The present invention relates to a mechanism for manoeuvring a door whose movement is partially vertical. The invention also relates to the use of a brake in such a mechanism, as well as to a method for regulating the torque exerted by a motor in such a mechanism.
Within the meaning of the present invention, the term “door” is understood to mean doors, portals, shutters, grilles and equivalent equipment for selectively closing an opening in a building.
Doors whose movement is partially vertical are sometimes referred to as “doors stored substantially horizontally” and are conventionally used for selectively closing an opening, for example giving access to a garage. These doors are globally vertical in closed configuration and globally horizontal, generally disposed near the ceiling, in open configuration. Their movement of opening/closure therefore has both a horizontal component and a vertical component. For manoeuvring doors of this type, it is known to use a geared motor comprising an electric motor and a reduction gear.
For certain doors, and particularly garage doors, it is furthermore known from WO-A-03/083245 to use so-called “compensation” means, such as springs, aiming at compensating at least partially the weight of a door. Such compensation means aim at reducing the driving force necessary for manoeuvring the door, particularly when the latter is raised. The compensation means are generally designed so that the variations of the combined effect of the effort of compensation and of the weight of the door are as slight as possible. Nevertheless, however improved they may be, these means do not enable a perfect result to be attained and, in practice, the door is generally over-compensated, in which case it tends to rise despite its weight, or under-compensated, in which case it tends to descend under the effect of its weight. The over- or under-compensated nature of the door may vary as a function of the position of the door in the course of its displacement, insofar as the resultant torque of its weight depends on its position with respect to the lintel of the opening. For example, on certain tip-up doors of non-projecting type, the compensation means most often ensure a balance of the weight of the door when the latter is in median position but, in the vicinity of its closed position or its completely open position, the door may be driving then, beyond the median point, become braking. On other types of doors, for example sectional doors, the over- or under-compensated nature of the door may undergo several alternations. In addition, these variations may be a function of the wear and tear of the door and/or of its guiding means.
The over- or under-compensated nature of the door may provoke disorders during its displacements, particularly since its speed varies as a function of the nature of the compensation and this, all the more so as the inertia of the door and the passage from a situation of over-compensation to a situation of under-compensation, or vice versa, amplifies the accelerations. The movement of the doors is therefore sometimes jerky, with bouncing effects. This induces functioning of the electric drive motor at irregular speed and, in particular, the fact that it sometimes functions as generator, which may substantially limit its life duration. In addition, when it functions as generator, a motor may emit a sound of frequency unpleasant for a person located in the vicinity.
The aforementioned drawbacks are a source of visual and sound nuisance for a user and induce additional stresses on the door and its manoeuvring system. In particular, the motor and its electrical supply system risk being deteriorated due to the current peaks resulting from the motor functioning as generator.
In order to solve this problem, it is known to render the transmission of the movement between the door and the motor irreversible, for example by means of a reduction gear comprising a wheel and an endless screw. Such an irreversible reduction gear is of relatively mediocre efficiency, which imposes using a motor of higher power than really necessary, consuming more energy, which is more cumbersome and more expensive to buy and to use. In addition, such an irreversible reduction gear must be dimensioned to absorb jerks and the wear and tear due to frictions in the kinematic chain.
It is a more particular object of the invention to overcome these drawbacks by proposing a manoeuvring mechanism equipped, inter alia, with means for compensating the weight of a door thanks to which a smooth displacement of the door may be obtained, without using an irreversible reduction gear and by means of a motor whose dimensioning can be optimized.
In this spirit, the invention relates to a mechanism for manoeuvring a door with at least partially vertical movement, this mechanism comprising:
Thanks to the invention, the brake makes it possible to regulate the torque that the electric motor must exert in order to drive the door, regulation taking place as a function of the torque that the motor must effectively overcome, this torque to be overcome itself being substantially equal to the combined effect, i.e. to the resultant, of the torque exerted by the compensation means and the torque exerted by the weight of the door. The invention therefore proceeds from an original approach which consists in braking the movement of the door more or less, as a function of the combined effect of the compensation means and of the weight of the door. More precisely, braking takes place at least when the door is driving with respect to the direction of the movement imparted by the motor. The braking effort is advantageously variable as a function of the intensity and direction of the combined effect of the weight of the door and of the compensation effort exerted by the aforementioned means.
According to advantageous but non-obligatory aspects, a manoeuvring mechanism may incorporate one or more of the following characteristics:
The invention also relates to the use of a brake in a mechanism as described hereinabove and, more specifically, to the use of a brake adapted to exert a variable effort for regulating the torque that must be exerted by an electric motor for driving a member fast with a door with partially vertical movement subjected to the action of means for at least partially compensating its weight.
The invention also relates to a method for regulating the torque to be exerted by an electric motor in a mechanism as described hereinabove, this method comprising at least one step in which a braking effort is exerted, against the motor, as a function of the intensity and the direction of the combined effect of the weight of the door and of the effort of compensation of this weight.
This effort is exerted at least when the aforementioned combined effect tends to displace the aforementioned member in the same direction as the motor.
Thanks to the method of the invention, the brake compensates more or less the combined effect or resultant torque, this allowing an optimization of the torque to be exerted by the electric motor, the amplitude of variation of this torque being able to be relatively minor compared to the amplitude of the torque to be exerted in the known equipment.
The blocking torque of the brake may be exerted with a maximum value, when the aforementioned combined effect is of the same direction as the torque exerted by the motor, and a decreasing value, preferably inversely proportional to this combined effect, when this effect tends to displace this member in the opposite direction to the motor.
The invention will be more readily understood and other advantages thereof will be more clearly apparent in the light of the following description of two forms of embodiment of a mechanism in accordance with its principle, and of a torque regulating method-carried out thanks to this mechanism, given solely by way of example and made with reference to the accompanying drawings, in which:
Referring now to the drawings, the installation shown partially in FIGS. 1 to 5 comprises a mechanism 1 for displacing a garage door 100 between a closed position, where this door is vertical and obturates an opening O, and an open position, where this door is globally horizontal. The door 100 is sectional and constituted by a plurality of panels 102 articulated on one another and provided with rollers adapted to roll in guides 104 provided on either side of the opening O. The upper panel 102a of the door 102 is connected by a tie bar 106 to a carriage 108 displaced perpendicularly to the wall M in which the opening O is made, by an endless belt 110 driven by the mechanism 1. The carriage is fast with the lower side of the belt 110 and slides along a bar 112 fixed parallel to the ceiling of the garage by two brackets 114.
The door 100 is provided to move in a movement having a horizontal component M1, globally parallel to the direction of the ceiling of the garage, and with a vertical component M2, globally parallel to the wall in which the opening O is made.
In order to drive the belt 110, a ring 4 is provided to move in rotation about a substantially horizontal axis X-X′, the belt 110 surrounding the ring 4 over about 180° and being fast in rotation therewith by adherence or thanks to notches.
For driving the ring 4 about the axis X-X′, an electric motor 5 is provided, mounted at one end of the bar 112 and housed inside a tube 7.
A device 120 for compensating the weight of the door 100 is provided and comprises two cables 121 and 122 fixed on the lower panel 102b of the door 100 and each wound on a drum 123, 124 respectively. The drums are connected by a synchronisation bar 125 surrounded by two compensation springs 126 and 127 of which one end is fixed on the bar and the other end is fixed to the structure. In this way, as a function of the displacement of the door 100, the springs 126 and 127 are more or less stretched and contribute to exerting on the door 100 and through the cables 121 and 122 an effort F1 which opposes the weight P of the door 100.
The output shaft 53 of the motor 5 actuates a friction brake 8 at the output of which is mounted a reversible reduction gear 9 which itself actuates the ring 4.
In this way, the movement of the output shaft of the motor 5 may be transmitted to the ring 4 through the brake 8 and the reduction gear 9.
The brake 8 is in accordance with the technical teaching of FR-A-2 834 391 and comprises a casing 81 fixed on the casing 51 of the motor 5 and which contains two discs 82A and 82B between which is disposed an annular ring 83 in mesh by outer radial projections 84 with inner radial projections 85 made in a support 86 fixed inside the casing 81 and mounted free in rotation and fixed in translation on the shaft 53. A spring 87 is interposed between the disc 82A and a circlips 88 for immobilizing the support 86 on the shaft 53. It exerts an effort F87 tending to apply the disc 82A and the ring 83 on the disc 82B, which induces a braking torque C8 in rotation of the disc 82B and of the sleeve 82C in one piece with this disc and in which the input shaft 91 of the reduction gear 9 comes into mesh. The torque C8 depends on the effort F87 and on the coefficient of friction between the ring 83 and the discs 82A and 82B. By default, the effort F87 exerts a maximum braking torque C8max which blocks the ring 83 between the discs 82A and 82B and thus immobilizes the disc 82B with respect to the casing 81 which is fixed. In this way, by default, the brake 8 opposes the transmission of effort between the motor 5 and the reduction gear 9 and between the reduction gear 9 and the motor 5.
A pin 89 is mounted along a diameter of the shaft 53 in the vicinity of its end on which the disc 82B is immobilized in translation by a circlips 82D.
The disc 82A is provided with an excess thickness 82E forming a double ramp 82F, 82G against which the pin 89 bears, as represented in
The torque C5 exerted by the motor for driving the elements 9, 10 and 4 must overcome the braking torque C8 exerted by the brake 8.
By its construction, the brake 8, which is interposed between the motor 5 and the reduction gear 9, makes it possible to exert a variable braking torque C8 as a function of the direction and intensity of the torque C3 undergone by the ring 4 due to the weight P of the door 100, on the one hand, and the effort F1 of compensation of this weight exerted by the spring 7, on the other hand.
The effort F1 is transmitted by the door 100 and the elements 106, 108 and 110 to the ring 4 on which it is exerted in the form of a torque C1 directed in anti-clockwise direction in
When the door is raised, when the torque C1 has an intensity less than torque C2, it may be considered that the torque C3 exerted on the ring 4 by the belt 110 is positive, i.e. the compensation due to the springs 126 and 127 is not sufficient to balance the weight of the door 100. The door is in that case braking for the displacement and one might speak of under-compensation or of negative compensation. On the contrary, when the torque C1 has an intensity greater than the torque C2, it may be considered that the load, i.e. the door 100 and the elements which are linked thereto, is driving. In other words, the compensation torque C1 does more than compensate the weight of the door 100. One might speak of over-compensation or of positive compensation. In that case, the torque C3 may be considered as being negative.
When the door is lowered, the door is braking when the torque C1 has a value greater than the torque C2, and driving in the contrary case. The torque C3 then takes positive and negative values, respectively.
In practice, as a function of the variations of position and of direction of displacement of the door 100 with respect to the opening O, the torque C3 may vary between a maximum positive value C3max and a minimum negative value C3min. Z1 denotes the range of variation of the torque C3 between the values C3min and C3max. Z2 denotes the range of positive variation of the torque C3 and Z3 the range of negative variation of that torque.
In the absence of a brake such as brake 8, the torque C5 that the motor 5 would have to exert to drive the ring 4 would, as a function of the torque C3, be globally such as represented by the straight line Δ in
As is more particularly visible in
On the contrary, and as is apparent in
In the configuration of
In zone Z2, the effort C5 that the motor 5 must exert in order to displace the ring 4 may therefore be considered as represented by the curve in bold dashed and dotted lines L5 which is the sum of the straight lines Δ and D8.
In zone Z3, the torque that the motor must overcome in order to drive the ring 4 is, as explained with reference to
It follows from the foregoing that, when the motor is supplied, the brake 8 acts more as speed regulator than really as brake in order to block the load.
With the foregoing in mind, the amplitude A5 of variation of the torque C5 of the motor 5 is included between the substantially constant value equal to C8max of the torque C5 in the zone Z3 and over a part of the zone Z2, and the maximum value C5max of this torque for a maximum driving load C3max. This amplitude A5 is largely lower than the corresponding amplitude A′5 which would have to be taken into account for a mechanism not comprising a brake.
The invention therefore enables the amplitude of the variations of the torque C5 that the motor 5 must exert to be very substantially decreased. This torque always has a positive value, this excluding, de facto, the functioning of the motor as generator, which functioning would risk deteriorating the motor.
It is possible to distinguish the friction torque of the brake C8max, which is that corresponding to a slipping of the brake when there is no load, and the opening torque of the brake C3ouv, which is that exerted on the brake at the instant when the linings of the brake separate. The friction torque of the brake corresponds to the value of the torque C5 that the motor must exert in zone Z3.
The friction torque C8max of the brake 8 is advantageously chosen with a value substantially equal to the nominal torque of the motor, this making it possible to further minimize the variations of the torque and, consequently, the variations of the speed of the door in the course of its displacement.
Thanks to the invention, the speed of displacement of the door is more regular than in the known devices and the jerks and bouncing are avoided. The motor no longer working as a generator, the electrical risks are reduced. In particular, if the motor is an asynchronous motor, there is no risk of the motor stalling.
If the motor is a D.C. motor, a simpler and less expensive supply may be used, in particular a so-called “irreversible” supply and/or one regulated in voltage. A so-called “irreversible” supply is more reliable and more economical than a so-called “reversible” supply which must be able to withstand inverse currents coming from the motor. In addition, a voltage-regulated supply makes it possible to fix the relation between the speed of rotation of the motor and the torque exerted, for example in a relation of inverse proportionality as represented in
As is more particularly apparent from
In the second form of embodiment of the invention shown in
As previously, a brake 8 is installed between the motor 5 and a reduction gear 9 which actuates the ring 4, this brake having the same function as that of the first embodiment and exerting a braking effort-which is variable as a function of the intensity and direction of the torque C3.
The brake 8 may be of the same type as that of the first embodiment, or may be of different type.
In particular, as shown in broken lines in
The invention has been shown with a sectional door 100, but is applicable to any type of door, particularly garage doors with rigid frame with or without projection.
The invention has been shown with a brake of the type known from FR-A-2 834 391. However, it may be carried out with brakes such as those known from DE-C-909 274, DE-C-834 714, FR-A-2 720 806, IT-BO-92 U 000009 or from EP-A-1 326 000. Other brake structures may be envisaged within the framework of the present invention. In particular, the braking effort exerted by the brake is not necessarily a torque.
The technical characteristics of the different forms of embodiment described may be combined together within the framework of the invention.
Number | Date | Country | Kind |
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04 03383 | Mar 2004 | FR | national |