involve displacing each layer an equal amount with respect to any neighboring layers in a direction substantially parallel to the layers.
In some implementations of the method, the moving of the first layer, the second layer, and the one or more intermediate layers may involve displacing at least two layers of the first layer, the second layer, and the one or more intermediate layers in a first direction and a second direction, the first direction and the second direction substantially parallel to the layers but not substantially parallel to each other.
Another innovative aspect of the subject matter described in this disclosure can be implemented in an apparatus including a first layer including first means for blocking light and first means for transmitting light and a second layer including second means for blocking light and second means for transmitting light. The apparatus may also include means for moving the first layer and the second layer between a first configuration and a second configuration. The first means for blocking light may substantially overlay, and may be substantially coextensive with, the second means for blocking light and the first means for transmitting light may substantially overlay, and may be substantially coextensive with, the second means for transmitting light in the first configuration. The first means for blocking light may at least partially overlap the second means for transmitting light and the second means for blocking light may at least partially overlap the first means for transmitting light in the second configuration.
In some implementations, the apparatus may further include one or more intermediate layers, each intermediate layer including intermediate means for blocking light and intermediate means for transmitting light. The means for moving may be further configured for moving the one or more intermediate layers between the first configuration and the second configuration. In the first configuration, the one or more intermediate means for blocking light may substantially overlay, and may be substantially coextensive with, the first means for blocking light and the second means for blocking light and the one or more intermediate means for transmitting light substantially may overlay, and may be substantially coextensive with, the first means for transmitting light and the second means for transmitting light. In the second configuration, the means for blocking light for each layer may partially overlap each of the means for transmitting light on the other layers.
In some implementations, each means for transmitting light of each layer may be completely overlapped by partial overlaps of each means for blocking light of the other layers in the second configuration.
Another innovative aspect of the subject matter described in this disclosure can be implemented as a method of manufacturing a continuously-tunable light-transmissive device. The method may include forming a first layer, the first layer including light-transmitting areas and light-blocking areas, and forming a second layer, the second layer including light-transmitting areas and light-blocking areas. The light-transmitting areas and the light-blocking areas may be arranged in substantially the same manner on the first layer as they are on the second layer.
In some implementations, the method may further include forming the first layer by depositing an opaque material on a transparent substrate. In some other implementations, the method may further include forming the first layer by removing portions of material from an opaque substrate. In yet some other implementations, the method may include forming the first layer by weaving opaque strands together to form a mesh.
In some implementations, the method may also include connecting the first layer to a positioning mechanism and connecting the second layer to the positioning mechanism. The positioning mechanism may be configured to move the first layer and the second layer between a first configuration to a second configuration. In the first configuration, the light-blocking areas of the first layer may substantially overlay, and may be substantially coextensive with, the light-blocking areas of the second layer and the light-transmitting areas of the first layer may substantially overlay, and may be substantially coextensive with, the light-transmitting areas of the second layer. In the second configuration, the light-blocking areas of each layer may at least partially overlap the light-transmitting areas of the other layers.
In some implementations, the method may further include connecting one or more intermediate layers to the positioning mechanism and in between the first layer and the second layer. Each intermediate layer may include light-blocking areas and light-transmitting areas, and the positioning mechanism may be further configured to move each intermediate layer between the first configuration and the second configuration. In the first configuration, the light-blocking areas of each intermediate layer may substantially overlay, and may be substantially coextensive with, the light-blocking areas of the first layer and the light-blocking areas of the second layer and the light-transmitting areas of each intermediate layer may substantially overlay, and may be substantially coextensive with, the light-transmitting areas of the first layer and the light-transmitting areas of the second layer. In the second configuration, the light-blocking areas of each layer may partially overlap the light-transmitting areas of the other layers.
In some further implementations, the method may further include inserting the positioning mechanism and the connected first layer, second layer, and one or more intermediate layers into a gap between two pieces of transparent or translucent material fixed relative to each other and rigidly supporting at least one of the positioning mechanism, the first layer, the second layer, or the one or more intermediate layers with respect to the two pieces of transparent or translucent material. The method can further include joining the two pieces of transparent or translucent material to form an enclosure and filling the enclosure with a fluid.
Another innovative aspect of the subject matter described in this disclosure can be implemented in an apparatus including a first layer and a second layer, each of the first layer and the second layer having alternating first polarity areas and second polarity areas. The first polarity areas may be configured to polarize light substantially in a first plane and the second polarity areas may be configured to polarize light in a second plane that is substantially orthogonal to the first plane. The apparatus may also include a support structure configured to support the first layer and the second area and a control system configured for moving at least one of the first and second layers between a first configuration and a second configuration with respect to each other. In the first configuration, the first polarity areas of the first layer may substantially overlay, and may be substantially coextensive with, the first polarity areas of the second layer and the second polarity areas of the first layer may substantially overlay, and may be substantially coextensive with, the second polarity areas of the second layer. In the second configuration, the first polarity areas of the first layer may at least partially overlap the second polarity areas of the second layer, and the first polarity areas of the second layer may at least partially overlap the second polarity areas of the first layer.
In some further implementations of the apparatus, the first polarity areas and second polarity areas may be arranged in a linear pattern array. In some other further implementations of the apparatus, the first polarity areas and second polarity areas may be arranged in a checkerboard pattern.
Details of one or more implementations of the subject matter described in this specification are set forth in the accompanying drawings and the description below. Other features, aspects, and advantages will become apparent from the description, the drawings, and the claims. Note that the relative dimensions of the following figures may not be drawn to scale.
Like reference numbers and designations in the various drawings indicate like elements.
The following detailed description is directed to certain implementations for the purposes of describing the innovative aspects. However, the teachings herein can be applied in a multitude of different ways. The described implementations may be used in any device that is configured to transmit or block light, whether from natural sources (for example, sunlight, moonlight, etc.) or artificial (for example, fluorescent lights, incandescent lights, LED lights, illuminated LCDs, etc.). More particularly, it is contemplated that the implementations may be used in or associated with a wide variety of applications, such as, but not limited to, architectural materials, residential and commercial construction, interior design, museum artwork expositions, high-end appliances, advanced displays, automotive mirrors, and privacy or security glass.
Various implementations described herein involve providing a mechanical smart glass or window with at least two layers arranged in a stacked formation where the at least two layers are movable with respect to each other between a first configuration and a second configuration. The layers have a transmissivity tuning region which includes a repeating base pattern of light-blocking areas and light-transmitting areas. In the first configuration, light-transmitting areas of the base patterns of each layer substantially overlay each other such that light can be transmitted through the stacked formation. When in the second configuration, the light-blocking areas of the base patterns of each layer at least partially overlay the light-transmitting areas of at least one other layer such that less light is transmitted from one side of the stacked formation to the other side than when the mechanical smart window is in the first configuration. The layers may be housed between two stationary transparent layers in some implementations, such as between the panes of a double-glazed window.
Such implementations allow for the light-transmissivity of the window to be continuously tunable between the maximum and minimum light-transmissivity supported by the layers. Very little or no power would be required to maintain any particular level of transmissivity supported by such implementations. As used herein, the “maximum light-transmissivity state” of a mechanical smart window implementation refers to the mechanical state into which the mechanical smart window may be placed which results in the maximum amount of light-transmissivity through the mechanical smart window. Conversely, the “minimum light-transmissivity state” of a mechanical smart window implementation refers to the mechanical state into which the mechanical smart window may be placed which results in the minimum amount of light-transmissivity through the mechanical smart window. In many implementations, the minimum light-transmissivity state may result in substantially all light perpendicularly-incident to the transmissivity tuning region of the mechanical smart window being blocked. In other implementations, however, some perpendicularly-incident light may still be transmitted through a mechanical smart window implementation in the minimum light-transmissivity state.
Particular implementations of the subject matter described in this disclosure may be implemented to realize one or more of the following potential advantages. For example, some implementations may allow for the amount of light transmitted through a window or other transparent structure to be continuously tuned over a wide range of transmissivity, which may provide greater transmissivity tuning options as compared with digital smart window technology. Some such implementations may require very little or no power to maintain light-transmissivity at a desired level and may only require higher levels of power when the transmissivity is changed, which allows for reduced power consumption. Furthermore, some such implementations may possess a very thin form factor in one dimension, allowing them to be integrated with existing window architectures, such as double-glazed windows.
Some additional implementations, in addition to allowing for such continuous tuning of light-transmissivity, may allow light which is not transmitted through the window to be reflected away from the window using a broad-spectrum, high-specularity material. Other additional implementations may allow for selective, diffuse reflection of blocked light in order to present a particular color.
Some implementations may also be used to transform a mechanical smart window from a light-transmitting state to a light-opaque graphic image, such as a photograph, text, or other work.
Some implementations may also allow for a mechanical smart window which may be placed in either of two different light-blocking states, or in a range of intermediate light-blocking states bounded by the two different light-blocking states. For example, a mechanical smart window implementation may be configured to reflect blocked light away from the mechanical smart window in one light-blocking state in order to reduce heating of a building when the outside temperature is high. The same mechanical smart window implementation may also be configured to absorb light while in a second light-blocking state in order to promote the absorption of light energy by the building when the outside temperature is low. Thus, such a mechanical smart window implementation allows for more efficient use of external environmental conditions to maintain a human-comfortable environment inside of buildings using such a mechanical smart window implementation.
Various terms which imply a particular orientation with respect to the environment, such as, but not limited to, “vertical,” “horizontal,” “upper,” “lower,” “right,” “left,” “up,” and “down,” are used in conjunction with the drawings to aid in understanding the concepts described herein. Use of such terms should not be interpreted as requiring that such orientations be used in implementing the concepts described herein, unless a particular concept requires the described orientation to function. Another term used herein which should not be construed as conveying a particular ordering of parts is “overlay,” “overlaid,” or the like. For example, a layer which overlays another layer may also be viewed as “underlaying” the other layer if viewed from another, opposing perspective. Similarly, the other layer may be viewed as “overlaying” the layer in such an alternate perspective. The use of “overlaid” should also not be construed as requiring a layered configuration with a layering axis aligned in the vertical direction; layers or areas may be overlaid even when such areas or layers are layered in a non-vertical direction. In general, the systems and mechanisms described herein may be implemented in any of several orientations, and such other orientations are contemplated as being within the scope of this disclosure.
In some implementations, a mechanical smart window implementation such as that shown in
As can be seen in
The amount of light transmitted through the first layer 101 and the second layer 102 may be varied depending on the amount by which the first layer 101 and the second layer 102 are moved relative to each other. Because the amount of light transmitted through the layers is dependent on the amount by which the layers are moved or shifted relative to each other, the amount of light transmitted through the layers may, in effect, be tuned to any desired level subject to the precision with which the layers may be shifted. Some example layer movement mechanisms are discussed later in this paper.
The first layer 101, as well as other layers discussed herein with respect to this and other implementations, may be manufactured from a substantially transparent material. For example, glass, acrylic, UV-stabilized acrylic, or other polymers may be used as the substantially transparent material.
The light-blocking areas 112 may be formed by applying an opaque material to the substantially transparent material forming the first layer 101. Such opaque material may be applied to the first layer 101 using, for example, deposition techniques such as silk-screening, inkjet printing, stencil lithography, a thin-film deposition technique, such as shadow mask deposition, or other deposition technique. In some implementations, the transparent layer material may be recessed, for example, through etching or other material-removal process. Opaque material, such as ink or paint, may be placed in the recesses. Such recessed light-blocking areas may reduce friction and wear on the layers of a mechanical smart window, especially if the layers are in contact with each other during operation, since opaque material added to the substantially transparent material to produce the light-blocking areas does not contact the other layers due to being recessed. In some implementations, light-blocking material may be sealed between two layers of substantially transparent material, forming a laminate layer with integral light-blocking areas sandwiched in the middle.
In some implementations, the substantially transparent material forming the first layer 101 may be processed to cause the substantially transparent material to turn opaque in the light-blocking areas 112. For example, a laser may be used to burn the light-blocking areas 112 into the first layer 101. The burning process may cause the substantially transparent material to turn opaque in the area which is burned.
In some implementations, the layers may instead be made of an opaque material and light-transmitting areas may instead be formed by removing material. For example, a thin metal film or foil may be subjected to a stamping process which stamps material out in regions corresponding to the light-transmitting areas. In some implementations, the material removal may be the result of an etching process. In some other implementations, the layers may be manufactured from an opaque material and the light-transmitting areas may simply be created simultaneously with the opaque material. For example, a thin-film metal deposition process may be used to produce a layer with voids in it corresponding to the light-transmitting areas. In another example, a layer may be formed by a mesh. The mesh may be a woven mesh or a flat-formed (non-woven) mesh. With mesh layers, the interstices between mesh fibers may correspond with the light-transmitting areas, and the mesh fibers may correspond with the light-blocking areas. The mesh fibers may be generally round or flat and rectangular in cross-section.
While different layers in a single mechanical smart window may be made from different materials, care should be taken to match the thermal expansion coefficients between the materials to avoid misalignment of the light-blocking areas and light-transmitting areas due to different thermal expansion gradients across layers.
The layers of a mechanical smart window may be of various sizes, and may be suitable for use in, for example, commercial or residential windows. The thickness of the layers may be dependent on the manufacturing method selected for making the layers. For example, a polymer layer material may be on the order of 10-200 microns in thickness, whereas a thin-film layer of aluminum may be 100-200 nanometers in thickness. The material used to provide the light-blocking areas may also add to the layer thickness. For example, light-blocking areas formed by paint or other pigment may increase the maximum layer thickness by several microns. Thicker materials may also be used if appropriate, although thicker materials will be heavier and may require additional structural support and more robust movement mechanisms.
The nominal size of the base pattern in the direction of layer movement, referred to hereinafter as “pitch,” may range, for example, between 100 microns to 2 millimeters. Other pitch values may be used as well. For example, a larger pitch, such as 0.2 inches, may be used for mechanical smart windows which are physically distant from most observers, such as skylights or other elevated windows. The minimum pitch may be limited, in part, by the number of layers in the mechanical smart window and the technology used to produce the light-blocking and light-transmitting areas. For example, if a screen printing process capable of a minimum feature size of 50 microns is used to print light-blocking areas onto a transparent substrate, the pitch may be a function of the 50 micron minimum feature size, the desired minimum and maximum light-transmissivity supported, and the number of layers in the mechanical smart window. If, in the previous example, the mechanical smart window is a four-layer mechanical smart window and is desired to have zero perpendicularly-incident light-transmissivity in the minimum light-transmissivity state and to maximize such light transmission in the maximum light-transmissivity state, the pitch would be approximately 200 microns if the smallest possible screen-printable light-blocking areas were to be used.
While the mechanical smart windows discussed herein may be discussed as blocking or transmitting “perpendicularly-incident” light, it is to be understood that such terminology is used as an aid to discussion, and that mechanical smart windows may also block or transmit obliquely-incident light as well as perpendicularly-incident light. For example, while a mechanical smart window may block all perpendicularly-incident light when in the minimum light-transmissivity state, oblique light may still seep through, as discussed later in this paper. For many applications, the majority of light passing through a window will be perpendicularly-incident or nearly perpendicularly-incident.
Such implementations may provide, for example, several design features. One such feature is that all of the light-blocking areas 212 may be connected into one, contiguous light-blocking area 212. This allows, for example, the first layer 201 to be formed from a single sheet of opaque material from which the light-transmitting areas 213 are removed. In other words, the light-transmitting areas 213 may not be substantially transparent material, but may instead simply be the absence of the material forming the first layer 201. Another feature is that the overlap area may prevent light leakage through the layers due to imperfections in the formation of the light-blocking areas 212 and the light-transmitting areas 213 for each layer, slight misalignments of base patterns, or other anomalies. The third ramification is that light which strikes the layers at an oblique angle will have a lesser chance of seeping through the layers via the gaps between layers.
Light seepage may, in general, occur depending on the degree of overlap between light-blocking areas and light-transmitting areas in the minimum light-transmissivity state, as well as the spacing or offset between layers in a direction normal to the layers.
It is to be understood that the overlaps discussed above may be effectively reversed in order to produce an opposite effect. For example, if the light-blocking areas are smaller than the light-transmitting areas, the light-blocking areas will not be able to overlap each other, although the light-transmitting areas will overlap each other. This will result in increased light seepage. Such configurations will even allow perpendicularly-incident light to pass through the overlap areas between light-transmitting areas. Such an implementation may be used, for example, for mechanical smart window implementations where it is desirable to allow a non-zero amount of perpendicularly-incident light through the mechanical smart window even in the minimum light-transmissivity state.
In
Another way of expressing the maximum light-transmissivity of a base pattern is through the maximum ratio of light-blocking area to light-transmitting area for a base pattern which may still result in a mechanical smart window with a transmissivity tuning region which may be rendered fully opaque. For a given number of layers, this ratio may be expressed as 1:(NLayers−1), where NLayers=number of layers in the mechanical smart window.
In mechanical smart windows where the light-blocking area of the base pattern is smaller than the light-transmitting area of the base pattern, a minimum light-transmissivity state may be achieved by partially overlapping a layer's light-transmitting area with corresponding light-blocking areas from several other layers. Each such light-blocking area may block a different portion of the corresponding light-transmitting area. This may allow the light-blocking areas to block more light-transmitting area as a group than individually. In the minimum light-transmissivity state, this may involve the entire light-transmitting area for a layer being completely overlapped by partial overlaps of the corresponding light-blocking areas from other areas.
Other implementations of a mechanical smart window may feature other light-blocking and light-transmitting area shapes. For example, one implementation of a mechanical smart window may have light-blocking areas in the shape of straight, or nearly straight, parallel lines, with each line separated from any neighboring lines by a gap which forms a light-transmitting area, giving the appearance of a grating. Some implementations may feature highly irregular shapes. For example, tessellated patterns of shapes similar to those shown in M. C. Escher's “Birds” (1967), “Pegasus” (1959), or “Scarabs” (1953) tessellation prints may be used.
The discussion thus far has focused on various implementations of layers for mechanical smart windows. The following discussion provides some example implementations of drive mechanisms and support structures which may be used to move or shift mechanical smart window layers with respect to each other. Various technologies may be used. For example, layers may be moved during light transmission tuning using linear actuators, micro-electromechanical devices, such as comb drives, or kinematic linkages which transform rotary motion into linear motion.
One such mechanism or support structure is shown in
In some implementations, one of the layers of a mechanical smart window such as that shown in
In the implementation shown in
As can be seen in
In some mechanical smart window implementations, the smart window may consist of a full window, for example, a double glazed window with movable layers contained within, as shown in
In some other mechanical smart window implementations, the mechanical smart window may not be enclosed. While there may be benefits to enclosing some mechanical smart windows to keep dust and other microscopic debris from interfering with the operation of the mechanical smart window, some mechanical smart windows may actually feature light-blocking areas and light-transmitting areas which are relatively large and which may function even with significant exposure to dust or dirt. For example, some mechanical smart windows may be used in greenhouses to allow light into the greenhouse during daylight hours using the maximum light transmissivity state, and to retain heat in the evening hours using the minimum light transmissivity state. Such mechanical smart windows may be implemented using light-transmitting areas and light-blocking areas which may range between several millimeters in size to several centimeters in size. In a greenhouse scenario, the view through the mechanical smart window is not terribly important since the beneficiary of the light is a plant, and the only requirement may be that the plant receive a certain amount of light over the course of a day. Unlike with a human, the aesthetic impact of a large-scale base pattern will be completely lost on the plant and thus may not be a significant design driver in such implementations. Other macro-scale mechanical smart windows may be used as well, for example, as part of staging effects in a theater or in outdoor settings such as a football stadium or other venue.
Various mechanisms may be used to cause movement of a parallel linkage as shown in
In
The first parallel link 920 may be controlled by a control system including a linear actuator 932 and associated power and position controlling hardware and logic. The linear actuator 932 may be rigidly connected with the feed cap 931 and the movable element of the linear actuator 932 may be rotatably connected with a control arm 933. The control arm 933 may also be rotatably connected with the first parallel link 920. The linear actuator 932 may be electrically, hydraulically, or otherwise driven. When the linear actuator 932 is extended, the control arm 933 may cause the first parallel link 920 to be substantially perpendicular to the first layer 901, the second layer 902, the third layer 903, and the fourth layer 904. When the linear actuator 932 is retracted, the control arm 933 may cause the first parallel link 920 to rotate into a position which forms a substantially acute angle with the first layer 901, the second layer 902, the third layer 903, and the fourth layer 904. Such a configuration is shown in
In some implementations, the first transparent surface 927, the second transparent surface 928, the spacer 929, and other components (not shown) may form a leak-proof enclosure around the first layer 901, the second layer 902, the third layer 903, and the fourth layer 904. A liquid may then be introduced in between the first transparent surface 927 and the second transparent surface 928. The first layer 901, the second layer 902, the third layer 903, and the fourth layer 904 may be entirely, or nearly entirely, immersed in the liquid. The liquid may act as a lubricant which reduces friction between the layers when the layers are shifted relative to each other in the event that two layers come into contact over the span of the mechanical smart window 900. The liquid may also act to prevent or reduce static charge build-up between the layers, which may further impede movement of the layers with respect to each other. In some implementations, conductive ink may be used to create the light-blocking areas in order to provide an alternate or additional means for discharging any static electricity. The buoyancy of the liquid may also partially “float” the layers, reducing the loading on, for example, the first pivot 921 and reducing the amount of actuation force needed to control, for example, the first parallel link 920.
Such a liquid may be, for example, oil with a high refractive index, such as immersion oil used for optical microscopy. Such oils may be optically transparent and have a refractive index close or identical to that of glass. Such refractive index matching may reduce the amount of light transmission loss due to transitions between materials of differing refractive indices. Such refractive index matching may also act to reduce the amount of oblique light which may seep between layers in a mechanical smart window. For example, if the first transparent surface 927 and the second transparent surface 928 are both made of glass and have a refractive index of 1.5, a light ray in free air which is incident on the first transparent surface 927 of the mechanical smart window 900 at an angle of 45 degrees off-normal with respect to the first transparent surface 927 will experience an angular shift in propagation direction and be approximately 28 degrees off-normal with respect to the first transparent surface 927 when travelling through the first transparent surface 927. If the mechanical smart window 900 is air-filled between the first transparent surface 927 and the second transparent surface 928, the light ray will experience another shift in propagation direction when it exits the first transparent surface 927 and enters the air gap between the first transparent surface 927 and the second transparent surface 928. This second propagation direction shift results in the light ray retuning to a direction 45 degrees off-normal with respect to the first transparent surface 927. However, if the mechanical smart window 900 is filled, for example, with immersion oil with a refractive index which is also 1.5, the propagation direction will remain at 28 degrees off-normal with respect to the first transparent surface 927 upon exiting the first transparent surface 927. The closer light rays are to perpendicular with respect to the mechanical smart window 900 when passing through the mechanical smart window 900, the less light seepage will occur through interlayer gaps in the vicinity of transitions between the light-blocking areas 912 and the light-transmitting areas 913.
The power supply 1005 may supply power to the controller 1010. The controller 1010 may include one or more logic devices as well as one or more actuators and/or mechanisms configured to move the mechanical smart window layers 1025. The actuators may, for example, be similar to the linear actuator 932 of
The controller 1010 may also be configured to communicate with the one or more inputs 1015, which may be configured to receive input from an operator indicating into which light-transmissivity state the mechanical smart window system 1000 should be placed. The input 1015 may allow an operator to specify a light-transmissivity state anywhere in the range of light-transmissivity states supported by the mechanical smart window system 1000.
The controller 1010 may also be configured to communicate with the one or more sensors 1020, which may be configured to provide feedback regarding environmental conditions which may determine the light-transmissivity state of the mechanical smart window system 1000. For example, light sensors may be used to measure the amount of illumination present in a room with the mechanical smart window system 1000. If the amount of light measured by the light sensors drops below a specified threshold, the controller 1010 may be configured to move the mechanical smart window layers 1025 to allow for greater light transmissivity into the room.
The controller 1010 may be a programmable device, or an application-specific circuit. For example, the controller 1010 may be an embedded computer and may be capable of communicating with other controllers 1010 of other mechanical smart window systems 1000 to provide coordinated light transmissivity adjustment across multiple mechanical smart window systems 1000.
In block 1110, a second layer including light-transmitting and light-blocking areas is produced. The second layer may be produced in much the same manner as the first layer. In some implementations, however, the second layer may be produced in at least a slightly different manner. For example, in implementations where one of the layers is integrated with a substantially transparent material, for example, one of the pieces of substantially transparent material from block 1145, a different manufacturing process may be used to accommodate differences in size, shape, or material between the two layers.
In optional block 1115, one or more intermediate layers may be produced. Block 1115 may be performed when the mechanical smart window being produced features more than two layers. A similar manufacturing process as that used to produce the first and second layers, or one of the first and second layers, may be used. Block 1115 may not be performed for two-layer mechanical smart windows.
In block 1120, the light-transmitting areas and light-blocking areas on the layers produced in blocks 1105-1015 are aligned with each other. While the layers of a mechanical smart window may move and shift during normal operation, depending on the implementation, there may still be alignment which may be performed during manufacturing. For example, for a parallel linkage, multi-layer smart window as shown in
In block 1125, alignment similar to that performed in 1120 may be performed with respect to intermediate layers, if any. In block 1130, the first layer may be connected with a positioning mechanism such as, for example, the parallel linkage shown in
In block 1135, the second layer may be connected with the positioning mechanism. In block 1140, any intermediate layers present may also be connected with the positioning mechanism.
In block 1145, the positioning mechanism and connected layers may be optionally inserted between two transparent or translucent pieces of material. For example, the positioning mechanism and connected layers may be inserted into the air gap between the glazing in a double-glazed window. The positioning mechanism may be connected with one or both of the pieces of transparent or translucent material in this block.
In block 1150, the two pieces of transparent or translucent material may be optionally joined together to form an enclosure. For example, two pieces of glass may be sealed together using some form of elastomeric material which both spaces the pieces apart and bonds them together. In some implementations, a spacer may be inserted between the pieces of glass to maintain a desired level of separation.
In block 1155, the resulting enclosure may be filled with a fluid, for example, an immersion oil or a fluid with a refractive index matching or nearly matching that of the pieces of transparent or translucent material. The enclosure may be sealed to prevent fluid escape after the fluid is introduced.
Other manufacturing techniques may be used as well, and fewer or more blocks may be utilized. It is to be recognized that the technique outlined in
Another mechanism which may be used in some implementations is a drive system in which the position of each layer with respect to the other layers may be controlled using, for example, spools.
In some implementations, it may be desirable to provide a mechanical smart window that provides light-blocking areas which are colored on one or both sides, for example, to match a particular décor or for thermal management reasons. For example, the layers in a mechanical smart window may be produced with a color tone which complements an interior decorating color scheme. Some implementations of mechanical smart windows may include light-blocking areas with a broad-spectrum, high-specularity material, for example, mirrors or other highly-reflective surfaces or coatings. Such mirror-like mechanical smart windows may be used on the exteriors of buildings. In such mirror-like, exterior-mount implementations, the amount of light which is transmitted through the mechanical smart window may be tuned by moving the various layers with respect to each other. However, with mirror-like light-blocking areas, most of the blocked light is reflected away from the mechanical smart window, which reduces the amount of heat energy from the light which is transferred into the mechanical smart window and, consequently, the building via absorption. Conversely, if it is instead desired to increase the amount of heat energy which is transferred into the light-blocking areas of a mechanical smart window through absorption, low-reflectivity, light-absorbing material may be used, such as a matte black material or non-reflective coating.
Opposing sides of the layers in a mechanical smart window may have different colors and/or reflective properties. For example, for a mechanical smart window mounted in the exterior of a building, the sides of the light-blocking areas facing the interior of the building may feature a white pigment to diffusely reflect artificial light from inside the building and provide additional illumination when natural light from outside the building is blocked by the light-blocking areas. At the same time, the sides of the light-blocking areas facing the exterior of the building may feature a matte black pigment to increase the amount of heat which is retained by the building via the mechanical smart window. Various materials with different optical properties may be used for both sides of the light-blocking areas, depending on the light-absorbing/light-reflecting behaviors needed on either side of the mechanical smart window.
For example, in some two-layer mechanical smart window implementations, the light-blocking areas facing a primary source of illumination may be coated with a reflective coating to reflect light away from the mechanical smart window. However, oblique light may seep through such a mechanical smart window by, for example, reflecting off of a light-source-facing, light-blocking area of the layer furthest from the primary source of illumination, onto a light-source-opposing, light-blocking area of the layer closest to the primary source of illumination, and then reflecting off of the light-source-opposing, light-blocking area of the layer closest to the primary source of illumination and passing through a light-transmitting area of the layer furthest from the primary source of illumination. If the light-source-opposing side of the light-blocking areas is coated with a light-absorptive coating, such internal reflections may be significantly reduced, decreasing the amount of oblique light seepage.
In the above example, it is to be understood that the terms “light-source-facing” and “light-source-opposing” are used with reference to the primary source of illumination. Other light sources may be present as well on one or both sides of the mechanical smart window, but these may be considered to be “secondary” sources of illumination. It is also to be understood that while the above example is for a two-layer mechanical smart window, the above-described concept may also be applied to mechanical smart windows with more than two layers.
In some implementations, the light-blocking areas may only block certain types of light, but allow other types of light to be transmitted through the light-blocking areas. For example, a mechanical smart window may be configured, in the minimum light-transmissivity state, to allow visible light from a portion of the visible light spectrum, e.g., yellow light, to be transmitted through the mechanical smart window while blocking light from other portions, e.g., red, orange, green, blue, indigo, violet, etc., of the visible light spectrum. Such a mechanical smart window may be implemented using light-blocking areas formed on a transparent substrate which is coated with a light-filtering optical coating in the light-blocking areas. In some implementations, the substrate itself may be made from a translucent material with light-filtering capabilities, and substrate may be removed in the light-transmitting areas.
Such light-filtering implementations may not be limited to filtering visible light. For example, a mechanical smart window may feature light-blocking areas which are substantially transparent to light in the visible spectrum, but which substantially block or reflect light in the ultraviolet or infrared spectrum. Such a mechanical smart window may be substantially visually transparent to users, but may be used to control the amount of solar heat, e.g., infrared light, which enters a building through the mechanical smart window. For example, a two-layer mechanical smart window which features light-blocking areas which are substantially transparent to visible light but which substantially block infrared light may be used to tune the amount of infrared light which enters through the mechanical smart window from 0% to 50%. In the winter, the mechanical smart window may be set to the maximum infrared light-transmissivity state to allow for solar heating through the mechanical smart window. In the summer, the mechanical smart window may be set to the minimum infrared light-transmissivity state to minimize solar heating through the mechanical smart window. In both states, visibility through the window in the visible light spectrum may be substantially unimpeded. Such a mechanical smart window may be implemented by applying, for example, a dielectric multi-layer coating to a transparent substrate in the light-blocking areas. An example dielectric multi-layer coating is described in U.S. patent application Ser. No. 12/066,738, and may be largely transparent to visible light but also be highly reflective of infrared light.
In some implementations, different layers in a mechanical smart window may have different light reflective/light absorptive properties on the same sides of the light-blocking areas for two or more layers. One such mechanical smart window implementation, mechanical smart window 1300, is illustrated in
The first layer 1301 may include light-blocking areas 1312 with a non-reflective surface, for example, matte black pigment. The second layer 1302, by contrast, may include light-blocking areas 1312 with a highly-reflective surface, for example, a mirror or mirror-like coating. The third layer 1303 may include light-blocking areas 1312 with optical properties similar to the optical properties of the light-blocking areas 1312 of the first layer 1301 or the second layer 1302. The third layer 1303 may alternatively have light-blocking areas 1312 with optical properties which are different from the optical properties of the light-blocking areas 1312 of both the first layer 1301 and the second layer 1302. In
In
In other variants of such an implementation, a mechanical smart window may include multiple sets of layers, where each set is movable independently of the other sets. For example, a mechanical smart window may include seven layers forming three 3-layer sets; each of the three sets may share one common layer which is the same between all three sets. While the light-blocking areas for the common layer would have the same optical properties for all three layer sets, the light-blocking areas on the remaining two layers for each set may be individually selected. For example, in the seven-layer example discussed above, the first set (and common layer) may feature light-blocking areas which are matte black. When the mechanical smart window is placed into a minimum light-transmissivity state using only the first set of layers, the colored face of the mechanical smart window may appear to be completely matte black. The second set layers, with the exception of the common layer, may feature light-blocking areas which are blue, and the second set layers with the exception of the common layer, may feature light-blocking areas which are yellow. When the mechanical smart window is placed into a minimum light-transmissivity state using only the second set of layers, the colored face of the mechanical smart window may appear to be a dark shade of blue due to the mixture of the matte black light-blocking areas on the common layer with the blue-colored light-blocking areas on the other layers of the second set. In other words, approximately 33% of the light-blocking areas visible to an observer are matte black, and approximately 67% of the light-blocking areas are blue. Similarly, when the mechanical smart window is placed into a minimum light-transmissivity state using only the third set of layers, the colored face of the mechanical smart window may appear to be a dark shade of yellow due to the mixture of the matte black light-blocking areas on the common layer with the yellow-colored light-blocking areas on the other layers of the third set. In other words, approximately 33% of the light-blocking areas visible to an observer are matte black, and approximately 67% of the light-blocking areas are yellow.
In some implementations, layers of a mechanical smart window may be configured with a graphic, logo, design, or other content (hereinafter “graphic”). In such implementations, the graphic may only be partially visible when such a mechanical smart window is in the maximum light-transmissivity state. When such a mechanical smart window is in the minimum transmissivity state, for example, zero transmissivity, the graphic may be completely visible. Each layer may include only the portions of the graphic which map to the layer when the mechanical smart window is in the minimum light-transmissivity state.
Mechanical smart windows with graphic content may transform a utilitarian transparent surface into a visually-arresting artwork. While evidence of the graphic 1438 is visible on the first layer 1401 when the mechanical smart window 1400 is in the maximum light-transmissivity state as shown in
Another implementation of a mechanical smart window with a graphic is depicted in
An additional effect may be realized when the portions 1537 are configured to transmit light of only certain wavelengths through the light-blocking areas 1512. For example, some of the portions 1537 of the graphic 1538 may be untinted, but other of the portions 1537 of the graphic 1538 may be tinted various shades of blue. This may cause the graphic 1538 to be displayed in various colors, heightening the dramatic and artistic effect. At the same time, the light-transmitting areas 1513 may be untinted, resulting in a mechanical smart window which generally transmits broad-spectrum white light in the maximum light-transmissivity state (and some color-filtered light through any of the seepage regions 1539 present), but which transmits color-filtered light through the graphic 1538 in the minimum light-transmissivity state.
In some implementations, the “light-blocking areas” may only block light of certain polarity, and the “light-transmitting areas” may only transmit light of a different polarity. In such light-polarized implementations, the terms “light-blocking” and “light-transmitting” may no longer serve as appropriate labels for the two types of area which may form a base pattern. For the purposes of discussion regarding light-polarized mechanical smart window implementations and to avoid confusion with regard to the earlier discussions of mechanical smart windows, the two different types of areas which form a base pattern in a light-polarized implementation will be referred to as “first polarity areas” and “second polarity areas.” Such polarization may be achieved, for example, by applying different polarized optical coatings to a layer. In some implementations, one polarized optical coating may be applied to recessed areas of the layer, and a different polarized optical coating may be applied to non-recessed areas of the layer.
In
In
In
A polarized implementation of a mechanical smart window, such as that described above, differs in some respects from the mechanical smart window implementations discussed earlier in this paper. One difference, which has already been noted above, is that each area of a base pattern transmits light. Another difference is that approximately equal amounts of any unpolarized light striking the base patterns are transmitted through the base patterns in the maximum light-transmissivity state, regardless of whether the light passes through the first polarity area or the second polarity area. This may present a more uniform appearance to an outside observer and may be more useful for situations in which an observer may be positioned close to the mechanical smart window.
Various modifications to the implementations described in this disclosure may be readily apparent to those having ordinary skill in the art, and the generic principles defined herein may be applied to other implementations without departing from the spirit or scope of this disclosure. Thus, the disclosure is not intended to be limited to the implementations shown herein, but is to be accorded the widest scope consistent with the claims, the principles and the novel features disclosed herein. The word “exemplary” is used exclusively herein, if at all, to mean “serving as an example, instance, or illustration.” Any implementation described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other implementations.
Certain features that are described in this specification in the context of separate implementations also can be implemented in combination in a single implementation. Conversely, various features that are described in the context of a single implementation also can be implemented in multiple implementations separately or in any suitable subcombination. Moreover, although features may be described above as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a subcombination or variation of a subcombination.
Similarly, while operations are depicted in the drawings in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results. In certain circumstances, multitasking and parallel processing may be advantageous. Moreover, the separation of various system components in the implementations described above should not be understood as requiring such separation in all implementations, and it should be understood that the described program components and systems can generally be integrated together in a single software product or packaged into multiple software products. Additionally, other implementations are within the scope of the following claims. In some cases, the actions recited in the claims can be performed in a different order and still achieve desirable results.
It will be understood that unless features in any of the particular described implementations are expressly identified as incompatible with one another or the surrounding context implies that they are mutually exclusive and not readily combinable in a complementary and/or supportive sense, the totality of this disclosure contemplates and envisions that specific features of those complementary implementations can be selectively combined to provide one or more comprehensive, but slightly different, technical solutions. It will therefore be further appreciated that the above description has been given by way of example only and that modifications in detail may be made within the scope of this disclosure.