The present invention relates to a medical implant and a catheter device for a medical implant according to the preamble of the independent claims.
Defects in tissue, for example atrial septal defects (ASD) or ventricular septal defects (VSD), are a fairly common condition in humans that is typically treated minimally invasively. Such defects can cause a variety of symptoms such as shortness of breath, stroke, and a higher burden on the heart and lungs.
As a consequence, a myriad of implantable devices has been proposed in the prior art, many of which can be deployed in a minimally invasive way.
For example, closure of atrial septal defects (ASD) by deploying umbrella-like implants through a catheter have been disclosed by Lock et al. (DOI: 10.1161/01.CIR.79.5.1091).
In particular, adhesive patches have been proposed to close such defects. For example, WO 2021/048409 discloses several adhesive patches adapted to close defects in a human body.
EP 2 665 504 discloses deployable barbed microneedle arrays for use with tissue.
However, known implants have several disadvantages. In particular medical implants that comprise adhesive patches may need long surgical interventions to ensure safe attachment to a tissue wall, may require more complex interventions, and are more prone to operator error. Longer treatments lead to higher risks associated with the treatment.
Some implants are known that are attachable by exerting a mechanical force against a tissue (e.g. pinching). Such treatments may lead to complications and follow-up treatments, for example due to inflammation and/or necrosis and/or accidental perforation.
Thus, the object of the present invention is to overcome the drawbacks of the prior art, in particular to provide a medical implant and a catheter device for delivering an implant that provides easy, quick and safe attachment of an implant to tissue and reduces risks for a patient.
This and other objects are achieved by a medical implant and a catheter device according to the characterizing portion of the independent claims of the invention.
The medical implant according to the invention preferably comprises a patch and is adapted to close an opening. The opening may be an opening in a ventricular or atrial septum. Preferably, the opening is a defect in a tissue wall, such as patent foramen ovale (PFO). Alternatively, the opening may also be a left atrial appendage. The medical implant comprises at least one mechanical anchor. The mechanical anchor may comprise at least one barb.
The mechanical anchor is adapted to puncture at least one of the patch and biological tissue such as to mechanically fix the medical implant to said tissue. The medical implant is further adapted to be deployable by a delivery device. The delivery device may comprise a balloon. Preferably, the delivery device comprises at least two balloons.
At least one, preferably all, mechanical anchors may comprise at least one barb, preferably a plurality of barbs. Barbs provide particularly safe attachment. Barbs may in particular be bioinspired barbs, i.e. shaped according to naturally occurring barbs. For example, mechanical anchors comprising barbs may be modelled after cacti needles or porcupine quills. Particularly preferably, three-dimensional data representing the shape of a naturally occurring spine/quill may be used to produce a mechanical anchor, for example by 3D-printing, template molding, or lithography.
The implant according to the invention may also be used for closure of the left atrial appendage and/or aneurysms.
A mechanical anchor typically denominates an element that provides a mechanical connection to tissue. Preferably, the mechanical connection extends to the medical implant, i.e. the mechanical anchor directly connects, and provides attachment, between the implant and the tissue. In alternative embodiments, however, it is also possible that the mechanical anchor is mechanically attached to tissue and provides a separate attachment means to the implant, for example via magnetic forces.
The mechanical anchor typically has an elongated and in particular straight shape with a sharp tip in order to puncture tissue efficiently. In some embodiments, the mechanical anchor may also comprise a head portion which has a larger cross-section in a plane perpendicular to a longitudinal axis of the mechanical anchor than the body of the mechanical anchor. Such a head portion can limit the movement of the mechanical anchor in a direction along its longitudinal axis, in particular against going through the implant entirely, in which case the attachment may be insufficient.
The mechanical anchor may be sized such as to not entirely penetrate a typical tissue wall. Typically, the mechanical anchor has a length of less than 5 mm, in particular of about 0.5 to 5 mm, preferably 0.5 to 2 mm, particularly preferably 0.7-1 mm. The diameter of the mechanical anchor, in particular of its body portion, is preferably in the range of 0.5 to 1.5 mm.
The anchors may be macroanchors with a size, in particular a length along a longitudinal axis, in the range of 0.5-5 mm.
Additionally or alternatively, the anchors may be microanchors with a size in the range of 1-1000 μm, preferably 50-400 μm. Preferably, the medical implant comprises a plurality of anchors, in particular a plurality of microanchors. The density of anchors on the medical implant surface may be in the range of 100-5000 anchors/cm2, preferably 200-2000 anchors/cm2, particularly preferably 300-700 anchors/cm2.
In preferred embodiments, the mechanical anchor comprises at least one barb. Barbs may preferably be angled with respect to a longitudinal axis of the mechanical anchor. The barbs may be angled at an angle in the range of 0 to 90°, preferably 0-80°, particularly preferably 10-70°. The barb may also be angled with respect to the longitudinal axis at an angle of 10-20°, 20-30°, 30-40°, 40-50°, 50-60°, and/or 60-70°. It will be understood that all barbs may be angled at the same angle or at different angles from any range disclosed herein. The barbs may, additionally or alternatively, be interpenetrating. The barb provides a particularly simple and secure way of attaching the mechanical anchor to tissue. If barbs are present, they typically extend away from the body of the mechanical anchor pointing in a direction towards the base portion of the mechanical anchor. In other words, the barb points away from the direction of penetration in a tissue. Thus, the barb does not provide substantial resistance against penetration of a tissue, but prevents or at least hinders removal of the mechanical anchor. Additionally or alternatively, the mechanical anchor may comprise one or a plurality of grain spike-like barbs.
The mechanical anchor is preferably such that a head area of the mechanical anchor is arranged in contact with on outer surface of a balloon when arranged on a delivery device in order to transmit a force. Preferably, the mechanical anchor pierces the medical implant such that a portion of the body, in particular a portion comprising barbs, is arranged on a different side of the implant than the head area.
A patch is a particularly easy element that provides closure to a tissue opening.
It is possible that the implant comprises multiple patches. For example, two patches may be arranged on either side of a tissue opening, wherein at least one patch is attached or attachable to the tissue by means of a mechanical anchor. The second patch may be connected to the first patch via a suture, a wire, or another adaptable interconnecting strut. It is also possible that the second patch is directly attached to the tissue wall via mechanical connectors as well.
In a particularly preferred embodiment, the patch comprises or consists of a mesh-like material. To this end, at least two, preferably at least three, mechanical anchors may be linked to each other by means of said mesh-like material. The mesh-like material provides mechanical flexibility and thus easy deployment. The mesh may be adapted to, once implanted, facilitate and enable tissue ingrowth. The formed tissue makes the mesh impermeable to blood and thus closes the opening. Additionally, the mesh may be bio-erodible and degrade in the human body after formation of tissue.
The mechanical anchors may be oriented with an angle between slightly larger than 0° and 90° with respect to a surface of the medical implant.
The mechanical anchors may comprise of a bioabsorbable material. Preferably, the mechanical anchors consist of a bioabsorbable material.
Bioabsorbable materials degrade in the human body over a certain time frame, preferably within a year. It is known in the art, however, to tune the degradation rate such that a material degrades in the human body in any period of time, for example one week, one month, six months, or multiple years.
Degradable mechanical anchors may soften or entirely disintegrate over time, thus reducing potential for inflammation. In the case of ASD closure, degradable anchors may enable re-crossing of the septum with minimal risk of embolism during the re-crossing.
In particular, magnesium alloys are biodegradable in the human body. Additionally or alternatively, polymers may also be used.
Alternatively, the mechanical anchors may comprise a biologically non-absorbable material. The mechanical anchors may also consist of a biologically non-absorbable material.
Particularly suited materials are titanium, titanium alloys, implant steel, or non-absorbable polymers.
A biologically non-absorbable material may be advantageous if permanent mechanical attachment is desired. For example, mechanical anchors may be the only attachment mechanism, or they may provide additional safety to an adhesive attachment.
At least one mechanical anchor may comprise a polymeric material. The mechanical anchor may also consist of a polymeric material. In particular, the polymeric material may be an absorbable polymer such as an absorbable polyester. Particularly suited polymeric materials are lactide-based absorbable polymers and/or co-polymers, in particular a polymeric material selected from poly(lactic-co-glycolic acid) and poly(L-lactic acid). Preferably, the polymeric material is degradable with a degradation time of 3 months to 18 months, preferably about one year, in the human body.
The mechanical anchor may comprise a metallic material. Preferably, the mechanical anchor consists of a metallic material.
The metallic material may be absorbable or non-absorbable. For example, the mechanical anchor may comprise titanium or titanium alloys such as nitinol, implant-grade steel, magnesium alloys, tantalum or tantalum alloys.
The implant may comprise an adhesive composition. The adhesive composition may preferably be curable by exposure to electromagnetic radiation.
Examples of adhesive compositions and implants comprising such adhesive compositions are described in PCT/IB2019/001058, which is incorporated here by reference.
Mechanical anchors are particularly suited as a temporary and/or additional fixation for implants that comprise an adhesive composition because the mechanical anchors can be quickly deployed and provide secure attachment while the adhesive composition cures. In particular, mechanical anchors comprising a bioabsorbable material may be used in this context. Such mechanical anchors may provide temporary attachment while the adhesive composition is being cured. After completion of the curing process and/or healing process, the mechanical anchors may no longer be necessary and can thus degrade in the human body. Alternatively, it is also possible to configure the anchors to remain in the body to provide additional local attachment and thus safety against detachment, while a sealing attachment across the entire opening may be provided by the adhesive.
At least one of the mechanical anchor and the implant may comprise a magnetic element. The magnetic element is adapted to connect the medical implant and the mechanical anchor at least partially via a magnetic force.
For example, the mechanical anchor may comprise a permanent magnet in a head area. The implant may comprise a ferromagnetic material, for example metallic fibers woven into the patch in an area intended to be connected to the mechanical anchor.
Alternatively, the medical implant may comprise a permanent magnet that provides attachment to a ferromagnetic mechanical anchor.
It is also conceivable to use a permanent magnet in both the mechanical anchor and the medical implant. By configuring the magnetic poles appropriately, it is possible to predetermine the orientation of the medical implant at the implantation site, for example.
Magnetic elements may be beads with a permanent magnetic moment, fibers of a magnetic material, or elements with other shapes mechanically attached to the medical implant and/or the mechanical anchor.
It is also conceivable to configure the entire patch or the entire medical implant to consist of a magnetic material, or a material that is attracted by a magnet (i.e. a ferromagnetic material).
Ferromagnetic materials are known in the art. Particularly preferred ferromagnetic materials are also biocompatible and/or biodegradable, for example iron-based alloys.
The mechanical anchor may comprise at least one cavity.
The cavity may be configured as a bore, a round cavity, or as any other hollow shape inside the mechanical anchor. Particularly preferably, the mechanical anchor is configured as a hollow shape.
Preferably, the surface of the at least one mechanical anchor comprises micro-sized holes that are connected to the at least one cavity.
Thus, the micro-sized holes may provide a fluid communication channel between the cavity and an area outside the mechanical anchor.
Preferably, a releasable substance is disposed in the at least one cavity of at least one mechanical anchor. The releasable substance may in particular be releasable through the micro-sized holes.
The mechanical anchor may additionally comprise a mechanism to selectively release the releasable substance. For example, the mechanical anchor may comprise an element in the cavity that swells in the presence of water and thus creates a pressure in the cavity once implanted, causing a release of the encapsulated substance.
However, preferably, the releasable substance is released passively via diffusion.
The releasable substance may comprise an adhesive composition. The adhesive composition may be adapted to be curable by exposure to electromagnetic radiation.
Particularly preferably, the releasable substance is a photopolymerizable adhesive adapted to be crosslinked after release from the cavity. The mechanical anchor, in particular a microanchor and/or macroanchor with or without barbs, in this case facilitates delivery of the adhesive to within the tissue before photopolymerization.
An adhesive composition released from a cavity in the mechanical anchor may provide additional attachment of the mechanical anchor to a tissue. It is also possible to provide two-component adhesives with components in different cavities, such that the two components are mixed upon release.
In particular if the mechanical anchor does not comprise barbs, such an adhesive composition may be advantageous. However, it is possible to use a releasable substance comprising an adhesive composition in mechanical anchors with barbs as well.
The person skilled in the art will understand that the adhesive composition comprised in the releasable substance may be the same or a different composition used in the medical implant.
Additionally or alternatively, the releasable substance may comprise a pharmacologically active substance, in particular an anti-inflammatory substance.
The releasable substance may reduce a body response in the tissue (for example, immune response, inflammation, or similar) to the inserted mechanical anchor and/or to the erosion of a polymeric material (of the mechanical anchor, patch material, or other).
The medical implant may comprise thrombogenic elements.
Thrombogenic elements may be used to form a thrombus at or near the implant. Thus, it is possible to fill a larger opening with a relatively small implant because the formed thrombus may assist occlusion of the opening.
A thrombus may also provide an additional adhesive force between the tissue and the medical implant.
Preferably, the thrombogenic elements comprise fibers, in particular microfibers.
Fibers may comprise or consist of poly(ethylene terephthalate), thermoplastic polyurethanes, polypropylene, and/or polyethylene.
The medical implant may comprise a self-expanding support structure.
The self-expanding support structure may be a mesh or a skeleton made of a shape memory material, for example a shape memory polymer or a nitinol alloy.
The self-expanding structure may, in particular, be the mechanical anchor and provide mechanical attachment by pressing against a tissue wall after expansion. Alternatively, the self-expanding structure may be used in addition to other mechanical anchors.
The mechanical anchors may be adapted to reduce their length upon exposure to humidity.
For example, this may be achieved using a polymeric material with a mechanical stress in the material. Exposure to liquid may swell the polymer and activate and/or enable diffusion, such that the polymer may relax the mechanical stress by shrinking, in particular along the longitudinal axis. The material may also be adapted such that diffusion is additionally only activated and/or enabled at or above a minimum temperature, for example body temperature.
A reduction in size may increase the attachment force provided by the mechanical anchors, in particular if the mechanical anchor comprises barbs. The mechanical anchor can be pierced into the tissue to attach the medical implant. After piercing, the length of the mechanical anchor may be reduced to the humidity, and thus the anchors exert a higher force on the implant/tissue, as shrinkage along the longitudinal axis may provide a pulling force on the barbs.
Preferably, the medical implant comprises a force distribution structure. The force distribution structure may consist of a bio-erodible material. The force distribution structure is connected to the mechanical anchors such that it distributes a mechanical pressure applied to the medical implant to the at least one mechanical anchor, in particular amongst at least two mechanical anchors, particularly preferably amongst a plurality of macroanchors and/or microanchors.
For example, the force distribution structure may be a plate, a grid, a strut, or a plurality of struts. The force distribution structure is functionally adapted to at least partially redirect a force applied anywhere on the force distribution structure to the mechanical anchors attached to it.
Preferably, the force distribution structure comprises or consists of a metallic and/or polymeric material.
The at least one mechanical anchor may comprise at least one needle, in particular a micro-needle.
A needle substantially functions like a barb. In addition, a needle may be hollow and assist the release of a releasable substance. Thus, the releasable substance may be distributed more evenly in the tissue surrounding the mechanical anchor.
The mechanical anchor may comprise or consists of an adhesive material.
A mechanical anchor comprising or consisting of an adhesive material may further increase the retention of the medical implant and enhance the force necessary to detach the implant from tissue. Such an implant may thus allow for a particularly safe treatment through a combination of mechanical attachment and chemical/physical adhesion.
The adhesive may preferably be pre-dried. A pre-dried adhesive is advantageous as it may provide a stiffness sufficient to at least partially penetrate a tissue wall. Absorption of water upon penetration and subsequent swelling may assist adhesion in the tissue and/or provide flexibility to adapt to a tissue wall.
Additionally or alternatively, the mechanical anchors may comprise or consist of a photosensitive resin and/or a thermoplastic.
The invention is further directed to a catheter device. The catheter device is adapted to deploy a medical device as described herein.
Preferably, the catheter device comprises at least one balloon, particularly preferably at least two balloons.
In particular, the catheter device may comprise a mechanism to apply a mechanical force to the implant, preferably by inflation of a balloon. The mechanical force may be used to pierce a tissue by means of a mechanical anchor.
Furthermore, the catheter device may comprise a light-guiding element, for example an optical fiber, to deliver light from a light source, for example an LED.
The catheter device may comprise a connection element to attach the medical implant to a distal end of the catheter device. The connection element may comprise mechanical hooks, clamps, loops, and/or sutures or any combination thereof. The suture may in particular comprise a pre-determined breaking point.
The invention is further directed to a medical implant comprising an adhesive. The medical implant may, in particular, be any implant as described herein. The implant may preferably be a patch. The adhesive is arranged at least on a first surface of the medical implant. The adhesive is further formed in a pattern. Preferably, the pattern is a two-dimensional pattern or a three-dimensional pattern.
The pattern may provide a texture that helps retain the adhesive, in particular GelMA, during pressurization, leading to stronger adhesion.
Preferably, the pattern comprises mechanical anchors as described herein. In particular, mechanical anchors comprising or consisting of an adhesive material may be part of the pattern and comprise or consist of any of the adhesive materials described herein below.
The pattern may be non-uniform. In particular, the pattern may be printed on the implant by inkjet or extrusion printing. The pattern may also be regular, but comprise a 3D structure and/or a non-homogeneous topography.
Preferably, the adhesive composition comprises gelatin-methacryloyl (GelMA), in particular a GelMA of animal original. Particularly suited GelMAs are Fish GelMA, porcine GelMA, and bovine GelMA, i.e. GelMA processed and originating from fish and/or pigs and/or cows. GelMA originating from cold-water fish is particularly suited because of its low-temperature (in particular at room temperature) mechanical flexibility. However, any type of commercially available GelMA is suitable for the invention.
In particular, the GelMA, in particular if derived from pigs, may have a Bloom value/Bloom strength of 250 to 325. GelMA derived from fish may not have bloom strength.
Preferably, the GelMA has a molecular weight of 50 to 170 kDa.
Preferably, the GelMA may be formed by a mixture of at least two GelMAs of animal origin. Particularly preferably, the GelMA is formed by a mixture of fish GelMA and porcine GelMA.
A mixture of two GelMAs enables to combine properties of different GelMAs. For example, a mixture of (cold water) fish GelMA with porcine GelMA may yield a GelMA with the solubility of porcine GelMA and the mechanical flexibility of fish GelMA. It is also possible to gradually tune properties, for example solubility and mechanical flexibility, by choosing the ratio of different GelMAs, for example porcine and fish GelMA. Such GelMAs are known to the skilled person and commercially available.
Additionally or alternatively, it is also possible to tune properties of the GelMA by varying and/or mixing of different molecular masses.
In particular, inkjet or extrusion printing enables complex structures and patterns of adhesive to be arranged on medical implants that may otherwise be difficult to achieve due to brittleness of the adhesive composition upon drying.
Additionally or alternatively, the pattern may be molded, in particular using a silicone mold made from a 3D-printed structure.
Alternatively, it is also possible to arrange a continuous film of adhesive, wherein a pattern is created with a stamp while the adhesive is in a liquid state.
Particularly preferably, the adhesive composition is arranged in a pre-defined pattern such as to enable flexibility of the implant in certain directions. For example, the adhesive composition may be arranged as slices of a round disk. The implant may then be flexible along the axes separating the individual slices.
The pre-defined pattern may be a two-dimensional pattern, i.e. a substantially flat adhesive film with a patterned structure. Alternatively, the pattern may also be three-dimensional, i.e. also comprise a pattern along an axis perpendicular to the implant surface on which the adhesive composition is arranged.
A three-dimensional pattern is particularly advantageous as it allows for local tuning of pressure. For example, a pyramid that extends from the surface may be pressed against tissue with a higher local pressure than a flat film. Such structures may thus also enhance tissue integration through diffusion into the tissue.
The pattern may comprise at least one spike. Particularly preferably, the pattern comprises a plurality of spikes. A plurality of spikes is particularly advantageous because it allows for a local force concentration which in turn leads to better adhesion, even if the force exerted on the medical implant is comparably small. Additionally or alternatively, the pattern may include at least one or a plurality of pyramids, triangles, cubes, barbs, quills, or other shapes and combinations thereof.
In the following, the invention is described in detail with reference to the following figures, showing:
For clarity, reference signs for identical elements may be shown only once in certain figures.
The shown mechanical anchor 5 is made of implant-grade steel. However, it would be possible to configure an identically shaped mechanical anchor 5 out of any suitable material disclosed herein.
The mechanical anchor 5 of
It will be understood by the person skilled in the arts that any mechanical anchor disclosed herein may be combined with any medical implant, and that combinations of features are merely exemplary embodiments. All features of the mechanical anchors disclosed herein can be combined.
It will be understood that any particular pattern of adhesive may be arranged on a patch, in particular if the adhesive is inkjet printed. Alternatively, extrusion printing may also be employed.
Any of the implants and adhesives disclosed herein are suitable to be patterned with the method shown in
Alternatively, spikes 128 may be part of a surface made of a different material, for example a patch material, which is coated with an adhesive to form a substantially similar configuration as shown here.
Number | Date | Country | Kind |
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21315040.2 | Mar 2021 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/057117 | 3/18/2022 | WO |