The present invention relates to a buffer and bolt carrier for a firearm. The buffer and bolt carrier are designed to interlock to maintain the two components in longitudinal alignment and to reduce or eliminate bounce between the two components.
The invention provides, in one aspect, a bolt carrier and buffer assembly including a bolt carrier having a carrier interlocking feature and a buffer having a buffer interlocking feature that mates with the carrier interlocking feature to form a carrier-buffer assembly. The carrier-buffer assembly defines a longitudinal axis, and mating the buffer interlocking feature with the carrier interlocking feature prevents relative longitudinal movement between the bolt carrier and buffer.
The invention provides, in another aspect, a firearm including an upper receiver, a buttstock coupled to the upper receiver, a bolt carrier received for reciprocating motion in the upper receiver, the bolt carrier including a carrier interlocking feature, and a buffer extending into the buttstock. The buffer includes a buffer interlocking feature configured to mate with the carrier interlocking feature to form a carrier-buffer assembly. The carrier-buffer assembly defines a longitudinal axis. Mating the buffer interlocking feature with the carrier interlocking feature prevents relative longitudinal movement between the bolt carrier and the buffer, and disengaging the buffer interlocking feature and the carrier interlocking feature permits the bolt carrier and the buffer to be separated.
The invention provides, in another aspect, a method of mechanically interlocking a buffer and a bolt carrier of a firearm having an upper receiver and a buttstock. The method includes positioning the bolt carrier such that a carrier interlocking feature of the bolt carrier is at a rear end of the upper receiver, pivoting the upper receiver relative to the buttstock to align a buffer interlocking feature at a front end of the buffer with the carrier interlocking feature, and moving a head of the buffer interlocking feature into a mouth of the carrier interlocking feature.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways.
As seen in
The action spring 180 (not seen, inside the buffer tube 170) is deflected to some degree during assembly to generate a forward biasing force against the rearwardly-facing shoulder 240 (not seen, inside the buffer tube 170) of the end cap 230. A spring-biased buffer retaining pin 250 in the lower receiver 140 can be depressed into the lower receiver 140 while inserting the action spring 180 and buffer 190 into the buffer tube 170. While holding the buffer 190 in the buffer tube 170 against the biasing force of the action spring 180, the buffer retaining pin 250 can be released to pop up in front of the buffer end cap 230 to prevent the buffer 190 from being pushed out of the buffer tube 170 by the action spring 180.
Referring to
Referring again to
The present invention provides a mechanical coupling 300 or interlock between the buffer 190 and bolt carrier 290, and the remainder of this disclosure will discuss features and strategies related to the mechanical coupling. The mechanical coupling 300 comprises a buffer interlock feature 310 and a carrier interlock feature 320 which will be discussed in more detail below.
As used herein with respect to the buffer 190 and bolt carrier 290, the terms “mechanical coupling,” “mechanical interlock,” and “interlock” are nouns having the same meaning of a joint through which the two components are physically connected as an assembly, which is distinguished from the two components merely being biased against each other and having adjacent surfaces. The terms “mechanically coupling,” “interlocking,” and “mechanically interlocking” are verbs having the same meaning of the act of physically connecting or joining the buffer 190 and bolt carrier 290. There are two primary phenomena or problems that are mitigated by mechanically coupling the buffer 190 and bolt carrier 290: carrier tilt and buffer bounce. To be “mechanically coupled” within the meaning of this disclosure, the buffer 190 and bolt carrier 290 must be physically connected in a way that reduces or eliminates one or both problems.
Carrier tilt occurs when the motive force is unevenly applied to the bolt carrier 290 such that one side, usually the top, of the bolt carrier 290 experiences higher rearward thrust than the opposite side. The most efficient and desirable operation of the buffer 190 and bolt carrier 290 occurs when the buffer axis 190a and the carrier axis 290a are parallel or collinear. When carrier tilt occurs, the carrier axis 290a tips with respect to the buffer axis 190a such that the carrier axis 290a is no longer parallel or collinear with the buffer axis 190a. Forces which cause carrier tilt may be referred to as off-axis forces. Carrier tilt most commonly happens with piston-operated AR-type platforms, and among piston-operated systems it most commonly occurs in so-called short-stroke systems. In a piston-operated system, a piston is driven rearwardly by the motive force (barrel gases) and strikes (directly or indirectly through a transfer rod) a carrier tower or block which is usually on the top of the bolt carrier 290. The sudden rearward strike to the tower is an off-axis force that causes the bolt carrier 290 to pivot about a horizontal axis so that the front end of the bolt carrier 290 bucks upwardly and the rear end of the bolt carrier 290 drops downwardly. With the bolt carrier 290 tilted or tipped this way, rearward movement of the bolt carrier 290 will often cause the rear bottom edge of the bolt carrier 290 to scrape against an inner surface of the upper receiver 110. More specifically, in most AR-15 models, the rear bottom edge of the bolt carrier 290 scrapes against a portion of the 110 upper receiver called a receiver extension which extends under the forward end of the buffer 190. Such scraping causes loss of energy, vibrations, and off-axis forces that can reduce shooting accuracy and comfort for the operator.
Buffer bounce occurs the moment the bolt carrier 290 is driven rearwardly by the motive force, when the rearward end of the bolt carrier 290 strikes or applies a sudden rearward force against the forward end of the buffer 190. The buffer 190 is jolted into motion with the initial result of bouncing off the rear end of the bolt carrier 290. In other words, the buffer 190 jumps rearwardly off the bolt carrier 290 when the buffer is initially struck or pushed rearwardly by the bolt carrier 290. This buffer bounce causes momentary separation between the bolt carrier 290 and the buffer 190 which is rapidly overcome when the bolt carrier 290 catches up with the buffer 190 and contacts the buffer 190 again. Even when buffer bounce is slight (0.100″+−) it can cause inconsistent carrier velocities which affect rate of fire, accuracy, and reliability. What's more, the frequency and severity of buffer bounce is not consistent enough in most firearms to invite a reliable solution until the present invention.
As mentioned above, the buffer 190 and carrier 290 are mechanically coupled by way of a mechanical coupling 300 comprising a buffer interlock feature 310 and a carrier interlock feature 320. The buffer interlock feature 310 is at the forward end of the buffer 190 and a carrier interlock feature 320 is at the rear end of the bolt carrier 290. The mechanical coupling 300 illustrated in
The details of the first version of the mechanical coupling 300 are best seen in the enlarged views of
The carrier interlock feature 320 takes the form of a horseshoe-shaped throat 320a, undercut groove 320b, and forwardly-facing bearing surface 320c formed in the rear end of the bolt carrier 290. The horseshoe shape is best seen in
The mouth 320d of the carrier interlock feature 320 (i.e., the throat 320a, undercut groove 320b, bearing surface 320c) is of equal width to the corresponding features (i.e., the neck 310a, button head 310b, and shoulder 310c) of the buffer interlock feature so 310 that the buffer interlock feature can be radially moved into the carrier interlock feature 320 through the mouth 320d. Consequently, the buffer interlock feature 310 and the carrier interlock feature 320 may be mechanically coupled through relative radial (i.e., perpendicular to the buffer axis) movement between the buffer 190 and bolt carrier 290. The relative radial movement may comprise one of the features moving radially toward the other feature or the features being simultaneously moved radially toward each other.
The snug fit between the buffer interlock feature 310 and the carrier interlock feature 320 mechanically couples the interlock features 310, 320 to resist relative longitudinal movement through any or all of the following: engagement of the rearward-facing shoulder 310c and the forward-facing bearing surface 320c; engagement of the forwardly-facing buffer cap surface 230a and the rearwardly-facing carrier end surface 290b; and engagement of the forwardly-facing button end surface 310d and the rearwardly-facing groove bottom surface 290c.
The snug fit also mechanically couples the interlock features 310, 320 to maintain the buffer axis 190a and carrier axis 290a parallel or collinear. In the illustrated embodiment, the buffer axis 190a and carrier axis 290a are collinear. Carrier tilt is countered by combinations of the following: engagement of the rearward-facing shoulder 310c and the forward-facing bearing surface 320c; engagement of the forwardly-facing buffer cap surface 230a and the rearwardly-facing carrier end surface 290b; and engagement of the forwardly-facing button end surface 310d and the rearwardly-facing groove bottom surface 290c. Engagement of these surfaces counteracts moments on the bolt carrier 290 arising from off-axis forces.
Mechanical coupling of the buffer interlock feature 310 and the carrier interlock feature 320, causes the buffer 190 and bolt carrier 290 to behave as a single component rather that two separate components. Thus, the buffer 190 does not bounce off the bolt carrier 290 due to inertia and the bolt carrier 290 does not tilt with respect to the buffer 190. An off-axis force such as a piston or transfer rod strike is borne by the buffer 190 and the bolt carrier 290 as a combined unit, which is a longer and more massive combined component than the bolt carrier 290 alone. The mechanically coupled buffer 190 and bolt carrier 290 absorb and resist tilt better than the bolt carrier 290 can alone.
As seen in
It will be appreciated that the carrier extension 410 is a solid mass constructed of a more dense material than standard carrier material. For example, standard carrier material may be 8620 carbon steel while the carrier extension 410 may be constructed of machinable Tungsten. A majority of the piston driven versions of the AR15 use heavier buffers, carrier groups and even stiffer action springs to slow the reciprocating mass. Fitting the modified bolt carrier 290′ with a more dense (and consequently more massive and heavy) carrier extension 410 makes the construction suitable for piston driven systems and compensates for material removed from the above-described bolt carrier 290 for forming the carrier interlock feature 320. It is also noteworthy that in the original version explained above as well as in this first variation and the other variations discussed herein, the buffer body may be constructed of materials other than traditional aluminum to increase mass of the reciprocating components. Alternative materials for the buffer body may include carbon and stainless steel, tungsten, and other dense, machinable materials.
Thus, the invention provides, among other things, a mechanically coupled buffer and carrier to reduce, minimize, or eliminate carrier tilt and buffer bounce.
Various features and advantages of the invention are set forth in the following claims.
This application claims priority to U.S. Provisional Patent Application No. 62/963,255, filed Jan. 20, 2020, the entire content of which is incorporated herein by reference.
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Number | Date | Country | |
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20210222973 A1 | Jul 2021 | US |
Number | Date | Country | |
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62963255 | Jan 2020 | US |