The field of the application relates to medical devices, and more specifically, to deflective guidewires, pushwires, and delivery wires for medical devices, and medical devices having such guidewires, pushwires, and delivery wires.
The use of intravascular implants, such as stents, stent grafts, flow-diverters, aneurysm occlusive devices, vena cava filters, etc., has become an effective method for treating many types of vascular disease. In general, a suitable intravascular implantable device is inserted into the vascular system of the patient and navigated through the vasculature to a targeted implantation site using a delivery system.
Minimally invasive delivery systems include catheters, push or delivery wires, and the like, are percutaneously introduced into the patient's vasculature over a guidewire. Commonly used vascular application to access a target site in a patient involves inserting a guidewire through an incision in the femoral artery near the groin, and advancing the guidewire until it reaches the target site. Then, a catheter is advanced over the guidewire until an open distal end of the catheter is disposed at the target site. Simultaneously or after placement of the distal end of the catheter at the target site, an intravascular implant is advanced through the catheter via a push or delivery wire.
In certain applications, such as neurovascular, the guidewires, pushwires, and delivery wires are required to navigate tortuous and intricate vasculature, including travel within relatively fragile blood vessels in the brain, and are often required to change direction and to even double back on themselves. Thus, these wires (i.e., guidewires, pushwires, and delivery wires) should have suitable flexibility, kink resistance, pushability and torqueability to successfully navigate the vasculatures, such as cerebral and peripheral vasculature. Suitable flexibility and kink resistance of these wires allow them to navigate through a relatively tight bend without breaking or permanently deforming. Further, the forces applied at the proximal end of these wires should be transferred to the distal ends for suitable pushability (axial rigidity) and torqueability (rotation). Achieving a balance between these features is highly desirable. For example, the guidewires, push and/or delivery wires may comprise variable stiffness sections (e.g., varying ratio of material, including selective reinforcement, such as braids, coils, or the like) suitable to provide sufficient flexibility, kink resistance, pushability, and torqueability to allow navigation through vasculature.
Further, in certain applications, it may be desirable for the distal end of guidewires, pushwires, and/or delivery wires to be configured to deflect or bend during navigation through blood vessels, and/or when near a target site in the vasculature, which allows them to access the target site. Some guidewires, pushwires, and/or delivery wires have a pre-bent distal end to reach particular tight bends in the vasculature. However, these pre-bent wires may end up inadvertently colliding into, catching and/or scraping the inner wall of the vessel, especially in a tortuous and intricate vascular system, and at bifurcated vessels walls, aneurysms, and other anatomical features, during navigation and advancement of the wires. Such navigational difficulties may undesirably increase the time needed for performing a medical procedure, and may further increase the risk of trauma or damage to the blood vessels.
A medical device includes: an elongated member having a proximal end, a distal end, and a body extending between the proximal end and the distal end; wherein at least a first portion of the elongated member comprises a first segment made from a shape-memory material, and a second segment made from a non-shape-memory material, the first portion being a distal portion of the elongated member; wherein the first segment and the second segment of the distal portion of the elongated member are secured to each other along their respective longitudinal sides; and wherein the first segment is configured to undergo length change to cause the distal portion of the elongated member to bend.
Optionally, the first segment is configured to change length in response to a temperature that is above a body temperature.
Optionally, the temperature is at least ten degrees Fahrenheit above the body temperature.
Optionally, the medical device further includes an energy source coupled to the elongated member, wherein the energy source is configured to deliver a current to the elongated member to increase a temperature of the distal portion of the elongated member.
Optionally, the medical device further includes a user interface configured to allow a user to adjust the current from the energy source to affect a corresponding change in a curvature of a bending of the distal portion of the elongated member.
Optionally, the shape-memory material of the first segment comprises shape-memory Nitinol.
Optionally, the non-shape-memory material of the second segment comprises non-shape-memory Nitinol.
Optionally, the elongated member comprises a second portion proximal to the distal portion.
Optionally, the second portion and the distal portion of the elongated member are made from different materials.
Optionally, the second portion comprises stainless steel, and the distal portion comprises Nitinol.
Optionally, the second portion of the elongated member comprises non-shape-memory Nitinol, and the first segment of the distal portion of the elongated member comprises shape-memory Nitinol.
Optionally, the medical device further includes a coil coupled to the elongated member.
Optionally, the medical device further includes a jacket or a slotted tube disposed around at least the distal portion of the elongated member.
Optionally, the medical device further includes a marker coupled to the distal portion of the elongated member.
A medical device includes: an elongated member having a proximal end, a distal end, and a body extending between the proximal end and the distal end; wherein at least a first portion of the elongated member comprises a first segment and a second segment, the first portion being a distal portion of the elongated member; wherein the first segment and the second segment of the distal portion of the elongated member are secured to each other along their respective longitudinal sides; and wherein the first segment is configured to undergo length change in response to a temperature that is above a body temperature, and wherein the second segment is configured to undergo zero length change or less length change compared to the first segment in response to the temperature.
Optionally, the temperature is at least ten degrees Fahrenheit above the body temperature.
Optionally, the first segment is configured to undergo the length change to cause the distal portion of the elongated member to bend.
Optionally, the medical device further includes an energy source coupled to the elongated member, wherein the energy source is configured to deliver a current to the elongated member to increase a temperature of the distal portion of the elongated member.
Optionally, the medical device further includes a user interface configured to allow a user to adjust the current from the energy source to affect a corresponding change in a curvature of a bending of the distal portion of the elongated member.
Optionally, the first segment comprises a shape-memory material, and the second segment comprises a non-shape-memory material.
Optionally, the shape-memory material of the first segment comprises shape-memory Nitinol, and wherein the non-shape-memory material of the second segment comprises non-shape-memory Nitinol.
Optionally, the elongated member comprises a second portion proximal to the distal portion.
Optionally, the second portion and the distal portion of the elongated member are made from different materials.
Optionally, the second portion comprises stainless steel, and the distal portion comprises Nitinol.
Optionally, the second portion of the elongated member comprises non-shape-memory Nitinol, and the first segment of the distal portion of the elongated member comprises shape-memory Nitinol.
Optionally, the medical device further includes a coil coupled to the elongated member.
Optionally, the medical device further includes a jacket or a slotted tube disposed around at least the distal portion of the elongated member.
Optionally, the medical device further includes a marker coupled to the distal portion of the elongated member.
Other and further aspects and features will be evident from reading the following detailed description.
The drawings illustrate the design and utility of embodiments, in which similar elements are referred to by common reference numerals. These drawings are not necessarily drawn to scale. In order to better appreciate how the above-recited and other advantages and objects are obtained, a more particular description of the embodiments will be rendered, which are illustrated in the accompanying drawings. These drawings depict only exemplary embodiments and are not therefore to be considered limiting in the scope of the claims.
Various embodiments are described hereinafter with reference to the figures. The figures are not necessarily drawn to scale, and elements of similar structures or functions are represented by like reference numerals throughout the figures. It should also be understood that the figures are only intended to facilitate the description of the embodiments, and are not intended as an exhaustive description of the claimed inventions, or as a limitation on the scope thereof, which is defined only by the appended claims and their equivalents.
In addition, the respective illustrated embodiments need not have all of the depicted features. Also, an aspect or an advantage described in conjunction with a particular embodiment is not necessarily limited to that embodiment and can be practiced in any other embodiments even if not so illustrated, or if not so explicitly described.
For the following defined terms, these definitions shall be applied, unless a different definition is given in the claims or elsewhere in this specification.
All numeric values are herein assumed to be modified by the term “about,” whether or not explicitly indicated. The term “about” generally refers to a range of numbers that one of skill in the art would consider equivalent to the recited value (i.e., having the same function or result). In many instances, the terms “about” may include numbers that are rounded to the nearest significant figure.
The recitation of numerical ranges by endpoints includes all numbers within that range (e.g., 1 to 5 includes 1, 1.5, 2, 2.75, 3, 3.80, 4, and 5).
As used in this specification and the appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the content clearly dictates otherwise. As used in this specification and the appended claims, the term “or” is generally employed in its sense including “and/or” unless the content clearly dictates otherwise.
In some cases, a guidewire may have a pre-bent distal segment to assist navigation through certain blood vessels. However, such guidewire may unintentionally cause trauma to the blood vessel. By way of further illustration,
The elongated member 120 has a tubular configuration, and may, e.g., take the form of a sheath, catheter, micro-catheter or the like. The elongated member 120 has a proximal end 130, a distal end 160, and a lumen 170 extending through the elongated member 120 between the proximal end 130 and the distal end 160. The proximal end 130 of the elongated member 120 remains outside of the patient and accessible to the operator when the implant delivery system 100 is in use, while the distal end 160 of the elongated member 120 is sized and dimensioned to reach remote locations of a vasculature. The elongated member 120 is advanced over a guidewire 500 (an example of which will be described with reference to
As shown in
In some embodiments, the handle 400 may also be optionally coupled to the proximal end 130 of the elongated member 120, and/or to a proximal end 113 of the elongated sheath 110. In such cases, the user interface 420 may also allow a user to control a bending of the elongated member 120, and/or the elongated sheath 110. The elongated member 120 and/or the elongated sheath 110 may include actuation elements (e.g., steering wires), which are actuatable in response to tension forces provided by the user interface 420, to thereby bend the elongated member 120 and/or elongated sheath 110. The user interface 420 may include one or more controls for allowing the user to apply tension to the steering wires. In some embodiments, the one or more controls may be one or more physical button(s), knob(s), switch(es), etc. In other embodiments, the one or more controls may be a touch screen with graphical elements configured to allow the user to activate the actuating element(s) of the elongated member 120 and/or elongated sheath 110.
In other embodiments, the elongated member 120 and/or the elongated sheath 110 may not include any steering wires. In such cases, the bending of the elongated member 120 and/or the elongated sheath 110 may be controlled by the guidewire 500.
In further embodiments, the delivery system 100 may not include the sheath 110 and/or the elongated member 120.
Furthermore, in other embodiments, the system 100 may not be an implant delivery system. Instead, the system 100 may be other types of medical devices, or components of other types of medical devices. For example, the system 100 with the guidewire 500 may be a part of a drug delivery system, a biopsy system, a treatment system that includes an energy source, etc.
It should be noted that the term “body temperature”, as used in this specification, may refer to a range of temperatures, such as a temperature range of 95° to 107° Fahrenheit, or more preferably a temperature range of 96° to 100° Fahrenheit, or more preferably a temperature range of 97° to 99° Fahrenheit. Also, as used in this specification, the term “room temperature” may refer to any temperature that is different from the body temperature. For example, room temperature may be any temperature that is lower than body temperature. In some embodiments, the room temperature may be any temperature that is at least 10° Fahrenheit below the body temperature, or that is at least 20° Fahrenheit below the body temperature.
As shown in
In some embodiments, the first segment 522 of the distal portion 520 of the guidewire 500 is composed of shape-memory Nitinol, and the second segment 524 of the distal portion 520 of the guidewire 500 is composed non-shape-memory Nitinol. In other embodiments, the first segment 522 may be made from other shape-memory materials, such as shape-memory metal, shape-memory alloy, etc. Also, in other embodiments, the second segment 524 may be made from other non-shape-memory materials, such as non-shape-memory metal, non-shape memory alloy, etc. The first segment 522 and second segment 524 of the distal portion 520 are fixedly attached (e.g., laminated) at one or more points along a longitudinal axis of the guidewire 500 by suitable techniques, such as solder, adhesive, laser spot welds, or their like.
In some embodiments, the first segment 522 of the distal portion 520 is configured to be thermo-electrically actuated to deflect the distal portion 520 of the guidewire 500. In the illustrate embodiments, the first segment 522 has been thermo-mechanically processed so that it will shorten (e.g., contracts) when heated above an activation temperature. The second segment 524 does not include a shape memory behavior, and thus, when the distal portion 520 of the guidewire 500 is heated above the activation temperature, the first segment 522 shortens while the second segment 524 retains its length. The shortening of the first segment 522 relative to the second segment 524 will cause the distal portion 520 of the guidewire 500 to bend. The shortening/contraction of the first segment 522 creates a deflection of the distal portion 520 of the guidewire 500, as represented by the broken lines in
In some embodiments, the activation temperature may be an Austenite finish temperature (AF). The term Austenite finish temperature (“Af”), as used in this specification, is the temperature at which martensite to austenite transformation is completed on heating of a material, such as metal alloy (e.g., Nitinol). When the material is fully martensite and is subjected to heating, austenite starts to form at the austenite start temperature (As), and finishes at the austenite finish temperature (Af).
In some embodiments, heating the distal portion 520 of the guidewire 500 can be affected by running current through the guidewire 500 via the user interface 420 at handle 400 (
It should be noted that having the first segment 522 and second segment 524 of the distal portion 520 coupled in a laminated configuration allows the distal portion 520 of the guidewire 500 to achieve larger deflections with a substantially short first segment 522. The amount of deflection of the distal portion 520 of the guidewire 500 is governed by the differential properties of the first segment 522 and second segment 524, and/or an amount of current being delivered to the distal portion 520 of the guidewire 500. In some embodiments, the non-shape-memory second segment 524 may have mechanical properties independently tuned and/or selected to also provide shapeability and functionality of the distal portion 520 of the guidewire 500.
In some embodiments, the first segment 522 of the distal portion 520 of the guidewire 500 may have a length that is anywhere between 5 mm to 15 mm, or that is anywhere between 5 mm to 20 mm, or that is anywhere between 5 mm to 3,400 mm (e.g., approximately, the full length the guidewire). The second segment 524 may be shorter than the first segment 522, the same length as the first segment 522, or longer than the first segment 522.
The deflection of the distal portion 520 of the guidewire 500 is produced due to the magnitude of differences between the coefficient of thermal actuation of the first segment 522 and the non-thermal actuation of the second segment 524. In some embodiments, the thermal/electrical actuation of the distal portion 520 of the guidewire 500 creates a four percent or greater 4%) shorten/contraction or length change differential over a relatively small change in temperature range (e.g., 5° Fahrenheit or higher, 10° Fahrenheit or higher, 15° Fahrenheit or higher, etc.), such that large distal portion 520 deflection may be achieved with small temperature changes. In some cases, the tightest achievable radius of curvature for the distal portion 520 of the guidewire 500 is in the range of 0.05″ (e.g., 0.05″+/−0.02″). In other cases, the radius of curvature for the distal portion 520 of the guidewire 500 may be higher, such as 0.1″, 0.2″, 0.4″, 0.6″, etc., +/−0.05″).
In some embodiments, the deflection angle of the distal portion 520 of the guidewire 500 may be controlled by thermal/current modulation applied to the guidewire 500. The current may be applied using a monopolar technique, where the current passes from the guidewire 500, through the patient's tissue to a return pad to complete the electric current circuit, or using a bipolar technique, where the current return path is along the guidewire 500 back to the electrical controller at the user interface 420. Also, in some embodiments, the curvature of the bending of the distal portion 520 may be selectively adjusted using the control at the handle 400. The control may be manipulated to change an amount of current applied to the distal portion 520 of the guidewire 500. In one mode of operation, the amount of current may be increased to increase a curvature of the bending at the distal portion 520 of the guidewire 500. In another mode of operation, the amount of current may be decreased in decrease a curvature of the bending at the distal portion 520 of the guidewire 500.
Furthermore, in some embodiments, annealing parameters may be tuned to achieve a desired level of elasticity and shapeability in the material (e.g., Nitinol) forming the distal portion 520 of the guidewire 500. In some embodiments, the second segment 524 of the distal portion 520 of the guidewire 500 may be heat treated to a semi or partially annealed condition, such that the second segment 524 may be shapeable and could retain a standard-like shapeable tip guidewire, yet the distal portion 520 of the guidewire 500 still includes the thermo-electrically actuated first segment 522 to actively deflect the distal portion 520 when needed. In such cases, active deflection (e.g., applying current or heat to the guidewire 500) may not be required for one usage of the guidewire 500, but the active deflection may be used when navigating the guidewire 500 through more challenging and tortuous vasculature in another usage.
As the guidewire 500 is being advanced inside the patient, the user interface 420 may be operated by the user to actuate the guidewire 500 to bend in a desired manner. With the assistance of known imaging technologies and the marker 525 disposed at the distal end 512 of the guidewire 500, the user can determine the location of the distal portion 520 of the guidewire 500 within the main blood vessel 20 (
As illustrated above, the bending of the distal portion 520 allows the distal end 512 of the guidewire 500 to be steered through different curvatures along a passage way (e.g., blood vessel) inside the patient. In some embodiments, the guidewire body 515 may be rotated about its longitudinal axis to allow the bending to occur at different bending planes. Also, in some embodiments, a degree (e.g., curvature, angle, etc.) of bending of the guidewire 500 may be adjusted by varying a magnitude of the heat or current provided by the user interface 420.
After the distal end 512 of the guidewire 500 has been desirably positioned inside the patient, the elongated member 120 and/or sheath 110 of
It should be noted that the guidewire 500 is not limited to the examples of
In other embodiments, instead of being a guidewire, the wire 500 may be a pushwire, or a delivery wire.
In some embodiments, the wire 500 may have a stiffer proximal portion compared to the distal portion 520. The stiffer proximal portion may be at least 30%, at least 50%, at least 70%, or at least 80%, of an entire length of the wire 500. Also, in some embodiments, the wire 500 may have a proximal portion that is proximal to the distal portion 520, wherein the proximal portion may be made from stainless steel, Nitinol, Cobalt-Chromium alloy (e.g., MP35N alloy), other alloys, or combination thereof.
In other embodiments, the wire 500 may be formed of stainless steel (or other rigid alloy) along a proximal portion, and having nitinol at the distal portion 520.
In other embodiments, the wire 500 may include a hybrid core. For example, a portion of the body 515 that is proximal to the distal portion 520 may be made from Nitinol and another material (e.g., stainless steel) to provide a stiffer proximal portion for the wire 500.
In further embodiments, the wire 500 may have a Nitinol segment that extends the full length of the wire 500. In such cases, one or more portions of the Nitinol core may be heat treated to provide shape-memory characteristics, as similarly described herein.
In further embodiments, the wire 500 may function as a core wire or backbone for a variety of elongated medical devices, such as complex guidewires, sheath, catheters, or the like. The compact size of the wire 500 allows incorporation of it as a core wire into sheath, catheters or their like without impacting other performance characteristics (torque transmission, stiffness, tip shapeability, etc.).
As shown in
Although particular embodiments have been shown and described herein, it will be understood by those skilled in the art that they are not intended to limit the disclosed inventions, and it will be obvious to those skilled in the art that various changes, permutations, and modifications may be made (e.g., the dimensions of various parts, combinations of parts) without departing from the scope of the disclosed inventions, which is to be defined only by the following claims and their equivalents. The specification and drawings are, accordingly, to be regarded in an illustrative rather than restrictive sense. The various embodiments shown and described herein are intended to cover alternatives, modifications, and equivalents of the disclosed inventions, which may be included within the scope of the appended claims.