This invention relates generally to the field of travel accessories. More specifically, the invention relates to a mechanical system for folding and unfolding suitcase wheels.
In recent decades, we have witnessed a substantial growth in passenger transport on a global level, encompassing air, land, and maritime means. This phenomenon has been driven by globalization, technological advances, and economic expansion. The accessibility to various means of transport, from commercial airlines to high-speed trains and ferry systems, has facilitated an unprecedented movement of people. According to World Bank data, the number of passengers across all means of transport has grown exponentially, particularly in the last two decades, reflecting the increase in global trade, tourism, and greater connectivity between nations.
Air transport has been the fastest-growing sector. According to the International Air Transport Association (IATA), the number of air passengers reached 4.5 billion in 2019, a significant increase from 2.2 billion in 2005. This doubling of global air traffic in just 14 years has been driven by the proliferation of low-cost airlines, the expansion of international routes, and the modernization of airport infrastructure. According to the World Bank, the volume of passengers transported by commercial airlines worldwide was 4.376 billion in 2019, representing a 170% increase compared to the 1.615 billion recorded in 1995. Additionally, emerging markets such as Asia-Pacific, the Middle East, and Latin America have seen a considerable increase in passengers, driven both by domestic demand and the expansion of low-cost airlines. Later, in 2023, the air travel industry made an impressive comeback after the pandemic. Passenger traffic soared, surpassing 2019 levels for the first time in five years.
Rail and maritime transport have also shown considerable growth. According to the International Union of Railways, the number of passengers on high-speed trains in Europe and Asia grew by 15% annually between 2010 and 2019. Countries such as China and Japan are leading this growth, with rapidly expanding rail networks that transport millions of passengers each year. The Chinese railway system, for example, transported more than 2.7 billion passengers in 2019, while in Europe, rail transport accounted for nearly 9 billion trips in 2018, according to Eurostat.
As for maritime transport, the Cruise Lines International Association (CLIA) reports that more than 30 million passengers traveled on cruises in 2019, a significant increase compared to 17.8 million in 2009. This sector has grown, driven by the wider range of destinations and the demand for tourist experiences. Additionally, ferries remain a key option for inter-island transport and tourism, especially in the Mediterranean and Southeast Asia, where millions of people use these services each year.
One of the key aspects of passenger transport, whether by air, land, or sea, is baggage handling. Suitcases, in particular, have evolved from simple containers for belongings to fashion accessories that reflect travelers' lifestyles. However, baggage handling remains a challenge, especially in airports and train stations. Suitcase wheels are one of the elements that suffer the most damage due to the impacts and friction they are subjected to on conveyor belts, stairs, and during baggage handling in cargo holds and compartments.
The statistics on baggage loss and damage also highlight the magnitude of the problem. According to the International Air Transport Association (IATA), 24.8 million suitcases were lost or damaged worldwide in 2019, representing a rate of 5.57 suitcases per thousand passengers. Although this figure has decreased compared to previous years thanks to improvements in baggage tracking technology, the problem persists, especially on connecting flights. Suitcases with robust wheels tend to be heavier, which affects comfort and design, and a suitable balance between durability, lightness, and aesthetics has yet to be found. This leaves room for innovation in creating suitcases with more resistant and lighter components, particularly regarding the wheels. Damaged bags accounted for 13% the 26 million mishandled bags in 2022, that is around 3,380,000 damaged bags in a single year, most of which were damaged in the wheels.
According to a 2023 market study conducted by Grand View Research, the global luggage market size was estimated at USD 38.80 billion in 2023 and is expected to grow at a CAGR of 7.1% from 2024 to 2030. The demand for luggage has been steadily increasing due to several key factors and trends that reflect changes in consumer behavior and lifestyle preferences. Manufacturers face the challenge of improving the durability of wheels and other components without compromising design or excessively increasing the weight of suitcases. This market growth also reflects the increasing importance of baggage as an integral part of the travel experience, both from a functional and aesthetic perspective.
In this context, suitcases have evolved from being simple containers for belongings to becoming fashion accessories that reflect the style and status of travelers. However, one of the recurring problems in the transport of suitcases is damage to the wheels. These are especially vulnerable during the handling processes at airports, where suitcases go through conveyor belts, stairs, and manual handling in aircraft cargo holds. The wheels are one of the elements that deteriorate the most due to their constant exposure to impacts and friction. This creates a market need for innovative solutions that improve the durability of these components without compromising the product's aesthetics and functionality.
Suitcase wheels, though essential, are also the weakest point due to their constant exposure to rough handling. In today's market, suitcases with more robust wheels tend to be heavy, which detracts from the comfort and design desired by consumers.
Existing solutions have not managed to achieve a proper balance between durability, weight, and design, leaving room for the creation of innovative products that offer better protection for the wheels. The present invention aims to develop an innovative mechanical system that allows the folding and unfolding of the wheels within the body of the suitcase, protecting them when not in use. The system is linked to the telescopic mechanism of the handle of the suitcase, so that when the handle is activated to pull the suitcase, the wheels automatically unfold, and when the handle is retracted, the wheels fold back into the main structure, has not yet been achieved.
This approach has several key advantages: Protection of the wheels during transport, minimizing damage from handling; optimization of space and weight, ensuring that the system does not negatively affect the suitcase's capacity or significantly increase its weight; and ease of use, as it integrates with the suitcase handle, simplifying its operation without the need for additional mechanisms.
In today's market, there are several suitcases that offer reinforced wheels and other devices to improve durability, but none has implemented integrated protection systems for the wheels linked to the handle movement to activate a rotational motion which deploys or contracts the wheels. Some of the most popular solutions include: Verage Foldaway 21, which is a foldable suitcase with detachable wheels but without an automatic system, and Take Off Luggage 18 2.0: a suitcase which aims to overcome the limitations of current products by offering protection of the wheels during transport on airplanes and other means, preventing damage, lightness and functionality by optimizing the number of parts and materials involved in the system, and ease of use, allowing the mechanism to activate without additional effort from the user, but which does not offer an automatic system.
An automatic system which addresses the recurring issue of damage to suitcase wheels during handling at airports and stations, through the use of a retractable wheel system, integrated into the structure of the suitcase and activated through the telescopic handle, allowing the wheels to automatically unfold when the handle is raised and retract when the handle is lowered, would be an advancement to the field.
Even more so, if that system enhances the durability of the wheels without sacrificing aesthetics or significantly increasing the weight of the baggage, optimizing space and weight while ensuring ease of use and high durability, something that has not yet been achieved in the current market.
The mechanical system for folding and unfolding suitcase wheels herein disclosed features a fully integrated and automated retractable wheel system. This mechanism allows the wheels to hide within the structure of the suitcase when not in use, ensuring their protection during transport or storage. When the telescopic handle is extended, the wheels activate automatically, ideally offering smooth, multidirectional maneuverability thanks to the three-hundred-and-sixty-degree wheels, although other kinds of wheels can also be used. The system is modular and adaptable to different types of suitcases, from hard-shell models to fabric cases, providing a versatile and functional solution for travelers. The system includes a wheel mechanism which is contained within an open compartment integrated into the base of the suitcase. This lower compartment covers the wheels completely when they are contracted but exposes the lower part of the wheels when they are deployed, so that they can make contact with the floor. The mechanism is compatible with different suitcase sizes and wheels, adapting to various suitcase configurations, both large and small. This compatibility also enhances the system's modularity, ensuring that it can be customized according to user preferences. The chamber connects to the interior of the bag through a separator wall having two holes, for the passage of the telescopic handle tubes from the chamber to the main body. These telescopic handle tubes, when the handle is raised, transfer the upward movement of the handle to a pivoting movement of a rotating platform attached to the wheels, so that the wheels are automatically unfolded when the handle is raised. Conversely, when the handle is lowered, the rotating platform rotates the opposite way, retracting the wheels.
One way to achieve this is using two “wings” as support platforms for two the wheels each, screwed directly onto the wheels. These wings are connected to an L-shaped module that is attached to the telescopic handle of the suitcase, which slides between two rods. When this L-shaped module is lifted, the rotating platforms pivot, allowing the wheels to extend or retract. The structure of the system includes a frame that houses all these components: the rotating platforms, the L-shaped module, and the complete mechanism that enables the movement of the wheels. This design ensures that the wheels can be deployed and retracted in a controlled manner through the movement of the telescopic handle, making the mechanism functional and efficient for use in retractable suitcases. Other embodiments use different mechanisms to enable the rotational movement of the support platforms for the wheels directly from the lineal movement of the handle tubes. For example, using a simple pinion and rack mechanism to achieve the same motion without departing from the spirit and scope of the invention.
Disclosed is a mechanical system for folding and unfolding suitcase wheels, activated by the up and down movement of the suitcase's telescopic handle. The system focuses on the design of a retractable wheel system that can be incorporated into specific suitcases prepared for it. It is a system that, although adaptable to a wide range of suitcases, will always require an adaptation phase for both the mechanism itself and the suitcase to ensure that both parts function efficiently. Although a model of suitcases with a lower compartment specially designed to incorporate the mechanism is hereby disclosed, it must be noted that other designs and integrations are possible without departing from the spirit and scope of the present invention. The design focuses on a module installed at the base of the suitcase, which allows the wheels to deploy and retract automatically with the help of the telescopic handle.
The system operates simply: by fully extending the telescopic handle, the user makes a small motion to lift the suitcase and activate the deployment of the wheels. This ensures that all four wheels are fully extended, allowing the user to move the suitcase effortlessly. To retract the wheels, the user simply releases the handle's “click” and lowers it. A torsion spring mechanism ensures that the wheels return to their original position in a controlled manner without the need for additional intervention. This efficient and streamlined process aims to maximize user comfort when using the system, optimizing both the functionality and durability of the retractable wheel mechanism.
The mechanism integrates without interfering too much with the usable space of the suitcase. Despite incorporating an advanced mechanical solution, the design is simple and free of electronic parts, making it accessible both from a production and maintenance perspective. Being a mechanical system based on springs and rods, the chances of failure are reduced, which increases the product's reliability in situations of intensive use.
A frame 1 acts as support of the mechanism, facilitating the integration of the wheels 2 to the rest of the structure, so that they can be folded and unfolded while maintaining a firm position when applied to a suitcase. The wheels 2 in some embodiments are swivel wheels, which can rotate three-hundred-and-sixty degrees, providing superior maneuverability. These wheels are designed to move easily in any direction, which is especially useful for travelers who need to navigate quickly in confined spaces, such as airports. Additionally, the mechanism is compatible with different suitcase sizes and wheels, allowing it to adapt to various suitcase configurations, both large and small. This compatibility also enhances the system's modularity, ensuring that it can be customized according to user preferences. The system has two rotating platforms 3, screwed directly onto the wheels. Although four is the most normal number of wheels for luggage nowadays, other embodiments have a different number of wheels, for example two wheels, and may use individual rotating platforms for each wheel. Each of these rotating platforms are connected to a horizontal tube 8 which forms an L-shaped module with the ascending tube 6, that is attached to the telescopic handle 5 of the suitcase, which slides between two rods 4. When these ascending tubes 6 are lifted, the rotating platforms 3 pivot, allowing the wheels 2 to extend or retract. In this figure, only one of the sides of the telescopic handle 5 is shown so that the ascending tube 6 can be better appreciated. The horizontal tubes 8 are not seen here as it is hidden below the rotating platforms 3 in this view. However, it is shown in other figures and it must be understood that each of them connects to the corresponding ascending tube 6 forming an “L” shape so that when this horizontal tubes 8 are lifted, they raise the loose part of rotating platform 3, which is attached on the other side to an axis that allows it to pivot, thereby rotating the rotating platform 3 so the wheels 2 are in the deployed position. In the shown embodiment there are two rotating platforms 3, each attached to a pair of wheels 2 (four wheels total), there are two telescopic handles 5, two L-shaped modules (6, 8) united by two ascending shafts 7, and four rods 4, two for each horizontal tube 8. When the tubes 6 are lowered, a spring system 9 causes the rotating platforms 3 and wheels 2 to return to their original position, as we will show in
The overall structure of the system includes a base that houses all these components: the rotating platforms 3, the L-shaped modules (6, 7 and 8), and the complete mechanism that enables the movement of the wheels 2. This design ensures that the wheels 2 can be deployed and retracted in a controlled manner through the movement of the telescopic handle 5, making the mechanism functional and efficient for use in retractable suitcases.
Here, it is shown how the system remains within the thickness of the wheels 2, which ensures that there are no significant protrusions when the wheels are concealed. The system activates with the telescopic handle's travel, meaning that even with minimal effort by the user when extending the handle, the wheels will automatically deploy. In this way, the closing system of the handle itself is utilized, which locks into the extended position with a “click.” This system is quite strong, and it is relied upon to prevent the travel from reversing. Thus, for the wheels 2 to return to their folded position, the user only needs to release this “click” system using the handle's trigger, and, as the handle 5 begins to lower, the wheels 2 will fold back. This design is particularly efficient, as it is not only easy to use, but also ensures durability by avoiding complex or electronic systems that could fail.
A key aspect of the invention is that the suitcases must have a one-piece base, meaning that one side of the suitcase will be solid to provide support and conceal the mechanism, thereby ensuring that the system is not visible from the interior. Additionally, the suitcase will need to open in the middle, which is a design requirement to accommodate the retractable wheel system.
The need to keep the main body of the suitcase hermetic is essential, as there can be no holes that compromise its integrity. This aspect of the design is crucial for protecting the internal mechanism and ensuring that the suitcase maintains its storage and security properties. On the other hand, for the mechanical module to be fully functional, the suitcases will need to be designed with a lower compartment 12 where the mechanism will be installed. In this regard, suitcase manufacturers will need to adapt their models in the future to include this specific space for the mechanism. This means that the suitcases will not only have to integrate with the system but will also need to be designed from the outset with this compatibility in mind. In summary, the mechanism is versatile, but suitcase design must evolve to accommodate and function effectively with this innovative system.
Additionally, the mechanism is synchronized with the extension of the telescopic handle 5, in such a way that the wheels 2 activate automatically when the handle 5 is extended. This mechanism is closely tied to the modular concept of the system, where each component has a specific function that contributes to its durability and efficiency.
In the modular design of the present invention, the wheel mechanism deploys simultaneously on both sides, ensuring that the wheels align correctly without the need for additional adjustments by the user. This not only improves the functionality of the system but also makes it easier to use, as the user does not need to worry about activating each wheel individually. The flexibility of this design is essential for the system to be integrated into a wide variety of suitcases, as mentioned before.
Lastly,
The description as set forth is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of the teachings above without departing from the spirit and scope of the forthcoming claims.
Number | Name | Date | Kind |
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6507975 | Maupin | Jan 2003 | B2 |
7360784 | Stewart | Apr 2008 | B2 |
9764751 | Cho | Sep 2017 | B2 |
11110948 | Song | Sep 2021 | B2 |
20180242702 | Shah | Aug 2018 | A1 |
Entry |
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Verage Foldaway 21, retreived from https://a.co/d/4MXbJ1y on Dec. 20, 2024. |
Take Off Luggage 18 2.0, retrieved from https://a.co/d/6osejFV on Dec. 20, 2024. |