Page-wide array printers include an array of ink-dispensing nozzles fixed to a support. To clear paper jams or to service the printheads, the printheads may need to be removed or separated from the support. Such removal of the printheads from the support can be time consuming and tedious. Moreover, it may be difficult to precisely and accurately align and reattach the array of printheads to the support.
Media print system 10 generally includes media transport 14, print unit 16, print unit 18, actuator 20, actuator 22, service station 24, service station 26 and controller 28. Media transport 14 comprises a device configured to move media 12 relative to print units 16 and 18. In particular, media transport 14 is configured to move media 12 in a longitudinal direction as indicated by arrow 32. Media transport 14 is further configured, according to some embodiments, to move media 12 through one or more passes relative to print units 16, 18. In one embodiment, media transport 14 may comprise a drum, a belt or a series of rollers configured to engage and rotate or wrap media 12 about one or more axes so as to move media 12 through one or more passes relative to print units 16, 18. In another embodiment, media transport 14 may alternatively be configured to move medium 12 in a first direction as indicated by arrow 32 during a first pass, to reverse its direction so as to move medium 12 backwards in a direction indicated by arrow 34 and to once again move medium 12 in the direction indicated by arrow 32 for an additional pass relative to print units 16, 18.
Print units 16 and 18 (also known as printhead carriages) comprise units configured to print or otherwise form images on a surface of medium 12. In the particular example shown, units 16 and 18 are configured to deposit a fluid, such as ink, upon medium 12. In the particular example shown, each of print units 16, 18 comprises a set of printheads for selectively ejecting and depositing distinct fluids upon medium 12. In the example shown, each of units 16, 18 includes printhead 40, printhead 42 and printhead 44. According to a specific, non-limiting example embodiment, each of printheads 40, 42 and 44 have a transverse width of at least 4.25 inches such that units 16,18 have a combined transverse width of 8.5 inches, enabling units 16 and 18 to simultaneously print across an entire transverse dimension TD1 of a medium 12 having a transverse dimension of 8.5 inches. In other embodiments, the printheads of units 16 and 18 may have a transverse width of greater than or less than 4.25 inches.
In the particular example shown, printhead 40 is configured to print a clear fixer fluid. Printhead 42 is configured to print black and yellow inks. Printhead 44 is configured to print magenta and cyan inks. In other embodiments, printer units 16, 18 may include a greater or fewer number of such printheads. In other embodiments, the printheads of units 16 and 18 may be alternatively configured to print other fluids or other colors of ink. According to one exemplary embodiment, each of printheads 40, 42 and 44 comprise inkjet printheads. In other embodiments, other fluid dispensing mechanisms may be employed to eject or otherwise deposit ink or other fluid upon medium 12.
Actuators 20 and 22 comprise mechanisms configured to transversely move print units 16 and 18 in the directions indicated by arrows 48 and 50 along axes 52 and 54, respectively, relative to medium 12. In one embodiment, actuators 20 and 22 may comprise electrical motors which drive a belt connected to units 16 and 18 to move units 16 and 18 along a rod or bar (not shown). In still other embodiments, actuators 20 and 22 may comprise other devices configured to move units 16 and 18. Although units 16 and 18 are illustrated as having distinct actuators 20, 22, units 16 and 18 may alternatively be driven by a single actuator.
Service stations 24 and 26 comprise stations configured to service units 1-6 and 18, respectively. In the particular example shown in which printheads 40, 42 and 44 include multiple fluid ejecting nozzles 574 (shown in
Wiping substation 62 includes one or more tools configured to apply fluid, such as a solvent, to the nozzles of printheads 40, 42 and 44 and to wipe or otherwise remove the applied solvents from the nozzles. In one embodiment, substation 62 may include a solvent pad formed from a compliant material such as tight-celled foam sponge. Examples of solvents that may be applied include water for water-based inks or reactive solvents such as polyethylene glycol. Substation 62 may additionally include a compliant or elastomeric blade or an absorbent cloth configured to remove fiber or other foreign materials off of the surface of the nozzles of printheads 40, 42 and 44 and to remove remaining solvent. In other embodiments, wiping substation 62 may merely include the blade while omitting the application of wiping station fluid.
Capping and nozzle detection substation 64 is configured to cap the nozzles of printheads 40, 42 and 44 at the end of servicing. Prior to printing, substation 24 uncaps the printheads to enable additional printing. Substation 64 is further configured to detect or otherwise identify the health of the nozzles of printheads 40, 42 and 44. According to one embodiment, the nozzles of printheads 40, 42 and 44 are fired and the resulting ejection of ink is detected to identify clogged or malfunctioning nozzles. Although service stations 24 and 26 are illustrated as performing each of the aforementioned servicing operations, servicing stations 24 and 26 may alternatively be configured to perform a fewer or greater number of such servicing operations.
Controller 28 generally comprises a processor unit in communication with media transport 14, print units 16, 18, actuators 20, 22 and service stations 24, 26. For purposes of the disclosure, the term “processing unit” shall include a conventionally known or future developed processing unit that executes sequences of instructions contained in a memory. Execution of the sequences of instructions causes the processing unit to perform steps such as generating control signals. The instructions may be loaded in a random access memory (RAM) for execution by the processing unit from a read only memory (ROM), a mass storage device, or some other persistent storage. In other embodiments, hard wired circuitry may be used in place of or in combination with software instructions to implement the functions described. Controller 28 is not limited to any specific combination of hardware circuitry and software, nor to any particular source for the instructions executed by the processing unit.
In the particular embodiment shown, controller 28 receives feedback in the form of electrical signals from media transport 14, actuators 20, 22, print units 16, 18 and service stations 24 and 26 and generates control signals which direct the operation of media transport 14, print units 16,18, actuators 20, 22 and service stations 24, 26. For example, controller 28 may receive signals from an encoder of media transport 14, wherein the signals indicate the positioning of media. Based upon the sensed position of the media, controller 28 directs print units 16, 18 as well as actuators 20 and 22 to print upon the media. Based upon the sensed need for servicing, controller 28 may generate control signals directing actuators 20, 22 to reposition print units 16, 18 to service stations 24, 26. Controller 28 further generates control signals directing the operation of one or both of service stations 24, 26.
In one embodiment, controller 28 may communicate via wires. In another embodiment, controller 28 may communicate the infrared, RF or other wireless signals. In one embodiment, controller 28 may be provided as part of a printer. In another embodiment, controller 28 may be provided as part of computer, network or other device connected to printer including one or more of the remaining components of print system 10.
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Because controller 28 and actuators 20, 22 are configured to move print units 16, 18 to service stations 24 and 26, respectively, withdrawn from media 12, servicing of print units 16, 18 is facilitated without moving or separating print units 16, 18 from a support, carriage, slide rod or other structure associated with actuators 20 and 22 and supporting units 16, 18. In particular, service stations 24 and 26 enable spitting, wiping and capping operations to be formed on each of the printheads of print units 16 and 18 and also enable health of the nozzles of print units 16 and 18 to be determined without removing, realigning, and reattaching units 16 and 18 upon the completion of servicing. At the same time, units 16 and 18 enable the entire transverse dimension TD1 or at least the entire transverse print area or print range of medium 12 to be simultaneously printed upon in a single pass.
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Once pass 1 has been completed, controller 28 generates control signals directing media transport 14 to reposition medium 212 relative to print units 16 and 18 for movement through a second pass. In one embodiment, controller 28 continuously rotates medium 212 about one or more axes. In another embodiment, controller 28 generates control signals directing media transport 14 to reverse the direction of movement of medium 212. Controller 28 further generates control signals directing actuators 20 and 22 to reposition print units 16 and 18 to positions P3 and P4, respectively. Controller 28 also generates control signals directing media transport 14 to move medium 212 through pass 2 while also directing print units 16 and 18 to print upon medium 212. As a result, media print system 10 may print an image across an entire transverse dimensiori TD3 of medium 212 having a dimension greater than the combined width of print units 16 and 18 with two passes of medium 212. Because units 16 and 18 are spaced from one another while printing during passes 1 and 2, print units 16 and 18 do not overlap one another during any one pass and the potential for inks applied by print units 16 and 18 during a single pass blending or bleeding into one another prior to becoming fixed or dried is reduced.
Actuator 320 is similar to actuator 20 except that actuator 320 is configured to move print units 16 and 317 along a common axis 52. In one embodiment, actuator 320 is configured to move print units 16 and 317 in unison along axis 52. In another embodiment, actuator 320 is configured to move print units 16 and 317 relative to one another along axis 52. According to one exemplary embodiment, actuator 320 may include a pair of individual electric motors configured to rotatably drive a pair of respective belts connected to units 16 and 317 so as to move units 16 and 317 along a guide such as a slide bar or a rod (not shown) extending along axis 52.
Print unit 317 is substantially identical to print units 16 and 18. In one embodiment, print unit 317 has a transverse width of at least about 4.25 inches. As a result, print units 16, 18 and 317, together, have a combined transverse width of 12.75 inches, enabling media print system 310 to simultaneously print across medium 212 in a single pass of medium 212 by media transport 14. Because print units 16 and 317 are movable along a common axis 52, media print system 310 compact.
Servicing station 325 is substantially identical to servicing station 24. Servicing station 325 is positioned along axis 52 beside service station 24. Service 325 is configured to receive and service print unit 317. Print units 16 and 18 of media print system 10, print units 16, 18 and 317 of media print system 310 may be moved by actuators 320 and 22 to withdrawn positions, enabling media transport 14 to be serviced and facilitate the clearing of media jams. At the same time, print units 16,18 and 317 may be serviced without being removed or separated from media print system 310 or actuators 320 and 22.
In the scenario illustrated in
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Actuator 578 comprises a rotary actuator configured to rotatably drive drum 576 about axis 580. In operation, controller 28 generates control signals which direct actuator 578 to rotate drum 576 about axis 580 while media 212 and 213 are wrapped about drum 576. Each revolution of drum 576 about axis 580 completes a single pass of media 212 and 213 relative to print units 16, 18 and 417. Because media transport 514 rotates media 212 and 213 about axis 580, media 212 and 213 do not need to be reversed or backed up for being printed upon during subsequent passes.
Overall, media print systems 10, 310, 410 and 510 enable simultaneous printing upon an entire transverse direction of a medium during a single pass of the medium. At the same time, systems 10, 310, 410 and 510 also enable mediums having transverse dimensions greater than the combined transverse width of the multiple print units to be printed upon. Because systems 10, 310, 410 and 510 enable print units 16, 18 and 417 to be withdrawn from the medium, media transport 14, 514 may be. serviced and media or paper jams may be cleared without interference from print units. Moreover, systems 10, 310, 410 and 510 also enable print units 16, 18, 317 and 417 to be withdrawn from the medium for servicing without detaching such print units from their actuators and without realigning during reattachment.
Although the present invention has been described with reference to example embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention. For example, although different example embodiments may have been described as including one or more features providing one or more benefits, it is contemplated that the described features may be interchanged with one another or alternatively be combined with one another in the described example embodiments or in other alternative embodiments. Because the technology of the present invention is relatively complex, not all changes in the technology are foreseeable. The present invention described with reference to the example embodiments and set forth in the following claims is manifestly intended to be as broad as possible. For example, unless specifically otherwise noted, the claims reciting a single particular element also encompass a plurality of such particular elements.
The present application claims priority under 35 U.S.C. Section 120 from co-pending U.S. patent application Ser. No. 10/830,833 filed on Apr. 23, 2004 by Morgan Jones, Camas Osborne, Jason R. Arbeiter and Ronald A. Askeland, and entitled SYSTEM AND METHOD FOR LEVELING PRINTHEAD CARRIAGE USE, the full disclosure of which is hereby incorporated by reference.