The present disclosure relates generally to components useful as replacements for helical coil springs for medical devices, and, in particular embodiments or aspects, to injection devices including a brake tower having a biasing component such as, e.g., a spring washer component and/or a retaining ring.
Medical injection devices often utilize resilient members, such as springs, placed between various components, to bias the components in order to ensure more accurate drug delivery. However, there are shortcomings to the use of current resilient members used in medical injection devices, such as a lack of control and load recovery. Accordingly, there is a need in the art for a more robust component to allow for greater load recovery.
Provided herein is a medical injection device including a housing having a distal end and a proximal end, a brake tower having a proximal end portion, a distal end portion, and a sidewall therebetween defining a longitudinal axis, a cartridge received within the housing distally of the brake tower and holding a composition therein, where a proximal end portion of the cartridge is configured to extend at least partially within the distal end portion of the brake tower along the longitudinal axis, and a retaining ring positioned between the proximal end portion of the cartridge and the distal end portion of the brake tower.
The device may further include a spring washer component, where the spring washer component is held within the distal end portion of the brake tower by the retaining ring, and where the retaining ring is secured to an interior surface of the distal end portion of the brake tower. The spring washer component may be configured to bias the cartridge distally relative to the brake tower. The spring washer component and the retaining ring may each have an opening formed therethrough, and where the respective openings are sized to allow a piston rod to extend therethrough. The spring washer component may be a sinusoidal spring washer. The retaining ring may be a C-shaped ring. The retaining ring may be secured within a groove formed within an interior sidewall surface of the brake tower. The retaining ring may include a plurality of projections extending therefrom. The retaining ring is substantially convex.
The device may further include a spring washer component, with the spring washer component held against the distal end portion of the brake tower by the retaining ring.
In a further aspect or embodiment, a medical injection device includes a housing having a distal end and a proximal end, a brake tower having a proximal end portion, a distal end portion, and a sidewall therebetween defining a longitudinal axis, a cartridge received within the housing distally of the brake tower and holding a composition therein, where a proximal end portion of the cartridge is configured to extend at least partially within the distal end portion of the brake tower along the longitudinal axis, a cartridge housing received within the housing distally of the brake member and configured to hold the cartridge therein, an injection needle at a distal end of the housing and in fluid communication with the cartridge, an actuation member at a proximal end of the housing, the actuation member configured to actuate the medical injection device to deliver the composition through the injection needle, a spring washer component, wherein the spring washer component is positioned within the distal end portion of the brake tower, and a retaining ring positioned between the proximal end portion of the cartridge and the distal end portion of the brake tower, where the retaining ring is secured to an interior surface of the distal end portion of the brake tower to hold the spring washer component within the distal end portion of the brake tower.
The spring washer component may be configured to bias the cartridge distally relative to the brake tower. The spring washer component and the retaining ring may each have an opening formed therethrough, and where the respective openings are sized to allow a piston rod to extend therethrough. The spring washer component may be a sinusoidal spring washer. The retaining ring may be a C-shaped ring.
In a further aspect or embodiment, a medical injection device includes a housing having a distal end and a proximal end, a brake tower having a proximal end portion, a distal end portion, and a sidewall therebetween defining a longitudinal axis, a cartridge received within the housing distally of the brake tower and holding a composition therein, wherein a proximal end portion of the cartridge is configured to extend at least partially within the distal end portion of the brake tower along the longitudinal axis, a cartridge housing received within the housing distally of the brake member and configured to hold the cartridge therein, an injection needle at a distal end of the housing and in fluid communication with the cartridge, an actuation member at a proximal end of the housing, the actuation member configured to actuate the medical injection device to deliver the composition through the injection needle, and a retaining ring positioned between the proximal end portion of the cartridge and the distal end portion of the brake tower, where the retaining ring is press-fittingly secured to an interior surface of the distal end portion of the brake tower.
The retaining ring may include a plurality of projections extending therefrom. The retaining ring may be substantially convex.
The use of numerical values in the various ranges specified in this application, unless expressly indicated otherwise, are stated as approximations as though the minimum and maximum values within the stated ranges are both preceded by the word “about”. As used herein, the term “about” means the stated value ±10%. In this manner, slight variations above and below the stated ranges can be used to achieve substantially the same results as values within the ranges. Also, unless indicated otherwise, the disclosure of these ranges is intended as a continuous range including every value between the minimum and maximum values. For definitions provided herein, those definitions refer to word forms, cognates and grammatical variants of those words or phrases.
The figures accompanying this application are representative in nature, and should not be construed as implying any particular scale or directionality, unless otherwise indicated. For purposes of the description hereinafter, the terms “upper”, “lower”, “right”, “left”, “vertical”, “horizontal”, “top”, “bottom”, “lateral”, “longitudinal” and derivatives thereof shall relate to the invention as it is oriented in the drawing figures. However, it is to be understood that the invention may assume various alternative variations and step sequences, except where expressly specified to the contrary. Hence, specific dimensions and other physical characteristics related to the embodiments disclosed herein are not to be considered as limiting.
Provided herein is a brake tower with a biasing component for use as a replacement for a spring in a medical device.
Referring to
Injection pen 51 can include push button 3, provided at a proximal end, closest to a user and farthest from needle 56, of pen upper body 1. Push button 3 can include an annular bead or rim 57 that engages with a corresponding annular groove (not shown) provided on the internal surface of dose set knob 2. The annular rim and groove connection can be a friction fit that maintains push button 3 in a biased position on dose set knob 2 under the force of a button spring 10, but allows push button 3 to be pushed into dose set knob 2 for injecting a set dose. The interior of push button 3 can accommodate a setback bearing insert 8 that rests on an internal surface at a proximal end of a setback member or driver 9. Push button 3 can be designed to rotate freely on setback bearing insert 8.
Setback member or driver 9 can be a cylindrical member, coaxial with and surrounded by dose set knob 2. Setback member 9 can be provided co-axially around a brake tower 5. Brake tower 5 can be axially and rotatably fixed to pen upper body 1. In non-limiting embodiments or aspects, brake tower 5 co-axially surrounds a piston rod 6. Piston rod 6 can include a set of keys (not shown) that engage a slot (not shown) internal to brake tower 5 to rotatably lock piston rod 6 to brake tower 5. Piston rod 6 can include a plurality of threads (not shown) provided on the interior surface thereof. Piston rod 6 can co-axially surround a lead screw 4 that includes a series of threads 42 at least at its distal end. Lead screw threads 42 can be configured to be in threaded engagement with the internal threads (not shown) provided on the interior of piston rod 6. Due to its threaded engagement with lead screw 4, piston rod 6 can be moved into cartridge 15 during injection to press on a stopper 16 provided inside cartridge 15 to expel a dose of medication.
Following assembly, and when injection pen 51 is ready to be used, a dose for drug delivery can be set. To set a dose using injection pen 51 as described herein, a user rotates the knob portion of dose set knob 2 relative to pen upper body 1. An outer surface 59 of the dose set knob 2 can include a thread 23, which is in threaded engagement with a plurality of threads 17 provided on the internal surface of the pen upper body 1, as shown in
With regard to the injection mechanism, as described above, lead screw 4 can include a plurality of threads 42 at its distal end that are in threaded engagement with a plurality of threads 64 that can be provided along the entire length of a hollow piston rod 6 as shown in
With reference to the present disclosure, injection pen 51 includes brake tower 5 and cartridge 15, as described above. In previous injections pens, such as that which is described in U.S. Pat. No. 9,421,334, a wave clip (or wave spring) has been provided between a distal end of the brake tower 5 and the cartridge 15 so as to bias the cartridge 15 in a distal direction to prevent any movement of the cartridge 15 during injection, thereby ensuring that an accurate dose is injected. However, the use of a wave clip alone has shortcomings such as, e.g., lack of control and load recovery. Thus, in accordance with an aspect of the present disclosure, and as is shown in
Referring to
A retaining ring 18 may also be provided. As shown in
Referring to
In non-limiting embodiments or aspects, the distal end portion of brake tower 5 is enlarged, e.g., by having a greater circumference than the proximal end. In non-limiting embodiments or aspects, distal end of brake tower 5 is configured to partially receive a proximal end of cartridge 15, as is shown in
Furthermore, the retaining ring 18 is also positioned within the interior of the distal end portion of the brake tower 5, with the retaining ring 18 acting to hold the spring washer component 11 within the distal end portion of the brake tower 5. The retaining ring 18 may be coupled to the interior surface of the distal end portion of brake tower 5 by any appropriate method or means. For example, a slot or groove may be formed within the interior sidewall of the distal end portion of brake tower 5, with the retaining ring 18 held within the slot or groove by way of an interference fit. Additionally and/or alternatively, the retaining ring 18 may be held on or within the inner surface of the distal end portion of brake tower 5 by way of, e.g., an adhesive, one or more fasteners, etc.
Referring again to
As is also shown in
Next, referring to
However, unlike injection pen 51 described above, which utilizes both a spring washer component 11 and retaining ring 18 to bias the cartridge 15 with respect to the brake tower 5, injection pen 52 shown in
Referring to
Similar to spring washer component 11 described above, when pressed retaining ring 21 is in the final position 35, pressed retaining ring 21 functions to bias the cartridge 15 in a distal direction to prevent any movement of the cartridge 15 during injection.
Referring to
As shown in
The pressed retaining ring 21 further includes a plurality of projections 22. As shown in
The pressed retaining ring 21 may be formed of any appropriate material such as, e.g., a metal or metal alloy, a polymeric material, a thermoplastic, etc.
Additionally and/or alternatively, the pressed retaining ring 21 may be held at the final position 35 of the distal end portion of brake tower 5 by way of, e.g., an adhesive, one or more fasteners, etc.
Referring to
Although the devices have been described in detail for the purpose of illustration based on what is currently considered to be the most practical and preferred embodiments, it is to be understood that such detail is solely for that purpose and that the systems and methods are not limited to the disclosed embodiments, but on the contrary, is intended to cover modifications and equivalent arrangements that are within the spirit and scope of the appended claims. For example, it is to be understood that the present systems and methods contemplate that, to the extent possible, one or more features of any embodiment can be combined with one or more features of any other embodiment.
The present application claims priority to U.S. Provisional Application Ser. No. 63/083,577, entitled “Medical Injection Device with a Retained Biasing Component”, filed Sep. 25, 2020, the entire disclosure of which is hereby incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2021/051779 | 9/23/2021 | WO |
Number | Date | Country | |
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63083577 | Sep 2020 | US |