Printing devices may include an output tray where sheets of print media are accumulated. Often, additional finishing processes may be conducted on an accumulated stack of print media within the output tray including stapling and hole punching.
The accompanying drawings illustrate various examples of the principles described herein and are a part of the specification. The illustrated examples are given merely for illustration, and do not limit the scope of the claims.
Throughout the drawings, identical reference numbers designate similar, but not necessarily identical, elements.
As mentioned above, printing devices may include a number of output trays where print media is allowed to accumulate. In some examples, the accumulation of the print media is done so that later finishing processes such as stapling, hole punching, binding, saddle stitching, and folding may be conducted on the entire stack of accumulated print media.
In preparation for these finishing processes, the individual sheets of print media are stacked and aligned. The alignment is done such that, in one example, the entire stack of print media may be stapled together. The stapled final product is presented to an end user looking professionally assembled. A misalignment of the sheets during a stapling process would not result in a professionally appealing product. Where the sheets of print media are to have holes punched through them, any misalignment of the sheets may result in a poorly looking final product as well as a poorly functioning product. Misalignment of these sheets in this example may prevent the stack from being assembled into, for example, a binder.
In some printing devices such as inkjet printing devices, alignment of the individual sheets of print media may be difficult to achieve. This may be especially true immediately after the printed sheets of print media have exited the printing device and have begun to accumulate in the output tray. Printing fluid from the inkjets may not have dried sufficiently to provide, for example, a relatively friction-free surface between the accumulated sheets of print media. In this case, any accumulated sheets of print media would not align properly due to the sheets not being able to be pushed into alignment using, for example, tapper bars. Indeed, as sheets of print media are being registered within the output tray, it is possible that the position of a previous sheet of print media can be changed as subsequent sheets of print media accumulate in the output tray.
Page curl may also result when printing fluid has been soaked into the fibers of the print media. This resulting curl may prevent alignment of the individual sheets. Still further, reduced page stiffness due to the printing fluid soaking into the printed media may further cause misalignment of the sheets of print media due to the inability of the print media to be properly stacked. Should the print media be allowed to accumulate in the tray, with or without tapper bars, the reduced stiffness of the print media may cause it to bunch up.
The present specification describes a printing device including, in one example, a media output system including a mezzanine level including a plurality of media support members, the mezzanine level being intermediate to a floor level and a media output level; wherein the plurality of media support members move orthogonally relative to a print media path so that a number of finishing processes may be performed on print media accumulated on the number of media support members.
The present specification also describes a method of finishing a number of sheets of print media, including, in one example, accumulating a number of sheets of print media onto a plurality of media support members within a media output system and moving the plurality of media support members in a direction orthogonal to the direction of a media feed path, wherein a first media support member of the plurality of media support members advances relatively faster than a second media support member of the plurality of media support members.
The present specification further describes a media output system that includes, in one example a plurality of media support members to receive a number of sheets of print media from a printing device, a print finishing device to conduct finishing processes on the number of sheets of print media, wherein the plurality of media support members transport the number of sheets of print media towards the finishing device with each of the plurality of media support members moving at different speeds relative to each other.
As used in the present specification and in the appended claims, the terms “media” or “print media” is meant to be understood as any surface that may receive an image thereon. In an example, a printing device may apply the image to the print media. In an example, the image may be a three-dimensional image formed by application of a number of layers of printing fluid.
Additionally, as used in the present specification and in the appended claims, the term “a number of” or similar language is meant to be understood broadly as any positive number including 1 to infinity.
In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present systems and methods. The present apparatus, systems and methods may be practiced without these specific details. Reference in the specification to “an example” or similar language means that a particular feature, structure, or characteristic described in connection with that example is included as described, but may not be included in other examples.
Turning now to the figures,
The printing device (100) may include a print bar (105), a printing fluid supply, (125), a printing fluid supply regulator (115), a media transport mechanism (120), a media output system (140), and a controller (130). The printing fluid supply (125) may provide printing fluid or another type of ejectable fluid to the printing fluid supply regulator (115). The printing fluid supply regulator (115) may regulate an amount of printing fluid or other ejectable fluid provided to the print bar (105).
The print bar (105) may include a number of printheads (135) that receive the supply of ejectable fluid and eject the ejectable fluid onto a sheet of print media (110). In the example where the printing device (100) is an inkjet printing device, the ejectable fluid may penetrate the fibers of the print media (110) thereby producing an image on the print media (110). As mentioned above, un-dried or partially dried ejectable fluid on the print media (110) causes the print media (110) to be distorted from curl or cockle, reduces the stiffness of the print media (110), and increases the surface roughness on the print media (110) causing an increase in the coefficient of friction of the print media. These changes to the physical properties of the print media (110) prevents any given sheet of print media (110) from being stacked or accumulated together such that each sheet is aligned with the others in an x- and y-direction. The media transport mechanism (120) may physically place these sheets in position to be accumulated, but there may not be a way to maintain a position of any given sheet once it is released from the media transport mechanism (120). Still further, the media transport mechanism (120) may not place each and every printed sheet of print media (110) in the same location every instance and may have a variable degree of accuracy.
As will be described in more detail below, the media output system (140) of the present specification receives the printed print media (110) via the media transport mechanism (120). In one example, the media output system (140) may be an output tray coupled to the printing device (100) including those devices within the system described herein. The media output system (140) receives the print media onto a plurality of media support members (145) on a mezzanine level within the media output system (140). The mezzanine level (291,
The media output system (140) may further include a finishing device (150) to perform a number of finishing procedures on a stacked number of sheets of print media (110). These finishing procedures may include stapling, hole punching, embossing, binding, among others, or combinations thereof. Other types of finishing procedures may be conducted using a number of other types of finishing devices (150) and the present specification contemplates the use of these other types of finishing devices (150).
The printing device (100) may further include a controller (130) to control each of the other devices associated with the printing device (100). In one example, the controller (130) may receive from, for example, a networked computing device, instructions to print and characteristics regarding a print job including the images to be printed on the print media (110) and the size and type of print media (110) to be printed. These instructions may be used by the controller (130) to direct the printing of a sheet of print media (110), the transportation of the print media (110), the accumulation of the print media (110) on the plurality of media support members (145), and the initiation of the finishing procedures described above.
As will be discussed in more detail below, the controller may receive data describing the type and size of the print media (110) and adjust the position of the media support members (145) based on the type and size of the print media (110). As will be described in more detail below, in one example, the controller (130) controls the movement and speed of the media support members (145) via activation of a number of motors associated with the media support members (145).
As mentioned above, the media output system (140) may include a plurality of media support members (201). In the example shown in
Each of the media support members (145) includes a number of articulating extension bars (205) and a number of extension arms (206). The extension arms (306) and articulating extension bars (205) may provide additional support to print media (110) as it accumulates on the mezzanine support members (201). In one example, articulation of the extension bars (205) out from the media support members (201) may be accomplished through movement of the media support members (201) via a number of gears. In another example, articulation of the extension bars (205) out from the media support members (201) may be accomplished through use of an independently driven motor. The extension bars (205) may help support the print media (110) on the mezzanine level along with the media support members (201). This may prevent the print media (110) from sagging between the media support members (201) as the print media (110) is accumulated on the media support members (201). Additionally, preventing sagging of the print media (110) may also prevent a permanent or semi-permanent deformation of the print media as the print media (110) is being accumulated on the media support members (201). The controller (
In order to perform a number of finishing procedures, the media support members (201) may be moved in a direction orthogonal to the print media path (arrow 203) such that an accumulated stack of print media (110) may be advanced towards a finishing device (150). As described above, the finishing device (150) may be a stapler, a hole puncher, an embosser, or other type of finishing device used to perform a number of finishing processes on the accumulated sheets of print media (110). In one example, the finishing device (150) may include any number of devices that perform the above described functions. In another example, the finishing device (150) may be a combination of the finishing devices as described above, with at least one of the aggregated finishing tools performing a finishing process on the accumulated sheets of print media (110).
At least one of the media support members (201) may include a number of x-registration members (207). The x-registration members (207) may be a surface against which each of the sheets of print media (110) lie alongside when accumulated on the media support members (201). This causes each of the sheets of print media (110) to be registered in the x-direction as indicated by the three-dimensional Cartesian coordinate indicator (250). When the media support members (201) move orthogonal to the print media path (arrow 203) in order to engage an accumulated stack of print media (110) towards a finishing device (150), the x-registration members (207) prevent the accumulated stack of print media (110) from misaligning in the x-direction relative to each other.
The media output system (140) may further include a number of y-registration members. In one example, the y-registration members may be coupled to each of media support members (201-1, 201-2) and may move with the movement of the media support members (201-1, 201-2). In another example, the y-registration members may be coupled to another part of the media output system (140) separate from the media support members (201-1, 201-2). Similar to the x-registration members (207), the y-registration members may be a surface against which each of the sheets of print media (110) lie alongside when accumulated on the media support members (201). This causes each of the sheets of print media (110) to be registered in the y-direction as indicated by the three-dimensional Cartesian coordinate indicator (250). When the media support members (201) move orthogonal to the print media path (arrow 203) in order to engage an accumulated stack of print media (110) towards a finishing device (150), the y-registration members prevent the accumulated stack of print media (110) from misaligning in the y-direction relative to each other.
At least one media support member (120) may include a number of friction surfaces or pads (208). The friction surfaces (208) may create friction between, at least, a first sheet of print media (110) placed on the media support members (201-1, 201-2). The friction created by the friction surfaces (208) may exceed the coefficient of friction that the surface of the media support members (201-1, 201-2) may create with a sheet of print media (110). When an initial sheet of print media (110) is received on the media support members (201-1, 201-2), the added friction created between the initial sheet of print media (110) and the friction surfaces (208) stops the print media (110) from sliding on the media support member (201-1, 201-2) interface and improves registration of the print media (110). In one example, the friction surfaces (208) may include a number of raised ribs that run orthogonally relative to a print media path. These raised ribs may cause a sheet of print media to be registered in x-axis the direction orthogonally relative to a print media path with relatively minimal interaction with the friction surfaces (208). These raised ribs may further minimize movement by the sheet of print media when the sheet of print media is registered in a direction parallel to the media feed path. In one example, the raised ribs of the friction surfaces (208) provide friction between the first of many sheets of print media (110) to be accumulated onto the media support members (201-1, 201-2).
The media support members (201) as shown in
After the finishing device (150) has completed a number of finishing processes, the media support members (201-1, 201-2) may be moved back to the home position in the media feed path. To prevent misalignment of the print media (110) in the x-direction and to keep each sheet of print media (110) against the x-registration members, each of the media support members (201-1, 201-2) are, again, moved at different speeds relative to each other. In one example, the back media support member (201-2) may be moved faster than the front media support member (201-1). This again causes each of the sheets of print media (110) to remain registered against the x-registration members as each of the media support members (201-1, 201-2) move to the home position.
In one example, an initial speed of either of the media support members (201-1, 201-2) may be greater than the other but may then be allowed to match the other media support member (201-1, 201-2) after a certain distance. For example, where the front media support member (201-1) is to move relatively faster than the back support member (201-2), the initial speed of the front media support member (201-1) may be faster than that of the back support member (201-2). However, as the two media support member (201-1, 201-2) progress towards the finishing device (150), the front media support member (201-1) may be allowed to accelerate down to match the speed of the back media support member (201-2). The opposite is true when the media support member (201-1, 201-2) are returned to the home position. In this case, it is the back media support member (201-2) that is allowed to be initially faster than the front media support member (201-1) but as the movement progresses is then allowed to match the relatively slower speed of the front media support member (201-1).
Independent movement of each of the media support members (201-1, 201-2) may be accomplished by a motor associated with each of the media support members (201-1, 201-2). Each motor may drive a shaft (209) that runs through the entire length of the each of the media support members (201-1, 201-2). Each end of each of the shafts (209) terminates in an end gear (210). Each end gear (210) includes a number of teeth that mesh with a number of teeth defined in a gear rack (211) running orthogonal to each of the media support members (201-1, 201-2). As each motor drives the shafts (209) of each of the media support members (201-1, 201-2), for example, each of the entire media support members (201-1, 201-2) may move orthogonal to the print media path (203) as described above.
The rear gear rack (306) further includes a set hole (307) that has been threaded to receive a set screw (308). During assembly at the factory, for example, the media support members (201-1, 201-2) are to be squared up with the rear gear rack (306). Squaring the media support members (201-1, 201-2) with, at least, the rear gear rack (306) is done by threading the set screw (308) through the set hole (307). The set screw (308) contacts a portion of the media output system (140) setting the rear gear rack (306) in position for use by a user. Securing the rear gear rack (306) to the media output system (140) ensures x- and y-registration of a sheet of print media (
Turning now to
As described above, each of the media support members (201-1, 201-2) are independently driven by, for example, a motor mechanically coupled to the shaft (209). The motor may be directly mechanically coupled to the shaft (209) or may be or may impart a force on another device such as a gear to cause the media support member (201-1, 201-2) to move. Control of the movement of the media support member (201-1, 201-2) is accomplished via the controller (
As mentioned, the front and back gear racks (305, 306) may have defined therein a number of gear rack teeth (407). These teeth (407) mesh with those teeth of the end gear (210) so that radial movement of the end gear (210) results in progression of the entire media support member (201-1, 201-2) in the x-direction. Alignment of the front gear rack (305) with the rear gear rack (306) provides for alignment of each of the gear rack teeth (407) in the x-direction. The end gears (210) on both ends of both shafts (209) are precision clocked relative to each other. The alignment of the teeth in the front gear rack (305) and rear gear rack (306) ensures that the media support members' (201-1, 201-2) alignment to the y-registration wall will be maintained as the media support members (201-1, 201-2) travel. Additionally, this configuration prevents drift of the media support members (201-1, 201-2) over life of the printing device (
Turning now to
In the example shown in
Turning now to
As describe above, the movement of each of the media support members (201-1, 201-2) and finishing devices (150) is dependent on those instructions received from the controller (
The method (700) may continue with moving (710) the plurality of media support member (201-1, 201-2) in a direction orthogonal to the direction of a media feed path (
As described above, the front media support member (201-1) of the plurality of media support members (201-1, 201-2) advances relatively faster than the rear media support member (201-2) of the plurality of media support members (201-1, 201-2). In one example, the acceleration of either of the front or rear media support member (201-2) may vary as the media support members (201-1, 201-2) advance along the front and rear gear racks (305, 306).
After the finishing processes have been completed, the media support members (201-1, 201-2) may move back to a home position as described above. The entire stack of print media (
Aspects of the present system and method are described herein with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program products according to examples of the principles described herein. Each block of the flowchart illustrations and block diagrams, and combinations of blocks in the flowchart illustrations and block diagrams, may be implemented by computer usable program code. The computer usable program code may be provided to a processor of a general purpose computer, the controller (
The media support members (201-1, 201-2) described herein allow each of the sheets of print media (
The preceding description has been presented to illustrate and describe examples of the principles described. This description is not intended to be exhaustive or to limit these principles to any precise form disclosed. Many modifications and variations are possible in light of the above teaching.
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WO2017/099743 | 6/15/2017 | WO | A |
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