An Application Data Sheet is filed concurrently with this specification as part of the present application. Each application that the present application claims benefit of or priority to as identified in the concurrently filed Application Data Sheet is incorporated by reference herein in their entireties and for all purposes.
The present disclosure relates to mechanically adaptive materials. In particular, it relates to materials that can adapt to their environments via vibration-induced cross-linking.
Materials in everyday use are subject to degrading conditions including mechanical vibration. However, few materials can adapt dynamically to their mechanical environment.
Aspects of the disclosure relate to mechanically adaptive materials that include a composite gel that is responsive to vibrational input energy. Input vibrational energy results in strengthening of the composite gel. The strengthening may be reversible or irreversible according to various embodiments. In some embodiments, input vibrational energy generates chemical promotors for cross-linking reactions and/or linear polymerization via mechano-chemical transducers. In some embodiments, the composite gels include a polymer network and/or polymer network precursors, reactive groups and/or linkers formed by reaction of the reactive groups, and a mechano-chemical transducer. Also described are methods of mechanically promoted synthesis of polymers and polymer gels.
One aspect of the disclosure relates to a composition including: a polymer network, reactive groups and/or linkers formed by reaction of the reactive groups, and a mechano-chemical transducer dispersed in the composition. In some embodiments, the reactive groups include thiol groups and one or both of alkene and alkyne groups. In some such embodiments, the linkers include thioether groups. In some embodiments, the reactive groups include thiol groups. In some such embodiments, the linkers include disulfide bonds.
In some embodiments, a free radical mechanism is used to initiate polymerization and/or crosslinking. Further examples of reactive groups can include (meth)acrylates, (meth)acrylamides, alkenes, alkynes, vinyl groups, and allyl groups.
In some embodiments, the mechano-chemical transducer is a piezoelectric material. In some such embodiments, the mechano-chemical transducer includes piezoelectric nanostructures. In some such embodiments, the piezoelectric nanostructures include zinc oxide (ZnO).
In some embodiments, the mechano-chemical transducer is responsive to ultrasound and/or vibrations at sub-ultrasound frequencies to induce the reaction of reactive groups. In some embodiments, the mechano-chemical transducer is responsive to vibrations at 10 hertz (Hz) to 6000 Hz to induce the reaction of the reactive groups.
In some embodiments, the composition is responsive to stress to strengthen selectively according to the distribution of stress in the composition.
In some embodiments, the polymer network includes crosslinks formed by reaction of the reactive groups. In some embodiments, the composition further includes a primary polymer network. In some embodiments, the primary polymer network includes methyl-cellulose.
In some embodiments, the reaction is irreversible. In some embodiments, the reaction is reversible.
In some embodiments, the composition is an organo-gel.
Another aspect of the disclosure relates to a organo-gel composition that responds to input vibrational energy by increasing crosslinking in the composition, wherein the crosslinks remain after the input energy is removed. In some embodiments, the crosslinking is reversible. In some embodiments, the crosslinking is irreversible. In some embodiments, the response varies based on frequency of the vibrational energy. In some embodiments, wherein the response varies based on input time of the vibrational energy. In some embodiments, the response varies based on total input energy.
Another aspect of the disclosure relates to a method including providing piezoelectric nanoparticles and monomers; and subjecting the piezoelectric particles and monomers to mechanical vibration to thereby form a gel from the monomers. Other mechano-chemical transducers may be used as appropriate.
Another aspect of the disclosure relates to a method including providing a first composition including a primary organo-gel, cross-linkable monomers, and piezoelectric particles; and subjecting the first composition to mechanical vibration to cross-link the cross-linkable nanoparticles and form a double network. Other mechano-chemical transducers may be used as appropriate.
These and other aspects of the disclosure are described further below with reference to the drawings.
The present disclosure relates to mechanically adaptive materials. In some embodiments, the materials include a composite gel that is responsive to vibrational input energy. Input vibrational energy results in strengthening the composite gel. The strengthening may be reversible or irreversible according to various embodiments. In some embodiments, input vibrational energy generates chemical promotors for cross-linking reactions and/or linear polymerization via mechano-chemical transducers. In some embodiments, an applied shear stress that introduces mechanical vibrational energy is used to induce charge generation and generate chemical promoters for cross-linking and/or linear polymerization. In some embodiments, the composite gels include a polymer network and/or polymer network precursors, reactive groups and/or linkers formed by reaction of the reactive groups, and a mechano-chemical transducer. Also provided are methods of mechanically promoted synthesis of polymers and polymer gels.
According to various embodiments, a material can adapt to the mechanical environment it experiences. In some embodiments, the material alters its response as a function of frequency and time. Further, the response is non-transient and persists after the stimulation is removed. In this manner, the synthetic materials described herein adapt to external mechanical forces in a way that resembles the bone remodeling behavior.
The mechano-chemical transducer may take the form of piezoelectric particles that can directly transduce mechanical energy into chemical energy. Examples include zinc oxide (ZnO) particles with further examples given below. In some embodiments, the particles are nanoparticles, which can be easily dispersed within the polymer to transduce energy at reactive sites throughout the composite. Additional description of appropriate mechano-chemical transducers is provided below.
In some embodiments, the mechano-chemical transducers are responsive to ultrasound (above 20,000 hertz (Hz)). In some embodiments, the mechano-chemical transducers are responsive to vibrations at frequencies lower than ultrasound (20,000 Hz and below) including low-to-mid-range frequencies, e.g., from 10 hertz (Hz) to 6000 Hz. Many commonly encountered vibration sources are within this range. For examples, airplanes and helicopters vibrate at 15-1325 Hz, engines, turbines, and compressors at 400-600 Hz, and household appliances at 25-215 Hz.
In some embodiments, the mechano-induced polymerization and/or cross-linking reactions can involve the reduction of a metal species to mediate energy transfer. Examples include copper(I) (Cu(I))-mediated atom transfer radical polymerization (ATRP), Cu(I) azide-alkyne cycloaddition (CuAAC) step-growth polymerization, and iron (Fe)-mediated free-radical polymerization. However, in some embodiments, a mechanism that does not involve a metal species is used. In such embodiments, the composite may be free of metal species. Examples of such mechanisms include step-growth thiol-ene polymerization and disulfide bond cross-linking.
In some embodiments, the adaptive materials self-strengthen via a piezoelectric-mediated reaction.
According to various embodiments, gel compositions are provided. The gels may be formed from crosslinked polymers. In some embodiments, a double network gel is provided including a primary gel (e.g., a methylcellulose (MC) gel) and a network formed from piezo-mediated crosslinked polymers. Other examples of primary gels include polyurethane, siloxanes such polydimethylsiloxane, and starch.
One aspect of the disclosure relates to mechanically controlled polymerization. In some embodiments, a thiol-ene ‘click’ reaction between thiols and alkenes or alkynes may be used with a mechano-chemical actuator for linear polymerization and/or crosslinking. The following reactive groups (thiol and alkene (A) or alkyne (B)) may be used form thioethers.
In some embodiments, thiol-ene click components are used with ZnO as a piezo-mediator at mid-range vibrational frequencies.
While background polymerization in the presence of ZnO by stirring (400 rpm) occurs, the mechanical activation from stirring is insufficient to achieve the same reactivity as from mechanical vibration. 1H NMR and MALDI-TOF mass spectrometry (MS) confirmed formation of the polythioether.
Another aspect of the disclosure relates to mechanically controlled crosslinking and gelation. 1,3,5-triallyl-1,3,5-triazine-2,4,6(1H,3H,5H)-trione (TTT;
The polymerization mechanisms of mechanically mediated thiol-ene reaction is distinct from piezo-mediated polymerization that requires reduction of metal species to mediate energy transfer. While the methods described here are not limited to a particular mechanism, a mechanism according to certain embodiments is shown in
Table 1, below, summarizes the reactivity different alkenes (propyl vinyl ether>1-octene˜vinyl propionate>allyl butyl ether). For all alkenes, the control experiments showed much less reactivity than the reactions under shaking.
1H NMR)
As described above, the thiol-ene reactive chemistry is used with ZnO nanoparticles in certain embodiments. Piezoelectric BaTiO3 was compared with ZnO in the polymerization of TEGDE and EDT and the reaction of propyl vinyl ether and EDT. Little reactivity was observed for BaTiO3 compared with ZnO. This indicates that the interaction between ZnO surface and monomer is important for the reaction.
The results in
In some embodiments, crosslinking of a second network within a solvent may be performed. This can increase diffusion of the mechano-chemical transducer, so that mechanical adaptation can occur throughout the material. In some embodiments, an organo-gel including thiol-ene reactive groups is used. In one example, dimethylformamide (DMF) is used as solvent with a methyl-cellulose primary gel. Other solvents may be used as appropriate other gels.
In an example, a gel having an initial composition of TTT (15 wt %), EDT (16 wt %), ZnO, and a methyl-cellulose organo-gelator (2 wt %) was used. The components remained fixed within the primary organo-gel, with the composite forming a crosslinked double network under vibration. Only composites that contained ZnO and were subject to mechanical oscillation increased their modulus during the 16 h stimulation (2000 Hz, 1.2 N). The material increased its strength over a control gel which contain all the same components but were not subject to mechanical oscillation.
Stress-strain curves for the control and strengthened gels in a compression test under constant rate (0.01 mm/s) are shown in
In some embodiments, the material adapts its strength to input energy. Parameters evaluated include applied force, frequency, and time. To evaluate the samples while minimizing the differences in experimental conditions, storage modulus change (ΔG′) was used to describe the strengthening contribution from mechanical vibration, calculated by the following formula: ΔG′=G′vibration-G′control where G′vibration is the storage modulus of a sample after vibrational strengthening and G′control is the storage modulus of an identical sample and conditions without application of vibration.
Self-strengthening over time is a hallmark of bone, and the materials described herein exhibit it in certain embodiments.
As described above, the adaptive materials described herein may respond to force, frequency, and time of vibration. Each of these parameters alters the modulus of the material with a different relationship—indicating the material adapts its response to different input parameters.
In addition to the bulk responses of the gel compositions, described above, the materials may be characterized by adaptation that differs across a material. The material adapts its structure along the distribution of stress, resembling the bone remodeling behavior that materials can adapt accordingly to the loading location.
Patterning a material (either intentionally or as a result of environmental conditions) may be performed by varying the stress distributions.
Altering the stress field alters the response of the material.
Another aspect of the disclosure are materials that have reversible mechanical adaption. In some embodiments, mechanically-promoted synthesis of gels involves the formation of disulfide linkages between polymers with thiol functionalities. The gels can be dissolved with a reducing agent, and the recovered polymer can be reused to form another gel.
Table 2, below, shows gelation using different conditions.
Using mercapto-PMMA as a representative polymer, the concentration of ZnO was varied between 5.0, 2.5 and 1.0 w % (samples a-c). In all of these cases, gelation occurred after ultrasonication (40 kHz) for 6 h, however, the elastic moduli of the resulting gels decreased along with the concentration of ZnO. A mercapto-PMMA gel was also formed by mechanical shaking 2 kHz (sample d). Although the frequency of the vibrations was significantly less than in ultrasound, the resulting gel had a comparable elastic modulus to the one synthesized with ultrasound. A reference gel formed with heat (sample e) had an elastic modulus comparable to the gel obtained using 1 w % ZnO concentration (sample c).
For the mercapto-PMA and mercapto-PS polymer systems, organogels were synthesized using both the ultrasound bath and the shaker. The mercapto-PMA gel synthesized with ultrasound (40 kHz) had an elastic modulus almost an order of magnitude lower in comparison to the analogous gel with mercapto-PMMA, though it was still solid. However, the gel synthesized via shaking at 2 kHz showed weak consistency after being removed from the vial. Oscillatory strain and frequency measurements confirmed that the sample was crosslinked, but its elastic modulus was comparatively low at 2 kPa. In the case of mercapto-PS, both 40 kHz ultrasound and 2 kHz shaker yielded consistent gels. However, for the shaker case, the elastic modulus was lower by about half. In general, these results indicate that the lower energy output of the shaker in comparison to the ultrasound leads to lower reactivity and thus lower modulus. A variety of organogels with different moduli are accessible with this methodology.
Swelling experiments in DMF showed a nearly a 5× increase in mass of the mercapto-PMA sample due to solvent absorption, in comparison to the 1.8× and 1.5× increments for mercapto-PMMA and mercapto-PS, respectively. DMA temperature ramp experiments on the gels from −75 to 75° C. showed a rubbery plateau around room temperature for the tested samples a, f, and h. The mercapto-PMMA and mercapto-PS gels showed glass transition temperatures (Tg) at −41° C. and −46° C., respectively. The mercapto-PMA gel showed no glass transition in the measured temperature range. These results suggest that the mercapto-PMMA gel had a higher degree of crosslinking in comparison to the others. Moreover, the mercapto-PMA gel showed more favorable polymer-solvent interactions in DMF, as it is shown to retain a higher volume of solvent. The comparatively low modulus of the mercapto-PMA gel at room temperature can be attributed to the fact that its Tg appears to be considerably lower than for the other gels.
In some embodiments, the disulfide bonds may be reversed by reduction using an agent such as of tris(2-carboxyethyl)phosphine hydrochloride (TCEP). This can allow the polymer to be recycled. An example of recycling mercapto-PMMA is shown in
In some embodiments, a recycled polymer may contain higher molecular weight species (e.g., from ionic crosslinks that may have formed from solubilized ZnO or irreversible thioether bonds from the desulfurization of sulfides). In such cases, fresh mercapto-polymer may be added to the recycled polymer.
In some embodiments, a mercapto-polymer is cross-linked in the presence of a primary gel as described above. In such embodiments, reversing the disulfide bonds may be used to soften the gel after strengthening.
Mechano-chemical transducers
The mechano-chemical transducer may take any appropriate form. In some embodiments, they are nanostructures including nanoparticles, nanowires, nanotubes, nanotrees, etc. In some embodiments, the mechano-chemical transducer is dispersed substantially homogenously throughout a material. In some embodiments, the mechano-chemical transducer may be localized to allow preferential strengthening in one or more regions of a material. In some embodiments, the mechano-chemical transducer may be attached to a support structure to facilitate localization within a material.
In some embodiments, the mechano-chemical transducers are responsive to ultrasound (above 20,000 hertz (Hz)). In some embodiments, the mechano-chemical transducers are responsive to vibrations at frequencies lower than ultrasound (20,000 Hz and below). In some embodiments, the mechano-chemical transducers are responsive to low-to-mid-range frequencies, e.g., from 10 hertz (Hz) to 6000 Hz. Many commonly encountered vibration sources are within this range. For examples, airplanes and helicopters vibrate at 15-1325 Hz, engines, turbines, and compressors at 400-600 Hz, and household appliances at 25-215 Hz.
Examples of mechano-chemical transducers include piezoelectric materials that are responsive to ultrasound and/or lower frequency vibrations. These include ZnO, gallium nitride (GaN), aluminum nitride (AlN), lithium niobate (LiNbO3), boron nitride (BN), lead zirconate titanate (PZT), barium titanate (BaTiO3), potassium—sodium niobate (KNN), polyvinylidene fluoride (PVDF), polyvinylidene fluoride-trifluoroethylene (PVDF-TrFE), and polyhydroxybutyrate (PHB). In some embodiments, polymer-modified piezoelectric materials may be used. For example, polymer-modified ZnO can be used to increase contact with the monomers. In some embodiments, oxides such as BaTiO3 and ZnO are used.
In some embodiments, interaction between a surface of the mechano-chemical transducer and a reactive group is important. In such embodiments, only certain piezoelectric materials may be used. For example, in a thiol-ene crosslinking reaction at low to mid-frequency, ZnO particles may be used while BaTiO3 or PZT particles show low reactivity. PVDF and PVDF-TrFE can initiate some reaction (Cu-mediated polymerization) when used as a matrix. Suspensions
Any mechanism of applying vibration or friction to piezoelectric nanoparticles or other mechano-chemical transducer may be used. In some embodiments, a dense suspension of piezoelectric nanoparticles is subject to oscillatory shear.
Reaction kinetics can be tuned in-situ, using an applied shear stress to control charge generation of mechano-chemical transducers in in suspension. For example, ZnO particles were dispersed in a monomer mixture of dipentaerythritolhexakis(3-mercaptopropionate) (DiPETMP) and tri(ethylene glycol) divinyl ether (TEGDE). A low-frequency oscillatory shear (ω=50 rad s−1 and γ0=80%) transformed the initially viscous fluid into a polymerized solid.
A parallel plate rheometer such as described in “Measurement Techniques for the Shear Dependence of Viscosity at Elevated Pressure,” Tribology and Interface Engineering Series Volume 54, 2007, Pages 133-159, and incorporated by reference herein, was used.
This shear thickening approach to driving piezochemistry reactions is energy efficient. The ratio of mechanical input power P to volume V of reactant is estimated as P/V=(σA)v/V=σωγ0 where 6 is the applied shear stress, the volume V is the product of rheometer plate area A and gap height h, and ν=ωγ0γh is the plate velocity amplitude. For example, at ω=50 rad s−1 and γ0=80%, P/V=3.4 kW/m3. This is a factor 7 lower than the power for typical electrodynamic shaking conditions (e.g., 2000 Hz, amplitude 5.3 μm and output force 0.8 N) for which P/V=21.6 kW/m3. The enhanced efficiency is enabled by the high concentration of piezoelectric particles (70 wt. %) which is not possible in the vibrated systems, which have a low particle concentration (e.g., about 5 wt. %). Increasing ωγ0 toward the maximum of shear thickening, the stress needed and thus the input power eventually exceeds that of the vibrational system due to the significant increase in viscosity, but this comes along with a dramatic increase in the gelation kinetics.
The gels described herein can include any useful polymer. In some embodiments, the polymers include thiol reactive groups, e.g., to react in thiol-alkene reaction or disulfide bond reaction. The polymers may include thioether and/or disulfide links. In some embodiments, the polymers include alkene or alkyne reactive groups, e.g., to react in a thiol-alkene reaction.
In addition to sulfur-containing chemistries, any reactive group that can be employed in a free radical initiated polymerization may be used. These include (meth)acrylates, (meth)acrylamides, alkenes, alkynes, vinyl groups, and allyl groups as well as other groups that include unsaturated bonds.
Non-limiting polymer backbones include poly(ethylene oxide) or poly(ethylene glycol) (PEO or PEG), poly(propylene oxide) (PPO), poly(2-hydroxyethyl methacrylate) (pHEMA), poly(vinyl alcohol) (PVA), poly(acrylamide) (PAAm), poly(acrylic acid) (PAA), polymethylmethacrylate (PMMA), and polystyrene (PS).
In some embodiments, the composition may include one or more prepolymers (e.g., monomers or polymeric precursors). Non-limiting examples include vinyl acetate, ethylene glycol, ethylene oxide, acrylic acid, acrylate, acrylamide, vinyl alcohol, poly(ethylene glycol) divinyl ether, poly(ethylene glycol) diacrylate, and the like. In particular embodiments, the prepolymer includes a vinyl group (e.g., —CH═CH2), an acrylate group (e.g., —O(CO)—CH═CH2), a methacrylate group (e.g., —O(CO)—C(CH3)=CH2), and ethacrylate group (e.g., —O(CO)—C(CH2CH3)=CH2), and the like.
All publications, patents, and patent applications mentioned in this specification are incorporated herein by reference to the same extent as if each independent publication or patent application was specifically and individually indicated to be incorporated by reference.
While the invention has been described in connection with specific embodiments thereof, it will be understood that it is capable of further modifications and this application is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the invention and including such departures from the present disclosure that come within known or customary practice within the art to which the invention pertains and may be applied to the essential features hereinbefore set forth, and follows in the scope of the claims.
Other embodiments are within the claims.
Number | Date | Country | |
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63268256 | Feb 2022 | US |