The present invention relates generally to mechanic's creepers. More specifically, the present invention concerns a mechanic's creeper with a body that both pivots and rotates about a fixed axis wheel assembly to enable a user to shift his weight to brake the creeper or turn the creeper along a zero turn radius.
Mechanics or other people who work in a confined space along a floor, such as under a vehicle, often have a need to be supported above the floor yet move along the floor to accomplish their work. It is known in the art to utilize a creeper to perform these functions. Prior art creepers support the user in a prone position and typically include multiple casters positioned around the periphery of the creeper body to enable both translational and rotational movement of the creeper.
These prior art, caster-supported creepers are problematic and all suffer from undesirable limitations. One limitation of these creepers is a broad freedom of lateral motion. This motion becomes a limitation because it makes these prior art creepers difficult to control. For example, many prior art creepers employ four casters spaced at corners of a rectangular body. Each caster is allowed to move in any horizontal direction and to rotate about an upright axis. In combination, the casters allow the body to translate in any direction and rotate about any point on the body. This configuration is problematic for most users, such as automobile mechanics, welders, pipe fitters, etc. because these users work with both of their hands engaged in a task. However, the user must normally place at least one hand or foot on the floor beneath the creeper to control it. If only one hand or foot is placed on the floor, then the creeper remains free to pivot about the hand or foot. Where a user places two hands or feet on the floor, the user can more positively limit translational and rotational movement of these creepers. However, precise control is difficult to achieve. This difficulty comes from the freedom of movement provided by casters that each permit rotation and lateral movement. In particular, the rolling and turning friction inherent in each caster makes movement somewhat unpredictable. Other factors include irregular or pitched floors, the user's weight and strength, and the placement of the user's hands and feet on the floor relative to the creeper. As a result, users employed in a task with both hands cannot at the same time reliably control these creepers. For example, where a mechanic applies substantial force to a wrench to pry loose a rusted bolt, the mechanic may have to rely on his or her feet to counteract the force applied to the wrench in order to keep the creeper in a steady position. Mechanics who use these prior art creepers often have to apply a counteracting force against a wall or against a portion of the car above them to counter substantial forces being applied by their hands to a wrench. The user's feet may not always provide an adequate counteracting force in these situations.
Precise translational and rotational movements are also difficult to achieve for similar reasons. A mechanic often needs to view automobile components from a precise location. For example, oil filters are commonly found among other engine parts, hoses, wiring harnesses, etc. The mechanic must be able to finely position himself below the filter to see it and place his hands on it. Where the mechanic's hands are occupied with work, the mechanic must use his or her feet to finely position his head and upper body. This manner of control is difficult because the feet are disposed away from the head. Normally, the mechanic must stop working and use his hands to reposition his head or use his hands to reposition his head while he or she is working.
It is also known in the art to provide a braking mechanism for a creeper. While these braking mechanisms solve some of the problems identified above, they are problematic and suffer from several undesirable limitations. These prior art brakes all require the movement of a handle or activation device relative to the creeper body. Prior art creepers having these brakes are not desirable because they involve hand, foot, or other body movements separate from those used to move these creepers. For example, the creeper disclosed in U.S. Pat. No. 4,244,594 involves a creeper having a brake flap. To engage the brake flap, the mechanic must move his body relative to the creeper so that the flap is forced downward. This movement requires the user to grab the creeper with his hands and pull or push himself so that his lower torso rests on the flap. Mechanics or other users often need to work with their hands on an automobile or other object while keeping these prior art creepers steady. Therefore, these braking mechanisms may be complicated to engage while the user is performing tasks with both hands. These prior art braking mechanisms also make the creeper more complex mechanically and expensive to manufacture. Accordingly, there is a need for an improved creeper that does not suffer from these problems and limitations.
The present invention provides an improved creeper that does not suffer from the problems and limitations of the prior art creepers detailed above. The inventive creeper enables a precise and controllable zero-turn-radius capability while providing the creeper with freedom to move in translational and rotational directions.
A first aspect of the present invention concerns a rocking creeper for supporting a user and adapted to move laterally over a surface. The creeper broadly includes a body operable to support the user and including opposite first and second end sections and a middle section disposed between the end sections, a first wheel assembly coupled to the middle section, a second wheel assembly coupled to the first end section, and a brake coupled to the second end section. The first wheel assembly includes a first rotatable wheel. The second wheel assembly includes a second rotatable wheel. The body is pivotal about the first wheel when the user is supported thereon and is operable to pivot when the user's weight sufficiently shifts relative to the first wheel. The body pivots about the first wheel between a rolling position and a braking position. When in the rolling position, the second wheel engages the surface and the brake is spaced from the surface. When in the braking position, the brake engages the surface and the second wheel is spaced from the surface.
A second aspect of the present invention concerns a mechanic's creeper for supporting a user and adapted to move laterally over a surface. The creeper broadly includes a body operable to support the user and including opposite end sections and a middle section disposed therebetween, a fixed wheel assembly coupled to the middle section, and a caster wheel assembly coupled to the middle section. The fixed wheel assembly includes a pair of wheels rotatable about a generally laterally extending common axis that is fixed relative to the body during use. The wheels cooperatively define therebetween a turning midpoint for the body. The caster wheel assembly includes a caster wheel rotatable about a generally laterally extending rotational axis and pivotable about an upright caster axis. The fixed wheel and caster wheel assemblies cooperate to provide turning movement of the body about the midpoint.
Other aspects and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments and the accompanying drawing figures.
Preferred embodiments of the invention are described in detail below with reference to the attached drawing figures, wherein:
a is a greatly enlarged fragmentary sectional view, showing the slots of the bracket and the axle retained in one set of slots.
As shown in
As shown in
The body 14 further provides oval-shaped slotted holes 32 that extend vertically through the body 14. The slotted holes 32 also extend along the middle section 26, such that their long axis is parallel to the longitudinal axis 28. As will be discussed, the slotted holes 32 cooperate with the body 14 to provide handles for a user to grab or carry the creeper 10.
The end sections 22,24 are formed with the middle section 26 to create a body 14 that is continuous and rigid. The end sections 22,24 and the middle section 26 are formed of a rigid polymer material through a molding process. However, it is entirely consistent with the principles of the present invention that the sections 22,24,26 may be made of other materials such as wood, steel, or aluminum to form a rigid body.
As seen in
As illustrated in
The body 14 also includes a cushioned layer 44 affixed to the body 14 by at least partially residing in a recessed portion 46 of the body 14 (see
The body 14 is configured to receive a prone-oriented user by receiving the user's head on the head rest surface 48, upper back on the upper torso surfaces 50, and portions of the user's body below the waist (e.g., hips, buttocks, and thighs) on the lower torso surface 52. As will be discussed later, the body 14 may be pivoted by arranging a user's weight on the surfaces 48, 50, 52. In the illustrated creeper 10, no portion of the cushioned layer 44 covers the middle section 26, although such a design is within the ambit of the present invention. One reason why the illustrated embodiment does not have the cushioned layer 44 covering the middle section 26 is that the cushioned layer 44 provides the user with a visual cue as to how the user's body will be oriented in operating the creeper 10. Also, the cushioned layer 44 defines optimal locations for the user to press against the body 14 and cause the body 14 to pivot around the fixed wheel assembly 16. The middle section 26 is proximate the fixed wheel assembly and therefore, does not provide an optimal surface for pivoting the body 14.
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The body 14 further includes spaced apart projections 56 extending out from the brake end section 24. The projections 56 present a rounded outer surface. The projections 56 extend beyond the outermost edge of the brake end section 24 along the longitudinal axis 28. The projections 56 allow the creeper 10 to be stored vertically on the ground (i.e. the longitudinal axis 28 is arranged vertically) by engaging the ground while the brake end section 24 is adjacent to the ground. In this manner, the creeper 10 may be stored in a stable vertical position despite the creeper's generally contoured shape.
Various features of the body 14 discussed above, such as the handles 54 and the contoured outer surface 34, have been sized and arranged primarily for ornamental reasons. Therefore, the design of the body 14 may be revised or altered without departing from the scope of the present invention.
Turning to
The support structure 58 also preferably includes a brake housing 80 extending below the brake end section 24. The brake housing 80 includes a boss 82 molded into the support structure 58 with gussets 84 for rigidly attaching the boss 82 to the support structure 58. The support structure 58 includes a caster wheel housing 86 extending below the caster end section 22. The caster wheel housing 86 also includes a boss 88 molded into the support structure 58. Gussets 90 rigidly attach the boss 88 to the support structure 58.
Turning to
Each of the locations, in combination with the fixed wheel assembly 16 received therein, allow the body 14 to freely pivot about the axle 92. In effect, the axle 92 becomes a fulcrum about which the body 14 pivots. The selectable axle location allows the axle 92 to be shifted relative to the body 14. In the illustrated embodiment, the axle 92 can only be shifted into and out of slots 66,68,70 with the user positioned off of the creeper 10. The selectable axle location also allows the axle 92 to be moved relative to a particular position of the user on the body 14. For example, if the user wants the brake end section 24 to be more firmly in contact with the surface 12, a user can shift his body weight from its original position toward the brake end section 24 to a new position. However, the user may be most comfortable in his original position on the body 14. The user, oriented in the original position, can place more weight on the brake end section 24 by moving the axle 92 relative to the body 14. This is accomplished by moving the axle 92 to one of slots 66, 68, 70 closer to the caster end section 22 (again, while the user is positioned off of the creeper 10). When the user returns to the original position, more body weight is placed on the side of axle 92 adjacent the brake end section 24 than before. As will be discussed in more detail, the user can change the axle 92 location to change the force required to pivot the creeper 10.
The creeper 10 also includes the caster wheel assembly 18, as shown in
The unique turning operation of the creeper 10 is shown in
Turning to
As will be seen in
The braking position (shown in
The creeper 10 with the discrete braking and rolling positions has numerous benefits. The positions are separated by a small angle of pivot about the axle 92. This small angle allows the user to maintain a low vertical profile relative to the surface irrespective of the creeper 10 position. With the previously discussed selectable fulcrum, the user can adjust the creeper 10 to require a desired leveraging force (applied by the user's legs) to more easily pivot the creeper 10 between the braking and rolling positions. Pivoting is primarily controlled by body weight and by force exerted by the user's legs. Therefore, discrete positions provide reliable control of braking and rolling with no use of the user's hands. The user is free to dedicate both of his or her hands to actions other than controlling the creeper 10. The precise control of braking also allows a user to apply more leverage with his or her hands to a work piece (not shown). With some prior-art creepers, users often can apply only limited leverage to a work piece. The user of such a creeper must normally apply at least one hand to a surface to prohibit lateral creeper movement. The braking position of creeper 10 provides a positive braking force and leaves the user's hands free to act on the work piece.
In operation, the user lies down onto the creeper 10 by sitting on the lower torso surface and reclining backward to place his or her back onto the upper torso surface 50 and his or her head onto the head rest surface 48. The user lays on the body 14 in a prone position and facing upwards. In this position, a majority of the user's weight is located on the side of axle 92 proximate to the brake end section 24. Therefore, the creeper 10 is normally in the braking position. The user pivots the creeper into the rolling position by pushing his or her feet down against the surface 12. The user continues to push harder with his or her feet until more weight is applied on the side of the axle 92 proximate the caster end section 22 than on the other side of the axle 92 and the caster wheel assembly 18 engages the surface 12. The user then uses his legs as necessary to apply a lateral force for translational or rotational movement of the creeper.
In the embodiment of
In another alternative embodiment, shown in
The preferred forms of the invention described above are to be used as illustration only, and should not be utilized in a limiting sense in interpreting the scope of the present invention. Obvious modifications to the exemplary embodiments, as hereinabove set forth, could be readily made by those skilled in the art without departing from the spirit of the present invention.
The inventors hereby state their intent to rely on the Doctrine of Equivalents to determine and assess the reasonably fair scope of the present invention as pertains to any apparatus not materially departing from but outside the literal scope of the invention as set forth in the following claims.