Print media, and devices that generate print media, are ubiquitous in society. For example, individual users, corporations, and other organizations use printing devices, and other devices such as laminators, to produce text or images on media such as paper. Media is introduced into a device where a printing fluid such as ink is deposited on the media. Other operations may also be performed on the print media including laminating, collating, and other finishing operations. In some cases, these printing and additional operations are carried out at high volume. For example, in some applications, a large roll of media, upwards of 150 meters long, may be introduced into a printing device, cut to a desired length, printed on, and then discharged into an output tray.
The accompanying drawings illustrate various examples of the principles described herein and are a part of the specification. The illustrated examples are given merely for illustration, and do not limit the scope of the claims.
Throughout the drawings, identical reference numbers designate similar, but not necessarily identical, elements.
Print media, and devices that generate print media, are ubiquitous in society. For example, individual users, corporations, and other organizations use printing devices, and other devices such as laminators, to produce text or images on media such as paper and to otherwise create a finished media project. In these cases, media is introduced into a device where a printing fluid such as ink is deposited on the media. Other operations may also be performed on the print media including, among others laminating and collating. In some cases, these printing and additional operations are carried out at high volume. For example, in some applications, a large roll of media, upwards of 150 meters long, is introduced into a printing device, cut to a desired length, printed on, and then discharged into an output tray.
A media transport device moves the media throughout the device while these various operations are performed. In some examples, the media transport device includes a variety of rollers that are driven by shafts, belts or other components. Throughout the device pairs of rollers may pinch together along a radial surface. The contact point of these paired rollers forms a nip. Media is passed through the nip and the friction force of the rollers on both sides of the media advance the media along a feed path for processing.
While such large scale printing devices have greatly increased printing capacity, some characteristics can affect their efficient implementation. For example, in some cases media is wound as a roll. When unwound from such a roll, the media may have a propensity to curl. This tendency of the media to roll, curl, or buckle, can complicate printing and other operations. While such curling may not be an issue when being acted upon by rollers moving the media along the feed path, when no longer supported by the rollers, the curling can impact various operations.
For example, during ejection of the print media from the system, such a buckling effect can cause media jams, thus impacting the functioning of the printing device. More specifically, a buckling leading edge of exiting print media can collide with the output tray at an angle where friction between the leading edge and the output tray prevents full ejection of the print media from the printing system. A less than complete ejection could block the output channel, causing a jam of subsequent sheets of print media. In another example, a curling trailing edge of exiting print can similarly not full eject from the system, which similarly blocks the output channel and causes a media jam in the printing device.
These complications are exacerbated when printing on thin media due to their low mass and the softening effect of printing fluid. Thicker media is also an issue as it is prone to retain a form of a roll even after leaving the roll. While curling due to a media being would around a roll is described, other factors could introduce curl into a media, and thereby increase a likelihood of buckling. For example, the deposition of printing fluid on a media could reduce the stiffness of the media making it more susceptible to curl and buckling and coatings deposited on the surface of the media could similarly increase the curl of the media.
In some cases, narrow output channels are used in an attempt to reduce the effects of media buckling. While light buckling is still prevalent, the narrow output channel prevents such buckling that would result in a jam. However, with these narrow output channels the media is more likely to come into contact with the channel walls, ceiling, or floor. Such contact with wet printing fluid on the print medium can result in smearing or smudging of the print fluid.
Accordingly, the present specification describes devices and systems for reducing the tendency of the print media to buckle downstream of paired rollers. This may be accomplished by increasing the rigidity of the print media in a direction perpendicular to a buckling direction. As the present devices and systems do not rely on narrow channels, the present devices and systems also reduce the likelihood of smudging or smearing of the printing fluid on the print media, thus increasing the quality of the final product. Specifically, the present specification corrugates the media in a direction perpendicular to a buckling direction of the print media as it leaves the printing system, or other system in which the media is processed. This is done by using a series of media rollers, which are aligned perpendicular to the direction of the feed path and which have different diameters.
In using the devices and systems described herein, the media is corrugated perpendicular to a likely curling direction. As the print media bends in one direction, this corrugation effectively holds media cantilevered well past the rollers that generate such corrugation. The increased rigidity of the print media due to the corrugation reduces the likelihood of buckling of the media both at its leading edge and its trailing edge, thus reducing the likelihood of jamming that can result from such buckling.
Specifically, the present specification describes a media transport device. The media transport device includes a number of drive rollers coupled to a frame. A number of media rollers are also coupled to the frame. The media rollers are in contact with, and rotated by, the number of drive rollers. Within the number of media rollers, is a first set of media rollers that have a first diameter and a second set of media rollers that have a second diameter that is different from the first diameter. The device also includes a number of pinch rollers coupled to the frame. The pinch rollers are in contact with the number of media rollers to form a number of nips through which media passes along a feed path.
The present specification also describes a system. The system includes a printing device to deposit a printing fluid on a media. The system also includes a media transport device. The media transport device includes a number of drive rollers coupled to a frame to drive a number of media rollers. The number of media rollers are also coupled to the frame and are in tangential contact with, and rotated by, the number of drive rollers. The media rollers drive media to an output tray. Media rollers of a first set have a first diameter and media rollers of a second set have a second diameter that is different from the first diameter. A number of pinch rollers coupled to the frame and in tangential contact with the number of media rollers form a number of nips to generate a driving friction on the media along the feed path.
The present disclosure also describes a media transport device. The media transport device includes multiple input drive rollers coupled to a frame to move incoming media along a feed path. Multiple output drive rollers of the device are also coupled to the frame. Each output drive roller rotates a corresponding media roller. The multiple media rollers are also coupled to the frame. Each media roller is in tangential contact with, and rotated by, a corresponding output drive roller. Media rollers of a first set have a first diameter and media rollers of a second set have a second diameter that is different from the first diameter. Media rollers from the first set and second set alternate along a direction perpendicular to the feed path of the media. The device also includes multiple pinch rollers coupled to the frame. Each pinch roller is in contact with a corresponding media roller to form a number of nips through which media passes along the feed path. The device further includes multiple pivot arms, each pivot arm to hingedly position a corresponding media roller against a corresponding output drive roller.
Using such a media transport device 1) generates corrugation in the media without differential velocities among the media rollers; 2) prevents marring of the print media due to slippage; 2) increases the rigidity of the print media to reduce the likelihood of media buckling; 3) providing media transport that is not dependent upon media stiffness; 4) provides space between adjacent drive rollers to integrate other components; 5) allows for easy synchronization of input and output drive rollers; and 6) provides a closed paper path to facilitate directed media transport. However, it is contemplated that the devices disclosed herein may provide useful in addressing other matters and deficiencies in a number of technical areas. Therefore, the systems and methods disclosed herein should not be construed as addressing any of the particular matters.
As used in the present specification and in the appended claims, the term “nip” refers to a contact point between paired rollers through which the print media passes along a media path.
Further, as used in the present specification and in the appended claims, the term “pair-wise grouping” refers to a pairing of particular rollers. For example, a pair-wise grouping of media rollers and drive rollers indicates that one media roller corresponds to, and is in tangential contact with one drive roller. In another example, a pair-wise grouping of media rollers and pinch rollers indicates that one media roller corresponds to, and is in tangential contact with one pinch roller.
Further, as used in the present specification and in the appended claims, the term “a number of” or similar language is meant to be understood broadly as any positive number comprising 1 to infinity.
In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present systems and methods. However, in other examples, the present apparatus, systems, and methods may be practiced without these specific details. Reference in the specification to “an example” or similar language means that a particular feature, structure, or characteristic described in connection with that example is included as described, but may not be included in other examples.
Turning now to the figures,
To carry out this function, the media transport device (100) includes a number of rollers which are aligned and positioned via a frame of the media transport device (100). In other words, the media transport device (100) frame provides a structure and allows for the alignment of the different rollers so as to facilitate media movement along the feed path while processing operations are carried out on the media. Different components of the media transport device (100) may be coupled to different portions of the frame. For example, pinch rollers (108) may be mounted to a top portion (102-2) of the frame and drive rollers (104) and media rollers (106) may be coupled to a bottom portion (102-1) of the frame.
Returning to the rollers, a first set of rollers referred to as drive rollers (104) are coupled to a frame of the media transport device (100). The drive rollers (104) transmit power from a motor or other source of motion and assist in propelling the media along the feed path (103). Accordingly, the drive rollers (104) may be coupled to a shaft, belt, chain, or other motion-imparting component which motion-imparting component operates to rotate the drive rollers (104). As depicted in
The drive rollers (104) are in tangential contact with media rollers (106). Accordingly, as the drive rollers (104) rotate, a frictional force causes the drive rollers (104) to rotate the media rollers (106). More specifically, as the drive rollers (104) rotate in a first direction, a counter-clockwise direction as depicted in
A number of pinch rollers (108) are in tangential contact with the media rollers (106). The point of contact between a media roller (106) and a pinch roller (108) forms a nip through which the media passes. The combined workings of the media rollers (106) and the pinch rollers (108) move the media along the feed path (103) due to a frictional force between the rollers and the media. Using multiple rollers, i.e., drive rollers (104) and media rollers (106), as opposed to a single roller allows the drive roller (104) and the media roller (106) to be smaller, which offers a shorter distance from the nip to the falling point, thus easing trailing edge ejection.
As described above, and as clearly indicated in
This corrugating effect is enhanced by the pinch rollers (108-1, 108-2, 108-3, 108-4) which are biased against the media rollers (106). More specifically, as can be seen in
The corrugation of the media (110) increases the rigidity of the media (110), preventing an upward or downward curl of the media (110) along the feed path (103). Increasing the rigidity in the transverse direction, i.e. the width direction, prevents buckling in the length direction. Thus, rather than curling upon exit, the media (110) exhibits a greater inertia to such bending, thus reducing the likelihood of curling and any correspondent jamming of the media transport device (100).
In
With the media corrugated as depicted in
Moreover, due to the nip between the pinch rollers (108) and the media rollers (106), the movement of the media (110) is driven by friction, and not driven by the stiffness of the media (110), thus enhancing the processing of thin media.
Moreover, as the speed of the rotation of media rollers (106) is independent of the media roller (106) diameter, but is rather a function of the tangential velocity of the media rollers (106), there is no slippage between adjacent media rollers (106) so as to cause markings, smudges or other imperfections on the surface of the print media (110). In other words, the tangential velocity of each of the media rollers (106) regardless of what set it is in, is the same as other media rollers (106). Still further, as each media roller (106) operates in conjunction with a corresponding pinch roller (108), a controllable pressure is provided that is independent of media stiffness.
As a specific example, the system (216) may include a printing device (218) that deposits a printing fluid on a media (
The system (216) also includes the media transport device (100) which as described above includes a number of drive rollers (104) that are coupled to a frame. The drive rollers (104) are driven by a motor, and in turn drive, or rotate, media rollers (106). The media rollers (106) interact with the media (
To provide a more defined corrugation, the media transport device (100) includes pinch rollers (108). The pinch rollers (108) are biased towards the media rollers (106) and compress the media (
Still further, as described above, multiple pinch rollers (108), each in tangential contact with a corresponding media roller (106), function to create a pressure nip through which the media (
In some examples, the input drive rollers (320) and the output drive rollers (104) have the same diameter. Doing so allows for easy synchronization of the speed of the rollers. For example, if the input drive rollers (320) propel the media (
As can be seen in
The pivot arms (324) also provide a base on which the media (
In some examples, any of the rollers, i.e., the drive rollers (104, 3206), media rollers (106), pinch rollers (108, 322) and any of the free wheels (426) have a non-circular cross-section. For example, rollers, or free wheels (426) may have a star-like cross-section. Using a non-circular cross section, such as a star cross section further reduces the likelihood of smearing or smudging by reducing the portion of the roller that comes into contact with the media (
As indicated in previous figures, the media rollers (106) may be spaced along a direction perpendicular to the feed path (103). In some examples, other mechanisms may be inserted between adjacent media rollers (106). For example, as depicted in
Using such a media transport device 1) generates corrugation in the media without differential velocities among the media rollers; 2) prevents marring of the print media due to slippage; 2) increases the rigidity of the print media to reduce the likelihood of media buckling; 3) providing media transport that is not dependent upon media stiffness; 4) provides space between adjacent drive rollers to integrate other components; 5) allows for easy synchronization of input and output drive rollers; and 6) provides a closed paper path to facilitate directed media transport. However, it is contemplated that the devices disclosed herein may provide useful in addressing other matters and deficiencies in a number of technical areas. Therefore, the systems and methods disclosed herein should not be construed as addressing any of the particular matters.
The preceding description has been presented to illustrate and describe examples of the principles described. This description is not intended to be exhaustive or to limit these principles to any precise form disclosed. Many modifications and variations are possible in light of the above teaching.
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