This invention is generally related to apparatus and methods for purging a medical gas line and, more particularly, to apparatus and methods for purging a gas line during installation of an outlet.
Medical gas lines typically found in a hospital room or similar environment include an outlet located on a wall providing access to a source of gas, such as oxygen, or a source of vacuum, for example. Conventional outlets of this type include a back body that is supported from a supporting structure of a wall, such as a wooden or metal stud and a front assembly. A check valve may extend outwardly into the room from the front assembly and is coupled to the back body to control the flow of gas in only one direction.
During installation of outlets of this type, it is sometimes necessary to form joints between metal (e.g., copper) tubes, for example, that are located upstream of the outlet. In order to prevent contamination of the check valve and other portions of the front assembly, all joining of the tubes is done in the absence of all or part of the front assembly (e.g., the check valve). Such tube joining operations may, for example, include brazing, which may result in oxidation of some of the metals involved in the joining process. In order to minimize such oxidation, certain codes, regulations, standards or simply common practice in the industry may require purging of the gas lines upstream of the outlet prior to the brazing operation, for example, with pure, dry nitrogen.
Purging of the gas lines may require the displacement of a spring-biased cap in a bore of the outlet. The spring-biased cap in outlets of this type blocks access to the gas line in the biased position. Conventionally, the cap is pushed open by wedging a screw-driver or some other tool in the bore of the outlet and the nitrogen is purged in a single direction, namely, from an area upstream of the outlet toward an area downstream thereof (e.g., into the hospital room).
Conventional purging, accordingly, is cumbersome and inconsistent. For example, the screw driver or other tool wedged in the bore may normally have a tendency to fall out of the bore during purging, thus requiring manual support of the screw driver during purging. Likewise, the process of purging is not easily repeatable as the depth of insertion of the wedging of the screw driver is not always consistent from one outlet to another.
Further, wedging of the screw driver may limit conventional purging to a single direction of gas flow, namely, from upstream to downstream of the outlet. It is desirable, therefore, to have apparatus and related methods that address these and other challenges of conventional apparatus and methods used to purge medical gas lines of the types described above.
In one embodiment, an apparatus is provided for purging a medical gas line having an outlet that includes a back body having a bore in communication with the gas line. An elongate body of the apparatus includes a distal portion and a proximal portion. The distal portion is configured for insertion within the bore. The distal portion includes a first port and the proximal portion includes a second port that is in fluid communication with the first port for permitting the flow of gas through the elongate body. The elongate body may permit bi-directional flow of gas between the first and second ports.
The apparatus may include a gripping portion that is associated with the proximal portion of the elongate body for rotating the same. The gripping portion may, for example, include a hexagonal socket head bore at a proximal end of the elongate body. The second port may be disposed at a proximal end of the elongate body. The first port may be positioned in the distal portion to be in confronting relationship with a spring-biased cap of the outlet, with the distal portion being sized to engage the cap of the outlet to thereby actuate the flow of gas through the first port while permitting the first port to be unobstructed when the distal portion is in contacting engagement with the cap.
The apparatus may include a third port in the distal portion that is in fluid communication with the first port. The distal portion may include a first thread configured to engage a thread of the bore. Additional or alternatively, the proximal portion may include a second thread that is configured for engagement with a gas line fitting.
The apparatus may include a support member having a threaded aperture and configured for coupling with the back body of the outlet, with the distal portion having a first thread configured for coupling with the support member through the aperture. The support member may include at least one of a magnetic element or a fastener-receiving channel for releasably engaging the support member to the back body of the outlet. The back body may include a protruding portion adjacent the bore, with the support member including a recess sized to receive the protruding portion therein to thereby permit abutting contact between the support member and the back body. The apparatus may include a gripping portion cooperating with the support member to limit a depth of insertion of the elongate body into the bore.
In another embodiment an apparatus is provided for purging a medical gas line having an outlet that includes a back body having a bore in communication with the gas line. The apparatus includes a block having a threaded aperture and configured for coupling with the back body. The block includes a magnetic element for releasably coupling the block to the back body and a recess to receive a protruding portion of the back body adjacent the bore therein thereby permitting abutting contact between the block and the back body. The apparatus includes a plunger that includes a distal portion and a proximal portion, and a thread on the distal portion, with the thread being coupled to the block through the threaded aperture for support of the plunger within the bore of the back body. The distal portion includes a first port and the proximal portion includes a second port that is in fluid communication with the first port for permitting the flow of gas through the plunger. A third port in the distal portion is in fluid communication with the second port.
The distal portion of the plunger may have an end that is configured to engage a spring-biased cap of the outlet in the bore of the back body to thereby actuate the flow of gas through the first and third ports, with at least one of the first or third ports being unobstructed during contacting engagement of the end of the plunger with the cap. The apparatus may include a tool-gripping portion that is associated with the proximal portion for rotating the plunger, with the tool-gripping portion including a detent cooperating with the block to limit a depth of insertion of the plunger into the bore. The block may include a pair of channels, each adapted to receive a fastener there along for releasably coupling the block relative to the back body of the outlet.
In yet another embodiment a medical gas line assembly is provided that includes a medical gas line outlet back body adapted for coupling with a wall in a room. The back body has a bore for providing access to the gas line. A pipe is coupled to the back body and is in fluid communication with the bore to permit the flow of gas between the pipe and through the bore. A support member is releasably coupled to the back body and includes a threaded aperture there through. A plunger is threadably coupled to the aperture and includes distal and proximal portions and first and second ports respectively in the distal and proximal portions and in fluid communication with one another to permit flow of gas through the plunger. The distal portion is adapted to engage a biased cap in the bore of the back body to actuate the flow of gas through the pipe and the first port. The plunger may have a length, for example, no greater than about one inch.
In another embodiment, a method is provided for purging a medical gas line through a back body of an outlet. The method includes supporting a valveless apparatus within a bore of the outlet providing access to a gas passage. The valveless apparatus is rotated to displace a biased cap of the outlet in the bore, with displacement of the biased cap opening access to the gas passage. The method includes feeding a gas through the gas passage and through first and second ports of the valveless apparatus.
With respect to the figures, and particularly to
Jointly, the back body 14 and the front assembly (not shown, including the check valve or another similar device) define an outlet of the medical gas line assembly 10. A pipe 20 extends from the back body 14 and fluidly communicates with a source of gas or a gas-receiving target in an area upstream of the pipe 20. In use, for example, and without limitation, the pipe 20 may be coupled to a source of oxygen that feeds oxygen into a hospital room through the outlet. Alternatively, and also without limitation, the pipe 20 may be coupled to a source of vacuum to thereby provide a source of suction for air in the room. As used herein, the term “outlet” thus refers to outlets, as described herein, as well as devices that may be alternatively known as “inlets” coupled to the above-referenced source of vacuum.
The pipe 20 is coupled to the back body 14 through a cylindrical housing 30, shown in phantom in
With continued reference to
An apparatus for purging the medical gas line, for example to remove debris and/or oxide material from a pipe coupling upstream of the pipe 20, is generally designated with the numeral 59 and includes a plunger 60 threadably coupled to a support member in the form of a block or plate 62 through a threaded aperture 66 of the block 62. The plunger 60 may be made of any suitable material such as, and without limitation, metal, plastic, or wood. In this particular embodiment, for example, the plunger 60 is made of a plastic such that the plunger 60 may be either cleaned, washed, or discarded after use, if so desired, and be of generally low cost. As explained in further detail below, the plunger 60 fluidly communicates with the interior of the housing 30 to allow gas, such as oxygen or pure, dry nitrogen, to flow through the back body 14 and thereby purge the gas line. The block 62, as explained below, cooperates with the flat body 16 to support the plunger 60 and limit the insertion depth thereof into the housing 30 through the bore 38.
In a specific embodiment, the block 62 is releasably coupled to the back body 14 during installation of the medical gas line to facilitate purging of the gas line. To this end, the block 62 includes one or more magnetic elements that facilitate such coupling. In this particular embodiment, the magnetic elements are in the form of four magnets 70 disposed at the corners of the block 62 on the distally-facing side 82 thereof (see
With continued reference to
Coupling of the block 62 is also facilitated by a recess 90 on the distally-facing side 82. More particularly, the recess 90 is generally shaped and sized to receive the end 32 of the housing 30 and the retainer ring 40 during coupling engagement with the back body 14. This coupling thus permits abutting contact between the distally-facing side 82 of the block 62 and the flat body 16 of the back body 14, as best appreciated in
With continued reference to
During coupling engagement of the plunger 60 with the bore 38 of the back body 14, the distal portion 94 threadably engages the threaded aperture 66 of the block 62 and extends into the bore 38. To this end, the distal portion 94 includes a first thread 94a that matches a thread 66a of the aperture 66. Rotation of the plunger 60, accordingly, results in axial movement (along an axis 60a of the plunger 60) thereof through the aperture 66 and into the bore 38. Rotation of the plunger 60 is facilitated by a gripping portion in the form, in this exemplary embodiment, of a male hexagonal tool-gripping portion 112 associated generally with the proximal portion 96 of the plunger 60. The tool-gripping portion 112 is sized and shaped to permit rotation of the plunger 60 either by hand or by a suitable tool such as a wrench, pliers or another type of tool. A second thread 96a of the proximal portion 96 permits coupling of the plunger 60 to gas line fittings or similar devices to aid in the flow of gas between the hospital room and areas upstream of the pipe 20, if so desired by the user.
Purging of the gas medical line is described with particular reference to the sequence illustrated in
With specific reference to
During use, such as when purging the gas line to remove debris (e.g., oxide) associated with a brazing operation or to purge air to replace with a gas such as nitrogen, the gas flows through pipe 20, through the housing 30, and through the plunger 60 towards the area 130. In this regard, the gas carries therewith any debris that may be present, and is expelled towards area 130. The purging operation is performed until the flow of gas indicates that debris is no longer present in the gas line, including the pipe 20 and housing 30. Alternatively, the purging operation is performed until oxygen is no longer detected in the gas line. Once the purging is completed, the plunger 60 may be discarded, if so desired, with at least some of the debris retained on its surfaces. In the alternative, the plunger 60 may be cleaned, if needed, and subsequently reused. While the exemplary purging herein described suggests a flow of gas from an upstream area (upstream of the pipe 20) and toward the area 130 in the interior of the hospital room, it is contemplated that the purging may include the flow of gas in the opposite direction, which is facilitated by the bi-directional nature of the plunger 60 and its secure engagement within the bore 38. Moreover, purging may involve the flow of a gas other than nitrogen. In purging operations involving the flow of gas in the opposite direction, the threads 96a permit coupling of a gas line fitting coupled, for example, to a source of nitrogen, such that purging may be effected in such direction away from the area 130.
Purging may include the use of nitrogen that is made to flow through the gas line until oxygen is no longer detected in the gas line, for example, as mandated by a code, regulation, or standards pertaining to a particular application in the health care industry or similar. An example of such codes, regulations or standards may be found in publications by the National Fire Protection Association (“NFPA”) or by the International Organization for Standardization (“ISO.”) The oxygen in the gas line may be detected or measured, for example, with an oxygen concentration probe connected to an oxygen analyzer. Notably, the plunger 60 of this embodiment includes a portion 180 of the axial lumen 100 that is sized and shaped to receive a probe 181 to facilitate such measurement by a schematically represented instrument 182. In this embodiment, for example, the portion 180 has a length of about ⅝ of an inch and a diameter of about ¼ of an inch, although this is merely illustrative as other alternative dimensions are similarly contemplated. The portion 180 may additionally or alternatively be sized and shaped to receive a different type of probe to measure other quality characteristics of the gas in the gas line flowing through the plunger 60.
With particular reference to
While the plunger 60 described above includes a total of three ports generally at the distal end 142, it is contemplated that it may alternatively include ports in any number located and/or oriented in configurations different from those shown. For example, and without limitation, an alternative plunger may include a single port at the distal end. Likewise, it is contemplated that an alternative plunger may include ports at its proximal end in any number other than one or have a single port oriented differently from the exemplary orientation of the second port 99 of the plunger 60.
With reference to
With reference to
With reference to
The medical gas line assembly 300 includes a plunger 354 having a thread 354a and a pair of opposed distal ports 356a, 356b, and a single proximal port 358 (
With particular reference to
With particular reference to
With particular reference to
An axial lumen 496 extends from the second port 499 of the apparatus 420 and may have a suitably chosen diameter such as, for example, about ¼ of an inch. In this exemplary embodiment, the distally-facing surface 112a of the tool-gripping portion 112 directly abuts the proximally-facing end 32 of the housing 30 to thereby predetermine the maximum insertion depth of the plunger 420 into the bore 38. Notably, the plunger 420 does not require a support member such as block 62, 312 due to the threaded engagement between the plunger 420 and the bore 438. In this regard, therefore, the plunger 420 is self-supporting within the bore 438.
While the all of the above embodiments include back bodies of outlets each having a spring-biased cap, it is contemplated that other types of caps may be present or even no cap at all. The plungers herein described, therefore, are contemplated to work with such alternative back bodies and still fall within the scope of the present disclosure. An alternative back body, for example, may be associated with a Waste Anaesthetic Gas Disposal (“WAGD”) which may require no cap at all. In such alternative embodiments, accordingly, the plunger or the combination of the plunger and block, may facilitate purging in either direction i.e., from an area generally upstream of the pipe 20 and toward the area 130 in the interior of the hospital room or viceversa. Likewise, while some of the above embodiments include support members in the form of blocks or plates, it is contemplated that alternative support members may take any other suitable shapes or structures so long as they provide a way to support the respective plunger within the bore of the back body of the outlet.
While the above embodiments describe back bodies supported directly by a stud or similar wall supporting structure, it is contemplated that they may alternatively be supported by a headwall or a ceiling service unit and still fall within the scope of the present disclosure. Exemplary headwalls and ceiling service units, may for example be configured for coupling to and support from a wall in a room (e.g., a side wall or ceiling).
From the above disclosure of the general principles of the present invention and the preceding detailed description of exemplary embodiments, those skilled in the art will readily comprehend the various modifications to which this invention is susceptible. Therefore, this invention is intended to be limited only by the scope of the following claims and equivalents thereof.