This invention relates generally to a display system and, more particularly, to a floor display system including a base and attachable shelf or tray members that are secured to the base for displaying products.
It is common practice to load a quantity of individual packages of consumer products into corrugated paperboard shipping containers for bulk shipment of the packages to a point of sale. In some applications, the packages may be shipped with a collapsible display rack that is configured to be erected at the point of sale to form a self-supporting display rack. For example, the display rack may be configured for customer packaged goods (CPG)/retail customers and can comprise a collapsible base and separate tray units formed of corrugated paperboard that can be shipped disassembled in a compact package to a point of sale. The self-supporting display rack may be easily and quickly assembled at the point of sale without requiring tools. In a particular application, a supplier can pre-load tray units with product and place the tray units in a shipping container along with a collapsed base for shipping to a customer, and it is conventional for the customer to erect the base and attach the tray units to the erected base using mounting hooks or clips to complete the display at the point of sale.
In accordance with an aspect of the invention, a floor display system is provided comprising a base portion including a front wall having opposing first and second vertical edges, and first and second side walls extending from the vertical edges in generally perpendicular relation to the front wall. At least one side wall slot is formed in each of the first and second side walls and connected to respective front wall slot portions formed in the front wall. At least one tray is provided including a tray body connected to at least one mounting flap portion positioned in each of the side wall slots in the first and second side walls and extending into the corresponding front wall slot portions for supporting the tray body to the base portion.
The side wall slots may angle downward from the corresponding front wall slot portions.
Each of the side wall slots may be defined by first and second slot edges connected at a slot apex distal from the front wall and diverging from each other extending from the slot apex toward the front wall.
A detent edge may extend from one of the first and second slot edges toward the other of the first and second slot edges and may define a reduced width of the side wall slot adjacent to the front wall.
The at least one mounting flap portion may include first and second flap sections joined at a flap fold positioned adjacent to the slot apex.
The first flap section may be hingedly connected to the tray body and the second flap section may include a locking edge distal from the flap fold and engaged against the detent edge to resist movement of the mounting flap portion out of the side wall slot.
The detent edge may extend generally perpendicular to said one of the first and second slot edges.
The front wall slot portions may be defined by a continuous slot extending across the width of the front wall, and the at least one mounting flap portion may define a width greater than the width of the front wall.
The front wall slot portions may be defined by discrete slots extending horizontally across a portion of the front wall adjacent to the vertical edges, and the at least one mounting flap portion may comprise separate first and second flap members engaged in the first and second side wall slots.
In accordance with another aspect of the invention, a display system is provided including a connector for connecting first and second corrugated paperboard members. The first corrugated paperboard member comprises a first wall and a second wall extending transverse to the first wall at a fold line; a slot structure comprising a first slot portion in the first wall and a second slot portion in the second wall and extending contiguous with the first slot portion; the second slot portion including an entry section defined by first opposing edges and a latching section defined by second opposing edges diverging outwardly from a slot apex to a dimension greater than a dimension defined between the first opposing edges. The second corrugated paperboard member comprises a mounting flap portion including a first flap section and a second flap section joined to and resiliently biased from the first flap section at a flap fold; and wherein the second flap section extends within the latching section of the second slot portion and includes a locking edge located adjacent to the entry section of the second slot portion.
A detent edge of the slot structure may extend transverse to and connect an edge of the entry section and an adjacent edge of the latching section, and the locking edge of the second flap section may engage the detent edge adjacent to an intersection of the detent edge and the adjacent edge.
The first flap section may extend from the first slot portion to the slot apex within the second slot portion.
The first slot portion may extend on the first wall generally perpendicular to the fold line connecting the first and second walls, and at least one of the first opposing edges of the second slot portion may extend at an acute angle to the fold line.
Each of the opposing edges of the latching section and the entry section may extend at an acute angle to the fold line.
In accordance with a further aspect of the invention, a method of forming a floor display system is provided comprising: providing a base portion including a front wall having opposing first and second vertical edges, and first and second side walls connected to the front wall at vertical fold lines defined at the first and second vertical edges; providing front wall slot portions in the front wall and side wall slots in side walls contiguous with the front wall slot portions at the vertical edges; pivoting the first and second side walls about the vertical fold lines to positions generally perpendicular to the front wall to form a vertical column; providing a tray having a tray body hingedly connected to at least one mounting flap portion having first and second flap sections joined at a flap fold, and folding the second flap section into overlapping relation over the first flap section; inserting the at least one mounting flap portion, flap fold first, through the front wall slot portions into the side wall slots to support the tray body to the base portion.
The tray may be formed of corrugated paperboard and the second flap section may be resiliently biased from the first flap section at the flap fold by the corrugated paperboard to engage opposing edges defining each of the side wall slots as the at least one mounting flap portion is inserted into the side wall slots.
The side wall slots may each include an entry section adjacent to the front wall and a latching section located inwardly from the entry section, and insertion of the at least one mounting flap portion may include positioning the second flap section within the latching section.
The latching section may be defined by opposing slot edges that diverge extending from a slot apex toward the entry section and a detent edge extending transverse to and connecting an edge of the entry section and an adjacent edge of the latching section, and inserting the at least one mounting flap portion may include the second flap section moving away from the first flap section as a locking edge of the second flap section, distal from the flap fold, moves into the latching section to engage the detent edge.
Inserting the at least one mounting flap portion may include inserting the first and second flap sections through the entry section at an acute angle relative to the vertical fold lines.
The base portion may further include a back wall attached to the first and second side walls at vertical fold lines, wherein pivoting the first and second side walls about the front and back walls may form the base portion as a rectangular tube.
While the specification concludes with claims particularly pointing out and distinctly claiming the present invention, it is believed that the present invention will be better understood from the following description in conjunction with the accompanying Drawing Figures, in which like reference numerals identify like elements, and wherein:
In the following detailed description of the preferred embodiments, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration, and not by way of limitation, specific preferred embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilized and that changes may be made without departing from the spirit and scope of the present invention.
The present description is directed to a floor display system of the type that may be used to display a product at a point of sale, such as for providing consumer packaged goods (CPG) to a retailer. The floor display system can be formed entirely of corrugated paperboard and may include a base portion and a plurality of trays supported on the base portion without additional hanging elements such as hooks or clips connecting the trays to the base portion.
Referring to
Referring to
Major top flaps 40, 42 are joined to upper edges of the front wall 24 and rear wall 28, respectively, along an upper lateral fold line 44. The major flap 40 includes first and second flap sections 40a, 40b joined at an intermediate lateral fold line 46, and the major flap 42 includes first and second flap sections 42a, 42b joined at an intermediate lateral fold line 48.
Minor top flaps 50, 52 are joined to upper edges of the second side wall 26 and first side wall panel 22b, respectively, along the lateral fold line 44. The minor flap 50 comprises first and second flap sections 50a, 50b separated by a longitudinal slit 49, and the minor tab 52 comprises first and second flap sections 52a, 52b separated by a longitudinal slit 51.
A plurality of slits 53 may be formed in the lower ends of the front wall 24 and the rear wall 28 at the first longitudinal end 19 to cooperate with structure (not shown) in the base member 12b for securing the central tube 12a and base member 12b together in an assembled configuration. As noted above, the particular configuration of the base portion 12 can vary, and the connection structure of the lower portion of the central tube 12a, as currently illustrated by the slits 53, may be altered from the configuration shown to accommodate variations in the configuration of the base member 12b.
In a process for constructing the central tube 12a from the tube blank 16, the portion of the tube blank 16 between the second vertical fold line 34 and the first lateral edge 18, i.e., the first side wall glue tab 22b and the front wall 24, may be folded about the second vertical fold line 34 to overlap the first side wall glue tab 22a and the front wall 24 across the second side wall 26 and the rear wall 28. The first side wall panel 22b can be folded about the fourth vertical fold line 38 to position the first side wall panel 22b into overlapping engagement on the first side wall glue tab 22a, such that the second lateral edge 20 is located adjacent to the first vertical fold line 32. It may be understood that an adhesive, e.g., glue, may be applied to either the first side wall glue tab 22a or the first side wall panel 22b to adhere these panels together. The adhered first side wall glue tab 22a and first side wall panel 22b define a first side wall 22 of the central tube 12a, see
The central tube 12a may be erected from a flat configuration to the configuration shown in
Referring to
The first slot portion 60 is formed between a pair generally parallel lower and upper edges 60a, 60b defining a first slot portion width W1. The second slot portion 62 comprises an entry section 64 defined by first, entry section opposing edges 64a, 64b, and a latching section 66 defined by second, latching section opposing edges 66a, 66b. The entry section opposing edges 64a, 64b are each angled downwardly at an acute angle relative to the fold line 59, wherein the entry section opposing edges 64a, 64b may be angled downwardly at the same or about the same acute angle α. The latching section opposing edges 66a, 66b diverge from a slot apex 68 distal from the first wall 56, and the latching section opposing edges 66a, 66b are each angled downwardly at an acute angle relative the fold line 59, wherein the latching section edge 66a may be a continuation of the entry section edge 64a and can be oriented at the acute angle α. The latching section opposing edge 66b can be oriented at an acute angle β relative to the fold line 59 different from the acute angle α.
A detent edge 70 extends transverse to the edge 64b of the entry section 64, and can extend perpendicular to the entry section edge 64b. The detent edge 70 extends between and connects the entry section edge 64b and the adjacent latching section edge 66b to define an end of the latching section 66 adjacent to the entry section 64. Hence, the detent edge 70 defines or extends to a reduced slot width relative to the widest slot width defined between latching section edges 66a, 66b at an end adjacent to the front wall 24.
In the embodiment illustrated in
Referring to
Each mounting flap 84a, 84b includes a first flap section 86 hingedly connected to the back wall 78 at a fold line 88, and a second flap section 90 connected to the first flap section 86 at a flap fold 92. Referring further to
The process of mounting the tray 14 includes inserting the first and second mounting flaps 84a, 84b into respective slot structures 54 on opposing lateral sides of the front wall 24 or opposing lateral sides of the central tube 12a rear wall 28. Referring to
a. The engagement of the mounting flap portion 84 in the locked position within the slot structure 54 locates a portion of the first flap section 86 that is adjacent to the fold line 88 into a position engaged with the lower edge 60a of the first slot portion 60. Hence, the weight of the tray 14, which may be pre-loaded with product, can be supported by the central tube 12a at or adjacent to the fold line 88 on the tray 14. The locking engagement of the flap mounting portion 84, oriented at the downward acute angle, can facilitate positive latching of the tray 14 into the base portion 12. In particular, any force applied against the first flap section 86, such as by the weight of the tray 14, i.e., by a downward weight of the tray 14 tending to pivot the first flap section 86 upward about the lower edge 60a, can act to bias the locking edge 94 toward engagement with the detent edge 70 for retaining the mounting flap portion 84 within the slot structure 54. Further, it may be noted that the detent edge 70 extends upward from the entry section edge 64b to the latching section edge 66b, see
As seen in
It may be noted that although the description above describes mounting the trays 14 to the base portion 12 with particular reference to positioning the trays on the front wall 24 of the central tube 12a, the central tube 12a is provided with slot structures 54 for mounting trays 14 on the rear wall 28 in the same manner as is described above with reference to the front wall 24.
Referring to
As seen in
The central tube 112a can be formed from a tube blank (not shown) in a manner similar to that described above with reference to forming the central tube 12a from the tube blank 16. In the present configuration, a first connection portion of a connection structure is defined by a plurality of slot structures 154 that are vertically spaced along the central tube 112a. The slot structures 154 are each formed with a first slot portion 160 extending horizontally across a front wall 124 of the central tube 112a, and including second slot portions or side wall slots 162 formed in side walls 122, 126 of the central tube 112a. The side wall slots 162 are contiguous with front wall slot portions 160c, 160d defined as end portions of the first slot portion 160 located adjacent to the side walls 122, 126. The side wall slots 162 are configured the same as is described for the second slot portions 62 with reference to
Referring to
The mounting flap portion 184 includes a first flap section 186 hingedly connected to the back wall 178 at a fold line 188, and a second flap section 190 connected to the first flap section 186 at a flap fold 192. The first and second flap sections 186 and 190 can be folded and inserted into the slot portion 154 to mount the tray 114 to the central tube 112a in a manner similar to that described above for mounting the tray 14 to the central tube 12a, wherein the second flap section 190 includes a locking edge 194 for engaging against a detent edge 170 in the side wall slots 162.
The lateral width of the tray 114 is greater than the lateral width of the central tube 112a and the mounting flap portion 184 can be provided with a pair of spaced locating notches 199 formed at the flap fold 192. The locating notches 199 can be spaced a dimension equal to the spacing between the side walls 122, 126 of the central tube 112a, such that each notch 199 engages against a respective slot apex 168 to laterally locate the tray 114, i.e., center the tray 114, relative to the central tube 112a.
It may be noted that the central body 112a of the display system 110 is provided with slot structures 154 having first slot portions 160 that only extend along the front wall 124, and the rear wall 128 of the central tube 112a can be formed without slot structures 154. By forming the rear wall 128 without slot structures 154, additional strength can be provided to the central tube 112a for resisting distortion of the central tube 112a.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
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