Patent Application
20210017070
The present disclosure relates to a medical glass container, and more particularly, to a glass container for storing and preserving a medicine for medical purposes. The medical glass container includes, for example, a vial, an injector barrel (syringe), a syringe with needle, and a cartridge type syringe.
A medical glass container that contains silicon, oxygen, carbon, hydrogen, and fluorine on the inner surface of the container and has an anti-adhesion coating formed by a plasma-enhanced chemical vapor deposition process has been disclosed (for example, see Patent Document 1). Patent Document 1 discloses that this anti-adhesion coating is amorphous and transparent, satisfies the pharmaceutical requirements, and has a wet contact angle with water of 80° or greater.
A technique of applying a coating material having lubricity to a container by using PECVD (plasma-enhanced chemical vapor deposition) has been disclosed (for example, see Patent Document 2). Patent Document 2 discloses that this coating contains silicon, oxygen, carbon, and hydrogen, and is a low friction coating material for a plastic syringe.
In both the techniques disclosed in Patent Documents 1 and 2, it is disclosed that the silicon oxide-based thin film does not sufficiently suppress protein adsorption while the container is coated with a silicon oxide-based thin film (for example, see Non-Patent Document 1).
Patent Document 1: Japanese Unexamined Patent Application Publication No. 2000-350770
Patent Document 2: Japanese Unexamined Patent Application Publication No. 2015-180780
Non-Patent Document 1: Journal of Colloid and Interface Science, Vol. 166, Issue 2. September 1994, 490-498, Martinmalmosten, Bo Lassen
In the technique disclosed in Patent Document 1, since the container has a water-repellent property, residual chemicals is easily removed. However, the anti-adhesion coating is a silicon-containing coat, and, considering Non-Patent Document 1, a glass container coated with a material having a composition different from that of this coat, that is, a glass container having a coat mainly consisting of carbon and hydrogen close to living-body components, is particularly desirable as biological agents containing living-body-derived substances have become popular in recent years.
In addition, in the technique disclosed in Patent Document 2, the silicon-containing coating material is not suitable for a glass syringe because it is formed for the purposes of improving lubricity, and its target is a plastic syringe. That is, the technique of Patent Document 2 is merely intended to reduce an extruding force of a plunger having a rubber gasket of a plastic syringe to the same level as that of the glass syringe. As prefilled syringes have become popular in recent years, a gasket having a high sealing property without leakage for a long period of time is demanded, and it is required to reduce the extruding force of the plunger in the glass syringe.
In this regard, an object of the present disclosure is to provide a medical glass container, in which a contact angle with an aqueous content is large, transparency is high, lubricity (slidability) is excellent, peeling of the silica component (SiO2) of the glass, which is a base material of the container, does not easily occur, elution of a glass-derived component (silicon, boron, sodium, potassium, or aluminum) into the content is negligible, aggregation (absorption) of protein, which is an effective component of a medicine, does not easily occur, there is heat resistance, and peeling of the coat is suppressed. Particularly, the object is to provide a medical glass container and a method for manufacturing the same, in which at least a part of a surface of the container is coated with a silicon-free diamond-like carbon film.
The inventors made diligent studies and completed the present invention by finding that the aforementioned problems are solved by coating at least a part of a surface of a glass container such as an inner surface thereof with a silicon-free diamond-like carbon film. That is, a medical glass container according to the present invention has a coat formed on at least a part of an inner wall of a glass container, wherein the coat is a silicon-free diamond-like carbon film.
In the medical glass container according to the present invention, the coat includes a silicon-free and fluorine-containing diamond-like carbon film or a silicon-free and fluorine-free diamond-like carbon film.
In the medical glass container according to the present invention, it is preferable that a silicon-containing intermediate layer is provided between a glass surface of the inner wall of the glass container and the coat. Since the silicon-containing intermediate layer is provided, adhesion of the coat is improved, and transparency and heat resistance are improved.
In the medical glass container according to the present invention, it is preferable that at least a part of the glass surface of the inner wall of the glass container is hydrophilized. Since the glass surface of the inner wall of the glass container is hydrophilized, adhesion of the coat is improved.
In the medical glass container according to the present invention, glass forming the glass container includes borosilicate glass, aluminosilicate glass, or soda lime glass.
In the medical glass container according to the present invention, the glass container include a vial, an injector barrel, a syringe with needle, and a cartridge type syringe.
In the medical glass container according to the present invention, it is preferable that the glass container is a vial, the medical glass container further has a rubber stopper, and at least a part of an inner surface of the rubber stopper is coated with a diamond-like carbon film or a fluororesin film. The content contained in the container does not come into contact with glass or rubber, but can come into contact with only the diamond-like carbon film or only both the diamond-like carbon film and the fluororesin film, so that stability of the content is improved.
In the medical glass container according to the present invention, it is preferable that the glass container is an injector barrel, the medical glass container further has a gasket-mounted plunger, and at least a part of a surface of the gasket is coated with a diamond-like carbon film. It is possible to smoothly move the plunger when it is pushed.
In the medical glass container according to the present invention, it is preferable that the glass container is an injector barrel, the medical glass container further has a gasket-mounted plunger, and a fluororesin film is bonded to at least a face of a surface of the gasket adjoining with the inner surface of the injector barrel. It is possible to smoothly move the plunger when it is pushed.
In the medical glass container according to the present invention, it is preferable that the coat is a silicon-free and fluorine-containing diamond-like carbon film, and a transmittance of the glass container at 450 nm is 90% or higher. It is possible to visually clearly recognize the content.
According to the present invention, there is provided a method for manufacturing a medical glass container having a coat formed on at least a part of an inner wall of the glass container, wherein the method has a process of forming a silicon-free diamond-like carbon film as the coat by plasmatizing a hydrocarbon-based gas that does not contain silicon as a constituent element inside a storage space of the glass container.
In the method for manufacturing the medical glass container according to the present invention, it is preferable that the hydrocarbon-based gas that does not contain silicon is a mixed gas of a first hydrocarbon-based gas that does not contain fluorine or silicon as a constituent element and a second hydrocarbon-based gas that is modified with fluorine and does not contain silicon as a constituent element, and the coat is a silicon-free/fluorine-containing diamond-like carbon film. Using the aforementioned mixed gas, it is possible to easily set a desired ratio of the fluorine content in the coat.
In the method for manufacturing the medical glass container according to the present invention, it is preferable that the hydrocarbon-based gas that does not contain silicon is a first hydrocarbon-based gas that does not contain fluorine or silicon as a constituent element, and the coat is a silicon-free/fluorine-containing diamond-like carbon film. It is possible to easily form the silicon-free/fluorine-free diamond-like carbon film.
In the method for manufacturing the medical glass container according to the present invention, it is preferable that the first hydrocarbon-based gas is acetylene and/or methane. Using the aforementioned source gas as the first hydrocarbon-based gas, it is possible to obtain a diamond-like carbon film having little coloring and excellent heat resistance.
In the method for manufacturing the medical glass container according to the present invention, it is preferable that a gas volume ratio of the mixed gas satisfies a range of Formula 1. Since the fluorine content of the coat becomes within a predetermined range, for example, 8 to 50 atomic % (atomic percentage), an excellent water repellency effect is obtained.
(second hydrocarbon-based gas):(first hydrocarbon-based gas)=7:3 to 9:1. (Formula 1)
In the method for manufacturing the medical glass container according to the present invention, it is preferable that the hydrocarbon-based gas that does not contain silicon is plasmatized by high frequency output or microwave output. In this configuration, it is possible to easily plasmatize the source gas and form a coat having a high density on the inner surface of the container.
In the method for manufacturing the medical glass container according to the present invention, it is preferable that the method further has a process of forming an intermediate layer on a glass surface of the inner wall of the glass container by plasmatizing a silicon-containing gas inside a storage space of the glass container before forming the silicon-flee diamond-like carbon film as the coat. By providing the silicon-containing intermediate layer, adhesion of the coat is improved.
In the method for manufacturing the medical glass container according to the present invention, it is preferable that the method further has a hydrophilizing process for forming plasma by bringing a hydrocarbon-based gas or an oxygen gas modified with fluorine into contact with at least a part of an inner surface of the medical glass container before forming the coat and/or the intermediate layer. Since the glass surface of the inner wall of the glass container is hydrophilized, adhesion of the coat is improved, and transparency and heat resistance are improved.
According to the present disclosure, it is possible to provide a medical glass container, in which a contact angle with an aqueous content is large, transparency is high, lubricity (slidability) is excellent, peeling (delamination) of the silica component of the glass, which is a base material of the container, does not easily occur, elution of a glass-derived component (silicon, boron, sodium, potassium, or aluminum) into the content is negligible, aggregation (absorption) of protein, which is an effective component of a medicine, does not easily occur, there is heat resistance, and peeling of the coat is suppressed. Particularly, it is possible to provide a medical glass container and a method for manufacturing the same, in which at least a part of the surface of the container is coated with a silicon-free diamond-like carbon film.
While embodiments of the present invention will now be described in details, the present invention is not construed as being limited to such descriptions. Various modifications may be possible as long as the effects of the present invention are exhibited.
The medical glass container according to the present embodiment has a coat formed on at least a part of the inner wall of the glass container, wherein the coat is a silicon-free diamond-like carbon film.
The medical glass container includes a vial, an injector barrel, a syringe with needle, and a cartridge type syringe. Note that the injector barrel includes a syringe with needle and a cartridge type syringe. Glass forming the glass container includes borosilicate glass, aluminosilicate glass, or soda lime glass.
As illustrated in
In addition, in the medical glass container 1 according to the present embodiment, the glass container is the vial 2 and further has a rubber stopper 4, and at least a part of the inner surface of the rubber stopper 4 is preferably coated with a diamond-like carbon film 6 or a fluororesin film. The rubber stopper 4 is formed of thermoplastic elastomer, butyl rubber (isobutyl/isoprene rubber), silicone rubber, or the like. Since the medicine contained in the vial 2 can be brought into contact with only the diamond-like carbon film or with only both the diamond-like carbon film and the fluororesin film without contact with glass or rubber, stability of the content is improved.
As illustrated in
In the present embodiment, the injector barrel 21 may be a prefilled syringe as well as a normal syringe. In addition, the shape of the tip of the injector barrel is not particularly limited, and various shapes such as a luer slip type, a luer lock type, a luer metal type, a catheter tip type, and an enema type may be employed.
As illustrated in
A fluororesin film 26 may be arranged instead of the diamond-like carbon film 25 formed on the surface of the gasket 24 illustrated in
The coats 3 and 22 are silicon-free diamond-like carbon films. Here, the diamond-like carbon is also called a diamond-like carbon film, a DLC film, or an amorphous carbon film, and is a hydrogenated amorphous carbon film containing at least a carbon atom and a hydrogen atom. The coats 3 and 22 preferably have a thickness of 1 to 70 nm, and more preferably 2 to 10 nm. If the thickness is less than 1 nm, it may be difficult to form a uniform film without a defect. If the thickness exceeds 70 nm, peeling may occur, or coloring may exceed an allowable range.
Here, the coat 3 or 22 as a silicon-free diamond-like carbon film is a silicon-free and fluorine-containing diamond-like carbon film (hereinafter, referred to as “F-DLC film” in some cases) or a silicon-free and fluorine-free diamond-like carbon film (hereinafter, simply referred to as “DLC film” in some cases). Note that the fluorine-containing diamond-like carbon film is also called a fluorinated amorphous carbon film.
When the coat 3 or 22 is a silicon-free and fluorine-free diamond-like carbon film, the water-repellent property, the heat resistance, and the protein non-adsorption property are excellent.
When the coat 3 or 22 is a silicon-free and fluorine-containing diamond-like carbon film, the transparency, water-repellent property, the protein non-adsorption property, and the heat resistance are excellent. The fluorine content in the coat 3 or 22 is preferably 10 to 50 atomic % on the outermost surface of the coat. If the fluorine content is less than 10 atomic %, the act of the fluorine becomes less significant, and, for example, the water-repellent property and the transparency may decrease. If the fluorine content is more than 50 atomic %, the heat resistance may decrease. The fluorine content in the coat 3 or 22 is preferably in the range of 0 to 20 atomic % on the innermost surface of the coat in order to maintain adhesion. For this reason, the fluorine content preferably has a gradient composition that increases from the inner surface to the outermost surface of the coat.
According to the present embodiment, a silicon-containing intermediate layer is preferably provided between the glass surface of the inner wall and the coat of the glass container 2 or 21. By providing the silicon-containing intermediate layer, the adhesion of the film is improved. Specifically, there are (1) a mode in which a silicon-containing intermediate layer is formed on the glass surface of the inner wall of the glass container 2 or 21, and a silicon-free and fluorine-free diamond-like carbon film is further formed thereon, and (2) a mode in which a silicon-containing intermediate layer is formed on the glass surface of the inner wall of the glass container 2 or 21, and a silicon-free and fluorine-containing diamond-like carbon film is further formed thereon.
The mode in which the silicon-containing intermediate layer is formed on the glass surface of the inner wall of the glass container 2 or 21, and the silicon-free and fluorine-free diamond-like carbon film is further formed thereon will be described. It is preferable that the silicon-containing intermediate layer is, for example, a silicon oxide film, and the silicon oxide film contains silicon, oxygen, carbon, and hydrogen, and has a thickness of 3 to 50 nm. The thickness of the silicon oxide film is more preferably 5 to 20 nm. If the thickness of the silicon oxide film is smaller than 3 nm, the act of the intermediate layer becomes less significant, and the adhesion of the coat provided on the intermediate layer may decrease. If the thickness of the silicon oxide film is larger than 50 nm, a crack may be generated due to internal stress, or it may take time for film formation. In addition, the silicon-free and fluorine-free diamond-like carbon film provided on the intermediate layer preferably has a density of 1.6 to 2.4 g/cm3, a hydrogen content of 8 to 40 atomic %, and a thickness of 1 to 70 nm. Here, the density is more preferably 1.8 to 2.2 g/cm3, the hydrogen content is more preferably 10 to 30 atomic %, and the thickness is more preferably 2 to 10 nm. If the density is lower than 1.6 g/cm3, the heat resistance may decrease. If the density is higher than 2.4 g/cm3, a crack may be generated, or coloring may become severe. If the hydrogen content is less than 8 atomic %, the density may increase, which may cause cracking or severe coloring. If the hydrogen content is more than 40 atomic %, the density may decrease, and the heat resistance may decrease. If the thickness is smaller than 1 nm, it may be difficult to uniformly form the film, and a defect may be generated in the coat. If the thickness is larger than 70 nm, the transparency may decrease.
The mode in which the silicon-containing intermediate layer is formed on the glass surface of the inner wall of the glass container 2 or 21, and the silicon-free and fluorine-containing diamond-like carbon film is further formed thereon will be described. It is preferable that the silicon-containing intermediate layer is, for example, a silicon oxide film, and the silicon oxide film contains silicon, oxygen, carbon, and hydrogen, and may contain fluorine in some cases, and the thickness is 3 to 50 nm. The thickness of the silicon oxide film is more preferably 5 to 20 nm. If the thickness of the silicon oxide film is smaller than 3 nm, the act of the intermediate layer becomes less significant, so that the adhesion of the coat provided on the intermediate layer may decrease. If the thickness of the silicon oxide film is larger than 50 nm, a crack may be generated due to internal stress, or it may take time for film formation. In addition, it is preferable that the silicon-free and fluorine-containing diamond-like carbon film provided on the intermediate layer has a density of 1.6 to 2.4 g/cm3, a hydrogen content of 8 to 40 atomic %, an average fluorine content in the film of 10 to 20 atomic %, a fluorine content on the outermost surface of 8 to 50 atomic %, and a thickness of 1 to 70 nm. Here, more preferably, the density is 1.8 to 2.2 g/cm3, the hydrogen content is 10 to 30 atomic %, the fluorine content on the outermost surface is 10 to 40 atomic %, and the thickness is 2 to 10 nm. If the density is lower than 1.6 g/cm3, the heat resistance may decrease. If the hydrogen content is less than 8 atomic %, the density may increase, a crack may be generated, or coloring may become severe. If the hydrogen content is more than 40 atomic %, the density may decrease, and the heat resistance may decrease. If the fluorine content is less than 8 atomic %, the act of the fluorine becomes less significant, and, for example, the water-repellent property and the transparency may decrease. If the fluorine content is more than 50 atomic %, the heat resistance may decrease. If the thickness is smaller than 1 nm, uniformity of film formation may be degraded. If the thickness is larger than 70 nm, peeling may occur, or coloring may exceed an allowable range.
In the mode in which the silicon-containing intermediate layer is formed, and the silicon-free and fluorine-containing diamond-like carbon film is further formed thereon, the intermediate layer and the silicon-free and fluorine-containing diamond-like carbon film may have a gradient composition, so that they may form a substantially single-layered gradient composition film. Specifically, in the coats 3 and 22, (1) the outermost surface is a silicon-free and fluorine-containing diamond-like carbon surface, and the surface adjoining with the container inner surface is a silicon oxide surface or a fluorine-containing silicon oxide surface. (2) The gradient composition film has a density of 1.6 to 2.4 g/cm3 or preferably 1.8 to 2.2 g/cm3 from the outermost surface to a thickness of 1 nm. In addition, the hydrogen content from the outermost surface to the thickness of 1 nm is 8 to 40 atomic % or preferably 10 to 30 atomic %. In addition, the fluorine content from the outermost surface to the thickness of 1 nm is 8 to 50 atomic % or preferably 10 to 40 atomic %. (3) The surface of the silicon oxide adjoining with the inner surface of the container may contain silicon, oxygen, carbon, and hydrogen, and may contain fluorine. (4) The composition gradually changes in the thickness direction of the coat from the surface adjoining with the inner surface of the container to the outermost surface, and the thickness of the coat 3 or 22 as the gradient composition film is 1 to 70 nm or preferably 5 to 20 nm. If the density in the description (2) is less than 1.6 g/cm3 the heat resistance may decrease. If the density is higher than 2.4 g/cm3, a crack may occur, or coloring may become severe. If the hydrogen content is less than 8 atomic %, the density may decrease, and the heat resistance may decrease. If the hydrogen content is more than 40 atomic %, the density may increase, a crack may be generated, or coloring may become severe. If the fluorine content is less than 8 atomic %, the act of fluorine becomes less significant, and for example, the water-repellent property and the transparency may decrease. If the fluorine content is more than 50 atomic %, the heat resistance may decrease. If the thickness in the description (4) is smaller than 1 nm, uniformity of film formation may be degraded. If the thickness is larger than 70 nm, peeling may occur, or coloring may exceed an allowable range.
In the medical glass container according to the present embodiment, at least a part of the glass surface of the inner wall of the glass container 2 or 21 is preferably hydrophilized in the mode in which the intermediate layer is provided. By hydrophilizing the glass surface of the inner wall of the glass container 2 or 21, adhesion of the coat including the intermediate film is improved. In the hydrophilizing treatment, for example, a carbonyl group or a carboxyl group may be added to the glass surface, or an OH group may be added or bonded. When the medical glass container 1 or 20 is employed, a layer containing a carbonyl group with a thickness of 0.5 to 10 nm is preferably formed at the interface between the intermediate layer and the inner surface of the container, and more preferably, a layer containing a carbonyl group with a thickness of 1 to 5 nm is formed. In the hydrophilized form, the silicon-containing intermediate layer is, for example, a silicon oxide film, and the silicon oxide film contains silicon, oxygen, carbon, and hydrogen, and may contain fluorine. The film thickness is more preferably 3 to 50 nm. The thickness of the silicon oxide film is more preferably 5 to 20 nm. If the thickness of the silicon oxide film is smaller than 3 nm, the act of the intermediate layer becomes less significant, and adhesion of the coat provided on the intermediate layer may decrease. If the thickness of the silicon oxide film is larger than 50 nm, a crack may be generated due to internal stress, and it may take time for film formation.
The diamond-like carbon film 6 formed on the surface of the rubber stopper 4 and the diamond-like carbon film 25 formed on the surface of the gasket 24 preferably contain hydrogen of 30 to 45 atomic % and fluorine of 0 to 20 atomic %, and has a thickness of preferably 1 to 70 nm or more preferably 5 to 20 nm.
The fluororesin film that coats the surface of the rubber stopper 4 may be formed of one or more fluororesins such as polytetrafluoroethylene, tetrafluoroethylene/perfluoroalkyl vinyl ether copolymer, tetrafluoroethylene/hexafluoropropylene copolymer, tetrafluoroethylene/ethylene copolymer, polyvinylidene fluoride, polychlorotrifluoroethylene, or chlorotrifluoroethylene/ethylene copolymer.
The medical glass container 1 or 20 preferably has a light-transmitting property. Specifically, the transmittance at a wavelength of 590 to 610 nm or 290 to 450 nm is preferably 45% or higher, or more preferably 60% or higher. An evaluation method for a transparency test is based on “Japanese Pharmacopoeia (17th Edition), 7. Tests for Containers and Packing Materials, 7.01 Test for Glass Containers for Injections, (5) Light transmission test for light-resistant containers”.
Next, before explaining the method for manufacturing the medical glass container, a manufacturing apparatus will be described.
A method for manufacturing a medical glass container according to the present embodiment is a method for manufacturing a medical glass container 1 or 20 having a coat 3 formed on at least a part of an inner wall of the medical glass container, the method including a process of forming a silicon-free diamond-like carbon film as the coat 3 by plasmatizing a silicon-free hydrocarbon-based gas as a constituent element inside a glass container, specifically inside a storage space of the vial 2 or the injector barrel 21.
Here, the silicon-free hydrocarbon-based gas includes a first hydrocarbon-based gas that does not contain fluorine or silicon as a constituent element (hereinafter, also referred to as “first hydrocarbon-based gas” in some cases), and a second hydrocarbon-based gas that is modified with fluorine and does not contain silicon as a constituent element (hereinafter, also referred to as “second hydrocarbon-based gas” in some cases).
The first hydrocarbon-based gas includes, for example, acetylene, methane, ethylene, or propane, and acetylene or methane is preferable.
The second hydrocarbon-based gas includes, for example, hexafluoroethane. C6F10(CF3)2, and C6F6, and hexafluoroethane is preferable.
In order to plasmatize the silicon-free hydrocarbon-based gas, for example, plasmatization is performed by applying a high frequency wave or a microwave using the film formation apparatuses illustrated in
According to the present embodiment, it is preferable that the silicon-free hydrocarbon-based gas is a mixed gas of the first hydrocarbon-based gas that does not contain fluorine or silicon as a constituent element and the second hydrocarbon-based gas that is modified with fluorine and does not contain silicon as a constituent element, and the coat is a silicon-free and fluorine-containing diamond-like carbon film. By using the aforementioned mixed gas, the fluorine content in the coat can be easily set to a desired ratio. The gas volume ratio of the nixed gas preferably satisfies a range of Formula 1. The fluorine content in the coat is within a predetermined range, for example, 8 to 50 atomic % (atomic percentage), and an excellent water repellency effect is obtained.
(second hydrocarbon-based gas):(first hydrocarbon-based gas)=7:3 to 9:1 (Formula 1)
According to the present embodiment, it is preferable that the silicon-free hydrocarbon-based gas is the first hydrocarbon-based gas that does not contain fluorine or silicon as a constituent element, and the coat is a silicon-free and fluorine-free diamond-like carbon film. It is possible to easily form the silicon-free and fluorine-free diamond-like carbon film.
According to the present embodiment, it is preferable that, before forming the silicon-free diamond-like carbon film as a coat, a process of forming the intermediate layer on the glass surface of the inner wall of the vial 2 or the injector barrel 21 by plasmatizing the silicon-containing gas inside the storage space of the vial 2 or the injector barrel 21 is provided. By providing the silicon-containing intermediate layer, adhesion of the coat and uniformity of the coat are improved, and the inner surface temperature at the time of the hydrophilizing treatment increases, so that there is an effect of improving the density of the coat.
The silicon-containing gas includes, for example, a mixed gas containing an oxygen gas and trimethylsilane (TrMS), hexamethyldisiloxane (HMDSO), tetramethylorthosilicate (Si(OCH3)4), or tetraethoxysilane (Si(OC2H5)4).
According to the present embodiment, when forming the coat, the mixing ratio between the silicon-containing gas and the silicon-free hydrocarbon-based gas may be set to 100:0 at the beginning of film formation, may be changed as the film formation time progresses, and may beset to 0:100 at the end of film formation. In this case, the coat becomes a gradient composition film.
According to the present embodiment, it is preferable that, before forming the coat and/or the intermediate layer, a hydrophilizing process for forming plasma by bring a hydrocarbon-based gas or an oxygen gas modified with fluorine into contact with at least a part of the inner surface of the vial 2 or the injector barrel 21 is provided. Since the glass surface of the inner wall of the vial 2 or the injector barrel 21 is hydrophilized, adhesion of the coat and uniformity of the coat are improved, and the inner surface temperature at the time of the hydrophilizing treatment increases, so that there is an effect of increasing the density of the coat. The hydrocarbon-based gas modified with fluorine includes hexafluoroethane, C6F10(CF3)2, and C6F6, and hexafluoroethane is preferable.
Hereinafter, the present invention will be described in more details with reference to examples, but the present invention is not construed as being limited to the examples.
Conditions for forming a film on a flat plate are as follows.
Equipment: Parallel plate low-pressure plasma CVD apparatus
High frequency output: 200 W, 13.56 MHz
Initial decompremssion: 0.02 torr
Film formation pressure: 0.1 torr
Film formation time: As shown in the following table
Mixed gas: As shown in the following table, where ratios indicate volume/flow-rate mixing ratio.
Pretreatment: None or O2 plasma treatment for 5 min or C2F6 plasma treatment for 5 min Base material: Borosilicate glass substrate (having a length of 20 mm, a width of 20 mm, and a thickness of 0.1 mm) (denoted as glass in the table) or Si substrate (having a length of 20 mm, a width of 20 mm, and a thickness of 0.38 mm) (denoted as “Si” in the table))
The evaluation was performed as follows.
Thickness: Step type thickness gauge (produced by DEKTAK XT, BRUKER)
Contact angle: The contact angle measurement device (DM300, produced by KYOWA) and pure water as an alternative to the aqueous content to be contacted were used. The measurement was performed by conforming to JIS R3257 “Testing method of wettability of glass substrate”. Note that the aqueous content is a liquid chemical.
Adhesion: Cross-cut test, JIS K 5600-5-6 (1999)
The conditions for performing film formation on the inner surface of the container are as follows.
Equipment: Low pressure plasma CVD apparatus shown in
High frequency output: 100 W, 13.56 MHz
Initial decompression: 0.02 torr
Pressure for film formation: 2 torr
Film formation time: As shown in the following table
Mixed gas: As shown in the following table, where the ratios indicate volume/flow-rate mixing ratios
Pretreatment: None, O2 plasma treatment for 5 min or C2F6 plasma treatment fir 5 min.
Base material: Borosilicate glass vial (having an outer diameter of 16 mm, an inner diameter of 14 mm, a height of 35 mm, and a volume of 2 ml) (in the table, referred to as “bottle”, and hereinafter, also referred to as “vial” in some cases), or an injector barrel (having an outer diameter of 12.3 mm, an inner diameter of 10.6 mm, a length of 60 mm, and a volume of 2 ml) (in the table, referred to as “injector barrel”)
An F-DLC film (hereinafter, referred to as “F-DLC” in the table) was deposited as a coat of the outermost layer. No intermediate layer was provided. The results are shown in Tables 1, 2, and 3.
A DLC film (hereinafter, referred to as “DLC” in the table) was formed as a coat of the outermost layer. No intermediate layer was provided. The results are shown in Table 4.
A DLC film was formed as a coat of the outermost layer. A silicon-containing intermediate layer (SiO:CH) was formed as the intermediate layer. The results are shown in Table 5.
A DLC film or an F-DLC film was formed as a coat of the outermost layer. In Examples D-4 to D-6, a silicon-containing intermediate layer (SiO:CH) was formed as the intermediate layer. The results are shown in Table 6.
A DLC film or an F-DLC film was formed as a coat of the outermost layer for Examples E-1 and E-2. In Comparative example E-1, a glass substrate having no coat in the outermost layer was employed.
The measurement was performed in accordance with “JP17, 7.01 Test for Glass Containers for Injections, (5) Light transmission test for light-resistant container”. Specifically, it was performed as follows. Absorption at a wavelength of 290 to 810 nm was measured using an ultraviolet/visible spectrophotometer (ASUV6300PC, produced by AS ONE corporation).
The measurement results for the contact angle and the transmittance are shown in Tables 7 and 8. In Tables 7 and 8, the transmittances at wavelengths of 290 nm, 450 nm, 590 nm, and 610 nm were compared.
A DLC film equivalent to that of Example E-1 or an F-DLC film equivalent to that of Example E-2 was formed on the inner wall of the medical glass container (vial having an outer diameter of 23 mm, an inner diameter of 21 mm, a height of 35 mm, and a volume of 5 nil, hereafter referred to as “vial 2”) as a coat of the outermost layer in Examples F-1 and F-2. In Comparative example F-1, a medical glass container (vial 2) having no coat on the outermost layer was prepared.
The remaining amount of water was measured as follows. Masses of the vial 2, the rubber stopper, and the aluminum cap were measured (mass 1). Then, the vial 2 is filled with ultra pure water at about 50% of the full volume, the rubber stopper and the aluminum cap were covered with lids, and then the mass was measured (mass 2). Then, the syringe was pieced into the rubber stopper, and the vial was sucked up while being turned upside down and was then weighed (mass 3). Each mass was measured using an electronic balance (MSA224S100DI, produced by SARTORIUS). The remaining amount of water was obtained by subtracting the mass 1 from the mass 3.
First, the coated vial 2 was washed with ultra pure water and was dried at the room temperature. Then, a BSA (bovine serum albumin) solution of 10 ug/mL was transferred to each dried vial 2 by 1 mL, the vial 2 was moved to come into contact with the whole solution, and the solution was left at rest for 10 minutes. Then, the BSA solution in each vial 2 was taken by 10 ug, the fluorescence at a wavelength of 470/570 nm was measured, and the adsorption amount was calculated from the calibration curve. For the measurement of fluorescence, a plate reader (EnSpire, produced by Perkin Elmer, Inc.) was used.
Tables 9 and 10 show the measurement results for the remaining amount of water and the absorption amount of serum albumin.
A DLC film equivalent to that of Example E-1 was formed on the inner wall of the medical glass container (vial 2) as a coat of the outermost layer in Example G-1. In Comparative example G, a medical glass container (vial 2) having no coat of the outermost layer was employed.
[Elution Amount after Steam Sterilization]
Measurement was performed in accordance with “EP 8.4, 3.2.1. Glass containers for pharmaceutical use test A. hydrolytic resistance of the inner surface of glass containers (surface test)”. Specifically, the measurement was performed as follows. Each vial 2 was filled with various solutions by 90% of the full volume to obtain an extract liquid subjected to the high-pressure stream sterilization at a temperature of 121° C. for one hour. Then, a metal ion concentration of the extract liquid was measured using an ICP emission spectrometer (OPTIMA 8300, produced by PerkinElmer, Inc.).
[Number of Insoluble Particulate Matter Contained Per 1 mL after Steam Sterilization]
The measurement was performed in accordance with “JP17, 6.07 Insoluble Particulate Matter Test for Injections, 1. Method 1. Light Obscuration Particle Count Test”. Specifically, it was performed as follows. Each vial 2 was filled with various solutions by 90% of the full volume to obtain an extract liquid after the high-pressure steam sterilization at a temperature of 121° C. for one hour. Then, the number of insoluble particulate matter in the extract liquid was measured using an in-liquid particle counter (KL-04, produced by RION Co., Ltd.).
Tables 11 and 12 show the measurement results of the elution amount after steam sterilization and the number of insoluble particulate matter contained per 1 mL after steam sterilization
As shown in Tables 7 and 8, from comparison between Examples E-1 and E-2 and Comparative Example E-1, it is possible to increase the contact angle with the aqueous content by forming the diamond-like carbon film on the glass substrate. Furthermore, from comparison between Examples E-1 and E-2, it is possible to improve the transmittance of the glass substrate by incorporating a high content of fluorine into the diamond-like carbon film.
As shown in Tables 9 and 10, from comparison between Examples F-1 and F-2 and Comparative example F-1, it is possible to reduce the amount remaining in the container and suppress aggregation (absorption) of protein by forming the diamond-like carbon film on the inner wall of the medical glass container (vial). In addition, from comparison between Examples F-1 and F-2, it is possible to minimize the amount remaining in the container by incorporating a high content of fluorine into the diamond-like carbon film.
As shown in Tables 11 and 12, by forming a diamond-like carbon film corresponding to that of Example E-1 on the inner wall of a medical glass container (vial), it is possible to reduce the elution amount of metal ions (Si ions, Na ions) to the aqueous content and the amount of insoluble particulate matter and improve stability of the aqueous content.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2017-240315 | Dec 2017 | JP | national |
| 2018-232949 | Dec 2018 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2018/045986 | 12/13/2018 | WO | 00 |
