The present disclosure relates generally to a mechanical strut having an adjustment mechanism for releasing a friction lock mechanism of the mechanical strut, thereby allowing adjustment of the mechanical strut through a continuous range of positions.
Adjustment devices, including pneumatic and mechanical struts, are used in a number of applications. According to one example, an adjustment device includes a finite number of notches or teeth at which the device may be locked. Specifically, U.S. Publication No. 2006/0000656 teaches a seat having an armrest that is movable to one of a finite number of armrest lengths. Specifically, an operator can pull on an arm position lock release that will move a spring loaded pin from one of a finite number of arm position bores. Once the operator has selected an appropriate armrest length, the operator may release the arm position lock release and allow the pin to reinsert itself within one of the arm bores.
An alternative adjustment device may include a well known gas strut. A gas strut may provide adjustment through a continuous range of positions; however, because a gas strut requires seals, it is susceptible to leaks of pressurized gas during operation. Such pressurized gas leaks, if not addressed, may lead to ultimate failure of the strut.
The present disclosure is directed to one or more of the problems set forth above.
In one aspect, a mechanical strut includes an inner tube and an outer tube configured to telescopically receive at least a portion of the inner tube. The mechanical strut also includes a friction lock mechanism having a released configuration that allows movement of a first locking member and a second locking member of the friction lock mechanism within the mechanical strut. An engaged configuration of the friction lock mechanism prevents movement of the first and second locking members within the mechanical strut. An adjustment mechanism is operably coupled to the friction lock mechanism for placing the friction lock mechanism into the released configuration, thereby releasing the first locking member from frictional engagement with an inner surface of the mechanical strut and allowing telescopic movement of the mechanical strut through a continuous range of positions.
In another aspect, a method of operating a mechanical strut includes a step of actuating an adjustment mechanism of a friction lock mechanism of the mechanical strut. A first locking member and a second locking member of the friction lock mechanism are moved out of biased engagement, thereby releasing the first locking member from frictional engagement with an inner surface of the mechanical strut. The mechanical strut is telescopically moved through a continuous range of positions. The method also includes steps of releasing the adjustment mechanism and biasing at least one of the first locking member and the second locking member into engagement with the other. The first locking member is then moved into frictional engagement with the inner surface of the mechanical strut.
An exemplary embodiment of a machine 10 is shown generally in
The steering column assembly 16 is shown generally in
A guard member 38, which is something other than a pneumatic seal, may be provided over a distal end 40 of the outer tube 36. The guard member 38 may prevent dust and various other airborne particles from entering the outer tube 36 via an external surface of the inner tube 34 when the inner tube 34 is being telescopically received within the outer tube 36. Guard member 38 may have substantially the same diameter as the inner tube 34, and may be made of any material, including, but not limited, to a plastic or rubber.
The outer tube 36, at a first attachment end 42 of the mechanical strut 32, may be pivotably attached to the steering wheel base 24. Specifically, the outer tube 36 may pivot about a pin 48 that extends through each of a first plate 44, a first end 50 of the outer tube 36, and a second plate 46. The inner tube 34, at a second attachment end 52 of the mechanical strut 32, may be pivotably attached to a portion of the steering column 22, such as column 28. More specifically, the inner tube 34 may pivot about a pin 58 extending through each of a first plate 54, a first end 60 of the inner tube 34, and a second plate 56. The first end 60 of the inner tube 34 may also include a trigger 62 for releasing a friction lock mechanism (shown in
Although the outer tube 36 is shown pivotably attached to the steering wheel base 24 and the inner tube 34 is shown pivotably attached to column 28 of the steering column 22, it should be appreciated that each of the outer tube 36 and the inner tube 34 may be attached to any part of the steering column assembly 16. For example, it may be desirable to pivotably attach the outer tube 36 to column 28 and the inner tube 34 to column 30. The positioning of mechanical strut 32, it should be appreciated, will determine the location of the axis about which a portion of the steering column assembly 16 will rotate.
A configuration of the mechanical strut 32 is shown in greater detail in
The first locking member 72 of the friction lock mechanism 70 can be seen generally in
Referring again to
A tilt adjustment mechanism 104 may include trigger 62 pivotably attached to an attachment end of the mechanical strut 32, such as the second attachment end 52, for moving the second locking member 74 out of engagement with the first locking member 72 and into a released configuration. A key 110 may be positioned within at least a portion of each of the first locking member 72 and the second locking member 74 for preventing one of the first and second locking members 72 and 74, respectively, from rotating relative to the other. For example, the key 110 may be positioned within slot 94 of the first locking member 72 and slot 98 of the second locking member 74.
A threaded member 112 includes a first end 114 having a notch that receives a portion of the trigger 62 so that threaded member 112 is prevented from rotating. The threaded member 112 is movable along a linear axis within the inner tube 34 in response to movement of the trigger 62. A second end 116 of the threaded member 112, having threads 118 on the exterior thereof, is configured to engage a spiral patterned protrusion 120 extending from an internal surface 122 of a first end 124 of an elongate sleeve 126 provided within the inner tube 34. The spiral patterned protrusion 120 may, alternatively, include a series of bearings positioned within one or more spiral patterned grooves within the internal surface 122 of the sleeve 126. When the threaded member 112 is moved in a linear direction, via actuation of the trigger 62, threads 118 of the threaded member 112 engage the spiral patterned protrusion 120 of the sleeve 126 and cause the sleeve 126 to rotate about the longitudinal axis of the mechanical strut 32. It should be appreciated that a portion 128 of the trigger 62 may extend into the first end 114 of the threaded member 112 to prevent the threaded member 112 from rotating, but other strategies that prevent rotation are also within the scope of the present disclosure.
A second end 130 of the sleeve 126 includes a hexagonal shaped bore 132 therethrough for receiving a rod 134. The rod 134 includes a hexagonal shaped first end 136 extending through the bore 132 and a second end 138 threadably attached to the second locking member 74, such as by a threaded engagement. Rotational movement of the sleeve 126, therefore, causes rotational movement of the rod 134. It should be appreciated that the rod 134 also extends through the opening 92 of the first locking member 72 and may include a pair of annular shoulders, such as 134a and 134b, for limiting the linear movement of the first locking member 72 with respect to rod 134.
The key 10 is positioned within at least a portion of each of the first locking member 72 and the second locking member 74 for preventing one of the first locking member 72 and the second locking member 74 from rotating relative to the other. The key 10 prevents the rotational movement of the rod 134 from rotating the second locking member 74 and, indirectly, the first locking member 72, and causes the second locking member 74 to move in a linear direction into and out of engagement with the first locking member 72 based on a rotational direction of the rod 116. A spring 139 may be provided within inner tube 34 or sleeve 126 for biasing the threaded member 112 and, indirectly, the trigger 62 toward the attachment end 52. When biased in such a manner, the trigger 62 remains in a non-actuated position.
It should be appreciated that the spring 139 is provided with sufficient preload to force the threaded member 112 toward the second attachment end 52, thereby rotating the sleeve 126 and rod 116 in an opposite direction and pulling the second locking member 74 into engagement with the first locking member 72. Engagement of the first and second locking members 72 and 74 forces at least one of fingers 78 and 80 of the first locking member 72 into frictional engagement with an inner surface 82 of the outer tube 36, thereby preventing telescopic movement of the mechanical strut 32. Actuating the trigger 62 acts against the force of the spring 139 to move the friction lock mechanism 70 from the engaged configuration to the released configuration.
According to an alternative embodiment, the mechanical strut 32 may be used in the seat assembly 18 of machine 10. The seat assembly 18 is shown in
Turning now to
According to a further example, it may be desirable to provide an additional telescoping member within the armrest 142 that runs parallel to the mechanical strut 32. An additional telescoping member may include only an inner and outer tube, such as inner and outer tubes 34 and 36, and may be free of a locking mechanism, such as the friction lock mechanism 70 of mechanical strut 32. The additional telescoping member may provide additional support for the first and second portions 160 and 162 of the armrest 142. It should be appreciated that various devices may be used in conjunction with the mechanical strut 32.
Adjustment devices are used in a number of applications, including various applications within an operator control station 12 of a machine 10. Specifically, adjustment devices may be used for adjusting steering column assemblies, seat assemblies, operation controllers, and various other devices to allow for different operator preferences. According to some applications, adjustment devices allow positioning of a component to one of a finite number of adjustment positions. Although these devices may be effective, they offer only a limited range of motion of the device.
Gas struts may provide for the desired range of positions in various applications; however, because a gas strut requires seals, it is susceptible to leaks during operation. Such leaks, if not addressed, may lead to ultimate failure of the strut. Utilizing the mechanical strut 32 of the present disclosure for adjustment of a steering column assembly 16, a seat assembly 18, or other adjustable component provides a continuous range of potential positions available to the operator, without the known problems associated with gas struts. In addition, for adjustable components, such as, for example, a steering column assembly, currently utilizing a gas strut, the mechanical strut 32, free of pressurized gas, may replace the gas strut as a retrofit requiring minimal changes. It should, therefore, be appreciated that the mechanical strut 32 of the present disclosure finds potential application anywhere a gas strut is currently being used.
The mechanical strut 32, as shown in
The trigger 62 may be actuated for moving the second locking member 74 out of engagement with the first locking member 72, and moving the friction lock mechanism 70 into a released configuration. Specifically, the threaded member 112 is movable along a linear axis within the inner tube 34 in response to movement of the trigger 62. A second end 116 of the threaded member 112, having threads 118 on the exterior thereof, is configured to engage a spiral patterned protrusion 120 extending from an internal surface 122 of a first end 124 of an elongate sleeve 126 provided within the inner tube 34.
When the threaded member 112 is moved in a linear direction, threads 118 of the threaded member 112 engage the spiral patterned protrusion 120 of the sleeve 126 and cause the sleeve 126 to move in a rotational direction. A second end 130 of the sleeve 126 includes a hexagonal shaped bore 132 therethrough for receiving a rod 134. The rod 134 includes a hexagonal shaped first end 136 extending through the bore 132 and a second end 138 fixedly attached to the second locking member 74, such as by a threaded engagement. Rotational movement of the sleeve 126, therefore, causes rotational movement of the rod 134.
The key 110 is positioned within at least a portion of each of the first locking member 72 and the second locking member 74 for preventing one of the first locking member 72 and the second locking member 74 from rotating relative to the other. The key 110 prevents the rotational movement of the rod 116 from rotating the second locking member 74 and, indirectly, the first locking member 72, and causes the second locking member 74 to move in a linear direction and out of engagement with the first locking member 72.
This ultimately moves the second locking member 74 out of engagement with the first locking member 72 and allows the mechanical strut 32 to be continuously adjusted between a fully extended length and a fully retracted length. By translating the linear motion caused by the trigger 62 to rotational motion and the rotational motion back to linear motion, it should be appreciated that greater precision may be achieved. Force applied to the trigger 62 may be controlled through the translation, and the second locking member 74 may be moved out of engagement with the first locking member 72 only the amount necessary to move the first locking member 72 out of frictional engagement with the inner surface 82 of the outer tube 36. It should also be appreciated that the threaded member 112 will be moved a first distance and the second locking member 74 will be moved a second distance that is less than the first distance.
Spring 139 may be provided within inner tube 34 or sleeve 126 for biasing the threaded member 112 and, indirectly, the trigger 62 toward the second attachment end 52. When biased in such a manner, the trigger 62 remains in a non-actuated position. Alternatively, springs 100 and 102 may be provided to bias the first and second locking members 72 and 74 into engagement. By biasing the first and second locking members 72 and 74 into engagement, the rod 134, threaded member 112, and sleeve 126 are moved toward attachment end 52, thereby returning the trigger 62 to a non-actuated position.
According to a first example, shown in
According to a second example, shown in
Although specific examples have been given, it should be appreciated that the mechanical strut 32 of the present disclosure will find use in numerous applications, including, but not limited to, applications in which continuous adjustment of a component is desired. Specifically, the mechanical strut 32, including the friction lock mechanism 70, is adjustable through a continuous range of lengths between a fully expanded length, as shown in
It should be understood that the above description is intended for illustrative purposes only, and is not intended to limit the scope of the present disclosure in any way. Thus, those skilled in the art will appreciate that other aspects of the disclosure can be obtained from a study of the drawings, the disclosure and the appended claims.