The field to which the disclosure generally relates includes medication drawers and related medication packaging strips.
Computerized medication administering cabinets or carts are frequently used in medical care facilities to administer medication to patients on a patient-by-patient basis. For example, such cabinets or carts may include a plurality of drawers or cassettes that hold medication in bulk. But such apparatuses may be prone to tampering and may not be well adapted to releasing prepackaged medication on a packaged dose-by-dose basis.
The present disclosure is directed to an illustrative embodiment of a medication drawer for a medication cabinet. The drawer includes a housing including a main body, and a front cover coupled to the main body and including a base wall having a packaging strip outlet therethrough. The drawer also includes at least one sensor upstream of the outlet and operatively disposed to sense sensor pickups on a medication packaging strip to be released through the outlet. The drawer further includes a packaging strip guide including at least one guide surface oppositely disposed from the at least one sensor to guide the packaging strip through the outlet and to reflect light to the at least one sensor.
According to another aspect, the present disclosure is directed to an illustrative embodiment of a medication packaging strip. The strip includes a base, a cover over at least a portion of the base, and a plurality of spaced apart tear lines defining a plurality of individual packages each having a leading edge, a trailing edge, and side edges extending between the front and trailing edges, a upper surface, a bottom surface, and at least one sensor pickup located closer to the trailing edge than to the leading edge, and medication disposed between corresponding portions of the cover and the base.
Illustrative embodiments of the invention will become more fully understood from the detailed description and the accompanying drawings, wherein:
9.
The following description of the embodiment(s) is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.
For example, as illustrated in
The main body 20 may include sidewalls 28, a bottom wall 30 that may extend between the sidewalls 28, and a bottom compartment wall 32 that may extend between the sidewalls 28 vertically spaced from the bottom wall 30. The main body 20 also may include projections 34 that may extend from the bottom wall 30 toward the bottom compartment wall 32 for retaining the circuit board assembly 16 therebetween, rear and front compartment walls 36, 38 that may extend upwardly from the bottom compartment wall 32 and between the sidewalls 28, and a packaging strip guide wall 40 that may extend between the sidewalls 28 and forwardly from the front compartment wall 38.
The guide wall 40 may extend downwardly at an angle from an upper portion of the front compartment wall 38 and in a direction toward a front of the drawer 10. In another embodiment, the guide wall 40 may extend level or generally parallel to the bottom wall 30. Also, the guide wall 40 may include a leading edge 39 and upstream lower strip guides 41 (
As shown in
The rear cover 22 may include a base wall 48 that may have a locking latch aperture 50 and an electrical connector passage 52 therethrough. The rear cover 22 also may include flanges 54 extending from the base wall 48 for coupling to the main body 20 of the housing 12. The rear cover 24 may be may be fastened, clipped, snap-fit, adhered, and/or coupled to the main body 20 in any other suitable manner.
The top cover 24 may include a base wall 56, with flanges 58 and engagement features 60 extending therefrom. The top cover 24 may be coupled to the main body 20 in any suitable manner. For example, the top cover 24 may be clipped to the main body 20 using the engagement features 60 that may engaged corresponding engagement features 62 of the main body 20. The engagement features 62 may be corresponding lips or projections constructed and arranged for interference fit with one another, and may include cooperating geometries suitable for tamper-resistant locking to one another.
In another embodiment, and with reference to
In other embodiments, the drawers 10 may be provided with tamper evident tape 61, as shown in
As best shown in
Also, the front cover 26 may carry another circuit board assembly 80 that may include a circuit board 82, a connector 84 coupled to the circuit board 82, and one or more sensors 86 that may be carried by the circuit board 82 upstream of the outlet 66 and may be flush with an upper surface of the lower horizontal flange 76. As used herein, the term “flush” includes substantially level to slightly recessed within typical manufacturing and assembly tolerances. The sensors 86 may include a pair of sensors that are laterally spaced apart along the B axis. The sensors 86 may include OPB710F reflective sensors available from OPTEK Technology Inc. of Carrollton, Tex. In another embodiment, the sensors 86 may be carried by any suitable portion of the drawer 10 so long as the sensors 86 are disposed upstream of the outlet 66.
The circuit board assembly 80 also may include a light 87 that may be electrically coupled to the circuit board 82 in any suitable manner and may extend through a corresponding aperture in the base wall 64 of the front cover 26. The light 87 may include one or more light emitting diodes (LEDs), an LED bar, or any other suitable lighting device(s).
The circuit board 82 may be mounted to the front cover 26, for example, by being positioned between portions of the lower vertical flanges 70 and the lower horizontal flange 76. More specifically, the circuit board 82 may be frictionally engaged by and vertically between legs 88 of the lower horizontal flange 76 and shoulders 90 of the lower vertical flanges 70. Also, the circuit board 82 may be frictionally engaged by and horizontally between extensions 92 of the lower vertical flanges 70. In any case, the sensors 86 may be positioned adjacent to the outlet 66 and operatively disposed in a vertical orientation to sense sensor pickups on a packaging strip to be released out of the outlet 66, for example, for administration to a patient by suitable medical personnel. For instance, upper surfaces of the sensors 86 may be flush with upper surfaces 93 of the front cover 26 at the opening 66 thereof.
Further, the front cover 26 may include a packaging strip restraint or guide 94. The guide 94 may be a separate component carried by the front cover 26 or may be integral with the front cover 26. The guide 94 may include a base wall 96 that may be carried in a corresponding slot 98 that may be defined by the upper vertical flanges 68 adjacent the upper horizontal flange 74.
The guide 94 also may include legs 100 extending from the base wall 96. The legs 100 may extend outwardly at an angle, for example, about 45 degrees, for instance, 30 to 60 degrees. Accordingly, the legs 100 may extend outboard of the lateral extent of the base wall 96.
As also shown in
As also shown in
Accordingly, in one embodiment, at least the guide surfaces 102 may be reflectors to reflect light to the sensors 86. For example, the guide 94 may be composed of a white plastic. For example, the guide 94 may be composed of an engineering plastic, for instance an acetal plastic, a NYLON plastic, or the like. The guide 94 may be formed in any suitable manner, for example in a die and including a white dye, for instance, PANTONE Bright White 11-0601 TC. Accordingly, the guide surfaces 102 may be sufficiently smooth and bright to provide good reflection for sensor activation.
Referring to
The material handler 18 may be carried by the housing 12 in any suitable manner for movement of medication out of the housing 12. For example, the material handler 18 may be supported by the material handler wall 42 and between the sidewalls 28 of the main body 20 so as to feed or convey the packaged medication strip 14 out of the housing 12 through the outlet 66. The material handler 18 may include a powertrain including a prime mover 114. The prime mover 114 may be an electrical motor or any other suitable device. The powertrain also may include a drivetrain coupled to the prime mover or motor 114 in any suitable manner. The drivetrain may include a transmission 115 having its input coupled to the motor 114 and drive elements 116 coupled to the output shaft 45 to drive the strip 14. The drive elements 116 may be toothed wheels or gears, or other meshing elements, or any other suitable drive elements. The material handler 18 also may include driven elements 118 on the driven shaft 47 on a side of the medication packaging strip 14 opposite that of the drive elements 116. The driven elements may be toothed wheels or gears, or other meshing elements, or any other suitable driven elements. In one embodiment, the drive and driven elements 116, 118 may include gears each having a 48 diametral pitch, forty-four teeth, and 14.5 pressure angle and that are available as part number A 1N 2-N48044 from Stock Drive Products/Sterling Instrument of New Hyde Park, N.Y. In any case, it is preferable that the gears have no less than twenty-two teeth.
The medication packaging strip 14 may be rolled or folded back onto itself in a compact manner within the housing 12 as illustrated, or may be wound on a spool or reel, or the like. As used herein, the term medication may include anything for topical treatment or internal care of patients and in any form, including but not limited to solids, liquids, powders, gels, creams, lotions, ointments, syringes, sprays or sprayers, bandages, gauze, or any other supplies.
Referring to
In one embodiment, the bottom surfaces 134 may be reflective surfaces with one or more sensor pickups 136. For example, the bottom surfaces 134 may be white for good reflectivity and the pickups 136 may be black for good contrast. Like the guide surfaces, the bottom surfaces 134 may be sufficiently smooth and bright to provide good reflection for sensor activation. In fact, the white guide surfaces and the white bottom surfaces 134 may be colored so as to mimic reflectivity of one another.
The pickups 136 may be located in any suitable location along the length of the packages. However, it is preferred that the location, in conjunction with the location of the sensors 86, the guide 94, and the elements 116, 118 of the drawer 10, prevents any given package from extending out of the outlet 66 or so near the outlet 66 so as to enable tampering, yet ensures that the leading edge of the strip is properly guided toward the outlet 66. For example, the sensor pickups 136 may be located closer to the trailing edges 128 than to the leading edges 126. Also, the size of the pickups 136 may correspond to the size of the sensors 86. For example, the width of the pickups 136 in a feed direction of the strip 14 may be the same as the diameter of the active portions of the sensors 86 within plus or minus 15%. As illustrated, the sensor pickups 136 may include a pair of laterally spaced apart sensor pickups at the opposed sided edges 130. In another embodiment, however, only one sensor pickup may be used and may be located along one of the side edges or laterally between the side edges of the packages. In a further embodiment, the pickups 136 may be located on the top surfaces 134 of the strip 14. Of course, the location of the guide 94 and the sensors 86 likewise may be reversed. For example, the guide 94 may be provided beneath the sensors 86 such that the guide surfaces face up and the sensors 86 may be disposed above the guide surfaces 102. Such reversals of parts would be obvious to one of ordinary skill in the art.
Each individual package 14a, 14b also may have a dose of medication 138 (
In operation, with the drawer 10 removed from its corresponding medication cabinet, and with the top cover 24 removed from the main body 20, the strip 14 may be loaded into its compartment in the drawer 10. The strip 14 may be loaded so that a leading edge of the strip 14 is fed between the drive and driven elements 116, 118 and advanced to a home position. For example, as shown in
In one embodiment, the strip 14 may be advanced automatically, for example, by connecting the connector 104 of the drawer 10 to a powered loading station, which may provide power to the motor 114 and the sensors 86 and may control operation of the motor 114 to allow an operator to continuously or stepwise advance the motor 114. In another embodiment, the strip 14 may be advanced manually, for example, by removing or raising the driven elements 118, placing the strip 14 in position, and repositioning the driven elements 118. Once the strip 14 is loaded and advanced to its home position, the top cover 24 may be coupled to the main body 20 and the drawer 10 assembled to its corresponding slot in the medication cabinet so that the connector 104 connects to its corresponding electrical connector of the medication cabinet.
Thereafter, the strip 14 may be released from the drawer 10 on a unit dose, unit-of-use, or dose-by-dose basis. For example, an operator may use any suitable input device to instruct a controller to power the motor 114 to advance the leading individual package of the strip 14 in a downstream direction out of the outlet 66. As the strip 14 is advanced downstream, the sensors 86 sense the absence of the pickups 136 by way of the reflective guide surfaces 102 of the packaging strip guide 94, and then by way of the white surfaces of the packaging strip.
The motor 114 will continue to operate until the sensor pickups 136 on the leading package 14a of the strip 14 align with the sensors 86 wherein the sensors 86 sense the presence of the pickups 136. At this point, the controller receives signals (e.g. binary “1”) from the sensors 86 and depowers the motor 114 in response thereto.
For instance,
Again, a user may use a suitable input device to instruct the controller to power the motor 114 to advance the subsequent individual package of the strip 14 toward and out of the outlet 66. Again, the sensors 86 sense the absence of the pickups 136 by way of the reflective surfaces 102 provided by the guide 94 wherein the controller receives signals (e.g. binary “0”) from the sensors 86 and maintains the motor 114 in a powered state. Therefore, the motor 114 will continue to operate until the sensor pickups 136 on the subsequent package 14b of the strip 14 align with the sensors 86 wherein the sensors 86 sense the presence of the pickups 136. At this point, the controller receives signals (e.g. binary “1”) from the sensors 86 and depowers the motor 114 in response thereto.
As the controller powers the motor 114, the controller also powers the light 87 to indicate which drawer(s) of a plurality of drawers 10 in a medication cabinet are releasing medication. For example, the controller may power the light 87 in a steady or blinking manner to alert an operator as to which drawer should be releasing one or more packages of the strip 14.
In one embodiment, the sensors 86 may operate as part of a medication counter so that the quantity of medication doses that passes through the outlet 66 can be counted. For example, each time the leading individual package of the strip 14 is advanced through the outlet 66, the sensors 86 sense the pickups 136 and the controller may receive a corresponding indication from the sensors 86 that may be used to increment a counter in the controller to track the quantity of individual packages that have been advanced or released. In another example, each time the leading individual package of the strip 14 is removed from the rest of the strip 14 through the outlet 66, the sensors 86 sense the absence of the pickups 136 and the controller may receive a corresponding indication from the sensors 86 that may be used to increment a counter in the controller to track the quantity of individual packages that have been released.
Also, although not shown, the motor 114 may include a drive worm on an output shaft that is coupled to an input gear of the transmission 115. The drive worm may drive the input gear but the opposite is not true, so as to provide unidirectional operation and a locking feature to prevent someone from pulling the medication packaging strip 14 through the outlet 66. Accordingly, once the powertrain stops, the drivetrain locks to prevent tampering with the drawer 10. Therefore, any attempt to pull an outlet-advanced leading package to pull more than one package of the strip through the outlet will simply result in tearing away of the leading package from the subsequent package.
As used in the sections above and claims below, the terms “for example,” “for instance,” and “such as,” and the verbs “comprising,” “having,” “including,” and their other verb forms, when used in conjunction with a listing of one or more components or other items, are each to be construed as open-ended, meaning that the listing is not to be considered as excluding other, additional components, elements, or items. Similarly, when introducing elements of the invention or the example embodiments thereof, the articles “a,” “an,” “the,” and “said” are intended to mean that there are one or more of the elements. Moreover, directional words such as front, rear, top, bottom, upper, lower, radial, circumferential, axial, lateral, longitudinal, vertical, horizontal, transverse, and/or the like are employed by way of description and not limitation. Other terms are to be construed using their broadest reasonable meaning unless they are used in a context that requires a different interpretation.
Finally, the foregoing description is not a definition of the invention, but is a description of one or more examples of exemplary embodiments of the invention. The statements contained in the foregoing description relate to the particular examples and are not to be construed as limitations on the scope of the invention as claimed below or on the definition of terminology used in the claims, except where terminology is expressly defined above. And although the present invention has been disclosed using a limited number of examples, many other examples are possible and it is not intended herein to mention all of the possible manifestations of the invention. In fact, other modifications, variations, forms, ramifications, substitutions, and/or equivalents will become apparent to those skilled in the art in view of the foregoing description. The present invention is intended to embrace such forms, ramifications, modifications, variations, substitutions, and/or equivalents as fall within the spirit and broad scope of the following claims. In other words, the present invention encompasses many substitutions or equivalents of limitations recited in the following claims. For example, the materials, sizes, and shapes, described above could be readily modified or substituted with other similar materials, sizes, shapes, and/or the like. Therefore, the invention is not limited to the particular examples of exemplary embodiments disclosed herein, but instead is defined solely by the claims below.
This application claims the benefit of U.S. Provisional Application No. 61/583,296, filed Jan. 5, 2012, the content of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
---|---|---|---|
61583296 | Jan 2012 | US |