Mechanism for dumping a refuse container

Information

  • Patent Grant
  • 6761523
  • Patent Number
    6,761,523
  • Date Filed
    Thursday, October 11, 2001
    22 years ago
  • Date Issued
    Tuesday, July 13, 2004
    19 years ago
Abstract
A refuse collection apparatus is adapted to grab and lift a refuse container, dump the contents thereof into a collection bin, and return the container to its original location. The apparatus includes a container grab assembly which includes a pair of opposed grabbing arms that are aligned in spaced relationship and operable by a fluid-operated actuating system to grab and release a container. The apparatus also includes an articulated, moveable arm assembly that is operable by a fluid-operated actuating system through an operating cycle that includes retracted, extended, lifting and dumping positions. The arm assembly of the apparatus is designed to balance the mass of the apparatus during the operating cycle while balancing actuation of the actuators employed therein to allow for effective cushioning at the ends of the stroke of each actuator.
Description




FIELD OF THE INVENTION




This invention relates generally to an improved refuse collection device, and more particularly, to an improved refuse collection device which is adapted to grab and lift a refuse container and dump the contents thereof into a collection bin. Preferably, the collection device is mounted on a refuse collection vehicle. Such device may be employed to grab and lift a residential-type refuse container from a curb-side or other convenient location, raise the container to dump it into a collection bin on the vehicle, and return the container to its original location.




BACKGROUND OF THE INVENTION




In recent years, the formerly labor-intensive process of collecting household refuse and recyclable materials has become increasingly automated, as improvements have been made to the vehicles employed in collecting such materials. Modern refuse collection vehicles typically include an integral refuse collection bin and a compaction mechanism for compacting materials in or adjacent to the collection bin. Such vehicles may introduce refuse into the collection bin from the front, rear or side of the vehicle. Some such vehicles include mechanized handling devices which include a holding or grasping assembly for holding a refuse container. These handling devices typically include a container access assembly which is adapted to move the holding assembly into position to grab a container, and to cooperate with the holding assembly to lift and dump the contents of the container in the collection bin of the vehicle. The container access assembly may then be used to return the container to its original position.




These holding assemblies and container access assemblies take many forms. Thus, for example, U.S. Pat. No. 4,401,407 of Breckenridge describes an apparatus which includes a telescoping container access assembly and a holding assembly which includes multiple pivoting arm components. U.S. Pat. No. 4,543,028 of Bell et al. describes an apparatus which includes an rail mounted access assembly that pivots about a horizontal axis to move the container into the dumping position. U.S. Pat. No. 4,566,840 of Smith describes an access assembly that includes a fixed frame portion to which is attached a linkage assembly that carries the holding assembly. U.S. Pat. No. 4,726,726 of Dossena et al. describes a telescoping access assembly to which is attached a holding assembly that rotates about a horizontal axis to dump the contents of a container into the collection bin. U.S. Pat. No. 4,983,092 of Richards describes a pivoting holding assembly that is mounted on a transverse guide rail. U.S. Pat. No. 5,007,786 of Bingman describes a refuse collection system which includes a holding assembly that is mounted on a carriage that rides in a vertical rail assembly to dump the contents of a container. U.S. Pat. No. Re. 34,292 of Bingman et al. describes an articulated boom assembly having a pair of gripping arms mounted on a carriage that moves along the outer arm of the assembly. U.S. Pat. No. 5,391,039 of Holtom describes a refuse loader arm that includes an articulated access assembly having inner and outer limbs that are joined by a parallelogram linkage that holds the holding assembly at a constant angle with respect to the inner limb. U.S. Pat. No. 5,419,671 and U.S. Pat. No. 5,547,332, both of Smith et al., describe a container handling assembly that is mounted on the top of the vehicle adjacent to the collection bin. U.S. Pat. No. 5,470,187 of Smith et al. describes a handling assembly having a fixed boom that pivots about a vertical axis adjacent to the vehicle frame, on which boom is mounted a vertically adjustable container holding assembly.




All of these known assemblies suffer from one or more of various disadvantages. Some of the known systems offer a limited reach in accessing a container. Some are unable to grab a container that is not on the same level as the vehicle. Some raise the container so high during the dumping portion of the operating cycle that the container and the holding portion of the assembly may come into contact with low-hanging power or telephone lines. Some are mechanically complex and difficult to operate. Some protrude from the vehicle on which they are mounted to such an extent that they present a risk of hitting other vehicles, mailboxes or other roadside obstacles. Some are slow to complete their operating cycle, and some are expensive to build and install. It would be desirable if a system could be developed that would overcome these disadvantages.




ADVANTAGES OF THE INVENTION




Among the advantages of the invention is that it affords a higher operating speed with a greater reach than was previously known for refuse collection and dumping devices.




Another advantage of the invention is that it has a lower dumping height and a lower retracted profile than was previously known for refuse collection and dumping devices.




Still another advantage of the invention is that it operates in a smoother manner than previously-known devices, which offers increased life of assembly components, improved reliability of operation, and a reduction in the vibrations that are transmitted to the operator compartment. Another advantage of a preferred embodiment of the invention lies in the fact that it employs a pair of primary hydraulic actuators (lift and reach actuators) which are arranged and configured so that the “stroke” of each of the actuators retracts the piston into the actuator body, so that if the seals of an actuator leak hydraulic fluid, the actuator will tend to retract the assembly rather than extend it.




Yet another advantage of a preferred embodiment of the invention is that it offers an enclosed gearbox for the grab assembly, which offers more protection for the components of the grab assembly and consequently improved operation of such components than previously-known devices.




Additional objects and advantages of this invention will become apparent from an examination of the drawings and the ensuing description.




EXPLANATION OF TECHNICAL TERMS




As used herein, the term “operating cycle” refers to the cycle during which the apparatus of the invention reaches for a container, grabs a container, lifts a container, dumps the container into a collection bin, returns the container to its point of origin, releases the container and retracts to its retracted or travel position.




As used herein, the terms “reach” and “extension” refer to that portion of the operating cycle during which the apparatus extends from its retracted or travel position to the location of a refuse container.




As used herein, the term “grab” refers to that portion of the operating cycle during which the apparatus acquires or grips the container so that it may be lifted.




As used herein, the term “lift” refers to that portion of the operating cycle during which the apparatus lifts the container so that it may be moved. The “lift” portion of the operating cycle may be begun simultaneously with the “dump” portion of the cycle.




As used herein, the term “dump” refers to that portion of the operating cycle during which the apparatus moves the lifted container upwardly and towards the collection bin, while tilting it so as to empty its contents when it is in position over the bin. The “dump” portion of the operating cycle may be begun simultaneously with the “lift” portion of the cycle.




As used herein, the term “return” refers to that portion of the operating cycle during which the apparatus lowers the container and returns it to its point of origin while tilting it to an upright attitude, after the contents of the container have been dumped into the collection bin. The “return” portion of the operating cycle include a lowering component and a retraction component.




As used herein, the term “release” refers to that portion of the operating cycle during which the apparatus disengages from the container at its point of origin.




As used herein, the terms “retract” and “retraction” refer to that portion of the operating cycle during which the apparatus returns to its travel position after releasing a container that has been emptied.




As used herein, the terms “retracted position” and “travel position” refer to the position of the apparatus adjacent to the collection bin prior to initiation of (or after completion of) the operating cycle. When the apparatus is mounted on a vehicle, the “retracted position” or “travel position” is the preferred position of the apparatus as the vehicle is moved along a street or roadway.




As used herein, the term “pivot” defines a pivotal axis and may include one or more components that permit one or more members to pivot with respect to another member or members, including, for example, pivot pins, collars and bearings such as are known to those having ordinary skill in the art to which the invention relates.




As used herein, the term “upright attitude” refers to the orientation of the container with respect to the apparatus (or with respect to the vehicle on which the apparatus is mounted) prior to initiation of the operating cycle. The axis through the center of mass of a container in an “upright attitude” may vary from a vertical axis.




SUMMARY OF THE INVENTION




The invention comprises an apparatus for acquiring, lifting and transferring a container so as to deposit its contents in a collection bin. The apparatus includes a container grab assembly which includes a pair of opposed grabbing arms that are aligned in spaced relationship and operable by a fluid-operated actuating system to grab and release a container. The apparatus also includes an articulated, moveable arm assembly that is operable by a fluid-operated actuating system through an operating cycle that includes retracted, extended, lifting and dumping positions. The arm assembly includes a base link that is mounted adjacent to the collection bin, and an upper link having a first end and a second end. The arm assembly also includes a reach link having a first end and a second end, said first end being pivotally attached to the base link and said second end being pivotally attached to the upper link at a first intermediate position between the first end of the upper link and the second end. The arm assembly also includes a lift arm having a first end and a second end, said first end being pivotally attached to the grab assembly and said second end being pivotally attached to the first end of the upper link.




In order to facilitate an understanding of the invention, the preferred embodiments of the invention are illustrated in the drawings, and a detailed description thereof follows. It is not intended, however, that the invention be limited to the particular embodiments described or to use in connection with the apparatus illustrated herein. Various modifications and alternative embodiments such as would ordinarily occur to one skilled in the art to which the invention relates are also contemplated and included within the scope of the invention described herein.











BRIEF DESCRIPTION OF THE DRAWINGS




The presently preferred embodiments of the invention are illustrated in the accompanying drawings, in which like reference numerals represent like parts throughout, and in which:





FIG. 1

is a perspective view of a vehicle to which the invention is mounted, showing the invention in the dumping portion of the operating cycle.





FIG. 2A

is a side view of the vehicle of FIG.


1


.





FIG. 2B

is a side view of a first alternative vehicle to that of

FIGS. 1 and 2A

.





FIG. 2C

is a side view of a second alternative vehicle to that of

FIGS. 1 and 2A

.





FIG. 3

is a front view of the vehicle of

FIGS. 1 and 2A

.





FIG. 4

is a top view of the vehicle of

FIGS. 1

,


2


A and


3


.





FIG. 5

is a right side view of the invention, shown in the retracted position.





FIG. 6

is a left side view of the apparatus of FIG.


5


.





FIG. 7

is a front view of the apparatus of

FIGS. 5 and 6

.





FIG. 8

is a top view of the apparatus of

FIGS. 5 through 7

.





FIG. 9

is a partial sectional view of a portion of the apparatus of

FIGS. 5 through 8

, as taken through line


9





9


of FIG.


7


.





FIG. 10

is a side view of the invention shown in the reach position.





FIG. 11

is a side view of the invention shown in the grab position.





FIG. 12

is a top view of the apparatus of FIG.


11


.





FIG. 13

is a front view of the apparatus of

FIGS. 11 and 12

.





FIG. 14

is a front view of the invention as it begins to raise the container.





FIG. 15

is a side view of the invention shown in the dump position.





FIG. 16

is a front view of the apparatus of FIG.


15


.





FIG. 17

is a left side partial sectional view of a portion of the invention, similar to the view of

FIG. 6

, showing some of the components of the invention in the retracted position.





FIG. 18

is a left side view of a portion of the invention, similar to the view of

FIG. 10

, showing some of the components of the invention in the reach or the extended position.





FIG. 19A

is a schematic hydraulic circuit diagram showing the operation of the fluid-operated actuating systems of the container grab assembly and the arm assembly of the invention during the “extend” portion of the preferred operating cycle.





FIG. 19B

is a schematic hydraulic circuit diagram showing the operation of the fluid-operated actuating systems of the container grab assembly and the arm assembly of the invention during the “grab” portion of the preferred operating cycle.





FIG. 19C

is a schematic hydraulic circuit diagram showing the operation of the fluid-operated actuating systems of the container grab assembly and the arm assembly of the invention during the “retract” portion of the preferred operating cycle.





FIG. 19D

is a schematic hydraulic circuit diagram showing the operation of the fluid-operated actuating systems of the container grab assembly and the arm assembly of the invention during the “dump” portion of the preferred operating cycle.





FIG. 19E

is a schematic hydraulic circuit diagram showing the operation of the fluid-operated actuating systems of the container grab assembly and the arm assembly of the invention during the “lower” portion of the preferred operating cycle.





FIG. 19F

is a schematic hydraulic circuit diagram showing the operation of the fluid-operated actuating systems of the container grab assembly and the arm assembly of the invention during the “release” portion of the preferred operating cycle.











DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION




As shown in the drawings, the invention comprises an apparatus for grabbing or acquiring, lifting and transporting a container so as to deposit its contents in a collection bin. The preferred apparatus


20


includes container grab assembly


21


and articulated, moveable arm assembly


22


. As shown in

FIGS. 1

,


2


A,


3


and


4


, preferred embodiment


20


of the invention is adapted for use in connection with a refuse collection vehicle such as vehicle


23


, which may be used to collect trash and refuse from containers such as container


24


that are placed curbside (or at another convenient location) in a residential area. As shown in

FIGS. 1

,


2


A and


4


, arm assembly


22


of preferred grab and lift mechanism


20


is preferably attached (by welding, bolting or other suitable means) to frame


26


of the vehicle behind operator's cab


28


. The arm assembly is operable by a fluid-operated actuating system (as described in more detail hereinafter) through an operating cycle that includes a retracted position (see FIGS.


5


through


8


), an extended or reach position (see FIG.


10


), a lifting position (see

FIG. 14

) and a dumping position (see FIGS.


15


and


16


).




The preferred apparatus is suitable for grabbing, lifting and emptying containers having a cross-section that is generally cylindrical, square or rectangular, or of other convenient shape. The preferred grab assembly includes opposed grabbing arms


30


and


31


that are aligned in spaced relationship and operable by a fluid-operated actuating system to grab and release a container. The grabbing arms of the grab assembly


21


are preferably provided with flexible straps


32


(shown in

FIG. 12

but omitted elsewhere for clarity) that permit the device to grab, lift and empty containers of various shapes.




The invention enables an operator to collect and dump refuse that is placed in containers that are located curbside, or at another convenient location accessible to the vehicle, without leaving the cab of the vehicle. Apparatus


20


operates through an operating cycle during which it reaches for a container, grabs the container, lifts the container, dumps the container into a collection bin such as vehicle-mounted bin


34


(see FIG.


4


), returns the container to its point of origin, releases the container and retracts to its retracted or travel position. The lifting and dumping functions may be commenced simultaneously, and all functions are performed in a smooth manner because of the mechanical and hydraulic balance that is built into the apparatus. Vehicle


23


may also be provided with a compaction mechanism such as is known to those having ordinary skill in the art to which the invention relates that is employed to compact the refuse in the collection bin.




The invention may also be used in connection with a refuse collection vehicle having a rear-mounted collection assembly that is employed to receive refuse from containers dumped into a rear collection compartment and to move such refuse into a storage compartment on the vehicle. Thus, for example,

FIG. 2B

illustrates vehicle


223


having a rear collection compartment


232


and a front collection bin


234


. Between the two collection compartments is located a storage compartment


236


. Apparatus


20


is mounted onto the frame


226


of vehicle


223


behind cab


228


and adapted to empty the contents of a container (such as container


24


of

FIG. 2A

) into collection bin


234


. A compaction ram (not shown) is preferably provided at the front of collection bin


234


and is adapted to move refuse material into storage compartment


238


and to compact it therein. Rear collection compartment


232


is provided with packer blade


250


, which is pivotally mounted at pivot


252


to fluid-operated actuator


254


. Retraction of rod


253


of actuator


254


causes the packer blade to open up (not shown) to permit material to be dumped into the collection compartment. Then rod


253


is extended (as shown in

FIG. 2B

) and a pair of actuators


256


(only one of which is shown), which are mounted on opposite sides of the collection compartment, may be actuated to move the packer blade upwardly in the collection compartment by retraction of rods


258


(only one of which is shown). This action sweeps refuse material from collection compartment


232


into storage compartment


236


. Other means including various fluid-operated actuators and linkage components are also known for moving the packer blade so as to move material from the collection compartment into the storage compartment, and these are contemplated as being included within the scope of the invention described and claimed herein. When it is desired to eject material from storage compartment


236


, fluid-operated actuator


260


is actuated to tilt the collection compartment


232


about pivot


262


, and the compaction ram (not shown) located at the front of collection bin


234


may be actuated to push material out of the storage compartment and out of vehicle


223


.




It is also contemplated that a vehicle may be provided having a rear-mounted collection assembly and a front-mounted container-lifting assembly. Thus, for example,

FIG. 2C

illustrates a vehicle


323


having, in combination, a rear-mounted collection assembly and a front-mounted container-lifting assembly. As shown in

FIG. 2C

, vehicle


323


is provided a front collection bin


334


and a rear-mounted collection assembly which includes collection compartment


335


. Between the two collection compartments is located a storage compartment


336


. Rear collection compartment


335


is provided with packer blade


338


, which is pivotally mounted to fluid-operated packer blade actuator


340


. Each of a pair of tracks


342


(only one of which is shown) includes an upper end


344


and a lower end


346


. A shoe


348


(located at the upper end of track


342


in

FIG. 2C

) is pivotally attached to fluid-operated packer shoe actuator


350


. Refuse may be place in compartment


336


when packer blade


338


is in the open position, and packer shoe


348


is at the upper end


344


of track


342


, as illustrated in FIG.


2


C. Packer blade actuator


340


is in a retracted condition when the packer blade is in the open position, and packer shoe actuator


350


is in an extended condition when the packer shoe is at the upper end of the track. After refuse is placed in the compartment, the packer shoe actuator retracts so as to move packer shoe


348


to lower end


346


of track


342


(not shown). When the packer shoe reaches the lower end of the track, packer blade actuator


340


extends so as to move the packer blade from the open position to a closed position (also not shown). After the packer blade reaches the closed position, packer shoe actuator


350


extends so as to move packer shoe


348


towards upper end


344


of track


342


. As the packer shoe moves towards the upper end of track


342


, the packer blade lifts the refuse from compartment


335


into storage compartment


336


. After the packer shoe reaches the upper end of the track, the packer blade may be moved from the closed position to the open position by retraction of the packer blade actuator. The hopper is now ready to receive refuse again, and the cycle described above may be repeated until the storage compartment is fully loaded with refuse.




The front mounted container lifting assembly of vehicle


323


is comprised of a pair of lifting arms


370


(only one of which is shown) having a first end


372


and a second end


374


. First end of


372


of each lifting arm is pivotally mounted onto vehicle frame


326


. A pair of associated forks


376


(only one of which is shown) are also provided, one of which is pivotally attached to the second end of each lifting arm. The container-lifting assembly also includes a pair of fluid-operated actuators


378


(only one of which is shown) which may be extended to pivot the forks about the ends of the lifting arms in order to engage the sleeves


380


on a container such as container


382


. The container-lifting assembly also includes a pair of fluid-operated actuators


384


(only one of which is shown) which may be actuated to raise and lower arms


370


between the lowered position shown in

FIG. 2C

to a position (not shown) in which the contents of the container may be dumped in collection bin


334


.





FIG. 5

shows the right side of apparatus


20


in the retracted position, and

FIG. 6

shows the left side. The preferred arm apparatus comprises various mechanical components and a fluid-operated actuating system which includes a pair of primary hydraulic actuators (sometimes referred to herein as hydraulic cylinders or cylinders). Preferably, the arm apparatus includes a base that is comprised of a series of parallel components, including right base link


36


, first intermediate base link


38


, second intermediate base link


40


and left base link


42


(see FIG.


12


). The preferred base is adapted to be mounted onto the frame of a vehicle such as vehicle


23


. The invention also contemplates that some of the other members of arm apparatus


22


may be comprised of parallel or paired components, such as, for example, left reach link


44


and right reach link


54


. It is also contemplated that each of these parallel (or paired) components of the preferred embodiment may be replaced by a single component, such as a single base link and a single reach link.




Each of the links of the preferred arm apparatus has a first end and a second end. As illustrated in the drawings, the first end of each of base links


36


,


38


,


40


and


42


, and the first end of upper link


48


is considered to be the end nearest the container, and the second end is considered to be the end nearest to the center of the vehicle. By a similar convention, the first end of reach links


44


and


54


, secondary reach link


56


, lift arm


80


and grabber support arm


86


is considered to be the end nearest the base link, or the lower end. The second end of each of the reach links, secondary reach link, lift arm and grabber support arm is the end furthest from the base link, or the upper end. Thus, in the preferred embodiment of the invention that it illustrated in

FIG. 6

, the first end of left reach link


44


(see

FIG. 6

) is pivotally attached at pivot


46


to the first end of each of base link components


40


and


42


, and the second end of left reach link


44


is pivotally attached to upper link


48


at pivot


50


(located at a second intermediate position between the first end and the second end of the upper link). Similarly, as shown in

FIG. 5

, the first end of right reach link


54


(which is parallel to left reach link


44


) is pivotally attached at pivot


46


to the first end of each of base link components


36


and


38


, and the second end of right reach link


54


is pivotally attached to lift arm


80


at pivot


52


(located at an intermediate position between the first end and the second end of the lift arm). Referring again to

FIG. 6

, the first end of secondary reach link


56


is pivotally attached to base link components


40


and


42


at pivot


58


(located at an intermediate position between the first end and the second end of base link components


40


and


42


), and the second end of secondary reach link


56


is pivotally attached at pivot


60


to the second end of upper link


48


. Clevis link


62


is preferably attached to and forms an extension of the second end of secondary reach link


56


. In the alternative (not shown), clevis


62


could be attached to the second end of upper link


48


, thereby forming an extension of such upper link.




Arm assembly


22


includes a fluid-operated actuating system having two primary hydraulic actuators, reach actuator


64


and lift actuator


72


. The base of reach actuator


64


is preferably pivotally attached at pivot


66


to the second end of base link components


40


and


42


, and rod


68


of actuator


64


is preferably pivotally attached at pivot


70


to the lower (or first) end


63


of clevis link


62


. In the alternative (not shown), clevis link


62


may be eliminated, and rod


68


of actuator


64


may be pivotally attached to the second end of upper link


48


. The base of lift actuator


72


is preferably pivotally attached to base link components


38


and


40


at pivot


74


(see FIG.


11


), located at an intermediate position between the first end and the second end of the base link components. Rod


76


of actuator


72


is preferably pivotally attached at pivot


78


(see

FIG. 5

) to the second end of lift arm


80


. It is also contemplated that the attachments of the bases and rods of the reach and lift actuators could be reversed. In other words, for example, the base of reach actuator


64


may be pivotally attached at pivot


70


to the lower (or first) end


63


of clevis link


62


, and rod


68


of actuator


64


may then be pivotally attached at pivot


66


to the second end of base link components


40


and


42


.




As shown in

FIG. 6

, the lower (or first) end of lift arm


80


is pivotally attached to the lower (or first ) end


81


of grab link


82


of the grab assembly at pivot


84


. The first end of grabber support arm


86


is pivotally attached to the upper (or second) end


83


of grab link


82


at pivot


90


, and the second end of grabber support arm


86


is pivotally attached at pivot


88


to the first end of upper link


48


.




A slave actuator or cylinder is preferably included in the arm assembly of the invention in order to provide better control during the operating cycle. Thus, as shown in the drawings, clevis


92


is attached to left reach link


44


, and the base of slave actuator


94


is pivotally attached to clevis


92


at pivot


96


. Rod


98


of actuator


94


is pivotally attached to upper link


48


at a first intermediate position, pivot


100


, between the first end and the second intermediate position (at pivot


50


) of upper link


48


.




As has been mentioned, preferred apparatus


20


includes container grab assembly


21


which is provided with a pair of grabbing arms


30


and


31


and a fluid-operated actuating system. First end


101


of side support arm


102


(see

FIGS. 8 and 9

) of grab assembly


21


is attached to the lower end of grab link


82


(see

FIG. 5

) of arm assembly


22


. Second end


103


of side support arm


102


is attached to gear box


104


. Right gear


106


(see

FIG. 9

) is, attached to grabbing arm


30


and both are mounted on right shaft


107


(see FIG.


7


); left gear


108


is attached to grabbing arm


31


and both are mounted on left shaft


109


. Gears


106


and


108


are meshed together within enclosed gear box


104


. Preferably, a suitable lubricant is provided in the gear box to further protect the gears. As shown in

FIGS. 7 and 8

, the gear box has a first (or upper) side


105


and a second (or lower) side


111


. Left shaft extends through both first side


105


and second side


111


of gear box


104


; however, right shaft


107


extends through only the second side


111


of the gear box. The base of grabber actuator or cylinder


110


is pivotally attached to clevis


112


at pivot


114


, and clevis


112


is mounted on side support arm


102


. Rod


116


of cylinder


110


is pivotally attached to second end


117


of drive link


118


at pivot


119


on top of gear box


104


. First end


120


of the drive link is attached to shaft


109


, so that retraction of rod


116


into cylinder


110


from the position shown in

FIG. 8

will cause drive link


118


to pivot to the right (as viewed in

FIG. 8

) about a pivot axis through shaft


109


causing grabbing arms


30


and


31


to close from the position illustrated in

FIG. 8

to the grab position illustrated in FIG.


12


. By examining the drawings of apparatus


20


in a sequential manner from the retracted position of

FIGS. 5 through 8

to the reach position of

FIG. 10

, the grab position of

FIGS. 11 through 13

, the lift position of FIG.


14


and the dump position of

FIGS. 15 and 16

, and then reversing the sequence back to the retracted position, the interrelationship of the various linkage components can be appreciated. The base link, upper link, reach link and lift arm are arranged and interconnected so that the upper link remains generally parallel to the base link throughout the operating cycle. As an examination of

FIGS. 6

,


10


and


15


will reveal, axis


248


through pivots


60


and


100


of the upper link remains parallel, or within about 20° of parallel, to axis


242


through pivots


58


and


66


of the base link throughout the operating cycle.





FIGS. 17

,


18


and


19


A through


19


F further illustrate the preferred hydraulic operating sequence of the invention through its operating cycle. As shown in

FIG. 17

, reach actuator


64


, lift actuator


72


and preferred slave actuator


94


, as well as left base member


42


, upper link


48


and left reach link


44


are shown in the retracted position. The preferred operating sequence includes the “extend” step (FIG.


19


A), the “grab” step (FIG.


19


B), the “retract” step (FIG.


19


C), the “dump” step (FIG.


19


D), the “lower” step (

FIG. 19E

) and the “release” step (FIG.


19


F). Referring now to

FIG. 19A

, to begin moving the invention through its operating cycle, the operator activates pump


130


and operates valve


124


to apply pump pressure to hydraulic fluid in lines


131


,


132


and


134


to the extend side port


63


of reach actuator


64


, while maintaining metered pressure on the retract side port


65


of the reach actuator and pump pressure on the retract side port


73


of lift actuator


72


and the retract side port


95


of slave cylinder


94


. This action causes rod


68


of reach actuator


64


to extend, thereby moving apparatus


20


from the retracted position of

FIG. 17

to the reach position of FIG.


18


. As the apparatus is moved to the reach position, lift actuator


72


and slave actuator


94


will maintain the grabbing arms at a predetermined height, preferably the height that is suitable for grabbing a container located on the same elevation as vehicle


22


. If the container is at an elevation above or below this predetermined level, the operator can adjust valve


128


to provide more or less lift through lift actuator


72


(as described hereinafter). The operator can also adjust the pump pressure applied to reach actuator


64


to provide more or less extension to adjust the distance from the vehicle to which the grabbing arms are extended. When the apparatus has been extended to the container, the operator can operate valve


126


to apply pump pressure to hydraulic fluid in lines


131


,


135


and


136


to the retract side port


142


of actuator


110


(see

FIGS. 8 and 19B

) to close the opposed grabbing arms to acquire or grab the container. Then he may operate valve


124


to apply pump pressure to hydraulic fluid in lines


131


,


132


and


133


to the retract side


65


of reach actuator


64


, while maintaining pump pressure on the extend side


93


of slave actuator


94


and the extend side


71


of lift actuator


72


(see

FIG. 19C

) and operate valve


128


to apply pump pressure to hydraulic fluid in lines


131


,


138


and


139


to the retract side


73


of lift actuator


72


and the retract side


95


of slave actuator


94


(see FIG.


19


D). This action will cause the apparatus to move from the grab position of FIG.


13


through the lift position of

FIG. 14

to the dump position of

FIGS. 15 and 16

. Then the operator may operate valve


128


to apply pump pressure to hydraulic fluid in lines


131


,


138


and


140


to the extend side port


71


of lift actuator


72


and the extend side port


93


of slave actuator


94


(see FIG.


19


E). This will return the container to a position at the predetermined level with respect to vehicle


22


. Of course, by adjusting the opening of valve


124


, the operator may adjust the elevation to which the container is moved to one that is higher or lower than that of the vehicle. The operator may then operate valve


126


to apply pump pressure to hydraulic fluid in lines


131


,


135


and


137


to the extend side port


144


of actuator


110


(see

FIGS. 8 and 19F

) to open the grabbing arms to release the container. The operator may then operate valve


124


to apply pump pressure to hydraulic fluid in lines


131


,


132


and


133


to the retract side port


65


of reach actuator


64


(see FIG.


19


C). This action will move the apparatus to the retracted position of

FIGS. 5 through 8

.




The geometry of the various components, and the fact that actuators


64


and


72


are preferably operated from a single hydraulic pump


130


(see

FIGS. 17

,


18


and


19


A through


19


F) in parallel flow through at least a part of the operating cycle, allows the actuators to work together in balance as the various functions of the operating cycle are carried out. This permits effective, conventional cushioning at the ends of the stroke of each hydraulic actuator, thereby reducing vibrations and increasing the life cycle of the apparatus. By reducing vibrations, this unique linkage assembly also increases the comfort of the operator. In addition, the unique geometry of the linkage assembly permits a longer reach while maintaining an acceptably low profile in both the retracted position and the dumping position of the cycle. Furthermore, because of the balance obtained in the operation of the lift and reach actuators, the operator may complete the operating cycle more rapidly than with previously-known devices. The arm assembly of the apparatus is designed to balance the mass of the apparatus during the operating cycle while balancing actuation of the hydraulic actuators employed therein to allow for effective, conventional cushioning at the ends of the stroke of each hydraulic actuator. This unique articulate arm assembly, as well as the provision of parallel flow of hydraulic fluid to the two primary actuators (the lift and reach actuators) during part of the operating cycle, permits operation with balanced pressures in the two primary actuators and balanced dynamic effects during the operating cycle, thus permitting smooth operation and easy operator control. The assembly is also designed to maintain an appropriate attitude of the refuse container during the lift and dump portions of the operating cycle in order to minimize spillage of the contents of the container outside the collection bin.




Although this description contains many specifics, these should not be construed as limiting the scope of the invention but as merely providing illustrations of some of the presently preferred embodiments thereof, as well as the best mode contemplated by the inventor of carrying out the invention. The invention, as described herein, is susceptible to various modifications and adaptations as would be appreciated by those having ordinary skill in the art to which the invention relates, and the same are intended to be comprehended within the meaning and range of equivalents of the appended claims.



Claims
  • 1. An apparatus for acquiring, lifting and transferring a container so as to deposit its contents in a collection bin mounted on a refuse collection vehicle, said apparatus comprising:(a) a base link having a first end and a second end, which base link is mounted on the collection vehicle; (b) a container grab assembly that is adapted to capture the container; (c) an upper link having a first end and a second end; (d) a reach link having a first end and second end, said first end being pivotally attached to the first end of the base link and said second end being pivotally attached to the upper link at an intermediate position between the first end and the second end; (e) a lift arm having a first end and a second end, said first end being pivotally attached to the grab assembly; (f) a reach cylinder having a base end and a rod end, with one of such ends being pivotally attached to the second end of the base link and the other being pivotally attached to the second end of the upper link; (g) a lift cylinder having a base end and a rod end, with one of such ends being pivotally attached to the base link at an intermediate position between the first end and the second end and the other being pivotally attached to the second end of the lift arm.
  • 2. The apparatus of claim 1 which includes:(f) a reach cylinder having: (i) a base end and a rod end, with one of such ends being pivotally attached to the second end of the base link and the other being pivotally attached to the second end of the upper link; (ii) an extend port through which hydraulic fluid may be introduced to extend the rod end; (iii) a retract port through which hydraulic fluid may be introduced to retract the rod end; (g) a lift cylinder having: (i) a base end and a rod end, with one of such ends being pivotally attached to the base link at an intermediate position between the first end and the second end and the other being pivotally attached to the second end of the lift arm; (ii) an extend port through which hydraulic fluid may be introduced to extend the rod end; (iii) a retract port through which hydraulic fluid may be introduced to retract the rod end; (h) means for directing hydraulic fluid in parallel flow to the extend port of the reach cylinder and extend port of the lift cylinder to move the grab assembly from a first position adjacent to the base to a second position adjacent to the container; (i) means for directing hydraulic fluid in parallel flow to the retract port of the reach cylinder and extend port of the lift cylinder to move the grab assembly from the second position adjacent to the container to a third position adjacent to the collection bin; (j) means for directing hydraulic fluid in parallel flow to the extend port of the reach cylinder and retract port of the lift cylinder to move the grab assembly from the third position adjacent to the collection bin to the second position; (k) means for directing hydraulic fluid in parallel flow to the retract port of the reach cylinder and retract port of the lift cylinder to move the grab assembly from the second position to the first position.
  • 3. The apparatus of claim 1 which includes:(a) an upper link having a first end, a second end a first and second intermediate positions between the first end and the second end, wherein said first intermediate position is nearer to the first end than the second end; (b) a slave cylinder having a base end and a rod ends with one of such ends being pivotally attached to the reach link at an intermediate position between the first end and the second end, and the other being pivotally attached to the upper link at the first intermediate position; and wherein the second end of the reach link is pivotally attached to the upper link at the second intermediate position.
  • 4. The apparatus of claim 1 wherein the grab assembly includes:(a) a side support arm having a first end and a second end, the first end of which is attached to the lift arm; (b) a gear box that is mounted on the second end of the side support arm and including a left gear and a right gear that are meshed together; (c) a right shaft on which the right gear is mounted; (d) a left shaft on which the left gear is mounted; (e) a drive link having a first end and a second end, with said first end being mounted on the right shaft; (f) a left grabbing arm which is mounted on the left shaft; (g) a right grabbing arm that is mounted on the right shaft; (h) a grabber cylinder having a base end and a rod end, with one of such ends being pivotally attached to the first end of the side support arm and the other being pivotally attached to the second end of the drive link.
  • 5. The apparatus of claim 4 wherein the relative positions of the drive link, the left and right gears and the left and right grabbing arms are such that retraction of the rod of the grabber cylinder from an extended position to a retracted position will cause the grabbing arms to close from an open position to a grab position.
  • 6. The apparatus of claim 4 wherein:(a) the gear box is enclosed and has a first side and a second side; (b) the right shaft extends through both the first and second sides of the gear box; (c) the left shaft extends through the second side of the gear box; (d) the second end of the drive link is mounted on the right shaft on the first side of the gear box; (e) the right grabbing arm is mounted on the right shaft on the second side of the gear box; (f) the left grabbing arm is mounted on the left shaft on the second side of the gear box.
  • 7. An apparatus for lifting a container and moving the container so as to deposit its contents in a collection bin, said apparatus comprising:(a) a container grab assembly that is adapted to grab the container; (b) a right base link, a middle right base link, a middle left base link and a left base link, said links being disposed in parallel relation to each other with each having a first end and a second end; (c) an upper link having a first end and a second end and a first and second intermediate positions between the first end and the second end, wherein said first intermediate position is nearer to the first end than the second end; (d) a lift arm having a first end and a second end, said first end being pivotally attached to the grab assembly; (e) a left reach link having a first end and a second end, said first end being pivotally attached to the first end of the middle left and left base links and said second end being pivotally attached to the upper link at the first intermediate position; (f) a right reach link having a first end and a second end, said first end being pivotally attached to the first end of the middle right and right base links and said second end being pivotally attached to the lift arm at an intermediate position between the first end of the lift arm and the second end of the lift arm; (g) a secondary reach link having a first end and a second end, said first end being pivotally attached to the middle left and left base links at a first intermediate position between the first end of the middle left and left base links and the second end of the middle left and left base links, and said second end being pivotally attached to the second end of upper link; (h) a clevis link which is attached to the second end of the secondary reach link, which clevis link has a first end and a second end; (i) a grabber support arm having a first end and a second end, said first end being pivotally attached to the grab assembly and said second end being pivotally attached to the first end of the upper link; (j) a reach actuator having: (i) a base end and a rod end, with one of such ends being pivotally attached to the second end of the middle left and left base links and the other being pivotally attached to the first end of the clevis link; (ii) an extend port through which hydraulic fluid may be introduced to extend the rod end; (iii) a retract port through which hydraulic fluid may be introduced to retract the rod end; (k) a lift actuator having: (i) a base end and a rod end, with one of such ends being pivotally attached to the middle right and middle left base links at an intermediate position between the first end of the middle right and middle left base links and the second end of the middle right and middle left base links, and the other being pivotally attached to the second end of the lift arm; (ii) an extend port through which hydraulic fluid may be introduced to extend the rod end; (iii) a retract port through which hydraulic fluid may be introduced to retract the rod end; (l) means for directing hydraulic fluid in parallel flow to the extend port of the reach actuator and the extend port of the lift actuator to move the grab assembly from a first position adjacent to the base to a second position adjacent to the container; (m) means for directing hydraulic fluid in parallel flow to the retract port of the reach actuator and the extend port of the lift actuator to move the grab assembly from the second position adjacent to the container to a third position adjacent to the collection bin; (n) means for directing hydraulic fluid in parallel flow to the extend port of the reach actuator and the retract port of the lift actuator to move the grab assembly from the third position adjacent to the collection bin to the second position; (o) means for directing hydraulic fluid in parallel flow to the retract port of the reach actuator and the retract port of the lift actuator to move the grab assembly from the second position to the first position.
  • 8. The apparatus of claim 7 which includes:(a) an upper link having a first end, a second end and a first and second intermediate positions between the first end and the second end, wherein said first intermediate position is nearer to the first end than the second end; (b) a slave cylinder having a base end and a rod end, with one of such ends being pivotally attached to the left reach link at an intermediate position between the first end and the second end, and the other being pivotally attached to the upper link at the first intermediate position; and wherein the second end of the reach link is pivotally attached to the upper link at the second intermediate position.
  • 9. The apparatus of claim 7 wherein:(a) the grab assembly includes: (i) a grab link having a first end and a second end; (ii) a gear box having a left gear and a right gear that are meshed together; (iii) a side support arm having a first end awl a second end, the first end of which is attached to the first end of the grab link of the lift arm, and to the second end of which is mounted the gear box; (iv) a right shaft on which the right gear is mounted; (v) a left shaft on which the left gear is mounted; (vi) a drive link having a first end and a second end, with said first end being mounted on the right shaft; (vii) a left grabbing arm which is mounted on the left shaft; (viii) a right grabbing arm that is mounted on the right shaft; (ix) a grabber cylinder having a base end and a rod end, with one of such ends being pivotally attached to the first end of the side support arm and the other being pivotally attached to the second end of the drive link; (b) the first end of the grabber support arm is pivotally attached to the second end of the grab link, and the second end of the grabber support arm is attached to the first end of the upper right link.
  • 10. The apparatus of claim 9 wherein the relative positions of the drive link, the left and right gears and the left and right grabbing arms are such that retraction of the rod of the grabber cylinder from an extended position to a retracted position will cause the grabber arms to close from an open position to a grab position.
  • 11. The apparatus of claim 9 wherein:(a) the gear box is enclosed and has a first side and a second side; (b) the right shaft extends through both the first and second sides of the gear box; (c) the left shaft extends through the second side of the gear box; (d) the second end of the drive link is mounted on the right shaft on the first side of the gear box; (e) the right grabbing arm is mounted on the right shaft on the second side of the gear box; (f) the left grabbing arm is mounted on the left shaft on the second side of the gear box.
CROSS REFERENCE TO RELATED APPLICATION

This application claims the benefit of U.S. Provisional Application No. 60/240,255, which was filed on Oct. 13, 2000.

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Provisional Applications (1)
Number Date Country
60/240255 Oct 2000 US