Patent Grant
9895914
This application is a 371 application of the international PCT application serial no. PCT/JP2015/064038, filed on May 15, 2015, which claims the priority benefit of Japan application No. 2014-102905, filed on May 16, 2014. The entirety of each of the above-mentioned patent applications is hereby incorporated by reference herein and made a part of this specification.
The present invention relates to a media transporting device for transporting a band-shaped medium, and an inkjet printer.
A conventional media transporting device including a winding mechanism that winds a band-shaped medium into a roll, a tension applying member that can apply tension on the medium by pressing a portion of the medium that is not wound by the winding mechanism by its own weight in a rotating direction having a specific axis line as a center; and a transport controller that controls the transportation of the medium is known (see e.g., Patent Literature 1). The winding mechanism includes a motor that generates power for rotating the wound medium. The tension applying member can also apply tension on the medium when an angle having the specific axis line as the center is at least within a specific range. The transport controller causes the motor to stop the generation of the power for winding the medium with the winding mechanism when the angle of the tension applying member having the specific axis line as the center is within the specific range. The transport controller causes the motor to generate the power for winding the medium with the winding mechanism when the angle of the tension applying member having the specific axis line as the center is outside the specific range. In other words, the media transporting device can continue to apply tension on the medium with the tension applying member by controlling the motor so that the angle of the tension applying member having the specific axis line as the center falls within the specific range.
Patent Literature 1: Unexamined Japanese Patent Publication No. 2013-22744
When a diameter of the medium wound by the winding mechanism becomes large, a distance from a rotating shaft to an outer circumference of the medium wound by the winding mechanism becomes long, and furthermore, a weight of the medium itself that is wound by the winding mechanism also becomes heavy, and hence a torque required to rotate the medium wound by the winding mechanism becomes large. Therefore, even if the motor is caused to generate the power for winding the medium with the winding mechanism when the angle of the tension applying member having the specific axis line as the center is outside the specific range, it is difficult to wind the medium with the winding mechanism. If it is difficult to wind the medium with the winding mechanism, an excessive torque applies on the motor and the motor may break down when the motor is caused to generate the power for winding the medium. In the conventional media transporting device, the motor is stopped when it is difficult to wind the medium with the winding mechanism. In other words, in the conventional media transporting device, in some cases, the motor cannot be controlled so that the angle of the tension applying member having the specific axis line as the center falls within the specific range. Therefore, the conventional media transporting device has a problem in that the tension cannot be continuously applied on the medium.
The present invention thus provides a media transporting device and an inkjet printer capable of continuously applying tension on a band-shaped medium for a longer time than in the conventional technique.
A media transporting device of the present invention includes: a medium winding mechanism that executes at least one of unwinding and winding a band-shaped medium which is wound into a roll; a tension applying member that applies tension on the medium by pushing a portion of the medium that is not wound by the medium winding mechanism in a specific direction; and a transport controller that controls transportation of the medium; wherein the medium winding mechanism includes a motor that generates a power for rotating the medium wound into a roll; the medium winding mechanism limits a torque generated between the motor side and the medium side with a specific magnitude as an upper limit; the transport controller causes the motor to generate the power for winding the medium when a predetermined tension is no longer applied on the medium by the tension applying member; and the medium winding mechanism limits the torque to the specific magnitude to apply the predetermined tension on the medium when the motor is caused to generate the power for winding the medium by the transport controller when the predetermined tension is no longer applied on the medium by the tension applying member.
According to such configuration, the media transporting device of the present invention can apply the tension on the medium with the medium winding mechanism by causing the motor to generate the power for winding the medium with the medium winding mechanism and causing the medium winding mechanism to limit the torque, so that even if the tension cannot be applied on the medium by the tension applying member, the tension can be continuously applied on the band-shaped medium for a longer time than in the conventional technique by applying the tension on the medium with the medium winding mechanism.
In the media transporting device of the present invention, the specific direction is a rotating direction having an axis line extending in a width direction of the medium orthogonal to a transporting direction of the medium as a center; the tension applying member can apply tension on the medium by pushing the portion of the medium that is not wound by the medium winding mechanism by its own weight in the rotating direction; the media transporting device includes an angle detector that detects an angle of the tension applying member having the axis line as a center; the tension applying member applies tension on the medium when an angle detected by the angle detector is within at least a specific range; the transport controller stops the generation of the power by the motor for winding the medium with the medium winding mechanism when the angle detected by the angle detector is within the range; and the transport controller causes the motor to generate the power for winding the medium with the medium winding mechanism when the angle detected by the angle detector is outside the range to return the angle of the tension applying member having the axis line as the center to within the range.
According to such configuration, the media transporting device of the present invention causes the motor to stop the generation of the power for winding the medium with the medium winding mechanism when the angle of the tension applying member having the specific axis line as the center is within the specific range, and thus can suppress the load of the motor. When the angle of the tension applying member having the specific axis line as the center is outside the specific range, the media transporting device of the present invention can recover the state of applying the tension on the medium with the tension applying member by returning the angle of the tension applying member to within the specific range. Therefore, the media transporting device of the present invention can suppress the accumulation load of the motor and extend the lifespan of the motor.
The media transporting device of the present invention may further include a transportation roller that transports the portion of the medium that is not wound by the medium winding mechanism toward a side opposite to the medium winding mechanism in the transporting direction of the medium.
According to such configuration, the media transporting device of the present invention can return the angle of the tension applying member to within the specific range even if the angle of the tension applying member having the specific axis line as the center is outside the specific range as a result of the change in the length of the medium from the transportation roller to the medium winding mechanism according to the transportation amount of the medium by the transportation roller while the tension is being applied on the medium by the tension applying member. Therefore, the media transporting device of the present invention can maintain the state of applying the tension on the medium by the tension applying member without being influenced by the transportation amount of the medium by the transportation roller.
The media transporting device of the present invention may further include: an unwinding mechanism that unwinds the medium wound into a roll; and a winding mechanism that winds the medium unwound by the unwinding mechanism as the medium winding mechanism.
According to such configuration, the media transporting device of the present invention can apply tension on the band-shaped medium by the cooperative operation of the winding mechanism and the unwinding mechanism by causing the motor to generate the power for winding the medium with the unwinding mechanism when causing the motor to generate the power for winding the medium with the winding mechanism.
An inkjet printer of the present invention includes the media transporting device described above; and an inkjet head that executes printing by ink on the medium applied with tension by the media transporting device.
According to such configuration, the inkjet printer of the present invention can continue the printing for a longer time than in the conventional technique by executing the printing on the medium in which the tension is continuously applied for a longer time than in the conventional technique.
The media transporting device and the inkjet printer of the present invention can continuously apply tension on a band-shaped medium for a longer time than in the conventional technique.
Embodiments of the present invention will be hereinafter described using the drawings.
First, a configuration of an inkjet printer according to the present embodiment will be described.
As shown in
The media transporting device 20 includes a leg 21 that is installed on a floor; a platen 22 that supports the printing medium 90, on which printing is to be executed by the main body 80; a transportation roller 23 that transports the printing medium 90 in a sub-scanning direction, indicated with an arrow 10b, orthogonal to a main scanning direction, indicated with an arrow 10a; a pinch roller 24 that sandwiches the printing medium 90 with the transportation roller 23; an unwinding mechanism 30 serving as a medium winding mechanism that has the printing medium 90 wound therearound into a roll and that unwinds the printing medium 90 toward the main body 80; a winding mechanism 40 serving as a medium winding mechanism that has the printing medium 90 wound therearound into a roll and that winds the printing medium 90, on which printing is executed by the main body 80; a tension applying member 50 that is rotatable with an axis line 50a, which extends in a width direction of the printing medium 90 orthogonal to a transporting direction of the printing medium 90, that is, the main scanning direction as the center and that applies tension on the printing medium 90; and an angle detection device 60 serving as an angle detector that detects an angle θ of the tension applying member 50 having the axis line 50a as the center. The unwinding mechanism 30, the winding mechanism 40, the tension applying member 50, and the angle detection device 60 are supported by the leg 21. The platen 22, the transportation roller 23, and the pinch roller 24 are extended in the main scanning direction.
The main body 80 includes a case 81 with a detachable front cover 81a for covering the interior of the main body 80, an operation section 82, which is an input device, such as a button to which various operations are input, a display section 83, which is a display device, such as an LCD (Liquid Crystal Display) for displaying various information, a plurality of ink tanks 84 containing ink, a guide rail 85 extending in the main scanning direction indicated with the arrow 10a, a carriage 86 supported by the guide rail 85 so as to be movable in the main scanning direction, and a plurality of inkjet heads 87 mounted on the carriage 86 to discharge ink toward the printing medium 90.
As shown in
As shown in
As shown in
To transmit the power of the motor 44 to the paper core, around which the printing medium 90 is wound, the winding mechanism 40 includes a gear supporting shaft 44a included by the motor 44, a first gear 44b that gears with the gear supporting shaft 44a, a second gear 44c that rotates about a rotation axis same as the rotation axis of the first gear 44b and of which diameter is smaller than that of the first gear 44b, and a third gear 44d that gears with the second gear 44c and that rotates about a rotation axis same as the rotation axis of the paper core around which the printing medium 90 is wound. The torque limiter 45 limits the torque generated between the first gear 44b and the second gear 44c, and operates to prevent the rotation of the first gear 44b from being transmitted to the second gear 44c when a torque of a specific magnitude is generated.
As described above, the torque limiter 45 limits the torque generated between the motor 44 side and the printing medium 90 side with a specific magnitude as an upper limit. The torque limiter 45 can allow the upper limit of the torque generated between the motor 44 side and the printing medium 90 side to be adjusted.
As shown in
The tension applying member 50 is adapted such that an angle θ does not become smaller than, for example, 52° by the action of a stopper (not shown). The tension applying member 50 is adapted such that the angle θ is maintained within a specific range (e.g., range from 62.5° to 70°) of a range in which the tension can be applied on the printing medium 90 by the winding of the printing medium 90 by the winding mechanism 40, as will be described later.
As shown in
As shown in
As shown in
The length of the printing medium 90 transported by the transportation roller 23 is the same as a length of accumulation in a circumferential direction of points in the transportation roller 23 brought into contact with the printing medium 90, and hence can be calculated based on a diameter of the transportation roller 23 and a detection value of the encoder 14. Specifically, assuming that the length of the printing medium 90 transported by the transportation roller 23 is L1, the diameter of the transportation roller 23 is R1, and the rotation angle obtained from the detection value of the encoder 14 is θ1 [rad], L1 is “θ1×R1”.
The control section 17 includes, for example, a CPU (Central Processing Unit), a ROM (Read Only Memory) in which programs and various types of data are stored in advance, and a RAM (Random Access Memory) used as a work region of the CPU. The CPU executes the program stored in the ROM or the storage section 16.
The control section 17 has a function of a transport controller 17a that controls the transportation of the printing medium 90 by executing the program stored in the ROM or the storage section 16.
Next, a description will be made on the operation of the inkjet printer 10.
When receiving externally transmitted print data via the communication section 11, the control section 17 of the inkjet printer 10 controls the inkjet head 87, the carriage driving device 12, the transportation roller driving device 13, and the winding mechanism 40 based on the print data to execute printing by the inkjet head 87.
Specifically, the control section 17 controls the carriage driving device 12 and moves the carriage 86 in the main scanning direction indicated with the arrow 10a along the guide rail 85, thus relatively moving the inkjet head 87 mounted on the carriage 86 in the main scanning direction with respect to the printing medium 90. At this time, the control section 17 executes printing in the main scanning direction by discharging ink droplets toward the printing medium 90 with the inkjet head 87. The control section 17 then controls the transportation roller driving device 13 and rotates the transportation roller 23 each time the printing in the main scanning direction is terminated, thus moving the printing medium 90 sandwiched by the transportation roller 23 and the pinch roller 24 in the sub-scanning direction indicated with the arrow 10b. In other words, the control section 17 changes the printing position by the inkjet head 87 in the sub-scanning direction on the printing medium 90 by relatively moving the inkjet head 87 and the printing medium 90 in the sub-scanning direction. The control section 17 then again executes printing in the main scanning direction at a new printing position in the sub-scanning direction.
When the printing medium 90 is transported by the transportation roller 23, the printing medium 90 wound around the paper core rotatably supported by the roll holder 32 and the roll holder 33 of the unwinding mechanism 30 is unwound from the unwinding mechanism 30.
Furthermore, when the printing medium 90 is transported by the transportation roller 23, the printing medium 90 after the printing by the inkjet head 87 is applied with tension by at least one of the winding mechanism 40 and the tension applying member 50, and is also wound by the winding mechanism 40.
The transport controller 17a executes the operation shown in
As shown in
When the printing medium 90 is wound around the paper core, the transport controller 17a determines a current tension applying mode for applying tension on the printing medium 90 after the process of S101 (S102). The tension applying mode includes a “bar mode” in which tension is applied on the printing medium 90 by the tension applying member 50, and a “winding mode” in which tension is applied on the printing medium 90 by the winding mechanism 40. The control section 17 can accept a specification of either the “bar mode” or the “winding mode” through the operation section 82.
When determining that the current tension applying mode is the “winding mode” in S102, the transport controller 17a proceeds to the detection of the winding diameter (S108) for a winding mode process.
When determining that the current tension applying mode is the “bar mode” in S102, the transport controller 17a determines a winding method of the printing medium 90 around the paper core (S103). The winding method of the printing medium 90 around the paper core includes “outer winding” in which the printing medium 90 is wound around the paper core so that the tension bar 53 makes contact with a portion of the printing medium 90 that becomes an inner surface when wound around the paper core, as shown in
When determining that the winding method of the printing medium 90 around the paper core is the “inner winding” in S103, the transport controller 17a transports the printing medium 90 with the transportation roller 23 by a specific length, for example, greater than or equal to 300 mm (S104).
The reason why the printing medium 90 is transported by a specific length when determined that the winding method of the printing medium 90 around the paper core is the “inner winding” will be described below.
The “specific range” and the “specific length” are set so that the angle θ falls within the specific range as shown in
The transport controller 17a carries out a check of a bar mode control function when determining that the winding method of the printing medium 90 around the paper core is the “outer winding” in S103 and after the printing medium 90 is transported by a specific length in S104 (S105). Specifically, in S105, initialization of the encoder of the angle detection device 60, operation check of the photo-interrupters 62, 63, 64, and the like are carried out.
The transport controller 17a determines whether the state of the bar mode control function obtained in S105 is “OK”, which is a state where a bar mode process, to be described later, can be carried out, or “NG”, which is a state where the bar mode process cannot be carried out (S106).
When determining that the state of the bar mode control function is “NG”, the transport controller 17a proceeds to the detection of the winding diameter (S108) for the winding mode process.
On the other hand, when determining that the state of the bar mode control function is “OK”, the transport controller 17a proceeds to the detection of the winding diameter (S107) for the bar mode process.
In S107 and S108, the transport controller 17a first stops the transportation of the printing medium 90 by the transportation roller 23, and causes the motor 44 to generate the power for winding the printing medium 90 with the winding mechanism 40, thereby realizing a state in which the tension is applied on the printing medium 90 by the winding mechanism 40 where the torque is limited by the torque limiter 45. Then, the transport controller 17a transports the printing medium 90 with the transportation roller 23 by a predetermined length. The transport controller 17a can determine the length of the printing medium 90 transported by the transportation roller 23 based on the rotation amount of the transportation roller 23 detected by the encoder 14, as described above. Even while the printing medium 90 is being transported by the transportation roller 23, the printing medium 90 is wound by the winding mechanism 40 by an amount by which the printing medium 90 is transported by the transportation roller 23 with the tension applied thereon by the winding mechanism 40 where the torque is limited by the torque limiter 45. After the transportation of the printing medium 90 by the transportation roller 23 is terminated, the transport controller 17a stops the motor 44. The transport controller 17a can determine a winding diameter based on the rotation amount of the rotating shaft 43a detected by the encoder 46 while the printing medium 90 is transported by the transportation roller 23 by the predetermined length, and the length of the printing medium 90 transported by the transportation roller 23. Specifically, assuming that the winding diameter (diameter) is R2, the length of the printing medium 90 transported by the transportation roller 23 is L2, and the rotation angle obtained from the rotation amount of the rotating shaft 43a detected by the encoder 46 is θ2 [rad], R2 is “2×L2/θ2”.
After the process of S107 is terminated, the transport controller 17a executes the bar mode process, which is the process of “bar mode” (S109).
As shown in
When determining that the current tension applying mode is the “bar mode” in S139, the transport controller 17a sets a flag (S140), and terminates the bar mode process shown in
When determining that the current tension applying mode is the “winding mode” in S139, the transport controller 17a unsets a flag (S138), and terminates the bar mode process shown in
When determining that the printing is not terminated in S131, the transport controller 17a determines whether or not the angle θ detected by the angle detection device 60 is within the specific range (S132). Whether or not the angle θ is within the specific range can be determined by the detection values from the photo-interrupter 62 and the photo-interrupter 63.
When determining that the angle θ is within the specific range in S132, the transport controller 17a executes the process of S131.
When determining that the angle θ is not within the specific range in S132, the transport controller 17a causes the motor 44 to generate the power for winding the printing medium 90 with the winding mechanism 40 to start the operation of the winding mechanism 40 (S133).
The transport controller 17a controls the rotation speed of the motor 44 according to the winding diameter to have the length of the printing medium 90 wound in a unit time by the winding mechanism 40, that is, the winding speed constant irrespective of the winding diameter. Specifically, assuming that the target rotation speed of the motor 44 is V, the current winding diameter is R, the rotation speed set beforehand as the rotation speed in a state where the printing medium 90 is not yet wound around the paper core rotatably supported by the winding mechanism 40 is Vr, and the diameter (hereinafter referred to as “reference winding diameter”) of the paper core rotatably supported by the winding mechanism 40 is Rr, V is “Vr×(Rr/R)”.
Furthermore, the transport controller 17a controls a rotation acceleration of the motor 44 according to the winding diameter to have an acceleration of the winding speed, that is, a winding acceleration constant irrespective of the winding diameter. Specifically, assuming that the target rotation acceleration of the motor 44 is A, the current winding diameter is R, the rotation acceleration set beforehand as the rotation acceleration in a state the printing medium 90 is not yet wound around the paper core rotatably supported by the winding mechanism 40 is Ar, and the reference winding diameter is Rr, A is “Ar×(Rr/R)”.
Therefore, the transport controller 17a controls the rotation speed and the rotation acceleration of the motor 44 so that the rotation speed of the motor 44 is accelerated up to V with the rotation acceleration A, and thereafter the rotation speed of the motor 44 is maintained at V based on the detection value of the encoder 46 and the value of the clock 15.
If the winding diameter detected in S107 is not updated, the transport controller 17a uses the winding diameter detected in S107 as the current winding diameter R, but if the winding diameter detected in S107 is updated, the updated most recent winding diameter is used as the current winding diameter R. In the bar mode process, the transport controller 17a can update the winding diameter based on the rotation amount of the rotating shaft 43a detected by the encoder 46 and the length of the printing medium 90 transported by the transportation roller 23 between a time point at which the angle θ reaches an angle determined in advance and a time point at which the angle θ again returns to the angle determined in advance. In the winding mode process, to be described later, the transport controller 17a can update the winding diameter based on the rotation amount of the rotating shaft 43a detected by the encoder 46 and the length of the printing medium 90 transported by the transportation roller 23 between two time points at which the torque is limited by the torque limiter 45. When the motor 44 is generating the power for winding the printing medium 90 with the winding mechanism 40, the transport controller 17a can determine that the torque is being limited by the torque limiter 45 if the rotation amount of the rotating shaft 43a detected by the encoder 46 does not change.
After the process of S133, the transport controller 17a determines whether or not a specific time, for example, ten seconds has elapsed from the start of the operation of the winding mechanism 40 in immediately preceding S133 based on the value of the clock 15 (S134).
The reason for determining in S134 whether or not the specific time has elapsed from the start of the operation of the winding mechanism 40 in immediately preceding S133 will now be described.
The “specific range” and the “specific time” are set so that the angle θ falls within the specific range as shown in
As shown in
When determining that the angle θ is not within the specific range in S135, the transport controller 17a carries out the process of S134.
When determining that the angle θ is within the specific range in S135, the transport controller 17a terminates the operation of the winding mechanism 40 by stopping the motor 44 (S136), and carries out the process of S131.
When determining that the specific time has elapsed in S134, the transport controller 17a terminates the operation of the winding mechanism 40 by stopping the motor 44 (S137), unsets the flag (S138), and terminates the bar mode process shown in
As shown in
As shown in
The transport controller 17a controls the rotation speed and the rotation acceleration of the motor 44 according to the winding diameter, as described above, to have the winding speed and the winding acceleration constant irrespective of the winding diameter.
The control unit 17 starts the printing after the process of S160 (S161). After the process of S161, the transport controller 17a determines the current tension applying mode (S162).
When determining that the current tension applying mode is the “winding mode” in S162, the transport controller 17a determines whether or not the printing is terminated (S163).
When determining that the printing is not terminated in S163, the transport controller 17a executes the process of S162.
When determining that the current tension applying mode is the “bar mode” in S162, the transport controller 17a unsets the flag (S164).
When determining that the printing is terminated in S163, the transport controller 17a sets the flag (S165).
After executing the process of S164 or S165, the transport controller 17a terminates the operation of the winding mechanism 40 by stopping the motor 44 (S166), and terminates the winding mode process shown in
As shown in
When determining that the flag is unset in S110, the transport controller 17a executes the winding mode process (S111).
After terminating the execution of the winding mode process in S111, the transport controller 17a determines whether or not the flag is set (S112).
When determining that the flag is unset in S112, the transport controller 17a carries out the process of S103.
When determining that the flag is set in S110 or S112, the transport controller 17a terminates the operation shown in
In the bar mode process shown in
For example, when the winding diameter becomes large as shown in
Furthermore, even when the angle θ becomes larger than the upper limit of the specific range and is no longer within the specific range, for example, when the user of the inkjet printer 10 manually moves the tension applying member 50 to change the position of the tension applying member 50 to the evacuating position shown in
The user can shift to the winding mode process by specifying the “winding mode” through the operation section 82 (“winding mode” in S139) when the bar mode process is being executed while the printing (printing operation) is stopped. Similarly, the user can shift to the bar mode process by specifying the “bar mode” through the operation section 82 (“bar mode” in S162) when the winding mode process is being executed.
However, as the specific time elapses (YES in S134) without the angle θ within the specific range if the winding diameter is large, as shown in
Furthermore, as the specific time elapses (YES in S134) without the angle θ within the specific range if the tension applying member 50 is located at the evacuating position, as shown in
As described above, the inkjet printer 10 can apply the tension on the printing medium 90 with the winding mechanism 40 by causing the motor 44 to generate the power for winding the printing medium 90 with the winding mechanism 40 (S160) and causing the torque limiter 45 to limit the torque, so that even if the tension cannot be applied on the printing medium 90 by the tension applying member 50 (YES in S134), the tension can be continuously applied on the printing medium 90 for a longer time than in the conventional technique by applying the tension on the printing medium 90 with the winding mechanism 40. Therefore, the inkjet printer 10 can continue the printing for a longer time than in the conventional technique by executing the printing on the printing medium 90 on which the tension is continuously applied for a longer time than in the conventional technique.
The magnitude of the tension applied on the printing medium 90 does not depend on the winding diameter when the tension is applied by the tension applying member 50, but becomes smaller the larger the winding diameter when the tension is applied by the winding mechanism 40 since the torque is limited to a constant magnitude by the torque limiter 45. In other words, the magnitude of the tension applied on the printing medium 90 by the winding mechanism 40 fluctuates in accordance with the winding diameter. In particular, if the length of the printing medium 90 is long, the fluctuation extent in the winding diameter caused by the winding of the printing medium 90 by the winding mechanism 40 is large, and hence the fluctuation extent in the magnitude of the tension applied on the printing medium 90 by the winding mechanism 40 is large. Therefore, the magnitude of the tension applied on the printing medium 90 is more stable when the tension is applied by the tension applying member 50 than when applied by the winding mechanism 40.
When the tension is being applied on the printing medium 90 by the winding mechanism 40, the printing medium 90 between the transportation roller 23 and the winding mechanism 40 slackens between when the printing medium 90 is transported by the transportation roller 23 and when the printing medium 90 is wound by the winding mechanism 40 by the amount transported by the transportation roller 23, whereby the tension applied on the printing medium 90 temporarily lowers. In other words, when the tension is being applied on the printing medium 90 by the winding mechanism 40, the tension applied on the printing medium 90 fluctuates when the printing medium 90 is wound by the winding mechanism 40. On the contrary, when the tension is being applied on the printing medium 90 by the tension applying member 50, the tension of a constant magnitude is applied on a constant basis on the printing medium 90 by the tension applying member 50 when the printing medium 90 is wound by the winding mechanism 40. In other words, the tension applied on the printing medium 90 is more stable when the printing medium 90 is wound by the winding mechanism 40 if the tension is applied on the printing medium 90 by the tension applying member 50 than if the tension is applied on the printing medium 90 by the winding mechanism 40. Therefore, the printing medium 90 is wound into a roll in a more aligned state by the winding mechanism 40 when the tension is applied on the printing medium 90 by the tension applying member 50 than when the tension is applied on the printing medium 90 by the winding mechanism 40.
As described above, the application by the tension applying member 50 is more preferable than the application by the winding mechanism 40 for the method for applying the tension on the printing medium 90.
When executing the bar mode process, the inkjet printer 10 causes the motor 44 to stop the generation of the power for winding the printing medium 90 with the winding mechanism 40 when the angle θ is within the specific range (YES in S132), so that the load of the motor 44 can be suppressed. On the other hand, when the angle θ is outside the specific range (NO in S132), the inkjet printer 10 can recover the state of applying the tension on the printing medium 90 by the tension applying member 50 by returning the angle θ to within the specific range. Therefore, the inkjet printer 10 can suppress the accumulation load of the motor 44 and extend the lifespan of the motor 44.
The inkjet printer 10 can return the angle θ to within the specific range even if the angle θ runs out of the specific range as a result of the change in the length of the printing medium 90 from the transportation roller 23 to the unwinding mechanism 30 or the winding mechanism 40 according to the transportation amount of the printing medium 90 by the transportation roller 23 while the tension is being applied on the printing medium 90 by the tension applying member 50. Therefore, the inkjet printer 10 can maintain the state of applying the tension on the printing medium 90 by the tension applying member 50 without being influenced by the transportation amount of the printing medium 90 by the transportation roller 23.
The inkjet printer 10 increases the rotation speed and the rotation acceleration of the motor 44 when the winding diameter is small, and reduces the rotation speed and the rotation acceleration of the motor 44 when the winding diameter is large to have the winding speed and the winding acceleration constant irrespective of the winding diameter. Therefore, the inkjet printer 10 can wind the printing medium 90 transported by the transportation roller 23 with the winding mechanism 40 at a constant winding speed and winding acceleration irrespective of the winding diameter when executing the winding mode process.
When referring to a large winding diameter, this means that the weight (hereinafter referred to as “wound weight”) of the roll-shaped printing medium 90 wound around the paper core rotatably supported by the winding mechanism 40 is heavy. The torque of the motor 44 needs to be greater as the wound weight becomes heavier. The inkjet printer 10 controls the rotation speed and the rotation acceleration of the motor 44 in accordance with the winding diameter in the present embodiment, but may control the rotation speed and the rotation acceleration of the motor 44 in accordance with the wound weight. The wound weight is proportional to a surface area of when the roll-shaped printing medium 90 wound around the paper core rotatably supported by the winding mechanism 40 is cut along a plane orthogonal to the rotation axis of the printing medium. In other words, the wound weight is proportional to the square of the winding diameter. Therefore, the rotation speed V and the rotation acceleration A of the motor 44 controlled by the transport controller 17a may be “Vr×(Rr2/R2)”, “Ar×(Rr2/R2)”, respectively. When the rotation speed and the rotation acceleration of the motor 44 are controlled in accordance with the wound weight, the winding speed and the winding acceleration differ depending on the winding diameter. Therefore, when the rotation speed and the rotation acceleration of the motor 44 are controlled in accordance with the wound weight, the specific time in S134 needs to be changed according to the winding diameter so that the winding amount of the printing medium 90 by the winding mechanism 40 becomes constant irrespective of the winding diameter.
The inkjet printer 10 controls the rotation speed and the rotation acceleration of the motor 44 in accordance with the winding diameter in the present embodiment, but the rotation speed and the rotation acceleration of the motor 44 may always be constant. When the rotation speed and the rotation acceleration of the motor 44 are always constant, the time which it takes for the winding amount of the printing medium 90 by the winding mechanism 40 to reach a specific amount becomes shorter the larger the winding diameter. In other words, when the rotation speed and the rotation acceleration of the motor 44 are always constant, the specific time in S134 may be shorter the larger the winding diameter. Therefore, when the rotation speed and the rotation acceleration of the motor 44 are always constant, the inkjet printer 10 can stop the motor 44 for a longer time the larger the winding diameter, so that the lifespan of the motor 44 can be extended.
The configuration of the angle detection device 60 may be a configuration other than the configuration shown in
The angle detection device 60 shown in
The angle detection device 60 shown in
The inkjet printer 10 does not include the motor in the unwinding mechanism 30 as shown in
The unwinding mechanism 30 shown in
The torque limiter 35 limits the torque generated between the motor 34 side and the printing medium 90 side with a specific magnitude as an upper limit. The torque limiter 35 can allow the upper limit of the torque generated between the motor 34 side and the printing medium 90 side to be adjusted.
The unwinding mechanism 30 shown in
In a case of a configuration in which the sandwiching force of the printing medium 90 by the transportation roller 23 and the pinch roller 24 is weak, the inkjet printer 10 shown in
If the unwinding mechanism 30 includes the motor 34 and the torque limiter 35, the inkjet printer 10 may not include the torque limiter 45 in the winding mechanism 40.
In the present embodiment, the tension applying member of the present invention can apply tension on the printing medium 90 by pushing a portion of the printing medium 90 that is not wound by the winding mechanism 40 by its own weight in the rotating direction indicated with the arrow 10c having the axis line 50a as the center. However, the tension applying member of the present invention may have other configurations. For example, the tension applying member of the present invention may have a configuration shown in
As shown in
In the present embodiment, the inkjet printer 10 limits the torque with the torque limiter, which is a component different from the motor. However, the method of limiting the torque may be a method other than the torque limiter. For example, the inkjet printer 10 may adopt a method of exhibiting the function of the torque limiter by stepping out the motor such as the stepping motor, the AC motor, and the like.
In the present embodiment, the inkjet printer 10 has a configuration of relatively moving the inkjet head 87 and the printing medium 90 in the sub-scanning direction by transporting the printing medium 90 in the sub scanning direction indicated with the arrow 10b, but other configurations may be adopted. For example, the inkjet printer 10 may have a configuration of relatively moving the inkjet head 87 and the printing medium 90 in the sub-scanning direction by moving the inkjet head 87 in the sub-scanning direction.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014-102905 | May 2014 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2015/064038 | 5/15/2015 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2015/174521 | 11/19/2015 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 20130278666 | Hori | Oct 2013 | A1 |
| Number | Date | Country |
|---|---|---|
| S5433715 | Mar 1979 | JP |
| 2007307786 | Nov 2007 | JP |
| 2013022744 | Feb 2013 | JP |
| 2014-069932 | Apr 2014 | JP |
| 2014069932 | Apr 2014 | JP |
| Entry |
|---|
| “International Search Report (Form PCT/ISA/210)”, dated Aug. 4, 2015, with English translation thereof, pp. 1-4. |
| Number | Date | Country | |
|---|---|---|---|
| 20170087903 A1 | Mar 2017 | US |
