Media transport belt

Abstract
A media transport belt with excellent electrostatic absorption, resistance to dielectric breakdown, and ink resistance, which comprises a tubular film made of polymer material, an electrode pattern formed on the surface of the tubular film, and an electrode protective layer with volume resistance of from 109 to 1015 Ω·cm dielectric constant of equal to or greater than 3.0 on the electrode pattern.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a media transport belt. More specifically, the present invention relates to a belt that is used for transporting single sheets of paper, overhead transparency film, or the like in an electrophotographic apparatus such as a copying machine, a laser beam printer, and a facsimile, or a belt that is used for transporting or drying shingle sheets of paper, overhead transparency film, or the like in an ink jet printer or bubble jet printer.




2. Description of Related Art




Electrophotographic apparatuses such as a copying machine employs a method for transporting a sheet of paper, film and the like by mounting it on a resin belt made of PC, vinylidene fluoride, or the like, or by attracting it to the surface of a resin belt which is electrically charged previously.




In the case of transporting single sheets of paper, film or the like by a resin belt, stable conveyance is difficult to be achieved because paper or the like often slips on the belt. When single sheets of paper, film or the like are transported by attracting them by electric charges provided to the belt, paper cannot be accurately attracted on the belt due to lack of attraction force for a sheet, which causes a problem that the tip portion of a sheet is warped upward during transportation. Especially, in order to obtain a higher-speed printer, it is necessary to improve attraction force of the belt for a sheet as well as to attract such media as paper or overhead transparency film more accurately to the belt. Moreover, it is necessary that the belt has adequate attraction force for a sheet under various conditions, for example, under high temperature and high humidity conditions.




In the case of an ink jet printer or bubble jet printer, it is necessary to dry ink during transportation of a sheet. For this reason, the belt is required to have heat resistance. Furthermore, in order to shorten the drying time by drying the belt at a higher temperature, the belt is required to have much higher heat resistance. The belt is also required to have ink resistance to prevent deterioration of the belt caused by the component of ink and to prevent dielectric breakdown caused by water absorption of a sheet. Moreover, the belt is required to be prevented from being deteriorated due to the ink adhering to the surface of the belt. In many cases, ink for a printer is alkaline, therefore, the belt is required to have resistance to alkali.




BRIEF SUMMARY OF THE INVENTION




As the result of our researches to solve the above problems and to obtain a high-speed printer or the like, the inventors of the present invention have eventually attained a media transport belt which has excellent heat resistance, high withstanding voltage, and ink resistance in response to its structure and material properties, and to which a sheet is electrostatically attracted through the application of voltage to the electrodes formed on it.




A media transport belt according to the present invention, which overcomes the above-discussed and numerous other disadvantages and deficiencies of the prior art, comprising: a tubular film made of polymeric material; conductive electrodes formed in predetermined patterns on the outer surface of the tubular film; and an electrode protective layer formed on the electrodes, wherein the electrode protective layer consists of resin or composite resin having volume resistivity of 10


9


˜10


15


Ω·cm and dielectric constant of equal to or greater than 3.0.




Polymeric material for a tubular film is not particularly limited, but such material having a proper tensile elastic modulus and a proper glass transition temperature can be selectively used as polymeric material for the tubular film.




As resin or composite resin for an electrode protective layer, such resin or the like having a low coefficient of water absorption or having ink resistance can be selectively used.




Accordingly, an object of the present invention is to provide a media transport belt having an excellent electrostatic attraction force and being capable of transporting single sheets of paper or overhead transparency film by attracting them adequately to its surface.




Another object of the present invention is to provide a media transport belt having an excellent electrostatic absorption under high temperature and high humidity conditions and an excellent resistance to dielectric breakdown caused by water absorption by forming an electrode protective layer from resin with low coefficient of water absorption.




A further object of the present invention is to provide a media transport belt having a sufficient attraction force for printed media, an excellent electrostatic attraction force under high temperature and high humidity conditions, an excellent resistance to dielectric breakdown caused by water absorption, and excellent ink resistance, even if it is used in an ink jet printer. The above force and resistances are provided to the belt by forming an electrode protective layer of the belt from resin having low coefficient of water absorption, and by providing an ink-resistant outer layer to the outer surface of the electrode protective layer of the belt.











BRIEF DESCRIPTION OF THE DRAWINGS




In the accompanying drawings,





FIG. 1

is a perspective view of a media transport belt according to the present invention;





FIG. 2

is an enlarged fragmentary sectional view of the media transport belt shown in

FIG. 1

;





FIG. 3

is a fragmentary top plan view of the media transport belt shown in

FIG. 1

;





FIG. 4

is an enlarged fragmentary sectional view showing another embodiment of the media transport belt according to the present invention;





FIG. 5

is an enlarged fragmentary sectional view showing still another embodiment of the media transport belt according to the present invention;





FIG. 6

is an enlarged fragmentary sectional view showing a further embodiment of the media transport belt according to the present invention;





FIG. 7

is an enlarged fragmentary sectional view showing a still further embodiment of the media transport belt according to the present invention;





FIG. 8

is an enlarged fragmentary sectional view showing another embodiment of the media transport belt according to the present invention; and





FIG. 9

is a fragmentary top plan view showing a method for testing attraction force of media transport belt according to the present invention.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




The term “media” or “medium” used herein includes sheets of paper, overhead transparency film or the like.




Preferred embodiments of the present invention will hereinafter be described with reference to

FIGS. 1

to


9


. In the drawings, like reference numerals denote like elements.




As shown in

FIGS. 1 and 2

, a media transport belt


10


of the present invention comprises a tubular film


12


made of polymeric material, conductive electrodes


14


formed in predetermined patterns (electrode pattern)on the outer surface of the tubular film


12


; and an electrode protective layer


16


formed on the electrodes


14


. The electrode protective layer


16


has volume resistivity of 10


9


˜10


15


Ω·cm and dielectric constant of equal to or greater than 3.0.




In the present invention, the volume resistivity of a resin was measured by preparing a 100 μm-thick resin film from the resin, allowing the resin film to stand under the circumstances of a temperature of 20° C. and humidity of 60% for 24 hours, and applying a voltage of 500V to the obtained film by using super-insulation resistance meter Model SM-10 (TOA Electronics Ltd.). The dielectric constant of the present invention was measured by preparing a resin film having a thickness of 200 μm or more, allowing the resin film to stand under the circumstances of a temperature of 20° C. and humidity of 60% for 24 hours, and obtaining a value at a frequency of 1 kHz by using a dielectric loss measurement instrument AS-4245(ANDO ELECTRIC CO., LTD.). In any cases, the electrode having 38 m in diameter was used.




As polymeric material for a tubular film


12


of the present invention, engineering plastic can be used for example. Concretely, preferable polymeric material is one or a combination of two or more kinds selected form a group consisting of polyamide 6, polyamide 66, polyamide 46, polyamide MXD6, polycarbonate, polyacetal, polyphenylene ether, PET(polyethylene terephthalate), PBT(polybutylene terephthalate), PEN(polyethylene naphthalate), polyarylate, liquid crystal polyester, polyphenylene sulfide, polysulfone, polyethersulfone, polyetheretherketone, polyetherimide, polyamideimide, aramid, non-thermoplastic polyimide, thermoplastic polyimide, fluorocarbon polymers, ethylene-vinylalcohol copolymer, polymethyl pentene, phenol resin, unsaturated polyester resin, epoxy resin, silicone, and diallylphthalate resin. More preferable polymeric material is a material having a tensile modulus of 200 kg/mm


2


or more and/or a glass transition temperature of 150° C. or more. Such polymeric material can be reinforced with filler, fiber or the like to improve its elastic modulus and glass transition temperature. A tensile elastic modulus and a glass transition temperature are measured in accordance with American Society for Testing & Materials ASTM D882 and Japanese Industrial Standard JIS K 7121, respectively. Another more preferable polymeric material is non-thermoplastic polyimide or thermoplastic polyimide.




Of the above, thermoplastic polyimide resin having a glass transition temperature Tg of 150° C. or more, preferably 230° C. or more is preferably used. The media transport belt


10


is a belt that is used for transporting single sheets of paper or overhead transparency film in electrophotographic apparatus such as a copying machine, a laser beam printer, or a facsimile, or a belt that is used for transporting and drying single sheets of paper or overhead transparency film in an ink jet printer or bubble jet printer. Accordingly, thermoplastic polyimide resin for the media transport belt


10


, which has a glass transition temperature Tg of 150° C. or more, preferably 230° C. or more, can function as heat-resistant resin when the belt is used.




Next, an example of thermoplastic polyimide resin that is used for a tubular film of the media transport belt of the present invention will be described. Unlike conventional non-thermoplastic (thermo-setting) polyimide film, thermoplastic polyimide film has heat resistance, fusion fluidity in a high temperature range, and an excellent workability. Furthermore, in a jointed part of the heat-resistant resin belt of the present invention, thermoplastic polyimide film has an adhesive property superior to non-thermoplastic polyimide film. It is preferred that thermoplastic polyimide film that is used in the present invention contains a main ingredient represented by the general formula (1)











wherein m and n are equal to molar fractions of respective repeating units of polymer chain, m is within the range from about 0.1 to about 0.9, n is within the range from about 0.9 to about 0.1, the ratio between m and n is about 0.01 to 0.9, both A and B are tetravalent organic groups, and X and Y are bivalent organic groups. Concretely, in the general formula (1), A, which is derived from acid dianhydride as a monomer for providing thermoplasticity, is preferably at least one kind selected from tetravalent organic groups represented by the general formula (2)











wherein R


1


and R


2


are bivalent organic groups. Further, in the general formula (1), B is preferably at least one kind selected from tetravalent organic groups represented by











Furthermore, in the general formula (1), X and Y, which are derived from diamines as monomers for providing thenmoplasticity, are preferably at least one kind selected from bivalent organic groups represented by the general formula (3)











wherein R


3


indicates a bivalent organic group), or chemical formula











Next, an example of a method for producing thermoplastic polyimide which can be used for the heat-resistant resin belt of the present invention will be described below. First, acid dianhydride, preferably, 10 to 90 mol%, having ester group in molecular chain shown in the general formula (2), and dianhydride consisting of aromatic acid dianhydride, shown in the above chemical formula, preferably, pyromellitic acid dianhydride, are allowed to react with diamine shown in the general formula (3), and chemical formulas above in an organic solvent to obtain polyamide acid solution, which is a precursory solution of polyimide. Then, the polyamide acid solution is imidized by being heated and dried to obtain polyimide. However, the above embodiment is just one example of a method for producing thermoplastic polyimide. The method is not limited to the above-mentioned process.




A film for polymeric material which is used for the media transport belt can be a film consisting, for example, only of the above thermoplastic polyimide, however, film consisting of a mixture of thermoplastic polyimide and other resin can also be used. Non-thermoplastic polyimide film which is used for the media transport belt of the present invention can be a film consisting of resin represented by the general formula (4),











wherein R


4


is a tetravalent organic group represented by











R


5


is a hydrogen atom or a monovalent substituent, m and n are integers, and m/n is from 0.1 to 100. However, the film is not limited to the one made from this material.




Non-thermoplastic polyimide film used herein includes all the resins of thermo-setting polyimide resin, reaction-setting resin, and the like. Non-thermoplastic polyimide film, for example, can be a film consisting only of non-thermoplastic polyimide resin, however, a film consisting of a mixture of non-thermoplastic polyimide resin and additives can also be used. In the latter case, the mixture is obtained by mixing a precursor of non-thermoplastic polyimide film with additives.




Next, a method for forming a tubular film


12


will be concretely described below. The tubular film can be formed by bonding both ends of non-thermoplastic polymeric material by thermoplastic material; by heat bonding both ends of thermoplastic polymeric material; or by heat bonding non-thermoplastic polymeric material and thermoplastic polymeric material with the butts of the two materials slightly displaced from each other. Further, the tubular film can also be obtained by molding non-thermoplastic polymeric material and thermoplastic polymeric material into a tubular-shaped mold. Thus, the method for forming the tubular film


12


is not particularly limited, but the tubular film can be formed by any method.




On the surface of the tubular film


12


, electrodes


14


are formed in predetermined patterns: by screen printing conductive paste, which is made of silver, copper, aluminum, carbon or the like, on the tubular film


12


or the electrode protective layer 16 by adhering metal foil or metal film made of aluminum, cupper, or the like to the surface of the tubular film


12


and then etching it to make a patterned electrode; or by evaporating such metal as aluminum or the like onto the tubular film


12


through a mask formed into a predetermined pattern. These electrodes


14


are formed to jut alternatively from both sides of the electrode protective layer so that a voltage can be placed between the electrodes. The patterns of the electrodes


14


are not limited to the patterns shown in the drawings, but for example, the electrodes


14


can be formed like the teeth of a comb dovetailed with each other.




In consideration of uneven surfaces of the tubular film caused by the electrodes


14


, the thicknesses of the electrodes


14


may be within the rage of 2 to 30 μm, and preferably, 5 to 20 μm. The trace widths and pitches of the electrode


14


can be arbitrarily set.




Then the electrode protective layer


16


is formed on the outer surface of the tubular film


12


, on which electrodes


14


are formed, to protect the electrodes


14


from external forces.




The electrode protective layer


16


used herein consists of resin or composite resin having volume resistance of 10


9


to 10


15


Ω·cm and dielectric constant of equal to or greater than 3.0. The terms “composite resin” and “resin-additive composite” used herein are interchangeable and mean material consisting of a resin and conductive additives and/or additives having high dielectric constant.




As resin for the electrode protective resin


16


, thermoplastic resin, non-thermoplastic resin, rubber, and thermoplastic elastomer can be used. These resins include thermosetting resin, reaction-setting resin, or resin known as ionomer can be used for example. More concretely, one kind or a combination of two or more kinds selected from a group consisting of below-described polymers are preferably used: isobutylene maleic anhydride copolymer, AAS(acrylonitrile-acryl-styrene copolymer), AES(acrylonitrile-ethylene-styrene copolymer), AS(acrylonitrile-styrene copolymer), ABS(acrylonitrile-butadiene-tyrene copolymer), ACS(acrylonitrile-chlorinated polyethylene-styrene copolymer), MBS(methylmethacrylate-butadiene-styrene copolymer), ethylene-vinyl chloride-copolymer, EVA(ethylene-vinyl acetate copolymer) and the derivatives thereof, EVOH(ethylene-vinylalcohol copolymer), polyvinyl acetate, chlorinated vinyl chloride, chlorinated polyethylene, chlorinated polypropylene, carboxyvinyl polymer, ketone resin, norbornate resin, propionic acid vinyl, PE(polyethylene), PP(polypropylene), methyl pentene polymers, polybutadiene, PS(polystyrene), styrene maleic anhydride copolymer, methacryl, EMAA(ethylene methacrylic acid), PMMA(polymethylene methacrylate), PVC(polyvinyl chloride), polyvinylidenecloride, PVA(polyvinyl alcohol), polyvinyl ether, polyvinyl butyral, polyvinyl formal, cellulose and the derivatives thereof, nylon 6, nylon 6 copolymer, nylon 66, nylon 610, nylon 612, nylon 11, nylon 12, copolymer nylon, nylon MXD, nylon 46, methoxymethyl nylon, aramid, PET(polyethylene terephthalate), PBT(polybutylene terephthalate), PC(polycarbonate), POM(polyacetal), polyethylene oxide, PPE(polyphenylene ether), denaturated PPE(polyphenylene ether), PEEK(polyetheretherketone), PES(polyethersulfone), PSF(polysulfone), polyamine sulfone, PPS(polyphenylene sulhide), PAR(polyarylate), polyparavinyl phenol, polyparamethylene styrene, polyallyl amine, aromatic polyester, liquid crystal polymer, PTFE(polytetrafluoroethylene), ETFE(tetrafluoroethylene-ethylene), FEP(tetrafluoroethylene-hexafluoropropylene), EPE(tetrafluoroethylene-hexafluoropropylene-perfluoroalkylvinyl ether, PFA(tetrafluoroethylene-perfluoroalkylvinyl ether, PCTFE(polychloro-trifluoroethylene), ECTFE(ethylene-chlorotrifluoroethylene), PVDF(polyvinylidene fluoride type), PVF(polyvinylfluoride), PU(polyurethane), phenol resin, urea resin, melamine resin and the derivatives thereof, guanamine resin, vinyl ester resin, unsaturated polyester, oligoesteracrylate, diallylphthalate, DKF resin, xylene resin, epoxy resin, fran resin, PI(polyimide and derivatives thereof), PEI(polyetherimide), PAI(polyamideimide), acrylic silicone, silicon, poly(p-hydroxybenzoic acid), maleic resin, NR(natural rubber), IR(isoprene rubber), SBR(styrene-butadiene rubber), BR(butadiene rubber), CR(chloroprene rubber), IIR(isobutylene-isoprene rubber), NBR(nitrile butadiene rubber), EPM(ethylene propylene rubber), EPDM(ethylene propylenedienerubber), CPE(chlorinated polyethylene rubber), CSM(chlorosulfonated polyethylene rubber), ACM(acrylic rubber), ethylene acrylic rubber, U(urethane rubber), silicone rubber, fluoro rubber, tetrafluoroethylene propylene rubber, CHR(epichlorhydrin rubber), polysulfide rubber, nitrile hydroxide rubber, polyether type special rubber, liquid rubber, norbornene rubber, TPO(olefine type thermoplastic elastomer), TPU(urethane type thermoplastic elastomer), PVC(polyvinyl chloride thermoplastic elastomer), TPS(styrene type thermoplastic elastomer), TREE(polyester type thermoplastic elastomer), PA type (polyamide elastomer), PB type (butadiene elastomer), soft fluorocarbon polymers, fluorocarbon elastomer, elastic epoxy resin and the like.




When the media transport belt of the present invention is exposed to high temperatures, resin for the electrode protective layer


16


is preferably the one having a glass transition temperature Tg of 150° C. or more, and more preferably polyimide resin or thermoplastic polyimide resin having a glass transition temperature Tg of 150° C. or more.




It is preferred that resin for the electrode protective layer


16


has low water absorption to prevent leakage of current, to maintain sufficient attraction force under high temperature and high humidity conditions, and to have excellent resistance to dielectric breakdown caused by ink absorption. Particularly, when attraction force is required under the circumstances of ambient temperature of 30° C. and relative humidity of 80%, resin having 1% or less water absorption is preferably used for the electrode protective layer, and resin having 0.5% or less is more preferably used. Concretely, resin having 1% or less water absorption is at least one resin selected from the group consisting of chlorosulfonated polyethylene rubber, olefine resin and the derivatives thereof, styrene resin and the derivatives thereof, acrylic resin and the derivatives thereof, silicone resin and the derivatives thereof, aromatic resin and the derivatives thereof, polyacetal resin and the derivatives thereof, polyvinyl chloride resin and the derivatives thereof, polyvinylidenechloride resin and the derivatives thereof, amide resin and the derivatives thereof, urethane resin and the derivatives thereof, nitrile resin and the derivatives thereof, phenol resin, urea resin, melamine resin, guanamine resin, vinyl ester resin, epoxy resin, furan resin, and fluorocarbon polymers; or it is a mixed resin containing 30 vol. % or more of at least one resin selected from the group consisting of chlorosulfonated polyethylene rubber, olefine resin and the derivatives thereof, styrene resin and the derivatives thereof, acrylic resin and the derivatives thereof, silicone resin and the derivatives thereof, aromatic resin and the derivatives thereof, polyacetal resin and the derivatives thereof, polyvinyl chloride resin and the derivatives thereof, polyvinylidenechloride resin and the derivatives thereof, amide resin and the derivatives thereof, urethane resin and the derivatives thereof, nitrile resin and the derivatives thereof, phenol resin, urea resin, melamine resin, guanamine resin, vinyl ester resin, epoxy resin, furan resin, and fluorocarbon polymers. Water absorption is measured in accordance with Japanese Industrial Standard JIS K 7209. More concretely, a test sample of a film is dried for 24±1 hours in the thermostat in which the temperature is kept at 50±2° C. and then it is cooled down in the desiccator. Water absorption is calculated from the equation:






Water absorption(%)=(


W




2




−W




1





W




1


×100






wherein W


1


indicates the weight of the film which is cooled down in the desiccator, and W


2


indicates the weight of the film prepared by soaking a test sample of a film in distilled water for 24 hours and then wiping away the drops of water on the surface of the film. Thus, water absorption used in this specification is obtained by the above measuring method and calculation.




It is preferable that resin having water absorption of 1% or less is used for an electrode protective layer, because attraction force and resistance to dielectric breakdown under high temperature and high humidity conditions are provided to the media transport belt


10


. If ink resistance is required to be provided to the belt surface, it is preferable that the electrode protective layer consists of ink-resistant resin or composite resin made by blending ink-resistant resin with a conductive additive and/or an additive having high dielectric constant. On the outer surface of the electrode protective layer, an outer layer can be formed from resin or composite resin made by blending ink-resistant resin with a conductive additive and/or an additive having high dielectric constant.




The ink-resistant resin is not particularly limited, however, it may consist of at least one resin or a mixed resin containing 30 vol. % or more of at least one resin selected from the group consisting of fluorocarbon polymers and the derivatives thereof, olefine resin and the derivatives thereof, styrene resin and the derivatives thereof, acrylic resin and the derivatives thereof, silicone resin and the derivatives thereof, polyacetal resin and the derivative thereof, aromatic resin and the derivatives thereof and the derivative thereof.




Concretely, such ink-resistant resin can be at least one kind or a combination of two or more kinds selected form the group consisting of PTFE(polytetrafluoroethylene), ETFE(tetrafluoroethylene-ethylene), FEP(tetrafluoroethylene-hexafluoropropylene), EPE(tetrafluoroethylene-hexafluoropropylene-perfluoroalkylvinyl ether), PFA(tetrafluoroethylene-perfluoroalkylvinyl ether), PCTFE(polychloro-trifluoroethylene), ECTFE(ethylene-chlorotrifluoroethylene), PVDF(polyvinylidene fluoride type), PVF(polyvinylfluoride), vinylidene fluoride-hexafluoropropylene type rubber, vinylidene fluoride-hexafluoropropylene-tetrafluoroethylene type rubber, vinylidene fluoride-pentafluoropropylene type rubber, vinylidene fluoride-pentafluoropropylene-tetrafluoroethylene type rubber, vinylidene fluoride-perfluoromethylvinylether-tetrafluoroethylene type rubber, vinylidene fluoride-chlorotrifluoroethylene type rubber, fluororubber(typical examples are thermoplastic fluororubber such as Daiel T-530 and Daiel T-630 from DAIKIN INDUSTRIES, LTD.), soft fluorocarbon polymers(typical examples are CEFRALSOFT G150F100N, CEFRALSOFT G150F200, and the like), fluorocarbon elastomer, isobutylene maleic anhydride copolymer, AAS(acrylonitrile-acryl-styrene copolymer), AES(acrylonitrile-ethylene-styrene copolymer), AS(acrylonitrile-styrene copolymer), ABS(acrylonitrile-butadien-styrene copolymer), ACS(acrylonitrile-chlorinated polyethylene-styrene copolymer), MBS(methylmethacrylate-butadien-styrene copolymer), ethylene-vinyl chloride-copolymer, EVA(ethylene-vinyl acetate copolymer), EVA type (ethylene-vinyl acetate copolymer type), EVOH(ethylene-vinylalcohol copolymer), chlorinated vinyl chloride, chlorinated polyethylene, chlorinated polypropylene, carboxyvinyl polymer, norbornate resin, PE(polyethylene), PP(polypropylene), methyl pentene polymers, polybutadiene, PS(polystyrene), styrene maleic anhydride copolymer, methacryl, EMAA(ethylene methacrylic acid), PMMA(polymethylene methacrylate), polyvinyl ether, polyvinyl butyral, polyvinyl formal, NR(natural rubber), IR(isoprene rubber), SBR(styrene-butadiene rubber), BR(butadiene rubber), CR(chloroprene rubber), IIR(isobutylene-isoprene rubber), NBR(nitrile butadiene rubber), EPM(ethylene propylene rubber), EPDM(ethylene propylenedien rubber), CPE(chlorinated polyethylene rubber), CSM(chlorosulfonated polyethylene rubber), ACM(acrylic rubber), ethylene acrylic rubber, norbornate rubber, TPO(olefine type thermoplastic elastomer), TPS(styrene type thermoplastic elastomer), PB type(butadiene elastomer), PVC(polyvinyl chloride), PVC(polyvinyl chloride type thermoplastic elastomer), silicone rubber, acrylic silicone, POM, PEEK, PEK(polyetherketone), PPE, PPS, PSF(polysulfone), PES, PBT, PET, PEN, PC, PAR(polyarylate), and liquid crystal polyester.




The above ink-resistant polymer can be olefine resin and the derivatives thereof, styrene resin and the derivatives thereof, or acrylic resin and the derivatives thereof having a functional group, —CH


2


—CR


1


R


2


- (wherein R


1


or R


2


represents H, CH


3


, Ph, or COOX, and X is an organic group); or resin containing 30 vol. % or more of olefine resin and the derivatives thereof, styrene resin and the derivatives thereof, or acrylic resin and the derivatives thereof having a functional group, —CH


2


—CR


1


R


2


—.




In another embodiment, the above ink-resistant polymer can be at least one selected from the group consisting of polyacetal, polyetheretherketone, polyetherketone, polyphenylene ether, polyphenylene sulfide, polysulfone, polyethersulfone, polybutylene terephthalate, polyethylene terephthalate, polyethylene naphthalate, polycarbonate, polyarylate, and liquid crystal polyester.




In still another embodiment, the above ink-resistant polymer can be fluorocarbon polymers having a functional group selected from the group consisting of —CF


2


—CFR


3


—(wherein R


3


is H, Cl, or F), —CH


2


—CF2—, and —CH


2


—CHF—; or resin containing 30 vol. % or more of fluorocarbon polymers having a functional group selected from the group consisting of —CF


2


—CFR


3


—(wherein R


3


is H, Cl, or F), —CH


2


—CF


2


—, and —CH


2


—CHF—.




In further embodiment, the above ink-resistant polymer can be polyvinylidenechloride resin and derivatives thereof having a functional group of —CH


2


—CCl


2


—, or resin containing 30 vol. % or more of polyvinylidenechloride resin and derivatives thereof having a functional group of —CH


2


—CCl


2


—.




In still further embodiment, the above ink-resistant polymer can be polyvinyl chloride resin and derivatives thereof having a functional group of —CH


2


—CHC1—, or resin containing 30 vol. % or more of polyvinyl chloride resin and derivatives thereof having a functional group of —CH


2


—CHC1—.




Volume resistivity of resin for the electrode protective layer


16


should be 10


9


to 10


15


Ω·cm and preferably 10


10


to 10


14


Ω·cm. A dielectric constant of resin for the electrode protective layer


16


should be 3.0 or more and preferably 5.0 or more. If volume resistivity is less than 10


9


Ω·cm, defective insulation between adjacent electrodes


14


causes leakage of current. In contrast, if volume resistivity is more than 10


15


Ω·cm, attraction force decreases because electrical charges are hard to be induced on the surface of the electrode protective layer


16


, and moreover, even after voltage applied to electrodes are removed, residual electric charges remain on the surface of the electrode protective layer for a long time, so that paper does not come off the surface. Thus, such resin having volume resistivity of more than 10


15


Ω·cm is not preferable. If a dielectric constant is less than 3.0, shortage of electrical charges is caused on the surface of the belt during the application of voltage, and attraction force for a sheet decreases to an inadequate level. Thus, resin having a dielectric constant is less than 3.0 is not preferable. For the purpose of forming the electrode protective layer


16


from resin having predetermined volume resistivity and dielectric constant, it is preferable that conductive powders and/or high dielectric powders are blended appropriately with resin to make the electrode protective layer


16


.




The conductive powders to be used for adjusting volume resistivity of resin for the electrode protective layer


16


can be carbon powders, graphite, metal powders, metallic oxide powders, conductive-treated metallic oxide, antistatic agent and the like. In accordance with intended purposes, at least one conductive powders selected from the above can be used. The amount of conductive powders to be added depends on desired volume resistivity of the electrode protective layer


16


. Generally, it is preferable to add 2 to 50 vol. % conductive powders of the whole volume of the layer


16


and more preferable to add 3 to 30 vol. % conductive powders. The size of conductive powders is not particularly limited. Generally, the average powder size is preferably 50 μm or less, more preferably 10 μm or less, and most preferably 1 μm or less.




As the high dielectric powders, which are used for adjusting dielectric constant of resin for the electrode protective layer


16


, non-organic powders having a dielectric constant of 50 or more, such as titanium oxide, barium titanate, potassium titanate, lead titanate, lead niobate, zirconate titanate, magnetic powders or the like can be used. Preferably, non-organic powders having a dielectric constant of 100 or more, such as barium titanate, zirconate titanate, titanium oxide, magnetic powders or the like can be used. The shape of high dielectric powders is not particularly limited, however, at least one kind selected from spherical, flake-like, or whisker-like powders can be used. The size of high dielectric powders is not particularly limited, either. If dielectric powders are spherical in shape, the average powder size is preferably 50 μm or less, more preferably 10 μm or less, and most preferably lam or less. If dielectric powders are whisker-like in shape, such powders having a length of 50 μm or less and a diameter of 0.5 to 20 μm can be used. Further, the amount of high dielectric powders to be added depends on a desired dielectric constant of the electrode protective layer


16


. Generally, it is preferable to add 5 to 50 vol. % dielectric powders of the whole volume of the layer


16


and more preferable to add 10 to 30 vol. % dielectric powders.




Next, one embodiment of a method for producing the media transport belt of the present invention is described below, although it is not limited to this embodiment. First, a tubular film


12


is formed from polymeric material as a seamless belt by a casting method, and electrodes


14


are formed in predetermined patterns on the outer surface of the tubular film


12


. Then electrode protective layer


16


is formed on the electrodes


14


by a coating method except on the ends of the electrodes, which alternatively jut out from the layer. Thus, the media transport belt


10


can be produced.




Another embodiment of producing the media transport belt


10


is as follows. A film is preformed from polymeric material, and a belt-like tubular film


12


is formed by joining the both ends of the preformed film, and then, electrodes


14


and an electrode protective layer


16


is produced. A further embodiment of producing the belt


10


is: forming electrodes


14


in predetermined patterns on the surface of a film


18


made of polymeric material, forming an electrode protective layer


16


as shown by the dotted lines in

FIG. 3

, and then joining both ends of the film


18


to produce a belt-like media transport belt


10


. A still further embodiment is: forming electrodes


14


in predetermined patterns on the surface of a film


18


made of polymeric material, joining both ends of the film


18


to form a belt-like film, and then forming an electrode protective layer


16


as shown by the dotted lines in

FIG. 3

to produce the media transport belt


10


.




The electrode protective layer


16


can be formed by applying the varnish-state raw resin to the electrodes


14


, or by laminating film-like raw rein on the electrodes


14


. Usable laminating method can be heat-pressing, heat-rolling, and thermo-compression bonding methods, although it is not limited by these methods.




A method for producing the media transport belt of the present invention varies depending on the intended purposes of the belt or materials for the tubular film, electrode protective layer, or the like. Further, a method for producing the media transport belt of the present invention can be varied in response to the structure of other embodiments of media transport belt described below.




The structure of the media transport belt is not limited to the one shown in FIG.


1


. For example, another preferred embodiment of the present invention is a media transport belt shown in

FIG. 4

, which comprises an outer layer


20


on the electrodes


14


and the electrode protective layer


16


laminated on the outer surface of the tubular film


12


to protect the electrode protective layer


16


. The outer layer


20


may consist of any resin which can be used as material for the electrode protective layer


16


, for example. Among these resins, preferable resin is the one having water absorption of 1% or less, and more preferable resin is the one having an ink resistance. Typical examples of resin having water absorption of 1% or less or an ink resistance, which are used for the outer layer


20


, are the same as listed above for the electrode protective layer


16


. The outer layer


20


may have volume resistivity of 10


9


to 10


15


Ω·cm and a dielectric constant of 3.0 or more.




Still another preferred embodiment of the present invention is a media transport belt


24


, which comprises a resin layer


22


on the inner surface of the tubular film


12


, as shown in

FIG. 4

by the dotted lines. The resin layer


22


consists of the same material and has the same thickness as the outer layer


20


, and may prevent the resultant media transport belt


24


from being warped.




A further preferred embodiment of the present invention is a media transport belt


28


shown in

FIG.5

, which comprises a resin layer


26


on the inner surface of the tubular film


12


, while the electrodes


14


and the electrode protective layer


16


are formed on the outer surface of the film


12


. The resin layer


26


consists of the same material and has the same thickness as the electrode protective layer


16


. Such a symmetrical structure except the electrodes


14


can prevent the media transport belt


28


from being warped.




A still further preferred embodiment of the present invention is a media transport belt


30


shown in

FIG. 6

, which comprises a resin layer


26


on the inner surface of the tubular film


12


, and an outer layer


20


on the electrode protective layer


16


to protect the electrode protective layer


16


, while the electrodes


14


and the electrode protective layer


16


are formed on the outer surface of the film


12


. In this case, the resin layer


26


consists of the same material and has the same thickness as the electrode protective layer


16


, but material for the outer layer


20


is not necessarily the same as that for the resin layer


26


on the inner surface of the tubular film


12


. The media transport belt


30


may also comprise another resin layer


32


, which consists of the same material and has the same thickness as the outer layer


20


, on the inner surface of the resin layer


26


.




Another preferred embodiment of the present invention is a media transport belt


38


shown in

FIG. 7

, which comprises electrodes


34


and an electrode protective layer


36


on the inner surface of the tubular film


12


as well as the electrodes


14


and the electrode protective layer


16


on the outer surface of the tubular film


12


. The electrodes


34


on the inner surface of the tubular film


12


and the electrodes


14


on the outer surface of the tubular film


12


can be symmetrical as shown in

FIG. 7

, however the electrodes


34


and


14


can be formed in a staggered format, as shown in FIG.


8


. Such a substantially symmetrical structure of the media transport belt can prevent the belt from being warped, even after it is used for a long time.




In the media transport belt


38


shown in

FIGS. 7 and 8

, the electrodes


34


on the inner surface of the tubular film


12


are not particularly limited. The electrodes


34


can be dummies which do not function as electrodes. The electrodes


34


can be so formed that a voltage is placed between the electrodes


34


and the electrodes


14


. Such a completely symmetrical structure of the media transport belt


38


can prevent the ends of the belt from being warped.




EXAMPLES




The present invention will be more clearly understood by referring to the Examples below. However, these Examples should not be construed to limit the invention in any way.




Example 1




On non-thermoplastic polyimide film


12


(Apical 50NPI from KANEKA CORP.) having a thickness of 50 μm, electrodes


14


having a width of 10 mm, a thickness of 10 μm, and an interelectrode distance of 3 mm were formed from epoxy silver paste in predetermined patterns as shown in FIG.


1


and FIG.


2


.




Then, an electrode protective layer


16


consisting mainly of non-thermoplastic polyimide was produced as follows. 5.6 g of carbon black #2700 (Mitsubishi Chemical Corp.) was added to 410 g of DMF(dimethylformamide), 20 g of ODA(4,4′, diaminodiphenylether) was dissolved, and 21.8 g of PMDA(pyromellitic acid dianhydride) was dissolved in this order and mixed under nitrogen atmosphere in an ice bath to prepare about 2000 poises of polyamide acid solution at the temperature of 23 ° C. This solution was spread over the electrodes


14


formed in predetermined patterns and dried for 10 minutes at 100° C., for 5 minutes at 150° C., for 5 minutes at 200° C., and for 5 minutes at 300° C. to form a 50 μm-thick electrode protective layer


16


. This electrode protective layer


16


had volume resistivity of 2.0×10


13


Ω·cm, a dielectric constant of 8.0, and water absorption of 2.5%. Then, both ends of thus-obtained film


10


are joined together to form a media transport belt


10


.




To measure attraction force of this media transport belt


10


for paper, 3 kV of direct voltage was placed between the electrodes


14


, and an A4-format sheet of paper


40


was made to be attracted by the belt


10


under the conditions of the normal ambient temperature and humidity(20° C.·60%) as shown in

FIG. 9

(NN attraction force). Then, paper


40


was pulled in the direction shown by the arrow, that is, in the direction parallel to the surface of the belt


10


. At this measurement, the highest force exerted on the paper


40


to move was defined as the belt's attraction force for paper


40


. The result of the measurement is shown in Table 1. It is clear from Table 1 that its attraction force for paper


40


was excellent.




Examples 2 to 5




The media transport belts


10


were obtained in the same manner as Example 1, but material for the electrode protective layer


16


was different in each example as shown in Table 1. The electrode protective layers


16


were formed from non-thermoplastic polyimide resin and 20 vol. % of conductive titanium oxide(ET-600W from ISHIHARA SANGYO KAISHA, LTD) in Example 2; non-thermoplastic polyimide resin and 30 vol. % of barium titanate(BT-100P from Fuji Titanium Industry Co.,Ltd.) in Example 3; non-thermoplastic polyimide resin, 5 vol. % of carbon black and 30 vol. % of barium titanate in Example 4; and non-thenmoplastic polyimide resin, 5 vol. % of titanium oxide and 30 vol. % of barium titanate in Example 5, respectively. Volume resistivity and a dielectric constant of the electrode protective layer


16


obtained in each example are shown in Table 1. In the same manner as Example 1, attraction force for paper


40


was measured in each example. It is clear from Table 1 that the attraction force for paper


40


was excellent in each example.




Example 6




The media transport belt


10


was obtained in the same manner as the above Examples, but material for the electrode protective layer


16


was different. In Example 6, the electrode protective layer


16


was formed from urethane resin(Y258 from DAINICHISEIKA COLOUR & CHEMICALS MFG. CO.,LTD.) having volume conductivity of 2.4×10


12


Ω·cm and a dielectric constant of 7.0. In the same manner as the above, attraction force for paper


40


was measured. The result of the measurement is shown in Table 1.




Comparative Example 1




The media transport belt


10


was obtained in the same manner as Example 1, but material for the electrode protective layer


16


is different. In Comparative Example 1, the electrode protective layer


16


was formed from non-thermoplastic polyimide resin having volume conductivity of 1.0×10


16


Ω·cm and a dielectric constant of 3.0. In the same manner as the Example 1, attraction force for paper


40


was measured. The result of the measurement is shown in Table 1. It is clear from Table 1 that the attraction force for paper


40


was considerably low.




Comparative Examples 2 and 3




The media transport belts


10


were obtained in the same manner as Example 1, but material for the electrode protective layer


16


was different in each example as shown in Table 1. The electrode protective layers


16


were formed from non-thermoplastic polyimide resin and 20 vol. % of carbon black in Comparative Example 2; and non-thermoplastic polyimide resin and 30 vol. % of conductive titanium oxide in Comparative Example 3, respectively. Volume resistivity and a dielectric constant of the electrode protective layer


16


obtained in each example are shown in Table 1. In the same manner as Example 1, attraction force for paper


40


was measured in each example. It is clear from Table 1 that attraction force for paper


40


was considerably low in each example.




Comparative Example 4




The media transport belt


10


was obtained in the same manner as Example 1, but material for the electrode protective layer


16


was different. In Comparative Example 4, the electrode protective layer


16


was formed from polypropylene resin (F112ZB from Grand Polymer Co., Ltd.) having volume conductivity of 1.0×10


18


Ω·cm and a dielectric constant of 3.0. In the same manner as the Example 1, attraction force for paper


40


was measured. The result of the measurement is shown in Table 1. It is clear from Table 1 that attraction force for paper


40


was considerably low.















TABLE 1













electrode protective layer

















resin





high dielectric





















volume






conductive additives




additive




volume





NN
























resistivity




dielectric




amount





amount





amount




resistivity




dielectric




attraction







type




(Ω · cm)




constant




vol. %




type




vol. %




type




vol. %




(Ω · cm)




constant




force (kg)


























EXAMPLE 1




polyimide




1.0E + 16




3




90




carbon black




10














2.0E + 13




8




11.0






EXAMPLE 2




polyimide




1.0E + 16




3




80




conductive




20














3.0E + 12




23




12.1











titanium oxide






EXAMPLE 3




polyimide




1.0E + 16




3




70














barium




30




1.2E + 13




15




11.5













titanate






EXAMPLE 4




polyimide




1.0E + 16




3




65




carbon black




 5




barium




30




7.0E + 12




16




12.0













titanate






EXAMPLE 5




polyimide




1.0E + 16




3




65




conductive




 5




barium




30




5.0E + 12




18




12.4











titanium oxide





titanate






EXAMPLE 6




urethane




1.0E + 12




7




100
























2.4E + 12




7




14.0






COMPARATIVE




polyimide




1.0E + 16




3




100
























1.0E + 16




3




2.4






EXAMPLE 1






COMPARATIVE




polyimide




1.0E + 16




3




90




carbon black




30














2.0E + 7 




18




1.5






EXAMPLE 2






COMPARATIVE




polyimide




1.0E + 16




3




50




conductive




30














3.0E + 8 




25




2.0






EXAMPLE 3








titanium oxide






COMPARATIVE




polypropylene




1.0E + 18




2.6




100
























1.0E + 18




2.6




2.5






EXAMPLE 4














Examples 7 to 13




The media transport belts


10


were obtained in the same manner as Example 1, but material for the electrode protective layer


16


was different in each example as shown in Table 2. The electrode protective layers


16


were formed from amide resin (TOMIDE#560 from Fuji Kasei Co.,Ltd.) having volume resistivity of 5.1×10


9


Ω·cm, an dielectric constant of 10 and water absorption of 0.6 in Example 7; amide resin (TOMIDE#1360 Fuji Kasei Co.,Ltd.) having volume resistivity of 8.4×10


11


Ω·cm, an dielectric constant of 4.2 and water absorption of 0.4 in Example 8; amide resin(a mixture of TOMIDE#560 and TOMIDE#1360 from Fuji Kasei Co.,Ltd. in a ratio of 9:1) having volume resistivity of 1.4×10


14


Ω·cm, an dielectric constant of 4 and water absorption of 0.4 in Example 9; composite resin consisting of amide resin (TOMIDE#394 Fuji Kasei Co.,Ltd.) having volume resistivity of 3.0×10


16


Ω·cm, an dielectric constant of 3.2 and water absorption of 0.3 and 10 vol. % of carbon black in Example 10; composite rein consisting of amide resin (TOMIDE#394 from Fuji Kasei Co.,Ltd.) having volume resistivity of 3.0×10


16


Ω·cm, an dielectric constant of 3.2 and water absorption of 0.3 and 20 vol. % of conductive titanium oxide in Example 11; composite resin consisting of amide resin (TOMIDE#394 from Fuji Kasei Co.,Ltd.) having volume resistivity of 3.0 X


16


Ω·cm, an dielectric constant of 3.2 and water absorption of 0.3 and 20 vol. % of antistatic agent(REOREX AS from Dai-ichi Kogyo Seiyaku Co., Ltd.) in Example 12; composite resin consisting of amide resin (TOMIDE#394 from Fuji Kasei Co.,Ltd.) having volume resistivity of 3.0×10


16


Ω·cm, an dielectric constant of 3.2 and water absorption of 0.3 and 30 vol. % of barium titanate in Example 13, respectively. Volume resistivity and a dielectric constant of the electrode protective layer


16


obtained in each example are shown in Table 2. In the same manner as Example 1, NN attraction force for paper


40


was measured in each example. The results of the measurements are shown in Table 2. HH attraction force for paper


40


was also measured in each example in the same manner as the above, but the measurement conditions was not at normal ambient temperature and humidity, but at high temperature and high humidity(30° C.·80%). It is clear from Table 2 that the NN attraction force for paper


40


was excellent and the HH attraction force for paper


40


was high.




To measure voltage resistance of the media transport belt


10


obtained in each example, 3 kV of direct voltage was placed between the electrodes


14


, and an A4-format sheet of paper


40


was made to be attracted by the belt


10


under the conditions of the normal ambient temperature and humidity(20° C.·60%) as shown in FIG.


9


. Then, paper


40


was moistened with water with an automatic spray, and then the presence or absence of dielectric breakdown was checked. More concretely, the voltage was held at 3 kV and it was held constant for 1 minute after spraying water. The measuring device had the mechanism that the voltage was stopped to be applied when 1 mA or more current flew. Therefore, if 1 mA or more current flew after 1 minute, it was considered that dielectric breakdown occurred. If the current was held at less than 1 mA, it was considered that no dielectric breakdown occurred. In Table 2, ∘ indicates the absence of dielectric breakdown, respectively. As shown in Table 2, voltage resistance of each belt was high.




Examples 14 to 20




The media transport belts


10


were obtained in the same manner as Example 1, but material for the electrode protective layer


16


was different in each example as shown in Table 2. The electrode protective layers


16


were formed from epoxy resin (a mixture of bisphenol A-type epoxy resin Epikote 1001 (Yuka Shell Epoxy Kabushiki Kaisha) and novolac-type phenol resin PSM-4327 from Gun Ei Chemical Industry Co.,Ltd. in a ratio of 450:100) having volume resistivity of 3.5×10


10


Ω·cm, an dielectric constant of 5 and water absorption of 0.9 in Example 14; epoxy resin (a mixture of bisphenol A-type epoxy resin Epikote 1001 (Yuka Shell Epoxy Kabushiki Kaisha) and cresol novolac-type epoxy resin 180S65 (Yuka Shell Epoxy Kabushiki Kaisha) in a ratio of 1:1) having volume resistivity of 8.0×10


12


Ω·cm, an dielectric constant of 4.5 and water absorption of 0.8 in Example 15; epoxy resin (a mixture of cresol novolac-type epoxy resin 180S65 and novolac-type phenol resin PSM-4327 in a ratio of 200:100) having volume resistivity of 1.4×10


14


Ω·cm, an dielectric constant of 3.5 and water absorption of 0.7 in Example 16; composite resin consisting of epoxy resin used in Example 16 and 10 vol. % of carbon black in Example 17; composite resin consisting of epoxy resin used in Example 16 and 20 vol. % of conductive titanium oxide in Example 18; composite resin consisting of epoxy resin used in Example 16 and 20 vol. % of antistatic agent in example 19; and composite resin consisting of epoxy resin used in Example 16 and 30 vol. % of barium titanate in Example 20, respectively. Volume resistivity and a dielectric constant of the electrode protective layer


16


obtained in each example are shown in Table 2. In the same manner as Examples 7 to 13, NN attraction force for paper


40


, HH attraction force for paper


40


and voltage resistance were measured in each example. It is clear from the results shown in Table 2 that the attraction force for paper


40


was excellent and the HH attraction force for paper


40


and the voltage resistance were high in each example.















TABLE 2













electrode protective layer















resin

























volume




di-




water





conductive additive




volume





NN




HH




with-

























resistivity




electric




absorp-




amount





amount




resistivity




dielectric




attraction




attraction




standing







type




(Ω · cm)




constant




tion




vol. %




type




vol. %




(Ω · cm)




constant




force (kg)




force (kg)




voltage



























EXAMPLE 7




amide




5.1E + 9 




10




0.6




100














5.1E + 09




10




12.5




8.0











EXAMPLE 8




amide




8.4E + 11




4.2




0.4




100














8.4E + 11




4.2




13.8




8.5











EXAMPLE 9




amide




1.5E + 14




4




0.4




100














1.5E + 14




4




13.5




8.4











EXAMPLE 10




amide




3.0E + 16




3.2




0.3




90




carbon black




10




2.5E + 13




10




12.1




7.9











EXAMPLE 11




amide




3.0E + 16




3.2




0.3




80




conductive




20




6.2E + 11




35




13.6




8.5

















titanium oxide






EXAMPLE 12




amide




3.0E + 16




3.2




0.3




80




antistatic agent




20




8.0E + 12




8




10.5




7.5











EXAMPLE 13




amide




3.0E + 16




3.2




0.3




70




barium titanate




30




2.0E + 13




30




16.6




11.0











EXAMPLE 14




epoxy




3.5E + 10




5




0.9




100














3.5E + 10




5




15.1




10.0











EXAMPLE 15




epoxy




8.0E + 12




4.5




0.8




100














8.0E + 12




4.5




16.1




11.0











EXAMPLE 16




epoxy




1.4E + 14




3.5




0.7




100














1.4E + 14




3.5




11.4




8.0











EXAMPLE 17




epoxy




1.4E + 14




3.5




0.7




90




carbon black




10




5.0E + 12




9




12.6




8.2











EXAMPLE 18




epoxy




1.4E + 14




3.5




0.7




80




conductive




20




6.2E + 12




38




13.6




8.4

















titanium oxide






EXAMPLE 19




epoxy




1.4E + 14




3.5




0.7




80




antistatic agent




20




4.8E + 13




10




13.8




8.2











EXAMPLE 20




epoxy




1.4E + 14




3.5




0.7




70




barium titanate




30




1.5E + 13




25




15.6




9.8



















Examples 21 to 34




The media transport belts


10


were obtained in the same manner as Example 1, but material for the electrode protective layer


16


was different in each example as shown in Table 3. The electrode protective layers


16


were formed from composite resin consisting of PFA resin (Aflon PFA from Asahi Glass Co. ,Ltd.) having volume resistivity of 1.0×10


18


Ω·cm, an dielectric constant of 2.1 and water absorption of 0.03 and 30 vol. % of barium titanate in Example 21; composite resin consisting of PVDF resin (KF polymer #1000 from Kureha Chemical Industry Co.,Ltd.) having volume resistivity of 1.0×10


15


Ω·cm, an dielectric constant of 11.0 and water absorption of 0.3 and 30 vol. % of barium titanate in Example 22; soft fluorocarbon polymers(CEFRALSOFT G150F200 from Central Glass Co.,Ltd.) having volume resistivity of 3.4×10


14


Ω·cm, an dielectric constant of 6.4 and water absorption of 0.04 in Example 23; a mixture of Miractran 22M(Nippon Polyurethane Industry Co.,Ltd.) and a mixture (CEFRALSOFT G150F200 from Central Glass Co.,Ltd.) of urethane resin and soft fluorocarbon polymers having volume resistivity of 2.5×10


12


Ω·cm, an dielectric constant of 6.8 and water absorption of 0.5 in a ratio of 50:100 in Example 24; composite resin consisting of soft fluorocarbon polymers and 30 vol. % of barium titanate in Example 25; fluorocarbon elastomer(Dai-el T-530 from DAIKIN INDUSTRIES, LTD.) having volume resistivity of 5.0×10


13


Ω·cm, an dielectric constant of 5.9 and water absorption of 0.1 in Example 26; PVF resin (Tedlar TST20SG4 from E.I. duPont de Nemours and Company) having volume resistivity of 1.2×10


14


Ω·cm, an dielectric constant of 6.5 and water absorption of 0.5 in Example 27; PVC resin (Sumilit SX-8G from SUMITOMO CHEMICAL CO., LTD.) having volume resistivity of 1.5×10


13


Ω·cm, an dielectric constant of 4.0 and water absorption of 0.4 in Example 28; composite resin consisting of TPO resin(MILASTOMER 5030N from Mitsui Chemicals, Inc.) having volume resistivity of 1.0×10


18


Ω·cm, an dielectric constant of 2.6 and water absorption of 0.1 and 30 vol. % of barium titanate in Example 29; composite resin consisting of methyl pentene polymers(TPX-RT18 from Mitsui Chemicals, Inc.) having volume resistivity of 1.0×10


18


Ω·cm, an dielectric constant of 2.5 and water absorption of 0.1 and 30 vol. % of barium titanate in Example 30; composite resin consisting of methacrylic resin (Sumipex-BLO-6 from SUMITOMO CHEMICAL CO., LTD.) having volume resistivity of 1.0×10


17


Ω·cm, an dielectric constant of 3.1 and water absorption of 0.3 and 30 vol. % of barium titanate in Example 31; composite resin consisting of acrylic silicone resin(KANEKA GEMLAC from KANEKA CORP.) having volume resistivity of 1.0×10


17


Ω·cm, an dielectric constant of 3.2 and water absorption of 0.3 and 30 vol. % of barium titanate in Example 32; composite resin consisting of silicone resin(KE 1254 from Shin-Etsu Chemical Co.,Ltd.) having volume resistivity of 1.0×10


15


Ω·cm, an dielectric constant of 3.4 and water absorption of 0.2 and 30 vol. % of barium titanate in Example 33; and composite resin consisting of PEEK resin (SUMIPLOY K CK4600 from SUMITOMO CHEMICAL CO., LTD.) having volume resistivity of 1.1×10


16


Ω·cm, an dielectric constant of 3.0 and water absorption of 0.1 and 30 vol. % of barium titanate in Example 34, respectively. Volume resistivity and a dielectric constant of the electrode protective layer


16


obtained in each example are shown in Table 3. In the same manner as Examples 7 to 13, NN attraction force for paper


40


, HH attraction force for paper


40


and voltage resistance were measured in each example. It is clear from the results shown in Table 3 that the NN attraction force for paper


40


was excellent and the HH attraction force for paper


40


and the voltage resistance were high in each example.




An evaluation of ink-resistance of each media transport belt was conducted as follows. Ink for an ink jet printer (cyanogens, magenta, yellow, and black) was dropped on the electrode protective layer


16


and then the layer


16


was wiped with a damp cloth to observe the appearance. In Table 3, ∘ indicates that the ink was wiped away. It is clear from Table 3 that ink-resistance of every media transport belts was high.

















TABLE 3













electrode protective layer




NN




HH




















resin




conductive






attrac-




attrac-
























volume




di-




water





additives




volume




di-




tion




tion




with-




ink


























resistivity




electric




absorp-




amount





amount




resistivity




electric




force




force




standing




resis-







type




(Ω · cm)




constant




tion




vol. %




type




vol. %




(Ω · cm)




constant




(kg)




(kg)




voltage




tance




























EXAMPLE 21




PFA




1.0E + 18




2.1




0.03




70




barium




30




1.4E + 14




25




10.0




7.8






















titanate






EXAMPLE 22




PVDF




1.0E + 15




11




0.03




70




barium




30




3.3E + 13




30




11.2




8.0






















titanate






EXAMPLE 23




soft




3.4E + 14




6.4




0.04




100














3.4E + 14




6.4




13.3




8.5

















fluorocarbon







resin






EXAMPLE 24




a mixture of




2.5E + 12




6.8




0.5




100














2.5E + 12




6.8




16.0




8.5

















soft fluoro-







carbon resin







and urethane







resin






EXAMPLE 25




soft




3.4E + 14




6.4




0.04




70




barium




30




2.1E + 13




32




15.5




9.0

















fluorocarbon








titanate







resin






EXAMPLE 26




fluorocarbon




5.0E + 13




5.9




0.1




100














5.0E + 13




5.9




14.4




8.8







elastomer






EXAMPLE 27




PVF




1.2E + 14




6.5




0.5




100














1.2E + 14




6.5




12.2




8.5
















EXAMPLE 28




PVC




1.5E + 13




4.0




0.4




100














1.5E + 13




4




13.5




9.0
















EXAMPLE 29




TPO




1.0E + 18




2.6




0.1




70




barium




30




2.1E + 14




23




10.8




7.5






















titanate






EXAMPLE 30




TPX




1.0E + 18




2.5




0.1




70




barium




30




3.5E + 14




23




11.5




7.8






















titanate






EXAMPLE 31




methacryl




1.0E + 17




3.1




0.3




70




barium




30




9.8E + 13




26




11.1




8.2






















titanate






EXAMPLE 32




acrylic silicon




1.0E + 17




3.2




0.3




70




barium




30




6.7E + 13




23




11.5




8.0






















titanate






EXAMPLE 33




silicone




1.0E + 15




3.4




0.2




70




barium




30




5.5E + 13




25




14.5




8.5






















titanate






EXAMPLE 34




PEEK




1.1E + 16




3.0




0.1




70




barium




30




2.2E + 14




22




10.5




7.1






















titanate














Example 35




As shown in FIG.


1


and

FIG. 2

, electrodes


14


having a width of 10 mm, a thickness of 10 μm, and an interelectrode distance of 3 mm were formed in predetermined patterns on the 50 μm-thick non-thermoplastic polyimide film


12


by using epoxy silver paste. Amide resin, which is the same as the one used in Example 8, was spread over these electrodes


14


formed in predetermined patterns to form an electrode protective layer


16


having a thickness of 37.5 μm. Further, an 12.5 μm-thick outer layer


20


made of composite resin consisting of PFA resin (Aflon PFA from Asahi Glass Co.,Ltd.) having volume resistivity of 1.0×10


18


Ω·cm, an dielectric constant of 2.1 and water absorption of 0.03 and 30 vol. % of barium titanate was formed on the electrode protective layer


16


. Then, both ends of thus-obtained film


10


are joined together to obtain a media transport belt


10


. In the same manner as Examples 21 to 34, NN attraction force for paper


40


, HH attraction force for paper


40


and voltage resistance were measured in each example. It is clear from the results shown in Table 4 that the NN attraction force was excellent and the HH attraction force for paper


40


and the voltage resistance were high in each example.




Examples 36 to 41




The media transport belts


10


were obtained in the same manner as Example 35, but material for the outer layer


20


was different in each example as shown in Table 4. The outer layers


20


were formed from PVDF resin in Example 36; soft fluorocarbon polymers in Example 37; PVF resin in Example 38; TPO in Example 39; methacrylic resin in Example 40; and silicone resin in Example 41, respectively. In the same manner as Example 35, NN attraction force for paper


40


, HH attraction force for paper


40


, voltage resistance and ink-resistance were measured in each example. It is clear from the results shown in Table 4 that the NN attraction force for paper


40


was excellent, and the HH attraction force for


40


, the voltage resistance, and the ink resistance were high in each example.




Example 42




As shown in FIG.


1


and

FIG. 2

, electrodes


14


having a width of 10 mm, a thickness of 10 μm, and an interelectrode distance of 3 mm were formed in predetermined patterns on the 50 μm-thick non-thermoplastic polyimide film


12


by using epoxy type silver paste. Epoxy resin, which is the same as the one used in Example 15, was spread over these electrodes


14


formed in predetermined patterns to form an electrode protective layer


16


having a thickness of 37.5 μm. Further, an 12.5 μm-thick outer layer


20


made of PFA resin was formed on the electrode protective layer


16


. Then, both ends of thus-obtained film


10


are joined together to obtain a media transport belt


10


. In the same manner as Examples 21 to 34, NN attraction force for paper


40


, HH attraction force for paper


40


, voltage resistance, and ink resistance were measured in each example. It is clear from the results shown in Table 4 that the NN attraction force for paper


40


was excellent and the HH attraction force for paper


40


, the voltage resistance and the ink resistance were high in each example.




Examples 43 to 48




The media transport belts


10


were obtained in the same manner as Example 42, but material for the outer layer


20


was different in each example as shown in Table 4. The outer layers


20


were formed from PVDF resin in Example 43; soft fluorocarbon polymers in Example 44; PVF resin in Example 45; TPO in Example 46; methacrylic resin in Example 47; and silicone resin in Example 48, respectively. In the same manner as Example 35, NN attraction force for paper


40


, HH attraction force for paper


40


, voltage resistance and ink-resistance were measured in each example. It is clear from the results shown in Table 4 that the NN attraction force for paper


40


was excellent, and the HH attraction force for paper


40


, the voltage resistance, and the ink resistance were high in each example.
















TABLE 4













electrode protective layer




outer layer
























volume






volume





NN




HH










resistivity




dielectric





resistivity




dielectric




attraction




attraction




withstanding




ink







type




(Ω · cm)




constant




type




(Ω · cm)




constant




force (kg)




force (kg)




voltage




resistance

























EXAMPLE 35




amide




8.4E + 11




4.2




PFA




1.0E + 18




2.1




10.5




6.8
















EXAMPLE 36




amide




8.4E + 11




4.2




PVDF




1.0E + 15




11




12.5




7.0
















EXAMPLE 37




amide




8.4E + 11




4.2




soft fluorocarbon




3.4E + 14




6.4




13.5




8.0




















resin






EXAMPLE 38




amide




8.4E + 11




4.2




PVF




1.2E + 14




6.5




11.9




7.2
















EXAMPLE 39




amide




8.4E + 11




4.2




TPO




1.0E + 18




2.6




10.1




6.5
















EXAMPLE 40




amide




8.4E + 11




4.2




methacryl




1.0E + 17




3.1




10.5




6.7
















EXAMPLE 41




amide




8.4E + 11




4.2




silicone




1.0E + 15




3.4




12.5




7.0
















EXAMPLE 42




epoxy




8.0E + 12




4.5




PFA




1.0E + 18




2.1




11.1




7.0
















EXAMPLE 43




epoxy




8.0E + 12




4.5




PVDF




1.0E + 15




11




13.2




7.2
















EXAMPLE 44




epoxy




8.0E + 12




4.5




soft fluorocarbon




3.4E + 14




6.4




13.5




8.0




















resin






EXAMPLE 45




epoxy




8.0E + 12




4.5




PVF




1.2E + 14




6.5




12.2




6.8
















EXAMPLE 46




epoxy




8.0E + 12




4.5




TPO




1.0E + 18




2.6




10.2




6.2
















EXAMPLE 47




epoxy




8.0E + 12




4.5




methacryl




1.0E + 17




3.1




11.0




6.5
















EXAMPLE 48




epoxy




8.0E + 12




4.5




silicone




1.0E + 15




3.4




12.9




7.0
























Examples 49 to 55




The media transport belts


10


were obtained in the same manner as Example 35, but material for the outer layer


20


was different in each example as shown in Table 4. The outer layers


20


were formed from composite resin consisting of PVDF resin and 30 vol. % of barium titanate in Example 49; composite resin consisting of soft fluorocarbon polymers and 30 vol. % of barium titanate in Example 50; composite resin consisting of PVF resin and 30 vol. % of barium titanate in Example 51; composite resin consisting of TPO and 30 vol. % of barium titanate in Example 52; composite resin consisting of methacrylic resin and 30 vol. % of barium titanate in Example 53; composite resin consisting of silicone resin and 30 vol. % of barium titanate in Example 54; and composite resin consisting of PEEK resin and 30 vol. % of barium titanate, respectively. In the same manner as Example 35, NN attraction force for paper


40


, HH attraction force for paper


40


, voltage resistance and ink-resistance were measured in each example. It is clear from the results shown in Table 5 that the NN attraction force for paper


40


was excellent, and the HH attraction force for paper


40


, the voltage resistance, and the ink resistance were high in each example.




Examples 56 to 62




The media transport belts


10


were obtained in the same manner as Example 42, but materials for the electrode protective layer


16


and the outer layer


20


were different in each example as shown in Table 5. In Examples 56 to 58, the electrode protective layers


16


were formed from epoxy resin, which is the same resin used in Example 42, and in Examples 59 to 62, the electrode protective layers


16


were formed from amide resin, which is the same resin used in Example 35. The outer layers


20


were formed from composite resin consisting of PVDF resin and 30 vol. % of barium titanate in Example 56; composite resin consisting of soft fluorocarbon polymers and 30 vol. % of barium titanate in Example 57; composite resin consisting of PVF resin and 30 vol. % of barium titanate in Example 58; composite resin consisting of TPO and 30 vol. % of barium titanate in Example 59; composite resin consisting of methacrylic resin and 30 vol. % of barium titanate in Example 60; composite resin consisting of silicone resin and 30 vol. % of barium titanate in Example 61; and composite resin consisting of PEEK resin and 30 vol. % of barium titanate in Example 62, respectively. In the same manner as the above Examples, NN attraction force for paper


40


, HH attraction force for paper


40


, voltage resistance and ink-resistance were measured in each example. It is clear from the results shown in Table 5 that the NN attraction force for paper


40


was excellent, and the HH attraction force for paper


40


, the voltage resistance, and the ink resistance were high in each example.




Example 63




A resin layer


26


having the same composition and the same thickness as those of the electrode protective layer


16


, which is on the outer surface of the media transport belt


10


obtained in Example 1, was formed on the inner surface of the media transport belt


10


obtained in Example 1 to obtain the media transport belt


28


as shown in FIG.


5


. In the same manner as Example 1, attraction force for paper


40


was measured. It was clear from the result of the measurement that the belt


28


had the attraction force of 10.5 kg and no warping was observed in the width direction.
















TABLE 5













electrode




outer layer






















protective




resin




additive




volume





NN




HH




with-




ink























layer





amount





amount




resistivity




dielectric




attraction




attraction




standing




resis-







type




type




vol. %




type




vol. %




(Ω · cm)




constant




force (kg)




force (kg)




voltage




tance


























EXAMPLE 49




amide




PFA




70




barium titanate




30




1.4E + 14




25




12.1




8.0
















EXAMPLE 50




amide




PVDF




70




barium titanate




30




3.3E + 13




30




13.1




8.5
















EXAMPLE 51




amide




soft fluorocarbon




70




barium titanate




30




3.4E + 14




6.4




13.5




9.2


















resin






EXAMPLE 52




amide




TPO




70




barium titanate




30




2.1E + 14




23




12.5




8.5
















EXAMPLE 53




amide




methacryl




70




barium titanate




30




9.8E + 13




26




13.2




7.8
















EXAMPLE 54




amide




silicone




70




barium titanate




30




5.5E + 13




25




14.0




8.5
















EXAMPLE 55




amide




PEEK




70




barium titanate




30




2.2E + 14




22




12.5




7.8
















EXAMPLE 56




epoxy




PFA




70




barium titanate




30




1.4E + 14




25




14.5




8.3
















EXAMPLE 57




epoxy




PVDF




70




barium titanate




30




3.3E + 13




30




15.0




8.5
















EXAMPLE 58




epoxy




soft fluorocarbon




70




barium titanate




30




3.4E + 14




6.4




14.7




7.9


















resin






EXAMPLE 59




epoxy




TPO




70




barium titanate




30




2.1E + 14




23




15.3




8.8
















EXAMPLE 60




epoxy




methacryl




70




barium titanate




30




9.8E + 13




26




14.1




8.6
















EXAMPLE 61




epoxy




silicone




70




barium titanate




30




5.5E + 13




25




16.0




9.0
















EXAMPLE 62




epoxy




PEEK




70




barium titanate




30




2.2E + 14




22




12.5




7.0
























There has thus been shown and described a novel media transport belt which fulfills all the objects and advantages sought therefor. Many changes, modifications, variations and other uses and applications of the subject invention will, however, become apparent to those skilled in the art after considering this specification and the accompanying drawings which disclose the preferred embodiments thereof. All changes, modifications, variations and other uses and applications which do not depart from the spirit or scope of the present invention are deemed to be covered by the invention, which is to be limited only by the claims which follow.



Claims
  • 1. A media transport belt comprising:a tubular film made of polymer material; an electrode pattern with conductivity formed on an outer surface of said tubular film; and an electrode protective layer, which is layered on said electrode pattern for protecting the electrode pattern, wherein said electrode protective layer consists of fluorocarbon resin or fluorocarbon resin-additive composite having volume resistivity of from 109 to 1015 Ωcm, a dielectric constant of equal to or greater than 3.0 and 1% or less water absorption; and said tubular film is made of polymer material having tensile elastic modulus equal to or greater than 200 kg/mm2.
  • 2. A media transport belt according to claim 1, wherein said polymer material is a thermoplastic polyimide resin or nonthermoplastic polyimide resin.
  • 3. A media transport belt according to claim 1, wherein said tubular film is made of a polymer material having a glass transition temperature of 150° C.
  • 4. A media transport belt according to claim 1, wherein said additive contains both or either of a conductive additive and/or an additive having high dielectric constant.
  • 5. A media transport belt according to claim 1, wherein said fluorocarbon resin having 1% or less water absorption is an ink resistant polymer.
  • 6. A media transport belt according to claim 1, wherein an outer layer consisting of a resin with 1% or less water absorption is formed on an outer surface of said electrode protective layer.
  • 7. A media transport belt according to claim 6, wherein said outer layer has a volume resistivity of from 109 to 1015 Ωcm and a dielectric constant of equal to or greater than 3.0.
  • 8. A media transport belt according to claim 1, wherein a resin layer having the same composition as that of the electrode protective layer is formed along the inner surface of said tubular film.
  • 9. A media transport belt according to claim 6, wherein a resin layer having the same composition as that of the electrode protective layer is formed along the inner surface of said tubular film.
  • 10. A media transport belt according to claim 8, further including another electrode pattern with conductivity formed on the inner surface of said tubular film, located between the tubular film and inner surface resin layer.
Priority Claims (3)
Number Date Country Kind
10-317469 Nov 1998 JP
11-061486 Mar 1999 JP
11-123421 Apr 1999 JP
US Referenced Citations (4)
Number Name Date Kind
4244465 Hishikawa et al. Jan 1981 A
4678701 Pennington et al. Jul 1987 A
5021109 Petropoulos et al. Jun 1991 A
5104731 Gager Apr 1992 A
Foreign Referenced Citations (1)
Number Date Country
62-56058 Jul 1985 JP
Non-Patent Literature Citations (3)
Entry
Appendix 2, Table of Characteristics of Plastic, pp. 890, 891, 904, 905, Plastics Handbook, Publ. Date: Feb. 20, 1979.
Table 6.8, List of Characteristics of Synthetic Resin, pp. 1426-1432, Organic Chemistry, Publ. Date: Jan. 10, 1984.
Material Dera Book, pp. 456-459 & 619-621, Publ. Date: Mar. 31, 1989.