In printing apparatus such as for example some large format printers, a print medium may advance on a flat platen past a print zone, where printing fluid is deposited on print media, for example by inkjet printheads. In some apparatus print media may be maintained flat on the platen during advance by a hold-down system, such as a vacuum hold-down system.
Under some circumstances, the print medium during advance may touch or crash with a part of the printing apparatus such as the printheads, causing a jam which may damage the printheads themselves or other parts of the printer.
Some non-limiting examples of the present disclosure will be described in the following with reference to the appended drawings, in which:
Some implementations of printing apparatus such as large format printers may comprise a horizontal, substantially flat platen for supporting print media. Print media, for example web print media or sheets of different length, may be advanced on the platen by a driving mechanism, past a print zone where printing fluid is deposited on the print media. The printing fluid may for example be ejected by inkjet printheads that are above the platen.
Printheads may for example be mounted on a carriage that prints a swath while travelling along a scan axis that is perpendicular to the print media advance direction, and the print media may be advanced a predetermined length between swaths. In page-wide array printers, a plurality of stationary printheads, or a wide printhead, spanning all the width of the printer, deposit printing fluid on a print medium that advances continuously on the platen.
In some circumstances, when a print medium advances in the apparatus during a printing operation it may happen that it crashes against one of the parts of the apparatus: for example, the leading edge of the print medium may crash against the printheads, for example because it is curled.
This situation may cause a print media jam in the apparatus, with the risk of potential damage to the printheads or to the print media advance mechanism.
It may therefore be useful to detect a print media jam as soon as possible, to reduce the associated risks. In some printing apparatus it is known to detect such a situation by algorithms based on several inputs and conditions, including information provided by a sensor to detect the presence of print media at specific positions in the apparatus. Detecting the presence of print media may also be useful in other circumstances during printing operation.
It is known to detect the presence of print media, for example with optical sensors, at the print media input of the printing apparatus.
However, optical sensors may not be easily placed near the print zone in printing apparatus that employ a vacuum hold-down system to maintain the print media flat on the platen, because their installation may cause vacuum leaks and affect the vacuum system.
On the other hand, sensors that contact the print media for detecting the presence may not be a satisfactory solution in the print zone or after the print zone in an inkjet printing apparatus, because contact may damage the printed image.
The present disclosure provides implementations of methods and systems for detecting print media on the platen of a printing apparatus.
In implementations of a printing apparatus as shown in
The platen 10 may be substantially horizontal, i.e. horizontal or with a small incline, and/or it may be substantially planar or flat, even though it may comprise channels or recessed portions.
The platen 10 may comprise a hole 20, that may be open towards the print media advance surface 11 of the platen 10. The hole 20 may also be connected with the vacuum source 40 and with the pressure sensor 50 of the apparatus, such as to be in fluid communication with them, as shown schematically in
Examples of printing apparatus according to implementations disclosed herein may comprise a control unit 60, as shown in
The hole in fluid communication with the pressure sensor may be located at a suitable position on the platen, where it may be convenient to detect the presence of print media. For example it is possible to place it in the proximity of the print zone in an apparatus with a vacuum print media hold-down system, and indeed it may be provided in combination with such a hold-down system.
Furthermore, in implementations of such a printing apparatus some of the elements of the print media detection system may be part of the vacuum hold-down system, for example the pressure sensor, and therefore an apparatus may be provided with a print media detection system at a relatively low cost.
Implementations of the detection system may be robust and reliable, as they may be unaffected by aerosol, printing fluid, print media particles or the like, and may allow fast detection of print media at predetermined positions on the platen. For example this may be useful, amongst others, in page-wide printing apparatus, where the speed of print media advance is high and therefore it is useful to detect malfunctions as early as possible.
According to some implementations or examples of a printing apparatus, the hole 20 in the platen 10 is after or downstream the print zone, in the direction of print media advance, such that it allows detecting that the print medium has advanced along the print zone.
In some implementations, the control unit 60 may determine that a potential print media jam situation has arisen if the presence of a print medium is not detected at the hole 20 within a predetermined time period after a triggering event has occurred: for example, after the print medium PM is detected at the print media input of the printing apparatus.
In some implementations, the control unit 60 may determine that a print media jam situation has arisen if the presence of a print medium is not detected at the hole 20 after the print medium PM has advanced a predetermined length from the moment the triggering event has occurred.
In other words, the control unit 60 may determine that a potential print media jam situation has arisen if the print medium has entered the printing apparatus and advanced, but has not reached the position of the hole when it should have. If the hole for example is after the print zone, then a potential print media jam situation in the print zone may be detected.
In some examples such as illustrated in
In the recessed portion 12 of the platen 10 there may be a vacuum opening 30, in fluid communication with the vacuum source 40. The hole 20 may therefore also be in fluid communication with the vacuum source 40, through the recessed portion 12 and the vacuum opening 30.
In some implementations the recessed portion 12, the vacuum opening 30 and the vacuum source 40 may be part of a vacuum hold-down system.
In the situation of
When a print medium PM advances on the platen 10 and covers the recessed portion 12, as shown in
In examples according to
In the situation of
When a print medium PM advances on the platen 10 and covers the hole 20, as shown in
In some implementations of a printing apparatus, comprising a conduit 80 for providing fluid communication of the hole 20 with the vacuum source 40 and with a tee branch 90 connected to the pressure sensor 50, the hole 20 and associated conduits may also be provided in a recessed portion of the platen 10. For example, in some implementations comprising a platen 10 with a recessed portion 12 such as shown in
In implementations of a printing apparatus the platen may comprises a recessed portion, the hole may be in a recessed portion, and the apparatus may comprise a vacuum chamber between the platen and the vacuum source, in correspondence with the recessed portion and in fluid communication with the hole.
For example,
The recessed portions 12 may comprise vacuum openings 30, for example as shown in the enlarged detail on the right of
In implementations such as shown in
In some examples the fluid communication between the hole 20 and the pressure sensor 50 may be for example through a tube 22 that may isolate the hole 20 from the vacuum chamber 41 on the underside of the platen 10, as shown in the enlarged detail on the left of
In some implementations the hole 20 may be provided for example in a recessed portion 12 that is near a print zone PZ where printing fluid is deposited on the print media. For example, the hole 20 may be provided after the print zone PZ in the direction of print media advance, which is shown by arrow A.
The pressure sensor 50 may also be employed for calibrating the vacuum system during installation of the printing apparatus.
Also disclosed herein are implementations of a print media detection system for a printing apparatus, such as shown in
According to some implementations, a print media detection system may comprise a platen 10 with a print media advance surface 11, and a hole 20 in the platen that is open towards the print media advance surface 11. The hole 20 may be put in fluid communication with a vacuum source 40 of a printing apparatus. The system may comprise a conduit, such as for example conduit 70 in
In some implementations, the hole 20 may be foreseen in the central zone of the platen 10 in the print media width direction, i.e. in a direction perpendicular to the print media advance direction, so that print media of any width may pass over the hole during printing.
As shown in
In case the measured air pressure is not below the threshold in the verification in block 110, the method returns to block 100.
In implementations of a printing apparatus such as illustrated in
A predetermined threshold that may be employed in implementations of methods disclosed herein may be for example a percentage of the vacuum pressure that is provided by the vacuum source 40 and measured by the pressure sensor 50 when a print medium is present: it may be for example a value of about 20% of the vacuum pressure.
In some implementations of the method, the predetermined threshold may be for example a value based on the atmospheric pressure, for example a value of about 80% of the atmospheric pressure.
Selecting values of the predetermined threshold closer to the atmospheric pressure allows faster detection of the print media, and therefore also faster detection of a situation in which a print medium should have reached the hole 20 but has not.
In this example the recessed portion 12 with the hole 20 is placed at about 90 mm from the beginning of the print platen 10 where the print media enter. The vacuum source provides a vacuum pressure of about −85 mm H2O, and the speed of advance of print media is 15 inches per second (37.5 cm/s).
In
From left to right, the diagram illustrates that when the print medium starts advancing on the platen, and its leading edge has not reached the position of the hole 20, the pressure measured by the sensor 50 generally oscillates around a value of 0 mm H2O, i.e. atmospheric pressure.
When the leading edge reaches the position of the recessed portion 12 of the platen where the hole 20 is located, and advances covering this recessed portion 12, the air pressure in hole 20 may descend abruptly as shown to the right of the vertical line, because the hole 20 is then subject to the negative pressure originating from the vacuum source 40, through the vacuum opening 30. The level or value of the negative pressure is not yet the maximum negative pressure provided by the vacuum source 40, because part of the platen 10 is not yet covered by the print medium and therefore there are air losses through the vacuum openings 30 of the platen downstream or after the position of the hole 20.
As the leading edge of the print medium advances further downstream of the hole 20, and covers a larger proportion of the vacuum openings 30 of the platen, the pressure of the whole vacuum system decreases, and therefor the pressure measured by the pressure sensor 50 also decreases, until it reaches the negative pressure provided by the vacuum source once all the platen is covered by the print medium.
As shown in the diagram, in this example the pressure measured by the sensor is down to about −15 mm H2O after a print medium advance of about 8 mm from the moment the leading edge of the print medium reaches the hole 20. This shows that in implementations of the apparatus and methods disclosed herein it is possible to detect a situation of absence of a print medium (that was expected to reach the hole 20), which may indicate that a print media jam has occurred, when just a short length of print medium may be involved in the print media jam.
Implementations of methods disclosed herein for detecting the presence of print medium on the platen of a printing apparatus may be applied in printing apparatus such as disclosed above with reference to
In such cases, and as shown in
When the triggering event has been detected, the method may comprise measuring the air pressure at the hole 20, in block 210.
In block 220 the measured pressure is compared with a predetermined threshold: if the measured pressure is below this threshold, it is determined in block 230 that a print medium is present at the hole in the platen.
If in block 220 it is found that the measured pressure is not below the predetermined threshold, which would indicate that no print medium is present at the hole 20, then the method may comprise, in block 240, verifying if a predetermined time period has lapsed, or if a predetermined length of print medium has advanced, after the triggering event, for example after the leading edge of the print medium has been detected at the beginning of the platen.
The predetermined time period or print media advance length are selected depending on the triggering event used, on the speed of advance of the print medium, on the desired level of security, etc.
In case of a positive determination in block 240, then it may be determined in block 250 that a print media jam has occurred. For example, the print medium may have crashed with the printheads in the print zone. Suitable actions may then be taken, such as issuing an alarm signal, stopping the advance of the print medium, or the like.
In case of a negative determination in block 240, then the method may return to block 210.
If a print medium crashes at the outlet of the platen, and since the print medium continues entering and advancing on the platen, the print medium tends to rise from the platen forming a bubble and therefore uncovering at least some of the vacuum openings 30 of the platen. As a consequence, the vacuum level in the vacuum system, and therefore the air pressure measured by the pressure sensor 50 connected to the hole 20 in the platen 10, may increase.
Implementations of a method disclosed herein that allows detecting a print media jam downstream or after the position of the hole 20 may comprise detecting the presence of print media at the hole 20, and then continuing measuring the air pressure at the hole 20 and determining that a print media jam has occurred if, within a predetermined time period or a predetermined print media advance length after a triggering event, the measured pressure raises above a predetermined threshold.
Implementations of such a method allow detecting print media jams at the exit of the printing apparatus shortly after they occur, even in the case of relatively long sheets of print media, for which the detection of the trailing edge of the print medium takes a longer time.
As shown in
The triggering event may be, for example, the presence of the print medium at a predetermined position downstream or after the hole in the direction of print media advance, for example at the outlet of the platen. This may be detected for example by suitable sensors, or by the detection of an air pressure at the hole 20 that is equal or close to the vacuum level provided by the vacuum source 40, which may indicate that the print medium has covered all the platen.
Once the triggering event has been detected, the method may comprise continuing measuring the air pressure at the hole 20, in block 320.
In block 330 the measured pressure is compared with a predetermined threshold: if the measured pressure is below the threshold, it is determined in block 340 that a print medium is still present at the hole 20 in the platen, and the method may return to block 320.
If in block 330 it is found that the measured pressure is not below the predetermined threshold, which would indicate that the air pressure has risen and no print medium is present at the hole 20, then the method may comprise, in block 350, verifying if a predetermined time period has lapsed, or if a predetermined length of print media has advanced, after the triggering event.
In case of a negative determination in block 350, then it may be determined in block 360 that a print media jam has occurred. Suitable actions may then be taken, such as issuing an alarm signal, stopping the advance of the print medium, or the like.
In case of a positive determination in block 350, indicating that the trailing edge of the print medium has reached the hole 20 and therefore the rise in pressure at the hole does not indicate a malfunctioning, the method may return to block 300.
In implementations of methods as illustrated by
In some implementations of a method as disclosed herein, the method may comprise using the same print media detecting system, such as disclosed with reference to
Although a number of particular implementations and examples have been disclosed herein, further variants and modifications of the disclosed devices and methods are possible. For example, not all the features disclosed herein are included in all the implementations, and implementations comprising other combinations of the features described are also possible.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/072238 | 9/28/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2017/054835 | 4/6/2017 | WO | A |
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Number | Date | Country | |
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20180257898 A1 | Sep 2018 | US |