Media sheets may be picked from a stack of media with errors sometimes occurring as a result of the picking device failing to pick a sheet or as a result of the picking device picking more than one sheet at a time.
System 10 generally includes media pick device 12, media bed 14, support structure 16, media bed bias 18, actuator(s) 20, media transfer 22, media interaction device 24, sensor 26, input 28 and controller 30. Media pick device 12 constitutes a device configured to contact and engage an upper or outermost sheet 32 of a stack 34 of media resting upon bed 14 and to separate or pick the sheet 32 from the remainder of stack 34 so as to urge the separated sheet 32 towards media transfer 22. In one embodiment, media pick device 12 may include one or more pick rollers or pick tires configured to be rotatably driven by actuators 20. In other embodiments, pick device 12 may include other components configured to engage and move an outer or topmost sheet 32 relative to an underlying stack 34.
Media bed 14 constitutes one or more structures configured to support stack 34 of media generally opposite to pick device 12. Media bed 14 is further configured to be moved relate to pick device 12. In one embodiment, media bed 14 is configured to move relative to pick device 12 in the directions indicated by arrows 38. In one embodiment, media bed 14 includes a plate, tray, platform or other structure configured to pivot about an axis so as to move relative to pick device 12. In another embodiment, media bed 14 may comprise such a structure configured to linearly translate relative to pick device 12. By moving relative to pick device 12, media bed 14 may facilitate insertion of stack 34 of media between media bed 14 and pick device 12. In addition, media bed 14 may support differently sized stacks 34 of media in contact with pick device 12. Although media bed 14 is illustrated as being a horizontal bed supporting stack 34 along a generally horizontal plane, in other embodiments, media bed 14 may be tilted or may be vertical in orientation.
Support 16 constitutes a structure to which bias 18 is operably coupled so as to apply a force to media bed 14. In one embodiment, support 16 is configured to move relative to media bed 14 such that the force applied to media bed 14 by bias 18 may be adjusted. In one embodiment, support 16 may be rotatably or pivotally coupled to a stationary structure such as a frame, housing or other stationary surface associated with system 10. In one embodiment, support 16 is configured to rotate or pivot between a first position in which bias 18 applies a first force to media bed 14 and a second position in which bias 18 applies a second distinct force to media bed 14. In yet other embodiments, support 16 may be configured to slide, linearly translate or otherwise move relative to media bed 14 so as to cause bias 18 to apply different levels of force to media bed 14.
Bias 18 constitutes a member configured to resiliently urge media bed 14 towards media pick device 12 so as to also urge top or outermost sheet 32 of stack 34 into contact with and against pick device 12. In one embodiment, bias 18 is connected between support 16 and media bed 14 so as to pivot media bed 14 towards pick device 12. In another embodiment, bias 18 may be connected between support 16 and media bed 14 in other fashions so as to uniformly or non-uniformly urge media bed 14 towards media pick device 12 in other fashions. In one embodiment, media bed bias 18 may constitute a tension spring having a first end connected to support 16 and a second end connected to media bed 14, wherein movement of media bed 14 away from pick device 12 stretches the tension spring. In other embodiments, bias 18 may alternatively include a flat spring (leafspring) in a cantilevered configuration or a bowed configuration against bed 14 wherein actuator 20 adjusts tension of the leaf spring. In yet other embodiments, bias 18 may constitute other springs appropriately positioned with respect to media bed 14 and connected to support 16 so as to resiliently urge media bed 14 towards pick device 12. Examples of such other springs include leaf springs, compression springs, torsion springs and the like.
Actuator(s) 20 constitutes one or more actuators powered by electrical, hydraulic, pneumatic or other power supplies configured to move pick device 12 to pick sheet 32 from stack 34 and to also move support 16 so as to adjust a level of force applied to media bed 14 by bias 18. In one embodiment, actuator(s) 20 may constitute a motor operably connected to pick device 12 by a transmission or drive train 42. Actuator(s) 20 may also be operably coupled to support 16 by an appropriate transmission or drive train 44. In one embodiment, with an appropriate clutching arrangement, a single actuator may be used to drive both pick device 12 and support 16. In yet another embodiment, independent actuators may be provided for moving pick device 12 and support 16. For example, in one embodiment, a separate independent actuator, such as a stepper motor, may be operably coupled to support 16 by drive train 44 or may be directly connected to support 16.
Media transfer 22 constitutes one or more devices configured to receive the picked sheet 32 from pick device 12 and to transfer or move the picked sheet 32 towards or to media interaction device 24. In one embodiment, media transfer 22 may include one or more rollers, belts or other structures configured to be driven by actuator(s) 20 or other actuators so as to move the picked sheet 32 of media. In other embodiments, media transfer 22 may include a separate independent actuator. Although media transfer 22 is schematically illustrated as transferring a picked sheet 32 along a generally linear horizontal path, media transfer 22 may be configured to move or transmit a picked sheet 32 of media along a vertical path, an arcuate path, a serpentine path, or combinations thereof.
Media interaction device 24 constitutes one or more devices configured to interact with a picked sheet 32 of media separated from stack 34 by pick device 12. In one embodiment, interaction device 24 may include a device configured to deposit ink, toner or other printing material upon the picked sheet 32. In yet other embodiments, interaction device 24 may constitute a device configured to scan, read or otherwise sense images, data or other recordings upon the picked sheet 32. In yet other embodiments, interaction device 24 may constitute a device configured to fasten, staple or connect multiple picked sheets 32 or configured to manipulate, shuffle or move one or more picked sheets 32 so as to separate, collate or organize such sheets.
Sensor 26 constitutes a device configured to generate sensor signals in response to the sensing or detection of a picked sheet 32 or the absence thereof. For example, in one embodiment, sensor 26 may generate particular sensor signals in response to a single sheet 32 of the media being appropriately picked by pick device 12 or in response to multiple sheets from stack 34 being undesirably picked by pick device 12. In yet another embodiment, sensor 26 may be configured to generate sensor signals in response to the absence of a sheet or a pick miss. In still other embodiments, sensor 26 may be configured to continuously or periodically generate sensor signals, wherein the generation or transmission of such signals is interrupted in response to the presence or absence of one or more picked sheets 32. In one embodiment, sensor 26 may include one or more optical sensors. In other embodiments, sensor 26 may include one or more physical media contacting sensors, such as flags configured to be tripped or moved as a result of being engaged by a picked sheet 32 of media. Although sensor 26 is schematically illustrated for purposes of illustration as being located between pick device 12 and interaction device 24, sensor 26 may alternatively be at other locations. In some embodiments, sensor 26 may be omitted.
Input 28 constitutes one or more devices configured to facilitate input of information or instructions to processor 30. In one embodiment, input 28 is configured to facilitate input of one or more characteristics of the sheets 32 of media supported by bed 14 and being picked by pick device 12. For example, in one embodiment, input 28 may be configured to facilitate input of a type or name of media upon bed 14. In yet another embodiment, input 28 may be configured to facilitate input of other information such as the weight, thickness, surface roughness and the like of media sheets 32. In yet other embodiments, input 28 may be configured to facilitate entry of information relating to environment conditions which may affect the picking performance such as humidity, temperature and the like. In some embodiments, one or more sensors may additionally be provided to communicate to controller 30 such environmental conditions.
In one example embodiment, input 28 may constitute a keyboard. In other embodiments, input 28 may constitute other input devices such as a touchpad, a touch screen, a mouse, a button, a switch or slider bar, a microphone with appropriate voice recognition software and the like. Although input 28 is illustrated as being physically associated with system 10 as part of a single unit, input 28 may alternatively be connected to system 10 wirelessly or wired through an internet or intranet in communication with system 10. In some embodiments, input 28 may be omitted.
Controller 30 is configured to analyze input or information received from other components of system 10 as well as to generate control signals directing operation of the one or more of components of system 10. In the particular example illustrated, controller 30 receives input information from sensor 26 and input 28. Based upon the information from at least one of sensor 26 and input 28, controller 30 generates control signals selectively actuating or operating actuator(s) 20 to selectively move support 16 so as to adjust levels of force applied by bias 18 to media bed 14. For example, if controller 30 receives sensor signals from sensor 26 indicating that pick device 12 is being actuated or moved by actuator(s) 20 without picking sheet 32, controller 30 may generate control signals directing actuator(s) to move support 16 to increase the level of force applied by bias 18 to media bed 14. As a result, topmost sheet 32 will be resiliently urged against pick device 12 with a greater level of force to increase frictional contact between sheet 32 and pick device 12 to enhance the likelihood of the sheet 32 being picked during the next actuation of pick device 12. Alternatively, if controller 30 receives sensor signals from sensor 26 indicating that more than one sheet 32 is being picked from stack 34 by pick device 12 at a time, processor 30 may generate control signals directing actuator(s) 20 to move support 16 to lessen the force applied by bias member 18 to media bed 14. As a result, the uppermost sheet 32 will be urged against pick device 12 with less force, reducing the likelihood of pick device 12 moving or picking more than one sheet at a time.
In yet another scenario, processor 30 may receive input from input 28 indicating that the stack 34 of media within media bed 14 constitutes a particular type of media, such as a certain size of media and media having a certain weight or surface roughness, or a sheet having a certain configuration such as a flat sheet or a folded sheet, a transparency, or a structure such as an envelope, formed from one or more sheets. In lieu of a particular name or type of media being received by controller 30, controller 30 may also receive one or more particular characteristics of the media such as its weight, surface roughness and the like. Based on such information, processor 30 may generate control signals directing actuator(s) 20 to appropriately move support 16 so as to appropriately adjust the level of force applied to media bed 14 by bias 18 to reduce the likelihood of missed picks and to reduce the likelihood of multiple picks.
In the particular embodiment illustrated, controller 30 includes one or more processing units 46 and one or more associated memories 48. For purposes of this disclosure, the term “processing unit” shall mean a presently developed or future developed processing unit that executes sequences of instructions contained in a memory. Execution of the sequences of instructions causes the processing unit to perform steps such as generating control signals. The instructions may be loaded in a random access memory (RAM) for execution by the processing unit or maybe read from a read only memory (ROM), a mass storage device, or some other persistent storage. In other embodiments, hard wired circuitry may be used in place of or in combination with software instructions to implement the functions described. Controller 30 is not limited to any specific combination of hardware circuitry and software, nor to any particular source for the instructions executed by the processing unit. Processor 46 analyzes inputs and generates control signals based upon the instructions contained within memory 48.
Memory 48 constitutes one or more persistent storage devices configured to store data and instructions for instructing processor 46 to analyze input received from sensor 26 and input 28 and to further generate control signals based on such input and the results of analyzation. For example, in one embodiment, memory 48 may include a look-up table identifying the levels of force or appropriate settings for actuator(s) 20 or positions of support 16 for particular types of media that may be placed on media bed 14 or for use with media having particular characteristics (weight, size, surface roughness, etc.). Memory 48 may also contain instructions for generating control signals to appropriately adjust the positioning of support 16 and the resulting force applied by bias 18 to media bed 14 in response to receiving particular signals from sensor 26.
In one embodiment, memory 48 may constitute computer readable medium such as hardwired circuitry, an application specific integrated control (ASIC), a magnetic medium such as a disk or tape, random access memory (RAM), ROM memory or some other form of persistent storage. In one embodiment, memory 48 may be permanently associated with controller 30 and system 10. In yet another embodiment, memory 48 may be portable in nature. In still other embodiments, portions of memory 48 may be permanently associated with system 10 while portions of memory 48 may be portable or removably connected to system 10. For example, in one embodiment, memory 48 may include a disk or tape including a particular look-up table storing settings or other information for actuator(s) 20 or support 16 for various types of media that may be stored in bed 14 and picked by pick device 12.
Controller 30 may further generate control signals directing actuator(s) to appropriately drive pick device 12 to pick sheets 32 from stack 34 and to also control operation of interaction device 24. In one embodiment in which system 10 constitutes a printer or other imaging device, controller 30 may be configured to generate control signals directing the operation of pick device 12 and interaction device 24 to form one or more images upon pick sheets 32 in accordance with image data received by controller 30 from an external source or from a memory device (disk, card, tape and the like) that may be read by controller 30.
As indicated by step 56, an operator may additionally input data or other information relating to the stack 34 of media positioned on bed 14 through input 28. For example, the operator may enter the name or general type of the media.
As indicated by step 58, based at least in part upon such input information, processor 46 consults memory 48 to determine an appropriate control signal for directing actuator(s) 20 to move support 16 to establish a desired initial setting for support 16 such that an appropriate level of force is applied to media bed 14 by bias 18 based at least in part upon the type of media to be picked. Controller 30 may perform a similar operation in response to the particular characteristics of the media loaded onto bed 14 being input through input 28 by an operator.
As indicated by step 60, processor 46, following instructions contained in memory 48, generates control signals directing actuator(s) 20 to drive a pick device 12 to further contact and drive the upper or outermost sheet 32 towards media transfer 22. Processor 30 further generates control signals directing media transfer 22 to continue to move the pick sheet 32 relative to or to interaction device 24, where the picked sheet 32 is interacted upon. According to one embodiment, ink or toner is deposited upon the picked sheet 32. In other embodiments, other forms of interaction with the pick sheet 32 may occur. Subsequently, the interacted upon sheet is moved on for further interaction or processing or is discharged.
As indicated by step 62, during operation of system 10, sensor 26 senses pick performance. In one embodiment, sensor 26 senses occurrences of multiple picks. In another embodiment, sensor 26 senses the occurrences of missed picks. In one embodiment, sensor 26 may be configured to sense occurrences that result from multi picks or missed picks, such as jams. Such sensed information is communicated to controller 30.
As indicated by step 64, system 10 adjusts the bias force applied to media bed 14 by bias 18 based at least upon the performance information received from sensor 26. In the particular example illustrated, processor 46, following instructions contained in memory 48, analyzes information received from sensor 26 and based at least upon such performance information, generates control signals directing actuator(s) 20 to appropriately move support 16 to adjust, upwardly or downwardly, the level of force being applied by bias 18 to media bed 14. In one embodiment in which actuator(s) 20 includes a stepper motor, controller 30 may generate control signals incrementally moving support 16 based upon performance information from sensor 26. In such a manner, system 10 facilitates closed-loop feedback control of the level of force being applied by bias 18 to media bed 14 to enhance picking performance.
Pick device 112 is configured to engage an upper, topmost or outermost sheet 32 of media from stack 34 supported by media bed 114. Pick device 112 is further configured to the upper or outermost separate sheet 32 from stack 34 and to move the sheet towards media transfer 22. As shown by
Media bed 114 supports stack 34 opposite to the one or more rollers 150 of pick device 112. In the particular example illustrated, media bed 114 includes a lift platform or plate 160 and a separation pad 162. Plate 160 is configured to contact an underside of stack 34. Lift plate 60 is pivotally coupled to body 111 so as to pivot about axis 164 towards and away from the one or more rollers 150. Separation pad 162 is supported by body 111 at an end of lift plate 160 and is configured to engage an edge of the sheets 32 of stack 34 of media. Separation pad 156 facilitates separation of the upper or outermost sheet 32 from the remainder of stack 34.
Support 116 constitutes a structure movably supported by body 111 and connected to bias 118. Support 116 supports bias 118 relative to lift plate 160 of bed 114 to facilitate application of force to lift plate 160 by bias 118. In the particular example illustrated, support 116 includes an elongate shaft 168 and a crank 170. Shaft 168 is operably connected to actuator(s) 120B and supports crank 170. Crank 170 constitutes a projection, arm or other extension extending from shaft 168 and connected to bias 118. Shaft 168 is pivotally supported by body 111. Rotation of shaft 168 in a counterclockwise direction (as seen in
Bias 118 constitutes a tension spring having a first end connected to crank 170 on a first side of axis 158 of roller 150 and a second end connected to lift plate 160 on a second opposite side of axis 158 of roller 150. As a result, bias 118 urges lift plate 160 towards rollers 150 as it is being stretched. In other embodiments, bias 118 may alternatively constitute a compression spring, wherein both crank 170 and both ends of bias 118 are located on one side of axis 158 with lift plate 160 extending between bias 118 and axis 158 such that the spring must be compressed as it is moved away from axis 158 and roller 150.
Loading spacer 119 constitutes a structure, such as a cam, configured to move and retain lift plate 160 of media bed 114 in the loading position shown in
Actuator 120A (shown in
Actuator 120B constitutes an actuator, such as a motor, in communication with controller 130 and operably coupled to shaft 168 to selectively rotate shaft 168 in both directions, less than 360 degrees about axis 172 to selectively position crank 170 at selected positions about axis 172. As crank 170 is moved about axis 172, bias 118 is either stretched or allowed to at least partially return to its at rest state so as to adjust the force that it applies to lift plate 160. In one particular embodiment, actuator 120B constitutes a stepper motor. In other embodiments, actuator 120B may constitute other motors or actuators. For example, in other embodiments, actuator 120B may alternatively constitute an electric solenoid mechanically linked or operably coupled to shaft 168 or crank 170 to appropriately rotate crank 170 about axis 172. In still other embodiments, actuator 120B may constitute an electric solenoid or a cylinder-piston assembly (pneumatic or hydraulic) directly connected to bias 118 so as to move an end of bias 118 to adjust the force that bias 118 applies to lift plate 160.
Media transfer 22, interaction device 24 (shown in
As shown by
Controller 30 may generate such control signals based upon sensor signals from sensor 26 or based upon input received via input 28 (shown in
In still other scenarios, controller 30 may generate control signals causing bias 118 to apply a lesser force to lift plate 160. In such a scenario, controller 30 may generate control signals directing actuator 120B to alternatively rotate shaft 168 in a clockwise direction (as seen in
Lever 220 constitutes a structure projection, handle, tab or other structure operably coupled to shaft 168 and configured to facilitate manual rotation of shaft 168 by an operator. In one embodiment, lever 220 pivots about an axis between a first position 225 (shown in solid) in which crank 170 is at a first position such that bias 118 applies a first force to lift plate 160 of bed 114 and a second position 227 (shown in phantom) in which crank 170 is also at a second position such that bias 118 applies a distinct greater force to lift plate 160. In the particular example illustrated, lever 220 is releasably retained in either the first position or the second position by over-center action. In other embodiments, lever 220 may be releasably retained or held in the first and second positions by a notch, groove or other detent formed in body 111, by latching mechanism or other retention means.
In the particular example illustrated, system 210 additionally includes indicia 239 and 241 indicating to an operator appropriate positioning of lever 220 for particular media types. For example, in one embodiment, the first position 225 of lever 220 may result in a lesser force being applied to lift plate 160 for enhanced pick performance of single unfolded sheets of media on bed 114. Indicia 239 may constitute text, graphics and the like indicating that lever 220 should be in the first position 239 when such media is to be picked.
In one embodiment, the second position 227 may correspond to the position that lever 220 should be in to apply an appropriate level of force to enhance the picking performance of envelopes. In one embodiment, indicia 24 may constitute text or images indicating to an operator that lever 220 should be in the second position 227 when envelopes are loaded on bed 114. Overall, system 210 provides for enhanced picking of different types of media with fewer parts and at a lower cost.
Although the present disclosure has been described with reference to example embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the claimed subject matter. For example, although different example embodiments may have been described as including one or more features providing one or more benefits, it is contemplated that the described features may be interchanged with one another or alternatively be combined with one another in the described example embodiments or in other alternative embodiments. Because the technology of the present disclosure is relatively complex, not all changes in the technology are foreseeable. The present disclosure described with reference to the example embodiments and set forth in the following claims is manifestly intended to be as broad as possible. For example, unless specifically otherwise noted, the claims reciting a single particular element also encompass a plurality of such particular elements.