This application claims the benefit of priority from Japanese Patent Application No. 2009-213832 filed on Sep. 15, 2009, the entire content of which is incorporated herein by reference.
The present invention relates to a media stocker, a paper feeding device, and a method of controlling the posture of recording media.
A media stocker configured to stock a large number of recording media vertically lifts and lowers a paper feeding table to thereby bring recording media on the paper feeding table into contact with a pickup roller. Therefore, unlike a system for rotating the paper feeding table to press the recording media against the pickup roller described in, for example, JP-A-2005-330027 (document 1), the media stocker can stock an enormous number of recording media exceeding several hundred recording media, for example, four hundred recording media.
On the other hand, in recent years, recording mediums, for example, label sheets embedded with RFID media capable of performing communication by RFID are developed and put to practical use. Among such recording media, there are recording media in which the RFID media are embedded while being shifted from the center portion between an upstream side end and a downstream end in a conveying direction of the recording media.
The thickness of the RFID media is not so large and is, for example, about 0.1 mm. However, when the recording media in which the RFID media are arranged to be shifted are set in the media stocker, the RFID media having such thickness are stacked and the recording media incline to be higher on a side where the RFID media are provided.
On the other hand, in the technical field of the media stocker, it is a technical common sense that the posture of a recording medium at the top to be picked up is most desirably horizontal. This is because, if the recording medium at the top inclines, a conveying direction of recording media conveyed by the pickup roller also inclines following the inclination of the recording medium at the top. Such inclination causes a deficiency in a separating mechanism located on the downstream side in the conveying direction of the pickup roller and configured to separate only the recording medium at the top. This deficiency causes a conveyance failure. As the deficiency in the separating mechanism, for example, the recording medium at the top cannot be correctly separated or, depending on the structure of the separating mechanism, a skew occurs in the recording medium at the top.
The present invention is devised in view of such points and it is an object of the present invention to make it possible to maintain horizontal, even when media having different thicknesses on the upstream side and the downstream side in the conveying direction are stacked and stocked, for example, when the recording media having the RFID media in a position shifted from the center are used, the posture of a recording medium at the top of the stacked recording media.
According to an aspect of the present invention, there is provided a media stocker including: a paper feeding table configured to support plural recording media in a stacked state; a lifting and lowering mechanism configured to lift and lower the paper feeding table; a bottom plate attached to the paper feeding table and configured to receive the recording media placed thereon and support the recording media such that a downstream side end in a conveying direction of the recording media on the paper feeding table moves up and down relatively to an upstream side end in the conveying direction; and a control section configured to make an angle of the bottom plate adjustable such that a surface of the recording medium at the top extends along a direction substantially orthogonal to a lifting and lowering direction of the paper feeding table.
According to another aspect of the present invention, there is provided a paper feeding device including: a paper feeding table configured to support plural recording media in a stacked state; a lifting and lowering mechanism configured to lift and lower the paper feeding table; a bottom plate attached to the paper feeding table and configured to receive the recording media placed thereon and support the recording media such that a downstream side end in a conveying direction of the recording media on the paper feeding table moves up and down relatively to an upstream side end in the conveying direction; a control section configured to make an angle of the bottom plate adjustable such that a surface of the recording medium at the top extends along a direction substantially orthogonal to a lifting and lowering direction of the paper feeding table; and a pickup roller configured to pick up the recording medium at the top placed on the paper feeding table and convey the recording medium at the top in a predetermined conveying direction.
According to still another aspect of the present invention, there is provided a method of controlling the posture of recording media in a media stocker including: a paper feeding table configured to support plural recording media in a stacked state; a lifting and lowering mechanism configured to lift and lower the paper feeding table; and a bottom plate attached to the paper feeding table and configured to receive the recording media placed thereon and support the recording media such that a downstream side end in a conveying direction of the recording media on the paper feeding table moves up and down relatively to an upstream side end in the conveying direction, the method including adjusting an angle of the bottom plate such that a surface of the recording medium at the top extends along a direction substantially orthogonal to a lifting and lowering direction of the paper feeding table.
As shown in
The pickup roller 41 feeds, with pickup conveyance by friction, not only the recording medium 11 at the top but also the recording media 11 located under the recording medium 11 at the top to the separating mechanism 51.
The pickup roller 41 is located near RFID media 12 in the recording media 11 stocked in the media stocker 101 (near a side having larger thickness of the recording media 11 stocked in the media stocker 101). In other words, the pickup roller 41 is located on one end side in the conveying direction of the recording media 11.
The separating mechanism 51 includes a conveying roller 52 and a separating roller 53 opposed to each other via a feeding path SP for the recording media 11. The conveying roller 52 rotates when the pickup roller 41 starts rotation in order to pick up and convey the recording media 11. The conveying roller 52 applies conveying force to the recording media 11 picked up and conveyed by the pickup roller 41. The separating roller 53 rotates following the conveying roller 52 when the conveying roller 52 starts rotation. The separating roller 53 stops the rotation when the recording media 11 picked up and conveyed by the pickup roller 41 reach a position immediately before the separating mechanism 51.
Specifically, the paper feeding device 31 stops the rotation of the separating roller 53 in the position immediately before the recording medium 11 at the top and the recording media 11 located under the recording medium 11 at the top reach the separating mechanism 51. Therefore, the separating mechanism 51 can stop the recording media 11 located under the recording medium 11 at the top by bumping the recording media 11 located under the recording medium 11 at the top against the separating roller 53. In other words, the separating mechanism 51 separates only the recording medium 11 at the top from the other recording media 11. The recording medium 11 at the top separated from the other recording media 11 is conveyed by the conveying roller 52 to the paper feeding port (not shown) of the image forming apparatus.
Only the recording medium 11 at the top separated from the other recording media 11 is conveyed in this way because conveying force applied to the recording medium 11 at the top by the rotation of the conveying roller 52 is stronger than frictional force between the recording medium 11 at the top and the stopped recording medium 11 located right under the recording medium 11 at the top. In this way, the paper feeding device 31 loosens, with the separating mechanism 51, the plural recording media 11 picked up and conveyed by the pickup roller 41 and separates and conveys only the recording medium 11 at the top.
The rotation of the separating roller 53 is stopped by a one-way clutch (not shown). It is determined by using, for example, a sensing value of a sensor (not shown) arranged between the pickup roller 41 and the separating mechanism 51 that the recording media 11 reaches the position immediately before the separating mechanism 51.
The separating mechanism 51 does not always have to be the system explained above and may be, for example, a reverse roller system.
The media stocker 101 is explained below.
In the media stocker 101, the paper feeding table 103 is attached to one base plate 102 of sheet metal to be freely lifted and lowered. The lifting and lowering mechanism 104 allows the paper feeding table 103 to be freely lifted and lowered. Therefore, the lifting and lowering mechanism 104 is explained and then the paper feeding table 103 is explained in detail below.
The lifting and lowering mechanism 104 includes a pair of lifting and lowering rollers 105 attached under the paper feeding table 103 to be rotatable around a horizontal rotation axis and a pair of rear lifting and lowering rollers 106 located on the opposite side of the paper feeding table 103 across the base plate 102. In the lifting and lowering mechanism 104, the rear lifting and lowering rollers 106 are attached to a single roller holding member 107 of sheet metal to be rotatable around a horizontal rotation axis. The lifting and lowering mechanism 104 couples and fixes the paper feeding table 103 and the roller holding member 107 via elongated communication holes 108 of a long hole shape formed in three streaks in the base plate 102 and extending in the vertical direction. Therefore, the lifting and lowering mechanism 104 supports the paper feeding table 103 with the pair of lifting and lowering rollers 105 located on the front side of the base plate 102 and the pair of rear lifting and lowering rollers 106 located on the rear side of the base plate 102 to allow the paper feeding table 103 to be freely lifted and lowered along the base plate 102. From the viewpoint of supporting fulcrums for supporting the paper feeding table 103, sections where the pair of lifting and lowering rollers 105 are set in contact with the base plate 102 are supporting fulcrums located at the bottom and sections where the pair of rear lifting and lowering rollers 106 are set in contact with the base plate 102 are supporting fulcrums located at the top.
The lifting and lowering mechanism 104 includes a pair of belt winding mechanisms 109 located on both sides of the base plate 102. The belt winding mechanisms 109 are mechanisms obtained by laying endless belts 111 over a pair of upper and lower pulleys 110. The pulley 110 located in the lower part rotates with power from a driving source (not shown) to rotate the endless belts 111. Therefore, the lifting and lowering mechanisms 104 couple and fix coupling sections 112 provided in the roller holding member 107 to the respective pair of endless belts 111 to transmit the rotation of the endless belt 111 to the roller holding member 107 and lift and lower the paper feeding table 103.
The paper feeding table 103 is explained in detail below.
The paper feeding table 103 has a bottom plate 113. The bottom plate 113 receives the plural recording media 11 directly placed thereon and supports the recording media 11. The paper feeding table 103 swingably holds the bottom plate 113. Specifically, in the paper feeding table 103, a shaft 114 orthogonal to a pickup and conveying direction of the recording media 11 by the pickup roller 41 is located in a center portion of the bottom plate 113. The bottom plate 113 is attached rotatably around the shaft 114. This makes the bottom plate 113 swingable.
However, the shaft 114 of the bottom plate 113 does not always have to be located in the precise center portion C in the upstream and downstream directions in the conveying direction of the recording media 11. The shaft 114 of the bottom plate 113 only has to be arranged on a vertical surface between the RFID media 12 of the recording media 11 placed on the bottom plate 113 and the upstream side end 11U or the downstream side end 11D in the conveying direction of the recording media 11 in a direction far from the RFID media 12. In
Therefore, in the paper feeding table 103, in a state in which the recording media 11 are set such that the RFID media 12 are located further on the downstream side in the conveying direction than the center portion of the recording media 11 (a state in the upper part of
The paper feeding table 103 includes a control section 115 configured to control a rotation angle of the bottom plate 113 such that the surface of the recording medium 11 at the top extends along a direction orthogonal to the lifting and lowering direction of the paper feeding table 103, more specifically, to bring an inclination angle of the recording medium 11 at the top, which inclines according to the thickness of the RFID media 12, with respect to the horizontal surface closer to zero degree. The control section 115 has the pair of coil springs 116 as urging members. The coil springs 116 are compression coil springs configured to accumulate urging force in a compressed state, arranged on both the upstream and downstream sides of the recording media 11 placed on the bottom plate 113 across the shaft 114, and urge the bottom plate 113 upward. The coil springs 116 have the same number of turns and the same urging force. The coil springs 116 are separated from the shaft 114 by the same distance. Therefore, the bottom plate 113 is maintained horizontal in a vacant state in which no recording medium 11 is placed on the bottom plate 113.
In such a configuration, the media stocker 101 stocks and stores a large volume of recording media 11 and prepares for pickup and conveyance by the pickup roller 41. To stock the recording media 11, the media stocker 101 places the recording media 11 on the bottom plate 113 of the paper feeding table 103. In this way, a process for stacking the plural recording media 11, in which the RFID media 12 are provided to be shifted from the center portion between the upstream side end and the downstream side end in the conveying direction, and holding the recording media 11 with the paper feeding table 103, which is freely lifted and lowered, is performed.
The thickness of the recording media 11 is different across the center portion thereof on a side on which the RFID media 12 are provided and a side on which the RFID media 12 are not provided. Therefore, as the number of stacked recording media 11 increases, the recording media 11 inclines to be higher on the side on which the RFID media 12 are provided (see
On the other hand, the weight of the recording media 11 is different by the weight of the RFID media 12 across the center portion thereof on the side on which the RFID media 12 are provided and the side on which the RFID media 12 are not provided. As the recording media 11 as a whole, this weight difference increases in proportion to an increase in the number of stacked recording media 11. Therefore, the media stocker 101 according to this embodiment maintains the posture of the recording medium 11 at the top horizontal making use of such a weight difference that occurs between the upstream side and the downstream side in the conveying direction across the center portion C of the recording media 11. Specifically, in an example shown in
However, whether the posture of the recording medium 11 at the top is maintained horizontal depends on a value of a sum of the restoring force of the compressed coil spring 116 and the restoring force of the stretched coil spring 116. If such restoring forces of the coil springs 116 are set to optimum restoring forces, it is possible to maintain the posture of the recording medium 11 at the top horizontal. On the other hand, if the restoring forces of the coil springs 116 are too strong, as shown in
Therefore, in selecting the coil springs 116, first, a difference between the thickness on the side on which the RFID media 12 are provided and the thickness on the side on which the RFID media 12 are not provided and a difference between the weight on the side on which the RFID media 12 are provided and the weight on the side on which the RFID media 12 are not provided are measured in the recording media 11. Then, the coil springs 116 having a spring rate at which a compression amount of the pair of coils springs 116 obtained when load equivalent to the measured weight is applied is equal to the measured thickness dimension only has to be selected. Further, to maintain the posture of the recording medium 11 at the top horizontal irrespectively of the number of stacked recording media 11 on the bottom plate 113 of the paper feeding table 103, it is desirable to use the coil springs 116 having a progressive rate at which the load and the compression amount linearly change.
In addition, as in this embodiment, the shaft 114 of the bottom plate 113 is located in the center portion C in the upstream and downstream directions in the conveying direction of the recording media 11. Then, even if the recording media 11 are set such that the RFID media 12 are located further on the downstream side in the conveying direction than the center portion C of the recording media 11 in the paper feeding table 103, it is possible to maintain the posture of the recording medium 11 at the top horizontal under the same condition. Conversely, even if the recording media 11 are set such that the RFID media 12 are located further on the upstream side in the conveying direction than the center portion C of the recording media 11 in the paper feeding table 103, it is possible to maintain the posture of the recording medium 11 at the top horizontal under the same condition.
In this way, a process for controlling an angle of the bottom plate 113 configured to receive the recording media 11 placed thereon and support the recording media 11 in the paper feeding table 103 to bring an inclination angle of the recording medium 11 at the top, which inclines because of the thickness of the RFID media 12, with respect to the horizontal surface closer to zero degree is performed.
As explained above, according to this embodiment, as a result of maintaining the posture of the recording medium 11 at the top horizontal, the direction of pickup and conveyance of the recording media 11 by the pickup roller 41 is also maintained horizontal. Thereafter, it is possible to correctly perform separation and feeding in the separating mechanism 51. This makes it possible to prevent a conveyance failure of the recording media 11.
Another embodiment of the present invention is explained with reference to
In the media stocker 101 shown in
In such a configuration, when the recording media 11 are stacked on the bottom plate 113 of the paper feeding table 103, the coil springs 116 are compressed by the weight of the RFID media 12 of the recording media 11. Therefore, the recording media 11 are prevented from inclining to be higher on the downstream side in the conveying direction because of the thickness of the RFID media 12. As a result, it is possible to maintain the posture of the recording medium 11 at the top horizontal.
Concerning the media stocker 101 of a system for setting the recording media 11 such that the RFID media 12 are located further on the upstream side in the conveying direction than the center portion C of the recording media 11, the paper feeding table 103 can be applied by interchanging the positions of the shaft 114 of the bottom plate 113 and the coil springs 116 in the upstream and downstream directions in the conveying direction of the recording media 11.
The shaft 114 of the bottom plate 113 only has to be arranged on a vertical surface between the RFID media 12 of the recording media 11 placed on the bottom plate 113 and the upstream side end or the downstream side end in the conveying direction of the recording media 11 in a direction far from the RFID media 12.
A still another embodiment of the present invention is explained with reference to
In the media stocker 101 according to this embodiment, a deflecting member 121 is provided in the paper feeding table 103 instead of the bottom plate 113 and the coil springs 116. The deflecting member 121 is an elastic member formed to be bent in a U shape, a piece on the lower side of which is fixed to the paper feeding table 103 and a piece on the upper side of which is the bottom plate 113 configured to receive the recording media 11 placed thereon and support the recording media 11. In the deflecting member 121, a deflecting free end FE side of the bottom plate 113 is arranged on a side on which stacking thickness is increased by the RFID media 12 in the recording media 11 placed on the bottom plate 113. Therefore, in the case of this embodiment, the free end FE of the bottom plate 113 is arranged on the downstream side in the conveying direction of the recording media 11.
In such a configuration, when the recording media 11 are stacked on the bottom plate 113 of the paper feeding table 103, the deflecting member 121 is compressed by the weight of the RFID media 12. Therefore, the recording media 11 are prevented from inclining to be higher on the downstream side in the conveying direction because of the thickness of the RFID media 12. As a result, it is possible to maintain the posture of the recording medium 11 at the top horizontal.
Concerning the media stocker 101 of the system for setting the recording media 11 such that the RFID media 12 are located further on the upstream side in the conveying direction than the center portion C of the recording media 11, the paper feeding table 103 can be applied by reversing the direction of the deflecting member 121 in the upstream and downstream directions in the conveying direction of the recording media 11.
The control section 115 may control a swinging angle of the bottom plate 113 according to driving of an actuator (not shown). Specifically, the actuator is controlled to be driven to maintain the posture of the recording medium 11 at the top horizontal, whereby the swinging angle of the bottom plate 113 is controlled.
In this embodiment, as the recording media 11 stocked by the media stocker 101, the recording media 11 in which the RFID media 12 are provided to be shifted from the center portion between the upstream side end and the downstream side end in the conveying direction are explained. On the other hand, the recording media 11 do not always have to have the RFID media 12. The operational effects of the media stocker 101 according to this embodiment are realized as long as the recording media 11 have different thicknesses on the upstream side and the downstream side across the center portion in the conveying direction and have larger weight on the side on which the thickness is larger.
In addition, in this embodiment, the structure in which the bottom plate 113 rotates around the fixed shaft 114 is explained. On the other hand, the bottom plate 113 does not always need the physical shaft 114 in the rotation center thereof. Specifically, the bottom plate 113 may swing around an imaginary shaft. Moreover, the shaft in this case does not always have to be fixed. As an example, the shaft may be an imaginary shaft, the position of which shifts according to the swing of the bottom plate 113.
Further effects and modifications can be easily derived by those skilled in the art. Therefore, a wider aspect of the present invention is not limited by the specific details and the representative embodiment represented and described above. Therefore, various modifications are possible without departing from the spirit or the scope of the general concept of the invention defined by the appended claims and their equivalents.
Number | Date | Country | Kind |
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2009-213832 | Sep 2009 | JP | national |