Media cartridge and image recording apparatus with detachably mountable media cartridge

Information

  • Patent Grant
  • 6523933
  • Patent Number
    6,523,933
  • Date Filed
    Wednesday, September 6, 2000
    24 years ago
  • Date Issued
    Tuesday, February 25, 2003
    22 years ago
Abstract
The present invention provides an ink jet image recording apparatus adapted for use in mobile printing, and a media cartridge for containing a sheet to be recorded by such apparatus. The media cartridge is detachably mountable on an image recording apparatus for forming an image on a sheet and includes a frame body which includes sheets for recording an image by the image recording apparatus, an ink containing member for containing ink to be supplied to an image recording unit of the image recording apparatus and to be discharged on the sheets, a pick-up unit for feeding the sheets one by one from the frame body, and an ink absorbent member for absorbing the ink not used for recording in the image recording apparatus in a state that the frame body is mounted thereon.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an image recording apparatus having an ink jet recording head for recording an image by discharging ink onto a sheet constituting a recording medium, and a media cartridge detachably mountable on such apparatus.




2. Related Background Art




The ink jet image forming apparatus, for forming an image by discharging ink onto a sheet constituting a recording medium, has a high advantage in cost and is capable of easily forming a color image, and is therefore becoming popular in various imaging equipment such as a printer or a facsimile.




Also the ink jet recording apparatus, being relatively easily realized in a compact size, is also increasingly employed in so-called mobile printer of an easily portable size.




For mobile printing, there has conventionally been employed a small ink jet recording apparatus as disclosed in the Japanese Patent Application Laid-open No. 11-240224. The ink jet recording apparatus disclosed in the above-mentioned patent application is an easily portable printer, and is capable of forming an image on a sheet by connecting the apparatus to an information input device such as a personal computer.




However, such conventional technology has been associated with the following drawbacks.




A first drawback is related with the compactization of the ink jet image recording apparatus. As in the ink jet recording apparatus disclosed in the Japanese Patent Application Laid-open No. 11-240224, the ink used for forming the image on the sheet is normally contained in an ink cartridge provided in the apparatus, and, during recording the image on the sheet, is supplied therefrom to a recording head for discharging the ink, thereby recording the image.




The ink cartridge, naturally containing a large amount of ink required for forming images on several ten to several hundred sheets, occupies a large proportion within the space of the apparatus. This situation rendered it difficult to compact the ink jet image recording apparatus.




Also the ink jet image recording apparatus has to execute ink discharge not for image formation on the sheet, but for head cleaning or as preliminary ink discharge in order to ensure proper image recording. A used ink tank for receiving such discharged ink has also to be provided within the apparatus, and such fact also hinders the compactization of the image recording apparatus.




In addition the apparatus is required to be provided with rollers, a sheet tray and the like for conveying the sheets, and such members naturally increase the dimension of the apparatus.




A second drawback is related to the carriage and storage of the sheets for image recording.




In carrying the image recording apparatus, the user is required to carry also the image recording sheets, but, in the apparatus disclosed in the Japanese Patent Application Laid-open No. 11-240224, the image recording sheets have to be inserted into the apparatus one by one so that the user is compelled to execute very cumbersome operations.




The image recording operation may even fail particularly in case of continuous image formation on plural sheets. Also since there is not provided a sheet storage device for containing the sheets, the sheet may be smeared or creased and may become unsuitable for image recording while the sheets are carried by the user.




Also the sheet to be recorded by the ink jet image recording apparatus is not limited to plain paper but includes also glossy paper, coated paper, an OHP film (overhead projector sheet), seal paper etc. Particularly in case of printing a photographic image, there is often utilized a sheet having special coating.




However the sheet with such coating may become unsuitable for image recording by the smearing or peeling of the coated layer by the contact of the user or by deposition of dust, so that the sheets have to be tightly sealed rather than being simply contained.




Similarly, photosensitive sheets may be discolored or deteriorated in function upon exposure to the external light, so that there has been desired a configuration allowing to carry such sheets in a sealed state and to feed such sheets into the image recording apparatus at the image recording, without manual manipulation.




A third drawback is related to the difference in the material of various sheets employed for image recording. As explained above, the sheet to be used in the ink jet image recording apparatus is not limited to plain paper but includes also glossy paper, coated paper, an OHP film (overhead projector sheet), seal paper etc. These sheets are significantly different in the friction coefficient and the base weight, owing to the difference in the materials thereof.




For such various sheets, it is very difficult to use a common sheet feeding member or a common separating member for separating a single sheet. Thus, in the image recording apparatus having a sheet conveying member capable of conveying plain paper, a thick coated paper may result in defective conveying because of the difference in the rigidity of the sheet or in the friction coefficient.




In addition, in order to achieve satisfactory image recording without image bleeding, it is necessary to employ inks of different compositions depending on the difference in the sheet material or coating thereon, but, in the conventional ink jet image recording apparatus, it is only possible to use the same ink even when the kind of the sheet is changed or to replace the ink cartridge whenever the sheet is changed, and such method has been very inconvenient or costly to the user.




In consideration of these drawbacks, the Japanese Patent Application Laid-open No. 11-227957 discloses a sheet cartridge for a portable printer, which is mountable on and detachable from the image recording apparatus and freely portable. Such sheet cartridge allows to protect the sheets when they are carried by the user and can therefore resolve the aforementioned second drawback, but there has been no discussion of the first and third drawbacks, and the aforementioned sheet cartridge is based on the same concept as in the so-called sheet cassette or magazine and does not solve these drawbacks.




Also the Japanese Patent Application Laid-open No. 55-140436 discloses a sheet containing apparatus provided, in a cut sheet cassette containing cut sheets, with a feed roller for advancing a sheet and a separating pawl for separating a single sheet. Such sheet cassette contributes to compactization of the image recording apparatus by shifting the feeding roller from the image recording apparatus to the sheet cassette, but there has not been disclosed any configuration for reducing the dimension of the ink cartridge and the sheet cassette may inversely become bulky. Also there has not been disclosed any measure for resolving the second and third drawbacks.




The Japanese Patent Application Laid-open No. 6-15813 discloses an information processing apparatus, incorporating an ink jet image recording apparatus. In this patent application, the image recording apparatus can be incorporated in another apparatus by reducing the size of components of the ink jet image recording apparatus, but the configuration of the sheet containing apparatus is not disclosed with respect to the second drawback, and there has not been given any description on the third drawback. Consequently this invention is also incapable of resolving these drawbacks.




The Japanese Patent Application Laid-open No. 11-254700 discloses a media cartridge integrally including a sheet for image recording, an ink tank for ink supply to a recording unit, and a used ink tank for containing the used ink, for resolving the first drawback. This invention allows to compactize the image recording apparatus, by eliminating the ink cartridge and the used ink tank, which have been provided in the ink jet image recording apparatus.




Also as the media cartridge integrally contains the ink of the optimum composition for the sheet contained therein, the user can achieve appropriate recording by merely selecting the kind of the sheet, so that the usability can be improved.




However the patent application does not provide any description on the sheet feeding member or the sheet separating member depending on the material of the sheet, nor on the sealing of the sheets.




Also in the mobile printing market, it is considered important to provide an apparatus enabling re-use in consideration of the environmental issue, but the aforementioned patent applications do not provide any description nor technical concept relating to the re-use of the apparatus.




Thus, the technologies disclosed in the foregoing patent applications do not resolve all the drawbacks which the present invention intends to resolve, and there has not been provided the ink jet image recording apparatus desired in the mobile printing market.




SUMMARY OF THE INVENTION




In consideration of the foregoing, the object of the present invention is to provide an ink jet image recording apparatus adapted for use in mobile printing, and a media cartridge for containing a sheet to be recorded by such apparatus, and the present invention is featured by a media cartridge detachably mountable on an image recording apparatus for forming an image on a sheet and including a frame body which includes sheets for recording an image by the image recording apparatus, an ink containing member for containing ink to be supplied to image recording means of the image recording apparatus and to be discharged on the sheets, pick-up means for feeding the sheets one by one from the frame body, and an ink absorbent member for absorbing the ink not used for recording in the image recording apparatus in a state that the frame body is mounted thereon.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of an image recording apparatus and a media cartridge of the present invention;





FIG. 2

is a lateral cross-sectional view showing the configuration of a recording head provided on the image recording apparatus;





FIG. 3

is an upper cross-sectional view of the recording head;





FIG. 4

is a control block diagram of the image recording apparatus;





FIG. 5

is a perspective view of the media cartridge in a state not mounted on the image recording apparatus;





FIG. 6

is a perspective view of the media cartridge in a state mounted on the image recording apparatus;





FIG. 7

is a perspective view of a sheet to be contained in the media cartridge;





FIG. 8

is a perspective view of sheets showing the state thereof in the media cartridge;





FIG. 9

is a perspective view showing the configuration of a pickup unit for feeding the sheet;





FIG. 10A

is a schematic lateral view of a state in which the media cartridge is mounted on the image recording apparatus;





FIG. 10B

is a schematic lateral explanatory view showing an ink replenishing operation of the image recording apparatus;





FIG. 11A

is a schematic view showing the state of a guide wire for maintaining the posture of a carrier supporting the recording head;





FIG. 11B

is a schematic view showing the state of the guide wire for maintaining the posture of the carrier in an ink replenishing operation;





FIGS. 12A and 12B

are schematic lateral views respectively showing a sheet feeding member and a state thereof in a sheet feeding operation;





FIGS. 13A and 13B

are lateral views respectively showing a state in which the sheet feeding member engages with a sheet and a state of sheet feeding by the sheet feeding member;





FIGS. 14A and 14B

are schematic plan views showing the positional relationship between the ink absorbent member and the sheet, respectively at the leading end and at the trailing end of the sheet;





FIG. 15

is a schematic cross-sectional view showing a state in which the image is recorded at a central portion of the sheet;





FIG. 16

is a schematic lateral view showing the state of the sheet feeding member in a state in which the image is recorded at a central portion of the sheet;





FIGS. 17A

,


17


B and


17


C are views showing a notch formed in the sheet, respectively in substantially triangular, rectangular and semicircular shapes;





FIGS. 18A

,


18


B and


18


C are views showing a hole formed in the sheet, respectively in a substantially triangular shape in an end portion of the sheet, in a substantially rectangular shape in an end portion of the sheet, and at the approximate center of the sheet in the transversal direction thereof;





FIG. 19

is a view showing another shape of the sheet feeding member for feeding the sheet;





FIGS. 20A and 20B

are schematic cross-sectional views respectively showing a guide ribbon for maintaining the posture of the carrier supporting the recording head, and the state of the guide ribbon in an ink replenishing operation;





FIGS. 21 and 22

are views showing other configurations of the conveying means for conveying the sheet;





FIG. 23

is a schematic perspective view showing another configuration of the media cartridge;





FIG. 24

is a schematic perspective view showing the interior of the media cartridge;





FIG. 25

is a schematic perspective view showing the interior of the media cartridge in a state without the sheets;





FIG. 26

is a schematic lateral view showing the positional relationship of various members in the media cartridge; and





FIG. 27

is a schematic perspective view showing drive means and a pressurizing member relating to sheet feeding.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Now the present invention will be clarified in detail by preferred embodiments thereof, with reference to the accompanying drawings.




Image Forming Unit




At first there will be given an explanation on the ink jet image forming apparatus.

FIG. 1

is a perspective view of an ink jet image recording apparatus according to an embodiment of the present invention. Referring to

FIG. 1

, an image recording unit


2


constitutes the main body of the ink jet image recording apparatus. The image recording unit is provided with a base portion


2




a


, a right lateral plate


2




b


and a left lateral plate


2




c


standing on both sides of the base portion


2




a.






The present ink jet image recording apparatus is made significantly compact by the present invention, and can be located in combination with other information equipment, such as inside the frame body of a personal computer or inside the frame body of a digital still camera. Instead of combination with other information equipment, it can naturally be constructed also as a simple printer.




A lead screw


3


is rotatably supported by the left and right lateral plates


2




b


,


2




c


and is provided with a lead gear


4


at an end thereof, specifically at the right-hand end at the side of the right lateral plate


2




b


in the present embodiment. The lead screw


3


also serves as a guide shaft for a carrier


11


to be explained later.




An idler gear


7


, rotatably mounted on a rotary shaft


8


formed on the right lateral plate


2




b


, forms a spur gear


7




a


on the periphery and a face gear


7




b


in the peripheral area of a lateral face. The idler gear


7


is so positioned that the lead gear


4


meshes with the spur gear


7




a


and that the face gear


7




b


meshes with a motor pinion


10


fixed on the output shaft of a carrier motor


9


provided in the image recording unit


2


. The carrier motor


9


is composed of a motor capable of forward and reverse rotations, such as a stepping motor or a DC servo motor.




A tension plate


6


stands on the base portion


2




a


of the image recording unit


2


, and a guide wire


5


fixed at an end thereof to the right lateral plate


2




a


is fixed at the other end to the end portion of the tension plate


6


. The guide wire


5


is composed of twisted piano wires and has flexibility with a relatively small diameter, while the tension plate


6


is composed of a material with tenacity, such as stainless steel.




A carrier


11


for supporting a recording head


12


constituting image recording means of ink jet recording method, is mounted slidably on the lead screw


3


across a guide arm


11




a


provided at an end and rotatably about the lead screw


3


.




Also at an end of the carrier


11


opposite to the guide arm


11




a


, there is provided a guide portion


11




b


engaging slidably with the guide wire


5


for maintaining the posture of the carrier


11


. Upon reaching a predetermined position as will be explained later, the carrier


11


is rotated about the lead screw


3


by a magnetic solenoid


51


.





FIG. 2

is a lateral cross-sectional view of the recording head


12


constituting the image recording means mounted on the carrier


11


, and

FIG. 3

is a cross-sectional plan view of the recording head


12


. The recording head


12


of the present embodiment is of so-called pit-in type which executes image recording by executing ink replenishment for every printing (image recording). The image recording method by the pit-in method will be explained later.




Referring to

FIG. 2

, a head nozzle portion


120


is provided with unrepresented arrays of nozzles of four colors of Y (yellow), M (magenta), C (cyan) and Bk (black). There are also provided liquid chambers


121


to


124


of the inks of Y, M, C, Bk colors and ink tank chambers


126


to


129


, both being arranged in the order of Y, M, C and Bk as in the case of nozzles.




There are also provided dust trapping filters


125


provided between the ink tank chambers


126


to


129


and the liquid chambers


121


to


124


, and membranes


130


composed of a porous material having pores of a half to several microns, provided in the upper part of the ink tank chambers


126


to


129


and serving as full capacity valves. In each of the ink tank chambers


126


to


129


there is provided an unrepresented ink holding member with a negative pressure generating function, such as of open-pore foamed polyurethane or a laminated fibrous member.




A suction pipe


131


is provided for generating a negative pressure in the ink tank chambers


126


to


129


through a suction joint to be explained later when a negative pressure is generated by a suction pump


52


to be explained later, and communicates with a hollow suction needle


132


. The suction needle


132


is pointed at the end, and is provided, on the lateral face, with a lateral hole


132




a


communicating with the internal hollow.




In

FIG. 3

, there are also shown a hollow supply needle


133


(


133


Y,


133


M,


133


C,


133


B


k


) and an ink supply path


134


(


134


Y,


134


M,


134


C,


134


B


k


). The inks of respective colors supplied from the supply needles


133


are supplied through the supply paths


134


to the ink tank chambers


126


to


129


.




Referring to

FIG. 1

, conveying rollers


13


constituting conveying means are fixed to the both ends of conveying roller shafts


14




a


,


14




b


and are provided respectively at the upstream and downstream positions of the recording head


12


. There are also shown a conveying motor


15


for rotating the conveying roller shaft


14




a


, and a timing belt


16


supported under an appropriate tension by unrepresented pulleys provided respectively on the conveying roller shafts


14




a


,


14




b


. The conveying rollers


13


are so-called LF rollers capable of step feeding of the sheet.




The driving force transmitted from the conveying motor


15


to the conveying roller shaft


14




a


is further transmitted by the timing belt


16


to the conveying roller shaft


14




b


. The rotation of the two conveying roller shafts


14




a


,


14




b


through the timing belt


16


allows synchronized rotations of such two shafts by a single sheet feeding motor


15


, whereby all the four conveying rollers


13


can be rotated with a same speed and at a same timing.





FIG. 4

is a control block diagram of the image recording apparatus, wherein a control portion


18


controls the function of the image recording apparatus. The control portion


18


activates a magnetic solenoid


19


according to an image recording command to feed the sheet


1


and also activates a conveying motor


15


thereby conveying the sheet


1


. Also it rotates the carrier motor


9


in a predetermined direction for rotating the lead screw


3


thereby moving the carrier


11


and executing image recording on the conveyed sheet


1


.




Media Cartridge




In the following there will be given a detailed description on the media cartridge constituting an important configuration of the present invention. In

FIGS. 1

,


5


and


6


, there is shown a media cartridge


100


detachably mountable in a mounting portion provided in the above-described ink jet image recording apparatus. The media cartridge is composed of a frame body


101


for containing media and various components to be explained later. The frame body


101


is provided with a slidable shutter member


102


which will be explained later.




Inside the frame body


101


, there are provided a sheet containing portion


103


for containing sheets serving as recording media, an ink containing portion


104


for containing an ink bag


109


serving as an ink containing member which contains ink to be discharged onto the sheet by the aforementioned recording head


12


, pickup means


105


for separating and advancing a sheet contained in the sheet containing portion


103


, and an exposed portion


106


to be covered by the shutter member


102


in a state not mounted on the image recording apparatus but to be inserted below the recording head


12


and exposed by a sliding motion of the shutter member


102


by the engagement with the main body of the image recording apparatus in state mounted thereon. In the following the configuration of each portion will be explained in detail.




<Sheet Containing Portion>




The sheet containing portion


103


can contain plural sheets


1


, and the sheets can be replenished when they are used up. The upper face and the transversal lateral faces of the sheets


1


contained in the sheet containing portion


103


are prevented from movement therein by a limiting guide


107


(cf. FIG.


24


). The limitation on the upper face of the sheets presses the lowermost sheet downwards, thereby facilitating the separating function of a separating portion


110


to be explained later.




The leading end side of the sheets


1


in the feeding direction impinges on an impinging face


110




a


, serving as a pickup portion


105


to be explained later, by the entire leading end of the sheet or a part thereof, whereby the sheets are prevented from movement in the feeding direction thereof. In the present embodiment, the sheet containing portion


103


can contain 20 sheets at maximum.




In the present embodiment, the size of the sheets is selected substantially equal to the size of a visiting card, but the number and size of the sheets are not limited to those in the present embodiment but can be suitably selected according to the requirements for the apparatus.




<Ink containing portion>




In a lower portion partitioned by a sheet supporting plate


103




a


(cf.

FIG. 25

) supporting the lowermost sheet of the aforementioned sheet containing portion


103


, there is provided an ink containing portion


104


for containing ink to be supplied to the recording head


12


constituting the image recording means for forming a record on the sheet


1


.




The ink containing portion


104


can contain a flexible ink bag


109


serving as an ink containing member in which the ink is sealed, and plural ink bags


109


respectively containing inks of different compositions are arranged in the transversal direction of the sheet. The sheet supporting plate


103




a


has a function of stacking sheets thereon and a protective function for the ink bags


109


contained in the ink containing portion.




In the present embodiment, there are employed four inks of yellow


109


Y, magenta


109


M, cyan


109


C and black


109


Bk colors, and the ink bags


109


are correspondingly provided.




The kinds of the inks contained in the ink containing portion


104


are not limited to the foregoing. For example, it is possible to use three colors only of yellow, magenta and cyan and to reproduce black color by mixing these three colors. From the standpoint of reducing the dimension of the apparatus and the media cartridge, the three-color configuration based on yellow, magenta and cyan colors is advantageous. It is also possible to employ ink of a single color only, or to adopt liquid for coating the recorded surface on which the ink is discharged.




The amount of the ink contained in the ink containing portion


104


is necessary and sufficient for forming images on the sheets of a maximum number to be contained in the sheet containing portion


103


. The media cartridge


100


is so constructed as to enable replacement of the ink bags


109


or replenishment of ink only.




<Pickup Portion>




The pickup portion


105


, serving as pickup means for advancing the sheets one by one from the frame body


101


to the exterior thereof in succession from the lowermost one of the sheets containing in the sheet containing portion


103


, is provided with a sheet feeding member


108


for contacting the lowermost sheet


1


, in the direction of gravity, of the stacked plural sheets and advancing such sheet toward the exposed portion


106


, and a separating portion


110


for separating a lowermost single sheet among the sheets advanced by the sheet feeding member


108


.




As shown in

FIG. 7

, the sheet


1


has a leading edge


1




a


at the feeding side, a trailing end


1




b


, a left side edge


1




c


at the left side parallel to the sheet feeding direction, and a right side edge


1




d


at the right side.




The left side edge


1




c


of the sheet


1


is provided with a notch


500


constituting an engaging portion of a depth of about 0.5 mm. The notch


500


is provided with a feeding side


500




a


perpendicular to the sheet feeding direction and a tapered side


500




b


. In the sheet containing portion


103


, the sheets


1


are stacked in a state that the notches


500


mutually coincide as shown in FIG.


8


.





FIG. 9

shows the configuration of a sheet feeding member


108


provided in the media cartridge


100


for feeding the sheet


1


, utilizing the notch


500


formed therein.




Referring to

FIG. 9

, a notch joint


108


serving as a sheet feeding member is provided with a sheet receiver


108




a


for supporting the sheet


1


from below and constituting a plane common with an unrepresented sheet stacking plate provided horizontally in the media cartridge


100


so as to stack the sheets


1


, and an engaging pawl


108




b


protruding from the sheet receiver


108




a


and adapted to engage with the notch


500


of the sheet


1


, and is slidably mounted on a guide hole


111




a


provided in a lateral wall


111


standing in the media cartridge


100


for limiting the lateral face of the sheets.




The notch joint


108


is provided in a space between the lateral wall


111


and the frame body


101


. In the present embodiment, the notch joint


108


is positioned at the side of the exposed portion


106


within the frame body


101


, namely at the side of the leading end of the sheet. Such configuration is advantageous for facilitating the drive of the notch joint


108


as will be explained later and for improving facility and reliability of the sheet advancing operation, but the present invention is not limited to such configuration and may also adopt a configuration in which the notch


500


and the notch joint


108


are provided at the side of the trailing end of the sheet.




In case of setting the sheets


1


in the sheet containing portion


103


, the sheets


1


are placed on the sheet receiving plate and the sheet receiver


108




a


while the notch


500


engages with the engaging pawl


108




b


of the notch joint


108


.




In the present embodiment, the height of the engaging pawl


108




b


is selected somewhat lower than the thickness of the sheet


1


whereby the engaging pawl


108




b


engages only with the notch


500


of the lowermost sheet


1


among the stacked sheets. Thus, the lowermost sheet


1


alone is advanced by moving the engaging pawl


108




b


in the sheet feeding direction while the engaging pawl


108




b


engages only with the notch


500


of such lowermost sheet


1


.




An action lever


114


for activating the notch joint


108


is rotatably mounted on a shaft


111




b


provided on the lateral wall


111


, and is provided, in an upper end portion, with a square hole


114




a


engaging with an action shaft


108




c


protruding from the lateral face of the notch joint


108


and, at the other end, with an action face


114




b.






A compression torsion spring


112


, wound on the shaft


111




b


and engaging at an end with the frame body


101


and at the other end with the action shaft


108




c


, biases the notch joint


108


through the action shaft


108




c


, toward a direction (indicated by an arrow A) opposite to the feeding direction. Owing to such biasing by the compression torsion spring


112


in the direction A opposite to the feeding direction, the notch joint


108


returns to the original position after the feeding of the sheet


1


in a sheet feeding operation to be explained later.




Also the compression torsion spring


112


has a coil portion with a gap in the coil as in the ordinary compression spring, and therefore functions to press the action lever


114


toward the lateral wall


111


.




By such pressing of the action lever


114


toward the lateral wall


111


, the notch joint


108


is also biased by the compression torsion spring


112


, serving as the biasing means, through the action lever


114


toward the sheet


1


, whereby the engaging pawl


108




b


is also biased in a direction engaging with the notch


500


of the sheet


1


.




As will be explained later, after the engagement with the notch


500


is released at the sheet feeding, the engaging pawl


108




b


is brought into contact under pressure with the sheets


1


(left side edge


1




c


) by the compression torsion spring


112


.




An action shaft


113


is provided in the main body of the image recording apparatus and functions as drive means for rotating the action lever


114


. An end of the action shaft


113


passes through a hole


115


provided in a front wall


101


A of the frame body


101


and is maintained in contact with an action face


114




b


of the action lever


114


, while the other at the side of the main body of the image recording apparatus is mounted on a push-pull magnetic solenoid


19


serving as drive means. When the solenoid


19


is energized, the action shaft


113


moves toward the action lever


114


whereby the action lever


114


rotates against the spring force of the compression torsion spring


112


.




When the action lever


114


is thus rotated, the notch joint


108


of which the action shaft


108




c


engages with the square hole


114




a


of the action lever


114


moves in the feeding direction (indicated by an arrow B) in a state in which the engaging pawl


108




b


is in engagement with the notch


500


of the sheet


1


, thereby feeding the sheet


1


. When the magnetic solenoid


19


is deactivated, the action shaft


113


moves in the opposite direction, whereby the action lever


114


returns to the original position by the spring force of the compression torsion spring


112


.




A separating portion


110


is of a slit separation type, provided with an aperture (slit)


110




b


(cf.

FIGS. 13A and 13B

) allowing passage of the lowermost sheet and an impingement portion


110




a


for inhibiting the movement of other sheets. The impingement portion


110




a


utilizes a part of the sheet containing portion


103


and limits the movement of the sheets in the longitudinal direction by the impingement of the leading end portion of the sheet in the feeding direction. In the present embodiment, the aperture


110




b


and the impingement portion


110




a


are formed in a part of the transversal width of the sheet, more specifically at the side of the sheet feeding member


108


, but they may be provided over the entire width of the sheet.




<Exposed Portion>




As shown in

FIGS. 1

,


5


and


6


, an exposed portion


106


is provided, in the frame body


101


of the media cartridge


100


, at the downstream side of the sheet containing portion


103


and the pickup portion


105


in the sheet feeding direction. As explained in the foregoing, the frame body


101


is provided with a shutter member


102


for covering the exposed portion


106


, and the shutter member


102


covers and protects such exposed portion


106


in a state where the media cartridge


100


is not mounted on the image recording apparatus, and, in such state, the media cartridge


100


assumes a substantially rectangular shape.




When the media cartridge


100


is mounted on the image recording apparatus, a shutter releasing mechanism provided in a mounting portion of the image recording apparatus engages with the shutter member


102


to cause a sliding motion thereof toward the sheet containing portion


103


, thereby exposing the exposed portion


106


. The exposed portion


106


in such exposed state is inserted vertically below the recording head


12


.




In the exposed portion


106


, there are provided supply joints


116


(


116


Y,


116


M,


116


C,


116


B


k


) connected with the ink bags


109


(


109


Y,


109


M,


109


C,


109


B


k


), and a suction joint


117


connected with a suction pump


52


.




These joints


116


,


117


are so positioned, when the media cartridge


100


is mounted on the image recording apparatus to expose the exposed portion


106


by the sliding motion of the shutter member


102


, as to respectively oppose to supply needles


133


and a suction needle


132


provided in the carrier


11


. The positions of the joints


116


,


117


in the exposed portion


106


are to be determined according to the positions of the supply needles


133


and the suction needle


132


provided in the carrier


11


and are not limited to the positions in the present embodiment.




The joints


116


,


117


are composed of thin rubber membranes and, when they are pierced by the supply needles


133


and the suction needle


132


by the rotation of the carrier


11


, the hollow portions of the needles


132


,


133


communicate with the ink bags


109


or the suction pump


52


. When the needles


132


,


133


are extracted, the holes are closed by the elastic property of rubber, thereby preventing evaporation of the inks.




In the corner portions of the exposed portion


106


, there are rotatably mounted pinch rollers


118


for containing conveying rollers


13


at the mounting of the media cartridge


100


thereby constituting conveying means in cooperation with the conveying rollers


13


. The pinch rollers


118


are biased by a predetermined force upwards, namely toward the conveying rollers


13


, by pinch roller springs


118




b


constituting roller biasing means in contact with roller shafts


118




a


as shown in

FIGS. 10A and 10B

.




Thus, when the media cartridge


100


is mounted on the main body of the image recording apparatus, each pinch roller contacts the conveying roller


13


under a predetermined pressure. Stated differently, the exposed portion


106


of the present embodiment serves as a platen for supporting the sheet


1


at the image recording region.




The conveying rollers


13


serving as conveying means in the main body of the image recording apparatus are so constructed as to substantially linearly convey the sheet advanced from the media cartridge


100


(cf. FIG.


15


).




The spring pressure of the pinch roller springs


118




b


is so selected as to press the pinch rollers


118


to the conveying rollers


13


with a pressure corresponding to the thickness or material of the sheet


1


contained in the media cartridge


100


. Such contact of the pinch rollers


118


with the conveying rollers


13


under such pressure allows to properly convey the sheet


1


without slippage or jamming.




Also because the pinch rollers


118


are provided in the exposed portion


106


, if the sheet


1


is jammed between the pinch rollers


118


and the conveying rollers


13


, the pinch rollers


118


can be separated from the conveying rollers


13


by detaching the media cartridge


100


. In this manner the jam process can be easily executed.




Also, in a state that the media cartridge


100


is mounted on the image recording apparatus, the exposed portion


106


is positioned vertically below the aforementioned recording head


12


, and such exposed portion


106


is provided, on the upper surface thereof, with an ink absorbent member


119


of a porous material obtained by sintering powder of an ink absorbent material, in an ink absorbent member containing portion


119




a.






Owing to the presence of the ink absorbent member


119


on the upper surface of the exposed portion


106


, even if the ink overflows from the sheet


1


in the image recording operation to be explained later, it is possible to absorb such overflowing ink thereby avoiding ink deposition on the back surface of the sheet


1


. The ink absorbent member


119


is rendered detachable from the media cartridge


100


and can be replaced by another ink absorbent member after ink absorption.




Also the ink absorbent member


119


is not limited to the above-mentioned material, and may be composed of any material capable of absorbing ink, such as a sponge-like absorbent member.




A cap


150


provided openably in a predetermined position of the exposed portion


106


is so positioned as to cap a suction aperture


150




a


connected to an unrepresented negative pressure recovery pump. In the present embodiment, the negative pressure recovery pump is made separate from the suction pump


52


connected with the suction joint


117


, but the negative pressure recovery pump and the suction pump


52


may be composed of a common pump with a switching valve. Also the positions of such pumps are not limited to those shown in the present embodiment and in the accompanying drawings.




As explained in the foregoing, the shutter member


102


is closed so as to cover the exposed portion


106


, as shown in

FIG. 5

, by an unrepresented closing mechanism when the media cartridge


100


is not mounted on the image recording apparatus. Thus, the cap


150


and the joints


116


,


117


of the exposed portion


106


are protected from dust. Also the ink absorbent member


119


containing ink can be prevented from contact by the user.




Image Recording Operation




In the following there will be explained the image recording operation by the image recording apparatus and the media cartridge


100


explained in the foregoing, with reference to

FIGS. 10A

to


16


. In the following it is assumed that the media cartridge


100


is already mounted on the image recording apparatus.




At first, in response to an image recording command, the control portion


18


shown in

FIG. 4

executes, after an initializing operation, an operation of replenishing inks of an amount required for printing an image on a sheet, in the ink tank chambers


126


to


129


of the carrier


11


.




In the ink replenishing operation, the carrier motor


9


is rotated in a predetermined direction to rotate the lead screw


3


thereby moving the carrier


11


along the lead screw


3


, and stopping it at a predetermined position. In this state, the supply needles


133


(and the suction needle


134


) of the carrier


11


are in positions opposed to the supply joints


116


(and the suction joint


117


) of the exposed portion as shown in FIG.


10


A.




After the carrier


11


is stopped at the predetermined position, the control portion


18


energizes the magnetic solenoid


51


to rotate the carrier


11


toward the sheet, about the lead screw


3


, whereby the supply needles


133


are inserted into the supply joints


116


as shown in FIG.


10


B. At this point, the feeding of the sheet is not started, so that the insertion of the supply needles


133


is not hindered.




A guide wire


5


, engaging with a side of the rotating end of the carrier


11


, is tensioned as shown in

FIG. 11A

at the movement of the carrier


11


, but becomes bent as shown in

FIG. 11B

because of the flexibility of the wire, as the carrier


11


rotates. Therefore the guide wire


5


does not hinder the movement of the carrier


11


.




The tension plate


6


is also rendered bendable in order to allow such bending of the guide wire


5


. The shape and thickness of the tension plate


6


have to be so selected that the guide wire is not normally bent by the weight of the carrier


11


in the printing operation. However, in the pit-in method in which the printing is executed by replenishing ink for each image recording as in the present embodiment, the required tension is small since the weight of the carrier


11


is extremely light. Therefore, even if the tension plate


6


is so selected as to bend following the deformation of the guide wire


5


, the carrier


11


can be guided without any difficulty.




Thereafter, the suction pump


52


is activated to generate a negative pressure in the suction pipe


131


. Thus the interior for example of the ink tank chamber


126


containing yellow ink also assumes a negative pressure, whereby the ink in the ink bag


109


Y enters the ink tank chamber


126


through the supply joint


116


Y and the supply needle


133


Y.




When the liquid level is elevated thereafter and touches the full capacity valve


130


, the ink supply is terminated since the full capacity valve


130


only passes gas and does not pass liquid. Other ink tank chambers


127


to


129


are similarly filled with inks in succession, and, after the lapse of a predetermined time, all the ink tank chambers


126


to


129


are fully filled whereupon the ink supply is terminated.




After the completion of the ink replenishment, there is executed a feeding operation for the sheet


1


. As the present embodiment employs a method of separating the lowermost sheet from the stacked sheets, the limiting guide


107


for limiting the upper surface of the stacked sheets applies a downward pressure, as explained in the foregoing.




As the image recording apparatus is positioned horizontally at the image recording operation, separation and feeding of the sheet


1


can be achieved by the weight of the sheet


1


and such pressurization is unnecessary. Nevertheless, it is preferable to apply a certain biasing force, in consideration of the eventual fluctuation in the position of the image recording apparatus and in order to secure the reliability in operation.




Thus the feeding operation of the sheet


1


is initiated. The control portion


18


energizes the magnetic solenoid


19


and drives the feeding motor


15


at a predetermined timing to rotate the conveying rollers


13


.




When the magnetic solenoid


19


is energized, the action shaft


113


which has been in contact with the action face


114




b


of the action lever


114


as shown in

FIG. 12A

is moved in a direction B as shown in

FIG. 12B

to push the action face


114




b


, whereby the action lever


114


rotates in the counterclockwise direction C about the shaft


111




b.






As the action shaft


108




b


of the notch joint


108


engages with the square hole


114




a


of the action lever


114


, the rotation of the action lever


114


causes the notch joint


108


to execute a parallel sliding motion in a direction D.




As the engaging pawl


108




b


of the notch joint


108


remains in the notch


500


of the sheet


1


in this state as shown in

FIG. 13A

, the sliding motion of the notch joint


108


causes the lowermost sheet


1


to be pushed forward, together with the notch joint


108


, through the aperture


110




b


serving as the separating portion formed in the front wall


101


A of the frame body


101


as shown in FIG.


13


B.




Since the height of the engaging pawl


108




b


is selected somewhat smaller than the thickness of the sheet


1


as explained in the foregoing, the conveying force is not generated in the immediately upper sheet


1


′. However a frictional force is generated by the friction between the sheets, so that the second and succeeding upper sheets receive a conveying force, though small, in the sheet feeding direction.




Consequently the aperture


110




b


is desirably so formed that the height thereof is larger than the thickness of the sheet


1


but smaller than the thickness of two sheets.




In this manner, even in case the second and upper sheets receive the conveying force in the sheet feeding direction, the sheets other than the desired one can impinge on the impinging portion


110




a


present above the aperture


110




b


and can be separated from the sheet to be fed.




In case the aperture


110




b


cannot be formed with such a height as to form the separating portion, the separating portion may be formed by a spring (not shown), provided on the internal surface of the front wall


101


A, for providing the sheet


1


with a load not weaker than the frictional force.




On the other hand, the single sheet


1


thus separated and fed forward is supported between the conveying rollers


13


and the pinch rollers


118


which are in contact with the conveying rollers


13


by mounting of the media cartridge


100


on the image recording apparatus, and is conveyed by the conveying rollers


13


to a position above the ink absorbent member


119


. As explained in the foregoing, the conveying rollers


13


are linked by the belt


16


, thereby always achieving constant sheet advancing accuracy around the image recording unit.




The carrier motor


9


is activated when the sheet


1


is fed to the position above the exposed portion


106


, whereby the carrier


11


executes reciprocating motion in the predetermined printing area, and the recording head


12


records an image on the surface of the sheet when the leading end of the sheet


1


reaches a position vertically below the recording head


12


.




The present embodiment adopts a recording method capable of recording the image on the entire surface of the sheet. The image to be recorded without forming a margin is enlarged by image processing into a size somewhat larger (approximately 2 to 3%) than the sheet


1


. Therefore, when the printing of such enlarged image is started, the printing operation is initiated from a position which is slightly in front of the leading end of the sheet, so that the ink for forming the image portion overflowing from the sheet


1


, namely a hatched portion in

FIG. 14A

, is discharged to the underlying ink absorbent member


119


.




However the image overflowing from the sheet


1


is not be deposited on the rear surface of the sheet


1


, because of the ink absorbing function of the ink absorbent member


119


. Also as shown in

FIG. 14A

, the image is printed slightly larger than the sheet


1


also in the transversal direction, namely the main scanning direction of the recording head


12


, and the ink overflowing from the sheet


1


is also absorbed by the ink absorbent member


119


.




Also when the continued image recording operation reaches the trailing end of the sheet, the ink for forming a hatched portion shown in

FIG. 14B

is discharged, as in the case of the leading end, onto the ink absorbent member


119


. Also in this case, the recording operation is executed with the overflowing portion being absorbed by the ink absorbent member


119


, whereby the image recording onto the sheet


1


is terminated. Thereafter the sheet bearing the formed image is discharged from the main body of the apparatus to the exterior.




The printing on the entire sheet


1


without any marginal portion can thus be attained by enlarging the image to be printed to be slightly larger than the sheet


1


. Since the enlarging process of the image is executed uniformly over the entire area, the printing on the entire sheet can be attained without distortion by processing the end portions. It is also possible to enlarge the image gradually toward the peripheral areas.




Also because of the presence of the ink absorbent member


119


for ink absorption in the exposed portion


106


, the preliminary ink discharge for avoiding drying of the nozzles not used in the printing operation can be executed on the exposed portion


106


which is somewhat distant from the end portion of the sheet


1


. Besides such preliminary ink discharge can be executed on both ends, so that the recording operation can be realized with a reduced loss in the printing time.





FIG. 15

shows a state of printing in the central portion of the sheet


1


, in which the engaging pawl


108




b


of the notch joint


108


is disengaged from the notch


500


and is in pressure contact with the sheet


1


by the compression torsion spring


112


as shown in FIG.


16


. Such pressurized contact of the engaging pawl


108




b


with the sheet


1


allows to avoid skewed feeding of the sheet


1


in the frame body


101


.




In the foregoing description, the feeding side


500




a


of the notch


500


is formed perpendicularly to the feeding direction in order that the feeding power from the sheet feeding member


108


can be securely applied to the notch


500


, but the present invention is not limited to such configuration, and the sufficient feeding power can be transmitted even in case the notch


500


is formed with two, three or more non-perpendicular sides.





FIGS. 17A

to


17


C show other shapes of the notch formed on the sheet


1


.

FIG. 17A

shows a chevron-shaped notch


500


formed by two angled sides, while

FIG. 17B

shows a polygon-shaped notch


500


with four sides, and

FIG. 17C

shows a semicircular (arc-shaped) notch


500


. The notch shape shown in

FIG. 17A

provides an advantage of milder touch to the hand in sheet manipulation, as the ends of the notch are formed with blunt angles.




It is also possible to form a hole in the sheet


1


if the feeding power can be securely transmitted to the sheet


1


. Such method is suitable for a soft sheet with relatively low rigidity.





FIGS. 18A

to


18


C show a sheet


1


having a hole serving as an engaging portion.

FIG. 18A

shows a sheet


1


having a substantially triangular hole


501


A in the vicinity of the left side edge


1




c


, while

FIG. 18B

shows a sheet


1


having a substantially rectangular hole


501


B in the vicinity of the left side edge


1




c


. The shape of the hole


501


is not limited to those illustrated but may also be circular or polygonal shape.





FIG. 18C

shows a sheet


1


having a hole


501


C at the center in the vicinity of the leading edge


1




a


. Formation of the hole


501


C in such position allows to avoid stress toward the side and is particularly effective for a sheet of low rigidity.




In case the sheet


1


is provided with such hole


501


, the aforementioned notch joint


108


has to have an engaging pawl matching the shape of the hole


501


and has to be positioned not on the lateral plate


111


but under the unrepresented sheet supporting plate. The mechanism for moving such notch joint


108


can be similar to that already explained in the foregoing.





FIG. 19

shows a sheet


1


having rack-shaped notches


502


in continuous manner over the entire lateral face (left side edge


1




c


). A feeding gear


135


serving as a sheet feeding member is provided on the periphery thereof with teeth


135




a


serving as engaging pawls for engaging with the notches


502


. The sheet


1


can be fed by rotating the feeding gear


135


by an unrepresented feeding motor which constitutes the pickup portion together with the feeding gear


135


.




In the foregoing description, the guide wire


5


consisting of twisted piano wires is used for maintaining the position of the carrier


11


, but the present invention is not limited to such configuration and there may be employed a guide ribbon


136


, composed of a ribbon-shaped flexible material, as shown in

FIGS. 20A and 20B

.




Such guide ribbon


136


is supported between the tension plate


6


and the right lateral plate


2




a


of the base


2


as in the case of the guide wire


5


, and, during the printing operation, remains in a vertical position and supports the carrier


11


on an edge as shown in

FIG. 20A

, thus functioning as the guide without bending under a slight tension. On the other hand, when the carrier


11


is rotated, the tension plate


6


is deformed as shown in

FIG. 20B

to release the tension of the guide ribbon


136


. The guide ribbon


136


can be easily bent in a direction across its thickness, so that the rotating operation of the carrier


11


can be executed smoothly.




Also in the foregoing, there has been described a configuration in which the pinch rollers


118


are contacted by the pinch roller springs


118




b


with the conveying rollers


13


with a contact pressure matching the sheet in order to convey the sheet


1


without slipping or jamming, but the present invention is not limited to such configuration and it is also possible, as shown in

FIG. 21

, to provide the exposed portion


106


with plate springs


118




c


instead of the pinch rollers


118


and to contact such plate springs


118




c


with the conveying rollers


13


.




The sheet


1


can be conveyed appropriately without slippage or jamming by so selecting the pressure of such plate springs


118




c


as to generate a pressure matching the thickness or material of the sheet


1


in cooperation with the conveying rollers


13


. The use of such plate springs


118




c


allows to provide the media cartridge and the image recording apparatus simplified in structure and reduced in cost.




In such configuration with the plate springs


118




c


contacting the conveying rollers


13


, in order to reduce the load applied by the contacting plate springs


118




c


onto the conveying rollers


13


, a coating of low frictional coefficient is applied on the surface of the conveying rollers


13


coming into contact with the plate springs


118




c.






Also in the foregoing, there has been explained a configuration in which the pinch roller springs


118




b


for contacting the pinch rollers


118


with the conveying rollers


13


are provided in the exposed portion


106


, but the present invention is not limited to such configuration and the pinch roller springs


118




b


may also be provided on the base


2


(base portion


2




a


) of the image recording unit as shown in FIG.


22


. In case the pinch roller springs


118




b


are provided on the base


2


, the exposed portion


106


is provided, at the bottom face thereof, with apertures for contacting the pinch roller springs


118




b


with the pinch rollers


118


.




As explained in the foregoing on the image recording apparatus and the media cartridge


100


, the frame body


101


incorporating the sheet


1


, the ink, the feeding member


108


for feeding the sheet


1


and the separating portion


110


allows to compactize the image recording apparatus, thereby enabling to incorporate the image recording apparatus in the interior of another equipment.




Also the frame body


101


, incorporating the sheet


1


and the ink which are consumables, facilitates to use the ink matching the kind of the sheet desired by the user. Also the ink can be contained in an amount matching the amount of the sheets, the ink can be almost used up when all the sheets contained in the media cartridge


100


are recorded. It is therefore not necessary to store the unnecessary ink in the cartridge


100


, thereby providing apparatus of high cost advantage.




Furthermore, as the sheets


1


and the ink in the media cartridge


100


can be used up almost at the same time, the media cartridge


100


can be re-used by replenishing the sheets and the ink.




Also, since the ink absorbent member


119


is provided in the media cartridge


100


, it can be easily replaced by detaching the ink-containing member and attaching a new member at the re-use of the media cartridge


100


.




Also as the ink absorbent member


119


is provided in the media cartridge


100


, the absorbent member can be easily replaced by detaching the used one and attaching the new one at the re-use of the cartridge


100


, with improved work efficiency.




In addition there can be provided the following significant advantage. In the conventional image recording apparatus, the ink absorbent member or the used ink tank is not designed for replacement and has therefore to absorb or store a large amount of ink. Therefore such component for handling the used ink becomes inevitably bulky, eventually resulting in an increase in the dimension and cost of the image recording apparatus.




On the other hand, as the media cartridge


100


contains the ink absorbent member


119


, it can be replaced at the replenishment of the sheet


1


or the ink, so that the absorbent member


119


is only required to absorb the surplus used ink resulting from the ink contained in the same cartridge.




Stated differently, since the absolute amount of ink to be discharged is known, it is possible to estimate, to a certain extent, the amount of the used ink to be absorbed by the ink absorbent member based on such absolute ink amount. Consequently the ink absorbent member


119


can achieve its object as long as it can securely absorb thus estimated amount and is replaced at the replenishment of the sheet and the ink. Consequently the ink absorbent member


119


can be made smaller in size. Also, since it is periodically replaceable, it can be composed of an inexpensive material with moderate absorbing ability, thereby contributing significantly to the cost reduction of the apparatus.




Furthermore, as the sheets


1


and the pickup portion


105


for sheet feeding are provided in the same frame body


101


, the positional precision between the sheet


1


and the pickup portion


105


can be maintained at a high level even when the media cartridge


100


is mounted on or detached from the image recording apparatus. In the conventional apparatus in which the sheet feeding means is provided in the image recording apparatus, the positional precision may be deteriorated for example by an impact at the attaching or detaching of the media cartridge


100


. Also it may be expected to mount media cartridges containing different sheets or different inks on a same image recording apparatus or to mount a media cartridge on different image recording apparatus belonging to various information equipment. In such case, the sheet feeding may be disturbed by a deterioration in the positional precision between the sheet


1


and the pickup portion


105


, resulting from the abrasion of the components in the prolonged use or from the error in assembling.




However, the media cartridge


100


integrally containing the sheet


1


and the pickup portion


105


allows to prevent the above-mentioned drawbacks resulting from the deterioration of the positional precision, thereby achieving image recording of high reliability.




Also for mobile printing, it is necessary to also consider the carrying of the media cartridge


100


, and the safety in such carrying operation is improved by providing the exposed portion


106


with the slidable shutter member


102


thereby preventing the eventual contact of the user with the ink absorbent member.




Also in case the media cartridge contains sheets of plural materials, the presence of the pickup portion in the media cartridge allows to set the pickup portion


105


according to the material or property of the sheet. For example it is possible to adjust the aperture or the feeding power of the separating portion


110


according to the sheet thickness, thereby achieving satisfactory feeding operation. It is thus possible to improve the applicability and reliability of the image recording apparatus.




In the following there will be explained a variation of the foregoing embodiments with reference to

FIGS. 23

to


27


, in which components equivalent in configuration or function to those in the foregoing description will be represented by corresponding numbers and will not be explained further.




The present variation is featured in the configuration of the media cartridge. The sheet containing portion


103


and the ink containing portion


104


are similar to those in the first embodiment and will not, therefore, be explained.




<Pickup Portion>





FIG. 23

is a schematic perspective view of a media cartridge


100


in a state where an exposed portion


210


is exposed by the sliding motion of the shutter member


102


;

FIG. 24

is a perspective view of the media cartridge


100


in a state without the shutter member


102


and the upper cover of the frame body


101


;

FIG. 25

is a perspective view in a state shown in FIG.


24


and without the sheet


1


;

FIG. 26

is a schematic lateral view of the media cartridge


100


; and

FIG. 27

is a perspective view showing drive means and a pressurizing member to be explained later and provided in the main body of the image recording apparatus.




As shown in

FIG. 25

, the pickup portion


105


for advancing the sheets


1


, contained in the sheet containing portion


103


, one by one from the lowermost sheet


1


is provided with a sheet feeding roller


200


serving as the sheet feeding member


108


for contacting the lowermost sheet


1


and advancing the same toward the exposed portion


210


, and a separating portion


110


for separating the lowermost sheet


1


among the sheets advanced by the sheet feeding roller


200


.




The sheet feeding roller


200


is provided under the sheet containing portion


103


and in front of the ink containing portion


104


, namely at the downstream side of the ink containing portion


104


in the sheet feeding direction. In the present embodiment, the sheet feeding roller


200


is composed of a substantially cylindrical roller, but it may also be composed of a roller with a substantially semicircular cross section. The sheet feeding roller


200


is detachably supported by the media cartridge.




As shown in

FIGS. 23 and 27

, the sheet feeding roller


200


is rotated by a sheet feeding motor


201


provided in the main body of the image recording apparatus. The driving force for the sheet feeding roller


200


is transmitted by the engagement of a coupling


200




b


, formed on a sheet feeding roller shaft


200




a


fitted in a hole


101


C on a lateral face


101


B of the frame body


101


, with a coupling


202


provided on a drive shaft


203


driven by the sheet feeding motor


201


.




As shown in

FIG. 26

, the length L


1


of the sheet containing portion


103


in the sheet feeding direction is approximately same as the sum of the length L


2


of the ink containing portion


104


and that L


3


of the sheet feeding roller


200


in the sheet feeding direction.




Also the length L


4


in the transversal direction of the sheet


1


is selected same as the length of the ink containing portion


104


in the transversal direction, and the length of the sheet feeding roller


200


in the transversal direction (namely the length of the shaft


200




a


supporting the roller


200


in the thrust direction) is made shorter than the sheet width L


4


. Thus, when the sheet containing portion


103


is observed from above (in a direction Y), the ink containing portion


104


and the pickup portion


105


are substantially included in the projected area of the sheet containing portion


103


.




Thus, the size of the frame body


101


is naturally at least equal to the size of the contained sheet, but the sheet feeding roller


200


and the ink containing portion


104


can be accommodated within such sheet size, so that the media cartridge


100


can be compactized.




Also when the frame body


101


is observed from the side, as shown in

FIG. 26

, the height H


1


of the ink containing portion


104


is selected approximately equal to the height H


2


of the sheet feeding roller


200


, so that the components are efficiently housed in the frame body


101


without wasted space under the sheet containing portion


103


. It is therefore possible to reduce the size and simplify the structure of the frame body


101


.




As in the foregoing first embodiment, the separating portion


110


is of a slit separation type provided with an aperture (slit)


110




b


for passing the lowermost sheet


1


and an impingement portion


110




a


for inhibiting the movement of other sheets. The impingement portion


110




a


is composed of a part of the sheet containing portion


103


, and limits the movement of the sheets


1


in the longitudinal direction by being impinged by the leading end of the sheets


1


. In the present embodiment, the aperture


110




b


and the impingement portion


110




a


are provided in a part of the width of the sheet


1


, namely at the side of the sheet feeding roller


200


, but they may be formed over the entire width of the sheet.




<Exposed Portion>




The exposed portion in the foregoing embodiment also has a function of platen for supporting the sheet


1


in the image recording, but, in the present embodiment, the platen portion (not shown) is provided in the main body of the image recording apparatus. Also the pinch rollers (not shown) are provided in the main body of the image recording apparatus.




An ink absorbent member


211


, formed in the same manner and with the same material as in the foregoing embodiment, is provided in a part of the right side of the exposed portion


210


in FIG.


23


. The ink absorbent member


211


executes absorption of the ink discharged for example in the preliminary discharge and absorption of the ink overflowing in the printing on the entire area of the sheet as in the foregoing embodiment, and provides the aforementioned advantages obtained by positioning the ink absorbent member


211


in the exposed portion


210


of the media cartridge


100


.




Sheet Feeding Operation




In the following, the feeding operation for the sheet


1


will be briefly explained. When the media cartridge


100


is mounted on the main body of the image recording apparatus, the main body engages with the shutter member


102


to cause the sliding motion thereof, thus exposing the exposed portion


210


, which thus awaits the start of the recording operation, in a position vertically below the recording head


12


(state shown in

FIG. 23

, the recording apparatus being not shown). The ink supplying operation will not be explained as it is same as in the foregoing embodiment.




As shown in

FIG. 27

, a pressurizing or pressing member


220


is provided in the main body of the image recording apparatus and applies a pressure required for sheet feeding toward the sheet feeding roller


200


. The pressurizing member


220


is provided vertically above the sheet feeding roller


200


, with a length approximately equal to the thrust length thereof. Until the sheet feeding is initiated, the pressurizing member


220


waits in a state separated from the uppermost sheet.




Also as shown in

FIG. 23

, the shutter member


102


is provided with an aperture


102




a


for enabling pressurization of the sheet


1


by the pressurizing member


220


, and the aperture


102




a


is so provided as to be positioned vertically below the pressurizing member


220


when the shutter member


102


slides so as to expose the exposed portion


106


.




As explained in the foregoing, the sheet feeding roller


200


is driven by the sheet feeding motor


201


provided in the main body of the image recording apparatus. The coupling


202


of the sheet feeding motor


200


is provided in a position opposed to the coupling


200




b


of the aforementioned sheet feeding roller


200


when the media cartridge


100


is mounted on the main body of the image recording apparatus. The couplings do not mutually engage in a state when the media cartridge


100


is mounted on the main body.




When the control portion


18


instructs the starting the sheet feeding operation after the ink supply operation to the recording head


12


, the sheet feeding motor


201


is activated to move the drive shaft


203


toward the media cartridge


100


, whereby the coupling


200




b


of the sheet feeding roller


200


engages with the coupling


202


provided on the drive shaft


203


. Almost at the same time, the pressurizing member


220


is lowered to contact the uppermost sheet.




The engaging operation of the couplings and the lowering operation of the pressurizing member


220


are executed by rotating the sheet feeding motor


201


by a predetermined amount in a direction opposite to that in the sheet feeding operation. Upon contacting the uppermost sheet, the pressurizing member


220


gives a predetermined sheet feeding pressure to the sheet feeding roller


200


, and awaits the start of rotation of the sheet feeding roller


200


.




After the sheet feeding pressure is given by the pressurizing member


220


, the sheet feeding motor


201


rotates the sheet feeding roller


200


in the sheet feeding direction, thereby advancing the lowermost sheet


1


through the aperture (slit)


110




b


formed in the lowest part of the impingement portion


110




a


. The sheet feeding pressure given by the pressurizing member


220


is determined according to the friction coefficient between the sheets, that between the sheet and the roller


200


and the feeding power of the sheet feeding roller


200


.




When thus advanced sheet


1


starts to be conveyed by the conveying means in the image recording apparatus, the sheet feeding motor


201


is rotated in a direction opposite to the sheet feeding direction, thereby separating the pressurizing member from the uppermost sheet and returning it to the initial position, thus terminating the drive of the sheet feeding roller


200


.




At the same time, the coupling


202


of the drive shaft


203


is moved to the initial position, in order to disengage the couplings. In this manner, while the sheet is conveyed by the conveying means, unnecessary feeding power is not supplied to other sheets in the sheet containing portion, thereby avoiding double feeding.




Other image recording operations are same as those in the foregoing embodiment and will not, therefore, be explained further.




The above-explained variation of the media cartridge


100


allows, in addition to the advantages of the present invention explained in the foregoing embodiment, to position the sheet feeding roller


200


in a space which is made available by the superposed positioning of the ink containing portion


104


and the sheet containing portion


103


, thereby enabling to reduce the dimension of the media cartridge.




Also the sheet need not be provided with an engaging portion, so that the processing cost of the sheet can be lowered. Also the cost of the media cartridge


100


itself can be lowered, since the complex sheet feeding member


108


need not be constructed.




The present variation is so designed as to advance the sheets in succession from the lowermost one, because the sheet for image formation by ink discharge often bears a special coating thereon. More specifically, the contact of the coated sheet surface and the roller may result in peeling of the coating or smear of the sheet surface for example by deposition of paper dust. Such drawbacks can be avoided by advancing the sheet by contact of the roller with the rear surface of the sheet.




Also the slit separation method, employing the aperture


110




b


and advancing the sheets from the lowermost one, has the advantages of simplifying the cartridge and reducing the cost thereof, since the media cartridge


100


does not require therein a member for lifting the sheets


1


to a predetermined position.




As explained in the foregoing, the media cartridge


100


is to be re-used by replenishment of the sheet and the ink when they are consumed, and this variation enables cleaning of the smear or paper dust sticking to the sheet feeding roller


200


in such operation. Such cleaning is extremely difficult if the sheet feeding roller


200


is provided in the main body of the image recording apparatus. The presence of the sheet feeding roller


200


in the media cartridge


100


facilitates such cleaning operation.




As already explained in the foregoing, the sheet


1


contained in the media cartridge


100


for image recording may be different in the material, thickness, friction coefficient etc. Such different sheets, if fed by the feeding roller provided in the image recording apparatus, may result in defects such as slippage or double feeding because the feeding property is different for each sheet. Stated differently, if the sheet feeding roller is provided in the image recording apparatus, such roller cannot be replaced to a different material or a different roller diameter in order to cope with the difference in the kind of the image recording sheet, resulting from the replacement of the media cartridge, thereby eventually leading to the above-mentioned drawbacks.




However, in the configuration having the sheet feeding roller


200


in the media cartridge


100


, the roller


200


can be selected so as to match the sheet


1


contained in such cartridge


100


. It is thus made possible to select the material of the elastic member constituting the sheet feeding roller


200


, thereby avoiding the above-mentioned drawbacks.




Also the positional precision can be improved since the sheet


1


and the sheet feeding roller


200


are housed in a single frame body.




The media cartridge explained in detail in the foregoing and the image recording apparatus capable of detachably mounting such media cartridge provide a mobile printing environment that cannot be attained with the conventional apparatus.



Claims
  • 1. A media cartridge detachably mountable on an image recording apparatus for recording an image on a sheet and including a frame body, said frame body comprising:sheets for recording an image in said image recording apparatus; an ink containing member for containing ink to be supplied to image recording means of said image recording apparatus and to be discharged to said sheets; pickup means for advancing said sheets one by one from said frame body; and an ink absorbent member for absorbing ink not used for the recording in said image recording apparatus in a state that said frame body is mounted on said image recording apparatus.
  • 2. A media cartridge according to claim 1, wherein said frame body further includes a shutter member capable of sliding so as to expose said ink absorbent member to the exterior of said frame body by engaging said media cartridge with a main body of said image recording apparatus.
  • 3. A media cartridge according to claim 1, wherein said media cartridge includes an exposed portion to be inserted below said image recording means upon mounting on said image recording apparatus, and said ink absorbent member is provided in said exposed portion.
  • 4. A media cartridge according to claim 3, wherein said frame body further includes a shutter member capable of sliding so as to expose said exposed portion by engagement with said image recording apparatus when said media cartridge is mounted on said image recording apparatus.
  • 5. A media cartridge according to claim 3, wherein said exposed portion includes a supply aperture for supplying the ink contained in said ink containing member to said image recording apparatus.
  • 6. A media cartridge according to claim 3, wherein said ink absorbent member has a length in the direction of width larger than the width of the sheet contained in said frame body, and is provided in said exposed portion.
  • 7. A media cartridge according to claim 3, wherein said ink absorbent member is positioned at least outside the conveying area of the sheets conveyed in said exposed portion.
  • 8. A media cartridge according to claim 3, wherein said exposed portion serves also as a platen for supporting the sheet in an image recording operation by said image recording means.
  • 9. A media cartridge according to claim 1, wherein said ink absorbent member is detachable from said frame body.
  • 10. A media cartridge according to claim 1, wherein said ink absorbent member is comprised of a porous material formed by sintering an ink absorbent material.
  • 11. A media cartridge according to claim 1, wherein said frame body includes a limiting guide for limiting lateral faces and sheet faces of the sheets contained in said frame body.
  • 12. A media cartridge according to claim 1, wherein said frame body includes a sheet supporting plate for supporting the sheets contained in said frame body, and said sheet supporting plate serves also as a protective member for protecting said ink containing member.
  • 13. A media cartridge according to claim 1, wherein said pickup means is adapted to advance a stack of the sheets in succession from the lowermost one of the stacked sheets in the direction of gravity from said frame body toward said image recording apparatus.
  • 14. A media cartridge according to claim 13, wherein said pickup means includes a sheet feeding member for advancing the sheets and a separating portion for separating one of the sheets advanced by said sheet feeding member, wherein said separating portion is of a slit separation type for separating the sheets by an aperture allowing only one sheet to pass.
  • 15. A media cartridge according to claim 14, wherein said separating portion includes an impingement portion for preventing feeding of plural sheets by impinging on sheets other than the lowermost one, and said impingement portion serves also as a guide for containing the sheets.
  • 16. A media cartridge according to claim 14, wherein said sheet feeding member is comprised of a rotary feeding member positioned below the sheets contained in said frame body and successively advances the sheets by rotation while in contact with the lowermost sheet.
  • 17. A media cartridge according to claim 16, wherein said rotary feeding member is provided with a coupling connected to a shaft supporting said rotary feeding member, and is rotated by transmission of driving power to said coupling.
  • 18. A media cartridge according to claim 14, wherein said sheet feeding member is adapted to advance the sheets by engagement with an engaging portion formed in each sheet contained in said frame body.
  • 19. A media cartridge according to claim 18, wherein said sheet feeding member is provided between said frame body and a lateral plate limiting lateral faces of the sheets contained in said frame body.
  • 20. A media cartridge according to claim 19, wherein said sheet feeding member is provided at the leading end side of said sheets in the feeding direction thereof, and said engaging portion is formed in a position capable of engaging with said sheet feeding member.
  • 21. A media cartridge according to claim 18, wherein said engaging portion formed in each sheet is formed by notching an end portion of each sheet so as to form a plane substantially parallel to a transverse direction of the sheet.
  • 22. A media cartridge according to claim 18, wherein said engaging portion formed in each sheet is formed by notching an end portion of the sheet in a rectangular form.
  • 23. A media cartridge according to claim 18, wherein said engaging portion formed in each sheet is formed by notching an end portion of the sheet in an approximately semicircular form.
  • 24. A media cartridge according to claim 18, wherein said engaging portion formed in each sheet is an aperture formed in the sheet surface.
  • 25. A media cartridge according to claim 24, wherein said aperture is formed as an approximately triangular aperture at the side of said sheet feeding member within said frame body.
  • 26. A media cartridge according to claim 24, wherein said aperture is formed as an approximately rectangular aperture at the side of said sheet feeding member within said frame body.
  • 27. A media cartridge according to claim 24, wherein said aperture is formed at the approximate center in the width of each sheet, and said sheet feeding member is provided at a position below said sheet and capable of engaging with said aperture.
  • 28. A media cartridge according to claim 18, wherein said engaging portion formed in each sheet is a rack-shaped notch portion formed on an end of the sheet, and said sheet feeding member is an advancing gear for advancing the sheet by rotation in engagement with said notch portion.
  • 29. A media cartridge according to claim 1, wherein said frame body includes conveying means for further conveying the sheets separated and advanced by said pickup means.
  • 30. A media cartridge according to claim 29, wherein said conveying means is provided in the exposed portion to be inserted under said image recording means.
  • 31. A media cartridge according to claim 29, wherein said conveying means is a pinch roller capable of rotation while supporting the sheets.
  • 32. A media cartridge according to claim 29, wherein a biasing member for biasing said conveying means toward said image recording apparatus is provided under said conveying means.
  • 33. A media cartridge according to claim 1, wherein the amount of the ink contained in said ink containing member is a minimum amount necessary for image recording on a maximum number of the sheets contained in said frame body.
  • 34. A media cartridge according to claim 1, wherein, when sheets contained in said frame body are advanced by said pickup means and no longer exist in said frame body, sheets can be supplied again in said frame body.
  • 35. A media cartridge according to claim 1, wherein, when said ink contained in said ink containing member is supplied to said image recording means and is consumed, the ink can be replenished again in said ink containing member.
  • 36. A media cartridge according to claim 1, wherein said frame body contains said ink containing member in a replaceable manner.
  • 37. A media cartridge according to claim 1, wherein said ink containing member contains inks of yellow, magenta and cyan colors.
  • 38. A media cartridge according to claim 1, wherein said ink containing member is a flexible bag member.
  • 39. An image recording apparatus comprising:a) a mounting portion capable of detachably mounting a media cartridge comprised of a frame body including: sheets for recording an image in said image recording apparatus; an ink containing member for containing ink to be supplied to said image recording apparatus and to be discharged to said sheets; pickup means for advancing said sheets one by one from said frame body; and an ink absorbent member for absorbing ink not used for the recording in said image recording apparatus in a state that said frame body is mounted on said image recording apparatus; b) image recording means for discharging ink supplied from said ink containing member to said sheets contained in said media cartridge; c) drive means for activating said pickup means; and d) conveying means for conveying the sheets.
  • 40. An image recording apparatus according to claim 39, wherein said frame body of said media cartridge further includes a shutter member capable of sliding so as to expose said ink absorbent member to the exterior of said frame body by engaging said frame body with a main body of said image recording apparatus.
  • 41. An image recording apparatus according to claim 39, wherein said media cartridge includes an exposed portion to be inserted below said mounting portion of said image recording apparatus upon mounting on said mounting portion of said image recording apparatus, and said ink absorbent member is provided in said exposed portion.
  • 42. An image recording apparatus according to claim 41, wherein said frame body further includes a shutter member capable of sliding so as to expose said exposed portion by engagement with a main body of said image recording apparatus when said media cartridge is mounted in said mounting portion of said image recording apparatus.
  • 43. An image recording apparatus according to claim 41, wherein said exposed portion serves also as a platen for supporting the sheets in an image recording operation by said image recording means.
  • 44. An image recording apparatus according to claim 41, wherein said exposed portion includes a supply aperture for supplying the ink contained in said ink containing member to said image recording means.
  • 45. An image recording apparatus according to claim 44, wherein the ink supply from said supply aperture to said image recording means is executed by connection with said supply aperture by displacement of said image recording means toward said supply aperture.
  • 46. An image recording apparatus according to claim 39, wherein said pickup means includes a sheet feeding member for advancing a stack of the sheets in succession from the lowermost one of the stacked sheets in the direction of gravity and a separating portion for separating one of the sheets advanced by said sheet feeding member, wherein said separating portion is of a slit separation type for separating the sheets by an aperture allowing only one sheet to pass.
  • 47. An image recording apparatus according to claim 46, wherein said sheet feeding member is comprised of a rotary feeding member positioned below said sheets and successively advances the sheets by rotation while in contact with the lowermost sheet.
  • 48. An image recording apparatus according to claim 47, wherein said rotary feeding member is provided with a coupling connected to a shaft supporting said rotary feeding member, and is rotated by transmission of driving power from said drive means to said coupling.
  • 49. An image recording apparatus according to claim 48, wherein said drive means for driving said rotary feeding member is formed on said image recording apparatus and is capable of drive transmitting by mounting said media cartridge on said image recording apparatus.
  • 50. An image recording apparatus according to claim 49, further including a pressing member for pressing the sheets contained in said frame body toward said rotary feeding member, and said pressing member is adapted, by said drive means, to displace between a position contacting the uppermost sheet contained in said frame body and a position separated from the sheet.
  • 51. An image recording apparatus according to claim 50, wherein said frame body is provided with an aperture for exposing the upper surface of the uppermost sheet contained in said frame body when said media cartridge is mounted on said image recording apparatus, and said pressing member contacts said uppermost sheet through said aperture.
  • 52. An image recording apparatus according to claim 51, wherein said aperture is so constructed as to be positioned substantially vertically above said rotary feeding member, and said pressing member is so positioned in said image recording apparatus, by mounting said media cartridge on said mounting portion, as to be substantially vertically above said aperture.
  • 53. An image recording apparatus according to claim 46, wherein said sheet feeding member is adapted to advance the sheets by engagement with an engaging portion formed in each sheet contained in said frame body.
  • 54. An image recording apparatus according to claim 53, wherein said sheet feeding member is adapted to feed each sheet by transmission of driving power from said drive means provided in a main body of said image recording apparatus.
  • 55. An image recording apparatus according to claim 39, further including a pinch roller provided, when said media cartridge is mounted on said image recording apparatus, in a position opposed to said conveying means provided in said image recording apparatus and adapted to pinch and convey the sheets in cooperation with said conveying means.
  • 56. An image recording apparatus according to claim 55, wherein a biasing member for biasing said conveying means toward said image recording apparatus is provided under said conveying means.
  • 57. An image recording apparatus according to claim 39, further including a control portion for controlling said image recording apparatus and said media cartridge, wherein said control portion is adapted, in response to input of an image recording command, to execute control for supplying ink from said media cartridge to said image recording means, then control for activating said pickup means to feed the sheets thereby executing an image recording operation on said sheets.
  • 58. An image recording apparatus according to claim 57, wherein the ink supplying operation from said media cartridge to said image recording means is executed for every image recording on a sheet.
  • 59. An image recording apparatus according to claim 39, wherein said conveying means of said image recording apparatus is so constructed as to substantially linearly convey the sheets advanced from said media cartridge.
  • 60. An image recording apparatus according to claim 39, wherein said image recording means includes an ink jet recording head for recording an image by discharging ink onto the sheets.
  • 61. A media cartridge detachably mountable on an image recording apparatus provided with image recording means capable of discharging ink, the media cartridge including:a frame body; a sheet body comprising plural stacked sheets contained in said frame body; a sheet feeding roller adapted to contact the outermost sheet surface of said sheet body thereby feeding the sheets one by one; and an ink containing member storing ink to be supplied to said image recording means, wherein said sheet feeding roller is positioned at the leading end side, in a sheet feeding direction, on the sheet surface of said sheet body, and said ink containing member is positioned at the sheet surface at the side of said sheet feeding roller and at the upstream side of said sheet feeding roller in the sheet feeding direction, both being contained in said frame body.
  • 62. A media cartridge according to claim 61, wherein said ink containing member and said sheet feeding roller are contained in said frame body and positioned therein within a projected area of said sheets, observed from a direction perpendicular to a sheet surface on which the image is to be recorded.
  • 63. A media cartridge according to claim 61, wherein, taking a face of said frame body at the side of said ink containing member as a bottom face, the height from said bottom face to the upper surface of said ink containing member is approximately same as the height from said bottom face to a position where said sheet feeding roller is in contact with the sheet body.
  • 64. A media cartridge according to claim 61, wherein said frame body includes an ink absorbent member for absorbing ink not used for recording by said image recording means, and said ink absorbent member is provided in an exposed portion positioned at the downstream side of said sheet feeding roller in the sheet feeding direction in a state that said media cartridge is mounted on said image recording apparatus.
  • 65. A media cartridge according to claim 64, wherein, taking a face of said frame body at the side of said ink containing member as a bottom face, the height of said exposed portion from said bottom face is smaller than the height from said bottom face to a position where said sheet feeding roller is in contact with the sheet body.
  • 66. A media cartridge according to claim 64, wherein said frame body includes a shutter member adapted to cover said exposed portion, and said shutter member is slidable to expose said exposed portion by engaging with said image recording apparatus when said media cartridge is mounted on said image recording apparatus.
  • 67. A media cartridge according to claim 64, wherein said exposed portion is positioned below said image recording means when said media cartridge is mounted on said image recording apparatus.
  • 68. A media cartridge according to claim 61, wherein said frame body includes a limiting guide for limiting lateral faces and the surfaces of the sheets contained in said frame body.
  • 69. A media cartridge according to claim 61, wherein said frame body includes a sheet supporting plate for supporting the sheets contained in said frame body, and said sheet supporting plate is positioned between said sheet body and said ink containing member thereby serving also as a protective member for protecting said ink containing member.
  • 70. A media cartridge according to claim 61, wherein said sheet feeding roller is adapted for advancing the sheets in succession from the lowermost sheet of said sheet body in the direction of gravity from said frame body to said image recording apparatus.
  • 71. A media cartridge according to claim 70, wherein said frame body includes a separating portion for separating one of the sheets at the leading end side thereof in the sheet feeding direction, wherein said separating portion is of a slit separation type for separating the sheets by an aperture allowing only one sheet to pass.
  • 72. A media cartridge according to claim 71, wherein said separating portion includes an impingement portion, at the downstream side of said sheets contained in said frame body in the sheet feeding direction, for preventing feeding of plural sheets by impinging on sheets other than the lowermost one, and said impingement portion serves also as a guide for containing the sheets in said frame body.
  • 73. An image recording apparatus comprising:a media cartridge according to any one of claims 61 to 72; and conveying means for conveying a sheet fed from said media cartridge when said media cartridge is mounted on said image recording apparatus.
  • 74. A media cartridge according to claim 61, wherein said image recording means includes an ink jet recording head for forming an image by discharging ink.
  • 75. A media cartridge detachably mountable on an image recording apparatus for forming an image on a sheet, the media cartridge comprising:a frame body; a sheet containing portion provided in said frame body and adapted for containing sheets for recording an image in said image recording apparatus; an ink containing portion provided in said frame body and adapted for containing an ink containing member containing ink to be supplied to image recording means of said image recording apparatus and to be discharged onto said sheets; pickup means provided in said frame body and adapted to feed said sheets one by one from said frame body; and an ink absorbent member containing portion provided in said frame body and containing an ink absorbent member for absorbing the ink not used in said image recording means in a state that said frame body is mounted on said image recording apparatus.
  • 76. A media cartridge according to claim 75, wherein said frame body includes a shutter member slidable to expose said ink absorbent member to the exterior of said frame body by engaging with a main body of said image recording apparatus.
  • 77. A media cartridge according to claim 75, further comprising an exposed portion to be positioned below said image recording means when said media cartridge is mounted on said image recording apparatus, and said ink absorbent member containing portion is provided in said exposed portion.
  • 78. A media cartridge according to claim 77, wherein said frame body further includes a shutter member capable of sliding so as to expose said exposed portion by engagement with said image recording apparatus when said media cartridge is mounted on said image recording apparatus.
  • 79. A media cartridge according to claim 77, wherein said exposed portion includes a supply aperture for supplying the ink contained in said ink containing member contained in said ink containing portion to said image recording means.
  • 80. A media cartridge according to claim 77, wherein said ink absorbent member has a length larger than the width of the sheets contained in said sheet containing portion, and is provided in said exposed portion.
  • 81. A media cartridge according to claim 77, wherein said ink absorbent member is positioned at least outside a conveying area of the sheets conveyed in said exposed portion.
  • 82. A media cartridge according to claim 77, wherein said exposed portion serves also as a platen for supporting the sheets in an image recording operation by said image recording means.
  • 83. A media cartridge according to claim 77, wherein the amount of the ink contained in said ink containing member is a minimum amount necessary for image recording on a maximum number of the sheets contained in said frame body.
  • 84. A media cartridge according to claim 75, wherein said ink absorbent member is detachable from said frame body.
  • 85. A media cartridge according to claim 75, wherein said ink absorbent member is comprised of a porous material formed by sintering an ink absorbent material.
  • 86. A media cartridge according to claim 75, wherein said frame body includes a limiting guide for limiting the lateral faces and upper surfaces of the sheets contained in said sheet containing portion.
  • 87. A media cartridge according to claim 75, wherein said frame body includes a sheet supporting plate for supporting the sheets contained in said sheet containing portion, and said sheet supporting plate serves also as a protective member for protecting said ink containing member contained in said ink containing portion.
  • 88. A media cartridge according to claim 75, wherein said pickup means is adapted to feed a stack of the sheets in succession from the lowermost one of the stacked sheets in the direction of gravity, from said sheet containing portion toward said image recording apparatus.
  • 89. A media cartridge according to claim 88, wherein said pickup means includes a sheet feeding member for feeding the sheets from said sheet containing portion and a separating portion for separating one of the sheets fed by said sheet feeding member, wherein said separating portion is of a slit separation type for separating the sheets by an aperture allowing only one sheet to pass.
  • 90. A media cartridge according to claim 89, wherein said separating portion includes an impingement portion for preventing feeding of plural sheets by impinging the sheets contained in said sheet containing portion other than the lowermost one, and said impingement portion serves also as a sheet containing guide for said sheet containing portion.
  • 91. A media cartridge according to claim 89, wherein said sheet feeding member is comprised of a rotary feeding member positioned below said sheet containing portion for feeding the sheets by rotation while in contact with the lowermost sheet.
  • 92. A media cartridge according to claim 91, wherein said rotary feeding member is provided with a coupling connected to a shaft supporting said rotary feeding member, and is rotated by transmission of driving power to said coupling.
  • 93. A media cartridge according to claim 92, wherein said sheet feeding member is provided between said frame body and a lateral plate of said sheet containing portion.
  • 94. A media cartridge according to claim 89, wherein said sheet feeding member is adapted to feed the sheets by engagement with an engaging portion formed in each sheet contained in said sheet containing portion.
  • 95. A media cartridge according to claim 94, wherein said engaging portion formed in each sheet is formed by notching an end portion of each sheet so as to form a plane substantially parallel to a transverse direction of the sheets.
  • 96. A media cartridge according to claim 94, wherein said engaging portion formed in each sheet is formed by notching an end portion of each sheet in a rectangular form.
  • 97. A media cartridge according to claim 94, wherein said engaging portion formed in each sheet is formed by notching an end portion of each sheet in an approximately semicircular form.
  • 98. A media cartridge according to claim 94, wherein said sheet feeding member is provided at the leading end side of said sheets in the feeding direction thereof, and said engaging portion is formed in a position capable of engaging with said sheet feeding member.
  • 99. A media cartridge according to claim 94, wherein said engaging portion formed in each sheet is an aperture formed in the sheet surface.
  • 100. A media cartridge according to claim 99, wherein said aperture is formed as an approximately triangular aperture at the side of said sheet feeding member within said frame body.
  • 101. A media cartridge according to claim 99, wherein said aperture is formed as an approximately rectangular aperture at the side of said sheet feeding member within said frame body.
  • 102. A media cartridge according to claim 99, wherein said aperture is formed at the approximate center in the width of each sheet, and said sheet feeding member is provided at a position below said sheets and capable of engaging with said aperture.
  • 103. A media cartridge according to claim 94, wherein said engaging portion formed in each sheet is a rack-shaped notch portion formed on an end of each sheet, and said sheet feeding member is an advancing gear for advancing each sheet by rotation in engagement with said notch portion.
  • 104. A media cartridge according to claim 75, wherein said frame body includes conveying means for further conveying the sheets separated and fed by said pickup means.
  • 105. A media cartridge according to claim 104, wherein said conveying means is provided in an exposed portion to be positioned under said image recording means.
  • 106. A media cartridge according to claim 104, wherein said conveying means is a pinch roller capable of rotation while supporting the sheets.
  • 107. A media cartridge according to claim 104, wherein a biasing member for biasing said conveying means toward said image recording apparatus is provided under said conveying means.
  • 108. A media cartridge according to claim 75, wherein, when the sheets contained in said frame body are advanced by said pickup means and no longer exist in said frame body, sheets can be supplied again in said frame body.
  • 109. A media cartridge according to claim 75, wherein, when said ink contained in said ink containing member is supplied to said image recording means and is consumed, the ink can be replenished again in said ink containing member.
  • 110. A media cartridge according to claim 75, wherein said frame body contains said ink containing member in replaceable manner.
  • 111. A media cartridge according to claim 75, wherein said ink containing member contains inks of yellow, magenta and cyan colors.
  • 112. A media cartridge according to claim 75, wherein said ink containing member is a flexible bag member.
Priority Claims (3)
Number Date Country Kind
11-257993 Sep 1999 JP
11-257994 Sep 1999 JP
2000-259123 Aug 2000 JP
US Referenced Citations (3)
Number Name Date Kind
5221935 Uzita Jun 1993 A
5917518 Ohashi et al. Jun 1999 A
6217165 Silverbrook Apr 2001 B1
Foreign Referenced Citations (7)
Number Date Country
0 940 455 Sep 1999 EP
55-140436 Nov 1980 JP
59-190857 Oct 1984 JP
6-15813 Jan 1994 JP
11-227957 Aug 1999 JP
11-240224 Sep 1999 JP
11-254700 Sep 1999 JP
Non-Patent Literature Citations (1)
Entry
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