This patent application is based on and claims priority pursuant to 35 U.S.C. § 119(a) to Japanese Patent Application No. 2022-021639, filed on Feb. 15, 2022, in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
Embodiments of the present disclosure relate to a medication support device.
For the purpose of reducing the time or labor of medication, medication support devices are known in the art. More specifically, some technologies have been proposed to pass the picked-up pack to a medicine dispensing tray after picking up a pack from a container in which a plurality of medicine packages packing a several kinds of medicines are accommodated using an adsorption system. In such proposed technologies, the medicine dispensing tray is then ejected to the exit of the housing of the medication support device, and the medicine is passed to a person who takes the medicine or a medication assistant.
Embodiments of the present disclosure described herein provide a medication support device includes a container that stores a plurality of medicine packs stacked on top of each other in layers, a pickup device to pick up a specific one of the multiple medicine packs from the container, a conveyor to convey the specific one of the multiple medicine packs picked up by the pickup device, a medicine dispenser to arrange the specific one of the multiple medicine packs conveyed by the conveyor, and a pack passing-through portion disposed on a bottom of the container. In the medication support device, the specific one of the multiple medicine packs picked up by the pickup device passes through the pack passing-through portion, and the pack passing-through portion has a plurality of support portions that support the multiple medicine packs. In the medication support device, the multiple support portions are fixation members fixed to the pack passing-through portion, and the multiple support portions vary in shape.
A more complete appreciation of embodiments and the many attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings.
The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present disclosure. As used herein, the singular forms “a”, “an”, and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “includes” and/or “including”, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
In describing example embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the present disclosure is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that have the same structure, operate in a similar manner, and achieve a similar result.
Embodiments of the present disclosure and examples of the present disclosure are described below in detail with reference to the accompanying drawings. In the drawings and the description of the embodiments and examples of the present disclosure, like reference signs denote like elements such as members or components of similar shapes or similar functionality, and overlapping description may be omitted where appropriate unless there is concern about the possibility of confusion.
As illustrated in
In
Each one of the multiple cartridges 10 serves as a container in which a plurality of medicine packages 2 packing a several kinds of medicines 3 as will be described later are stored upon being stacked on top of each other in layers. The medicine package 2 according to the present embodiment may be referred to simply as a pack or a medicine pack in the following description. The multiple cartridges 10 are arranged at the uppermost portion and a lower portion of a main structural frame 199 of the medication support device 200. The expression “stored upon being stacked on top of each other in layers” in the present disclosure indicates keeping the packs horizontally in such a manner that the front face is viewable.
Each one of the multiple medicine dispensing trays 30 serves as a medicine dispenser in which the prescribed packs conveyed by the conveyance unit 90 are arranged. As illustrated in
The pickup unit 50 according to the present embodiment serves as a pickup device that picks up a specific pack from one of the multiple cartridges 10. The conveyance unit 90 according to the present embodiment serves as a conveyor that conveys the pack picked up from one of the multiple cartridges 10 by the pickup unit 50.
Each one of the first gate 41 and the fourth gate 44 according to the present embodiment serve as an entrance and exit gate for the container, which allows one of the multiple cartridges 10 to enter and exit the main structural frame 199. The multiple cartridges 10 are inserted and set in the main structural frame 199 through each one of the first gate 41 and the fourth entrance 44. The open and close door of one of the first gate 41 and the fourth gate 44 are opened, and the drawer 21 in which the multiple cartridges 10 are aligned is drawn out to the front side. By so doing, the multiple cartridges 10 is inserted or withdrawn.
Each one of the second gate 42 and the third gate 43 according to the present embodiment serves as entrance and exit gate for the medicine dispenser, which allows one of the multiple medicine dispensing trays 30 to enter and exit the main structural frame 199. The second gate 42 and the third gate 43 are arranged such that the packs can be picked up immediately after the packs are set or inserted into the medicine dispensing tray 30.
In the medication support device 200 according to the present embodiment, four medicine dispensing trays 30 are arranged as illustrated in
The second gate 42 and the third gate 43 for the medicine dispensing tray are also arranged for each one of the medicine dispensing trays 30. Due to such a configuration, another different one of the medicine dispensing trays 30 can be picked up even when the medicine dispersing operation is performed on a particular one of the multiple medicine dispensing trays 30.
The drawers 21 of the multiple cartridges 10 as illustrated in
An outline of the medicine package 2 according to the present embodiment is described below with reference to
The medicine pack according to the present embodiment includes the single medicine package 2 and bound packages 2A in which a plurality of medicine packages 2 are stacked on top of each other in layers and bound by a stapler or the like. In
As illustrated in
The medicine package 2 is prepared by a drug-dispensing machine installed in a pharmacy or the like. The dispensing sheets that are used for dispending the medicines are rolled long-length sheets, and are perforated between packs. The dispensing sheets are rolled in an overlapping manner, and the medicines 3 to be taken are packed in the space between the sheets. The medicines 3 for a required number of doses are divided in small quantities, and packed into the multiple medicine packages 2 that form a continuous sheet. The three sides other than the folded portion of each one of the multiple medicine packages 2 around the medicines 3 for a single dose are sealed in turn by the pressure-bonded portion 4. The multiple medicine packages 2 that form such a continuous sheet may be referred to as continuous packs 1 in the following description. In the continuous packs 1 that are described with reference to
In the present embodiment described with reference to
The pressure-bonded portion 4 has a band-like width of about 10 to 15 millimeters (mm), and has higher rigidity than the portion of the bag 2a that is a transparent or semitransparent film where the medicines 3 can be visually recognized therethrough. A boundary portion 2b that is implemented by perforation 5 is formed in the center of the pressure-bonded portion 4 between a pair of the multiple medicine packages 2 making up the continuous packs 1. The multiple medicine packages 2 are adjacent to each other in an upstream-to-downstream direction. For example, a user who is not handicapped in the hand can obtain one medicine package 2 by tearing off at the perforation 5 by hand or by cutting near the perforation 5 with scissors or a dedicated cutter.
As illustrated in
As illustrated in
In each one of the multiple partitions 33 of the multiple medicine dispensing trays 30, a setting position or inserting position is determined for each patient who takes medicines depending on a type of medicines in the pack to be taken. In other words, the multiple partitions 33 in one of the multiple medicine dispensing trays 30 may be allocated to a plurality of patients who take medicines at the same time. In a case where a specific patient who takes medicines does not take a medicine at a specific timing, arrangement can be made such that a pack is not given to such a specific patient at the specific timing.
However, no limitation is intended by the multiple medicine dispensing trays 30 described above. According to an alternative embodiment of the present disclosure, each one of the multiple partitions 33 of one of the multiple medicine dispensing trays 30 may be allocated for each time of medication of each patient who takes medicines. More specifically, in such an alternative embodiment of the present disclosure, the multiple partitions 33 may be allocated to each of the patients who take medicines in view of the time of medication of each one of the multiple medicine packages 2 to be taken in the morning, in the daytime, in the evening, or before going to bed. In the multiple medicine dispensing trays 30 according to such an alternative embodiment of the present disclosure, the multiple medicine dispensing trays 30 may be managed on a room by room basis in day-care center or nursing home where a plurality of patients who take medicines reside, and the multiple medicine packages 2 for that day or a couple of days may be dispersed in advance to the multiple medicine dispensing trays 30.
According to the above alternative embodiment, allocating the partitions 33 based on each time of medication such as a time in the morning, a time in the daytime, a time in the evening, and a time before going to bed can prevent the time of medication from being mistaken by patients who take medicines. The configuration or structure of the multiple medicine dispensing trays 30 is not limited to the embodiments of the present disclosure described above, and various kinds of combination are theoretically possible between patients who take medicines and the timing at which the medicines are to be taken. However, such combinations may go beyond the scope of the present disclosure, the description of such combinations is omitted.
In the vertical sectional view of the cartridge 10 of
For example, each one of the multiple cartridges 10 according to the present embodiment includes a casing 11, a lid 14, a pack pickup slot 17, a movable board 16, a pack posture keeper 15, and a right support portion 12 and a left support portion 13 each of which serves as a support portion.
The casing 11 according to the present embodiment stores, for example, a plurality of medicine packages 2 or the bound packages 2A. In the following description, a single medicine package 2 will represent such a plurality of medicine packages 2 or bound packages 2A. For example, the casing 11 is integrally or separately formed using resin.
The lid 14 according to the present embodiment enables the multiple medicine packages 2 to be loaded or unloaded.
The pack pickup slot 17 according to the present embodiment is formed in a lower portion or a bottom portion of the casing 11, and is used to pick up the medicine package 2 in one of the multiple cartridges 10. Moreover, the pack pickup slot 17 according to the present embodiment allows the medicine package 2, which is picked up from one of the multiple cartridges 10 by the pickup unit 50 (see, for example,
The movable board 16 according to the present embodiment serves as a pressing member and prevents the medicine package 2 from falling out, and makes the lowermost one of the multiple medicine packages 2 move close to the pack pickup slot 17 after the first one of the maximum number of medicine packages 2 that can be stored in the casing 11 is picked up.
The pack posture keeper 15 keeps the posture of the medicine package 2.
The right support portion 12 and the left support portion 13 also support or hold the medicine package 2 in the casing 11.
In the present embodiment, the to-be-picked-up portion of one of the multiple medicine packages 2 to be picked up from one of the multiple cartridges 10 by the pickup unit 50 is at a lower portion or bottom portion of the corresponding one of the multiple cartridges 10. In other words, the to-be-picked-up portion includes the pack pickup slot 17, and the right support portion 12 and the left support portion 13 that serve as a pair of support portions or supporting member and support, at a plurality of points, one of the multiple medicine packages 2 to be picked up from one of the multiple cartridges 10.
The right support portion 12 and the left support portion 13 according to the present embodiment are configured to allow one of the multiple medicine packages 2 to pass through when one of the multiple medicine packages 2 is picked up from one of the multiple cartridges 10 by the pickup unit 50. On the other hand, when any one of the multiple medicine packages 2 is not to be picked up from one of the multiple cartridges 10, the multiple medicine packages 2 are to be stored and held in the casing 11. In order to achieve that, the right support portion 12 and the left support portion 13 are configured to restrict the passage of one of the multiple medicine packages 2
As described above, the right support portion 12 and the left support portion 13 according to the present embodiment serve as a pair of support portions that support or hold the multiple medicine packages 2 in the one of the multiple cartridges 10, and each one of the right support portion 12 and the left support portion 13 is fixed and immovable such that one of the multiple medicine packages 2 can be picked up in a stable manner from one of the multiple cartridges 10 by the pickup unit 50.
The right support portion 12 and the left support portion 13 according to the present embodiment are a pair of fixation members that are fixed or attached to the pair of bottom-wall inner surfaces 11e of the right bottom-wall edge and left bottom-wall edge of the pack pickup slot 17, respectively.
The pack pickup slot 17 according to the present embodiment has both a function to allow a pair of suction pads 52 of the pickup unit 50 illustrated in
In one the multiple cartridges 10 illustrated in
The right support portion 12 and the left support portion 13 support the multiple medicine packages 2 in one of the multiple cartridges 10 such that the multiple medicine packages 2 in one of the multiple cartridges 10 do not fall from the pack pickup slot 17. As will be described later in detail in regard to the operation of the pickup unit 50, the right support portion 12 and the left support portion 13 have a positional relation in which one of the multiple medicine packages 2 is sucked by the pair of suction pads 52 at two suction pad positions in the Y-direction near both ends of the right support portion 12 when the lowermost one of the multiple medicine packages 2 in one of the multiple cartridges 10 is picked up while being sucked by the pair of suction pads 52. When the lowermost one of the multiple medicine packages 2 is picked up from one of the multiple cartridges 10 by the pair of suction pads 52, the pair of suction pads 52 passe near both ends of the right support portion 12 in the Y-direction to suck and hold one of the multiple medicine packages 2.
As illustrated in
The pack posture keeper 15 is formed of sponge rubber having appropriate elasticity. The movable board 16 is made of, for example, resin or metal. The pack posture keeper 15 and the movable board 16 according to the present embodiment hold the posture of the multiple medicine packages 2 under normal operating conditions in the casing 11. As explicitly illustrated in
In order to achieve the above-described function, the movable board 16 is arranged to move at least one of the multiple medicine packages 2 left in the casing 11 toward the pack pickup slot 17 as moving downward in the casing 11 in the Z-axis direction by its own weight.
As illustrated in
A set of the multiple medicine packages 2 are orderly stored in the casing 11 toward the upper side from the pack pickup slot 17 on the right support portion 12 and the left support portion 13. The timing at which the multiple medicine packages 2 are supplied into one of the multiple cartridges 10 may be, for example, the timing at which a patient who takes medicines or occupant is examined in a day-care center or nursing home, which is typically once a two weeks, or the timing at which the multiple medicine packages 2 in one of the multiple cartridges 10 run out. When some medicine packages 2 are left in one of the multiple cartridges 10 at the time of replenishment, such replenishment is continued from the back of the remaining medicine packages 2.
Under normal operating conditions, the above-described setting of the multiple medicine packages 2 into one of the multiple cartridges 10 and the replenishment of the multiple medicine packages 2 are done by a staff or the like in a day-care center or nursing home. However, no limitation is indicated thereby. In particular, in configurations where cartridges are used instead of containers and setting or replenishment of the medicine packages 2 are done automatically, the setting or replenishment of the medicine packages 2 may be done differently.
The lid 14 is used by a staff or the like who works at a day-care center or nursing home to enable loading or unloading of the multiple medicine packages 2 stored in one of the multiple cartridges 10, and as illustrated in
As illustrated in
However, no limitation is indicated thereby. For example, in an alternative embodiment of the present disclosure, a single cartridge 10 may be prepared for each person or patient who takes medicines. In such cases, for example, a pack to be used in the morning on day one, a pack to be used at lunchtime on day one, a pack to be used in the evening on day one, a pack to be used before going to bed on day one, a pack to be used in the morning on day two, a pack to be used at lunchtime on day two, and a pack to be used in the evening on day two may be stored in the order listed upward from the pack pickup slot 17 parallel to the direction in which packs are taken out from the multiple cartridges 10.
Some technologies have been proposed for a combination between a left flap portion and a right flap portion of the flap mechanism. Such a left flap portion is provided with a helical torsion coil spring having pressing force within a predetermined range between the rotation axis and the right bottom-wall edge, and such a right flap portion is openable and closable and can swing about a rotation axis arranged around the right bottom-wall edge of the pack pickup slot 17. However, in such proposed technologies, there are technical problems in picking up a pack from the cartridge 10 or the storage unit in view of the results of some specific experiments.
In order to deal with the above technical problems, in some embodiments of the present disclosure, the right support portion 12 and the left support portion 13 are fixed to the bottom-wall inner surface 11e of the pack pickup slot 17 of the casing 11 such that one of the multiple medicine packages 2 can be picked up in a steadily stable manner from one of the multiple cartridges 10 by the pickup unit 50.
In other words, the right support portion 12 and the left support portion 13 according to the present embodiment are fixed when the right support portion 12 and the left support portion 13 hold both ends of the medicine pack such as the medicine package 2 or the bound packages 2A around the pack pickup slot 17 arranged at the lower portion of one of the multiple cartridges 10.
An end of the bottom one of the multiple medicine packages 2 to be adsorbed by, for example, an adsorption system is supported by the right support portion 12, and the other end of the bottom one of the multiple medicine packages 2 is supported by the left support portion 13. Due to such a configuration, the medicine packages 2 that are set and stored in the cartridge 10 do not drop.
The right support portion 12 and the left support portion 13 are different in the length of the portion that support the multiple medicine packages 2, and the length of portion of the right support portion 12 that support the multiple medicine packages 2 is shorter than that of the left support portion 13. As will be described later in detail with reference to
As the pair of support portions including the right support portion 12 and the left support portion 13 are of fixed type, the front end of the next one of the multiple medicine packages 2 to be taken out can be reliably held and does not jump out or fall off together with one of the multiple medicine packages 2 that is being taken out. As the pair of support portions including the right support portion 12 and the left support portion 13 do not swing or rotate, the medicine package 2 are held with high stability with no deformation or the like due to unintentional nipping or pressing in the returning operation.
The medicine pack and the cartridge 10 are described with reference to
In
In order to deal with such a situation, as illustrated in
As illustrated in
As illustrated in
In the above embodiments of the present disclosure, attachment and detachment are enabled by the coupling or engagement of concave and convex portions. However, no limitation is intended thereby, and an elastic member may be arranged in the gap between the inner wall of the casing 22 and the external wall of the casing 11 to enable attachment and detachment. Alternatively, a configuration or structure using magnetic force or a snap-fit assembly method may enable attachment and detachment.
As illustrated in
With the use of an information display device such as the LED 25a, LED 25b, the LED 25c, the LED 25d, the LED 25e, the LED 25f, the LED 25g, and the LED 25h, there is a possibility that a staff or the like who is an operator and attaches or detaches one of the multiple cartridges 10 mix up which one to attach or detach. In order to avoid such a situation, for example, the presence or absence of the cartridges 10 may be electronically determined by, for example, a sensor or a switch.
The container may be provided with for example, a number, a bar code, a quick response (QR) code (registered trademark), or a non-contact integrated circuit (IC) tag such that each one of the containers will be identifiable. It is desired that the system be programmed to remember what container stores whose medicines. Subsequently, the drawer to which the multiple containers are attached is set in the main structural frame 199 of the medication support device 200, and each one of the multiple containers is identified by the medication support device 200. Due to such a configuration, a desired pack can be picked up in the medication support device 200 without causing any errors.
As illustrated in
The suction pump 48 may be arranged in the pickup unit 50 or may be disposed at another portion in the medication support device 200. When the suction pump 48 is arranged inside the medication support device 200, the suction device 51 is connected to the suction pump 48 through a communicating member such as an air tube.
The suction device 51 has a suction pad 52 that communicates with the suction pump 48 and sucks one of the multiple medicine packages 2, and a suction duct 53 coupled to the pair of suction pads 52. The suction pad 52 according to the present embodiment serves as a suction unit or a suction member that sucks up and picks up one of the multiple medicine packages 2 in one of the multiple cartridges 10.
As described above, the upper ends of the pair of suction pads 52 as illustrated in
The pickup unit 50 according to the present embodiment is provided with a posture changing unit used to change the posture of one of the multiple medicine packages 2 picked up from one of the multiple cartridges 10 to a substantially vertical posture. The posture changing unit in the pickup unit 50 may include, for example, a rotation base 54 coupled to a fixation member 57 through a rotation axis 55, a guide unit 59 formed with a guide groove 59a having a specific shape, a guide axis 56 that is consistently fitted into the guide groove 59a of the guide unit 59 to guide the rotation base 54, and a suction unit lifting and lowering unit.
The rotation base 54 is coupled to the fixation member 57 through the rotation axis 55. The rotation base 54 may be may rotatably or pivotably be arranged around the rotation axis 55 fixed to the rotation base 54 within a range of a predetermined angle. Alternatively, the rotation base 54 may be may rotatably or pivotably be arranged around the rotation axis 55 fixed to the fixation member 57. In other words, in
The suction pad lifting and lowering unit includes a pair of guide rods 58 that are arranged separately in the Y-direction and guides the fixation member 57 in the Z-direction, an endless belt 62 looped around a driving pulley 60 and a driven pulley 61, and a suction device lifting and lowering motor 63 coupled to the driving pulley 60 through a driving power conveyor such a gear or a belt. The suction device lifting and lowering motor 63 according to the present embodiment serves as a driver circuit or a driving source of the suction pad lifting and lowering unit.
The fixation member 57 according to the present embodiment is coupled and fixed to the endless belt 62 at a belt grip 62a fixed to the right end of the fixation member 57.
The pair of guide rods 58 are arranged at two different positions in the Y-direction, and extend in the Z-direction. The bottom ends of those guide rods 58 are fixed to the base frame 50b of the picking-up frame 50a provided for the pickup unit 50.
A pair of guiding holes 57a into which the pair of guide rods 58 are inserted are formed around a right end of the fixation member 57.
The pulley axis of each one of the driving pulley 60 and the driven pulley 61 is rotatably supported by an immovable member on the picking-up frame 50a. The suction device lifting and lowering motor 63 is fixed to an immovable member provided for the picking-up frame 50a of the pickup unit 50. The suction device lifting and lowering motor 63 is also a driver circuit to be controlled (see
When the fixation member 57 is lifted or lowered by the operation of the suction device lifting and lowering motor 63, the fixation member 57 is moved along the pair of guide rods 58 in the Z-direction. Accordingly, the posture of the fixation member 57 on the XY plane can be kept constant in a substantially horizontal state.
The suction unit lifting and lowering unit is not limited to the above-described up-and-down reciprocating mechanism driven by a belt. Alternatively, for example, the suction unit lifting and lowering unit may have a reciprocating linear motion mechanism using a rack and pinion.
A pair of guide units 59 are arranged on both sides of the suction device 51 in the Y-direction with the rotation base 54 interposed therebetween, and the bottom ends of the pair of guide units 59 are fixed to the base frame 50b.
The guide axis 56 is arranged so as to protrude from both ends of the rotation base 54 in the Y-direction, and is consistently fitted into the guide groove 59a of the guide unit 59 to guide the rotation base 54. As illustrated in
When the fixation member 57 is moved in the Z-direction by the operation of the suction device lifting and lowering motor 63, the guide axis 56 of the rotation base 54 is moved in the Z-direction parallel to the guide groove 59a having a specific shape while maintaining the posture of the fixation member 57 on the XY plane constant in a substantially horizontal state. Due to such a configuration, the posture of the suction pad 52 can be rotated by approximately 90 degrees. In
The guide groove 59a having a specific shape includes the first guide groove portion that extends in the Z-direction with relatively great length so as to hold the posture of the pair of suction pads 52 upward as indicated by solid lines in
For the sake of explanatory convenience, it is assumed in the present embodiment that, by the operation of the conveyance unit 90 illustrated in
Subsequently, as illustrated in
Subsequently, as illustrated in
Subsequently, as illustrated in
After the above-described operation is performed a plurality of times and a desired one of the multiple medicine packages 2 is inserted into one of the multiple partitions 33 that is at a predetermined position of one of the multiple medicine dispensing trays 30, one of the multiple medicine dispensing trays 30 is ejected to the outside of the medication support device 200 through the third gate 43, and is received by a staff or the like in a day-care center or nursing home or a medication assistant.
As described above, the pickup unit 50 takes out the front end of the pack to a position under one of the multiple cartridges 10 in the process of picking up out one of the multiple medicine packages 2 from one of the multiple cartridges 10, and the conveyance unit 90 according to the present embodiment moves the pickup unit 50 so that the rear end of one of the multiple medicine packages 2 is picked up from one of the multiple cartridges 10 when the front end of one of the multiple medicine packages 2 has taken out to a position under one of the multiple cartridges 10. The moving direction of the pickup unit 50 by the conveyance unit 90 is set to the X-direction parallel to the lateral direction in which the rear end of one of the multiple medicine packages 2 is released from the support of the left support portion 13 and is drawn out from the pack pickup slot 17.
In the above embodiments of the present disclosure, when desired one of the multiple medicine packages 2 is picked up from one of the multiple cartridges 10, the pickup unit 50 is positioned or arranged under one of the multiple cartridges 10, and such desired one of the multiple medicine packages 2 is taken out in the downward direction of one of the multiple cartridges 10. When one of the multiple medicine packages 2 is taken out from the lower side of one of the multiple cartridges 10 as described above, the next one of the multiple medicine packages 2 automatically moves downward or toward the pack pickup slot 17 due to the self weight of the movable board 16 and the multiple medicine packages 2 left in the cartridge 10. Due to such a configuration, the pickup unit 50 can perform the same operation with a relatively simple configuration regardless of the number of the multiple medicine packages 2 left in the cartridge 10.
The configuration and operation of the conveyance unit 90 is described below with reference to
As in the configuration or structure of the medication support device 200 illustrated in
The pickup unit 50 is moved in the X-direction by an X-direction conveyance unit 91, and the pickup unit 50 is moved in the Y-direction by a Y-direction conveyance unit 101. The pickup unit 50 is moved in the Z-direction by a Z-direction conveyance unit 111. These three conveyance units have a similar configuration or structure.
The X-direction conveyance unit 91 according to the present embodiment includes a X-adaptor 96 attached to the pickup unit 50, a X-guide unit 97 that guides the pickup unit 50 in the X-direction through the X-adaptor 96, an endless belt 94 looped around a driving pulley 92 and a driven pulley 93, and a X-direction conveyance motor 95 coupled to the driving pulley 92 through a driving force conveyor such as a gear or a belt.
As illustrated in
With the above-described configuration of the X-direction conveyance unit 91, as the X-direction conveyance motor 95 is driven, the driving force is conveyed to the endless belt 94 through the driving force conveyor and the driving pulley 92. Accordingly, the endless belt 94 rotates, and the pickup unit 50 moves in the X-direction parallel to the X-guide unit 97 together with the X-adaptor 96.
The Y-direction conveyance unit 101 according to the present embodiment includes a Y-adaptor 106 attached to the pickup unit 50, a Y-guide unit 107 that guides the pickup unit 50 in the Y-direction through the Y-adaptor 106, an endless belt 104 looped around a driving pulley 102 and a driven pulley 103, and a Y-direction conveyance motor 105 coupled to the driving pulley 102 through a driving force conveyor such as a gear or a belt.
As illustrated in
With the above-described configuration of the Y-direction conveyance unit 101, as the Y-direction conveyance motor 105 is driven, the driving force is conveyed to the endless belt 104 through the driving force conveyor and the driving pulley 102. Accordingly, the endless belt 104 rotates, and the pickup unit 50 moves in the Y-direction parallel to the Y-guide unit 107 together with the Y-adaptor 106.
The Z-direction conveyance unit 111 includes a pair of Z-adaptors 116 attached to both ends of the X-guide unit 97 in the X-direction, a pair of Z-guide units 117 that guide the pickup unit 50 in the Z-direction through the X-guide unit 97 and the pair of Z-adaptors 116, a pair of endless belts 114 each of which is looped around a drive pulley 112 and a driven pulley 113, and a Z-direction conveyance motor 115 coupled to the pair of drive pulley 112 through a driving force conveyor such as a gear or a belt.
In the Z-direction conveyance unit 111, the pair of driving pulleys 112, the pair of driven pulleys 113, and the pair of endless belts 114 are arranged on both sides in the X-direction, respectively. By contrast, the Z-direction conveyance motor 115 is provided for only on one of the pair of driving pulleys 112.
As illustrated in
With the above-described configuration of the Z-direction conveyance unit 111, as the Z-direction conveyance motor 115 is driven, the driving force is conveyed to the pair of endless belts 114 through the driving force conveyor and the driving pulley 112. Accordingly, the pair of endless belts 114 rotates, and the pickup unit 50 moves in the Z-direction parallel to the Z-guide unit 117 together with the X-guide unit 97 and the Z-adaptor 116.
In
As illustrated in
The CPU may have, for example, a computing or control function, and a timer or clocking function. A memory 152 includes, for example, a read-only memory (ROM), a random access memory (RAM), and an external memory. The ROM stores, for example, a program readable by the above CPU and various kinds of data in advance. Such a program stored in the ROM may be a program used in the flowchart of the controlling processes as will be described later in detail. The above various kinds of data may be, for example, the data about the relation between the multiple medicine packages 2 and the multiple partitions 33 of one of the multiple medicine dispensing trays 30 allocated to each of the patients who take medicines, the data about the relation between the multiple medicine packages 2 and the multiple partitions 33 of one of the multiple medicine dispensing trays 30 assigned to each one of the times of medication, or the data about the relation between the multiple medicine packages 2 and the multiple partitions 33 of one of the multiple medicine dispensing trays 30 sorted according to the order in which medicines are to be taken.
The CPU according to the present embodiment has an input and output (I/O) port, and a touch panel 151 that serves as a user interface (UI) is electrically connected to that input and output port of the CPU. However, no limitation is intended thereby, and the touch panel 151 may be, for example, a combination of an input device and a display interface that are arranged separately. For example, a combination of a keyboard and a light-emitting diode (LED) display may be used as the touch panel 151.
The CPU according to the present embodiment has an input port, and a medicine dispensing tray sensor 153 that detects the type of medicine dispensing tray 30 stored in the medication support device 200 or determines whether or not there is any medicine dispensing tray 30, and a container sensor 157 that determines whether or not there is any cartridge 10 are electrically connected to the input port of the CPU.
Moreover, to the input port of the CPU, a conveyance unit home position (HP) sensor 99 that detects the home position (HP) of the X-direction conveyance unit 91 in the pickup unit 50, a conveyance unit home position (HP) sensor 109 that detects the home position (HP) of the Y-direction conveyance unit 101 in the pickup unit 50, and a conveyance unit home position (HP) sensor 119 that detects the home position (HP) of the Z-direction conveyance unit 111 in the pickup unit 50 are electrically connected. Note that such a home position (HP) of each conveyance unit may be abbreviated to HP in the following description.
Further, to the input port of the CPU, a suction device home position (HP) sensor 158 that detects the home position (HP) of the suction pad 52 of the suction device 51 in the pickup unit 50 is electrically connected.
To the output port of the CPU, the LED 25a, the LED 25b, the LED 25c, the LED 25d, the LED 25e, the LED 25f, the LED 25g, and the LED 25h of the drawer 21, the suction pump 48, the suction device lifting and lowering motor 63, the X-direction conveyance motor 95 of the X-direction conveyance unit 91, the Y-direction conveyance motor 105 of the Y-direction conveyance unit 101, and the Z-direction conveyance motor 115 of the Z-direction conveyance unit 111 are electrically connected.
To the output port of the CPU, a notification unit may be electrically connected. Such a notification unit reports what sort of state or conditions the components or elements of the medication support device 200 are in by means of, for example, the light emitted from a light-emitting diode (LED) and the sound or vibration including voice. Moreover, such a notification unit may be provided with, for example, a loudspeaker or a light that indicates that the medicines are to be taken so that the staff or the like away from the medication support device 200 can be notified of such a time of medication.
Once the input data from the touch panel 151 and various kinds of signals from various types of sensors are input to the CPU, a command signal is newly output from the CPU. In other words, the CPU outputs a command signal used to control the audio device or the optical device of the display device of the touch panel 151 including the above notification unit, the LED 25a, the LED 25b, the LED 25c, the LED 25d, the LED 25e, the LED 25f, the LED 25g, and the LED 25h, the suction pumps 48, the suction device lifting and lowering motor 63, the X-direction conveyance motor 95, the Y-direction conveyance motor 105, and the Z-direction conveyance motor 115.
The CPU according to the present embodiment has a function to execute the control operation as will be described later in detail in the following description or the flowchart of the controlling processes.
The above operation is executed based on the control commands sent from the CPU of the controller 150.
The operation that is described above with reference to
As illustrated in
After the above-described operation is performed a plurality of times and a desired one of the multiple medicine packages 2 is inserted into one of the multiple partitions 33 that is at a predetermined position of one of the multiple medicine dispensing trays 30, as illustrated in
With reference to
Firstly, in a step S10 of
Subsequently, in a step S11, the pickup unit 50 is moved to desired one of the multiple cartridges 10 by the conveyance operation of the conveyance unit 90. Then, in a step S12, the suction device lifting and lowering motor 63 is driven to rotate while the suction pump 48 is being driven. By so doing, in a step S13, the suction device 51 is moved upward. After a certain length of time has passed after the lowermost one of the multiple medicine packages 2 in one of the multiple cartridges 10 is sucked and held by the pair of suction pads 52, in a step S14, the suction device lifting and lowering motor 63 is driven to rotate in the reverse direction. By so doing, the suction device 51 is moved downward. Subsequently, in a step S15, the pickup unit 50 is moved in the X-direction, and desired one of the multiple medicine packages 2 is completely taken out from one of the multiple cartridges 10. Then, in a step S16, the suction device lifting and lowering motor 63 is further driven to rotate in the reverse direction so as to move the suction device 51 downward. As a result, the suction device 51 is rotated by approximately 90 degrees, and the posture of the medicine package 2 is changed from an approximately parallel or horizontal posture to an approximately vertical posture. Subsequently, the pickup unit 50 is moved to a desired position of one of the multiple medicine dispensing trays 30 by the convey operation of the conveyance unit 90. When the pickup unit 50 has moved to the position of desired one of the multiple medicine dispensing trays 30, in a step S17 and a step S18, the operation of the suction pump 48 is terminated, and the medicine package 2 is released and separated from the pair of suction pads 52. Then, in a step S19, whether there is any medicine package 2 to be dispersed is checked. When there is no medicine package 2 to be dispersed, a series of operation flow is terminated.
On the other hand, when it is determined in the step S19 that there is at least one medicine package 2 to be dispersed, the process is returned to the step S10, and the same series of processes in the above steps are repeated.
In the above embodiments of the present disclosure, the timing at which the posture of one of the multiple medicine packages 2 is changed from a substantially horizontal posture to a substantially vertical posture is immediately after one of the multiple medicine packages 2 to be picked up is completely taken outside the multiple cartridge 10.
With such a configuration and operation, a compact medication support device 200 with reduced width in the side to side direction, which can handle a situation in which there is no room in the lateral direction of the pickup device, can be provided.
When desired one of the multiple medicine packages 2 is picked up from one of the multiple cartridges 10, the pickup unit 50 is positioned under one of the multiple cartridges 10, and such desired one of the multiple medicine packages 2 is taken out in the downward direction of one of the multiple cartridges 10. When one of the multiple medicine packages 2 is taken out from the lower side of one of the multiple cartridges 10 as described above, the next one of the multiple medicine packages 2 automatically moves downward or toward the pack pickup slot 17 due to the self weight of the movable board 16 and the multiple medicine packages 2 left in the cartridge 10. Due to such a configuration, the pickup unit 50 can perform the same operation with a relatively simple configuration regardless of the number of the multiple medicine packages 2 left in the cartridge 10.
According to the above embodiments of the present disclosure, a medication support device can be provided with a relatively simple configuration in which the multiple medicine packs can securely be stored in the multiple containers and those medicine packs can smoothly be picked up on a one-by-one basis with stability when the multiple medicine packs are to be taken out from one of the containers.
More specifically, a medication support device can be provided in which the multiple medicine packs can be held in the container and those medicine packs can easily be taken out and do not fall off easily. Moreover, a medication support device can be provided in which the next one of the multiple medicine packs to be picked up by the pickup device can be prevented from falling off and the posture of the multiple medicine packs do not turn bad when those medicine packs are supported.
A cartridge 10 according to a modification of the above embodiments of the present disclosure is described below with reference to
In the multiple cartridges 10 illustrated in
According to the present modification of the above embodiments of the present disclosure described with reference to
In
When the sizes of the multiple medicine packages 2, which correspond to the lengths of packs in the X-direction in
In order to deal with such a situation, as illustrated in
According to the present modification of the above embodiments of the present disclosure described with reference to
The above embodiments of the present disclosure described above substantially include, for example, the following modifications.
In particular, a medication support device according to a first mode of the present disclosure includes a container such as the cartridge 10 that stores a plurality of medicine packs stacked on top of each other in layers, a pickup device such as the pickup unit 50 configured to pick up a specific one of the multiple medicine packs from the container, a conveyor such as the conveyance unit 90 that conveys the specific one of the plurality of medicine packs picked up by the pickup device, a medicine dispenser such as the medicine dispensing tray in which the specific one of the plurality of medicine packs conveyed by the conveyor are arranged, and a pack passing-through portion such as the pack pickup slot 17 disposed on a bottom of the container, where the specific one of the plurality of medicine packs picked up by the pickup device passes through the pack passing-through portion. In the medication support device according to the first mode of the present disclosure, the pack passing-through portion has a plurality of support portions such as the right support portion 12 and the left support portion 13 that support the medicine pack. In the medication support device according to the first mode of the present disclosure, the multiple support portions are fixation members fixed to the pack passing-through portion, and the multiple support portions vary in shape.
With the medication support device according to the first mode of the present disclosure, a medication support device can be provided with a relatively simple configuration in which the multiple medicine packs can securely be stored in the multiple containers and those medicine packs can smoothly be picked up on a one-by-one basis with stability when the multiple medicine packs are to be taken out from one of the containers.
More specifically, a medication support device can be provided in which the multiple medicine packs can be held in the container and those medicine packs can easily be taken out and do not fall off easily. Moreover, a medication support device can be provided in which the next one of the multiple medicine packs to be picked up by the pickup device can be prevented from falling off and the posture of the multiple medicine packs do not turn bad when those medicine packs are supported.
According to the second mode of the present disclosure, in the medication support device according to the first mode of the present disclosure, the multiple support portions (12, 13) have different heights to support the multiple medicine packs (2).
With the medication support device according to the second mode of the present disclosure, the multiple medicine packs each of which has uneven thickness can be stably supported.
According to the third mode of the present disclosure, in the medication support device according to the first or second mode of the present disclosure, the pickup device includes a suction device such as the suction device 51 according to the above embodiments of the present disclosure configured to suck and pick up one of the plurality of medicine packs, and one of the multiple support portions proximate to a portion of one of the multiple medicine packs to be sucked by the suction device has a greater height than another one of the multiple support portions.
With the medication support device according to the third mode of the present disclosure, for example, by increasing the height of the multiple medicine packs at the portions having a small thickness as the packs are stapled as bound packages 2A on that side, the posture of the multiple medicine packs in the container can be stabilized when those medicine packs are supported. Accordingly, an error in sucking one of the medicine packs can be prevented.
According to the fourth mode of the present disclosure, in the medication support device according to any one of the first mode to the third mode of the present disclosure, the multiple support portions are disposed separately from each other.
According to the fifth mode of the present disclosure, in the medication support device according to any one of the first mode to the third mode of the present disclosure, the multiple support portions are formed as a single integrated unit. With the medication support device according to the fifth mode of the present disclosure, the multiple support portions can be configured or formed easily.
According to the sixth mode of the present disclosure, in the medication support device according to any one of the first mode to the fifth mode of the present disclosure, the multiple support portions (12, 13) have different lengths to support the multiple medicine packs (2). With the medication support device according to the sixth mode of the present disclosure, one of the multiple medicine packs can smoothly be taken out.
According to the seventh mode of the present disclosure, in the medication support device according to any one of the first mode to the sixth mode of the present disclosure, the pickup device includes a suction device that sucks and picks up one of the plurality of medicine packs. In the medication support device according to the seventh mode of the present disclosure, one of the multiple support portions proximate to a portion of one of the multiple medicine packs to be sucked by the suction device has a smaller length than a length of another one of the support portions proximate to a portion of the one of the multiple medicine packs not to be sucked by the suction device.
With the medication support device according to the seventh mode of the present disclosure, one of the multiple medicine packs can smoothly be sucked up and pulled out.
According to the eighth mode of the present disclosure, in the medication support device according to any one of the first mode to the seventh mode of the present disclosure, the pickup device includes a suction device that sucks up and picks up one of the multiple medicine packs. In the medication support device according to the eighth mode of the present disclosure, the container has a pack-length adjuster disposed adjacent to a portion of the multiple medicine packs on a reverse side of another portion of the multiple medicine packs to be sucked by the suction device, and the pack-length adjuster is configured to control a length of the multiple medicine packs.
With the medication support device according to the eighth mode of the present disclosure, the position of the multiple medicine packs that are held in the container can consistently be aligned adjacent to an end face where each one of the multiple packs is to be sucked by the suction device.
According to the ninth mode of the present disclosure, in the medication support device according to any one of the first mode to the eighth mode of the present disclosure, the pickup device includes a suction device that sucks and picks up one of the plurality of medicine packs. In the medication support device according to the ninth mode of the present disclosure, the container has a pressing member movable downward in a vertical direction, and the pressing member is configured to press down the multiple medicine packs stored in the container by its own weight or self weight.
With the medication support device according to the ninth mode of the present disclosure, the multiple medicine packs that are stored in the container smoothly move downward to the lowermost portion of the container where one of the multiple medicine packs is to be sucked up and pulled out, and the posture of the multiple medicine packs in the container can be stabilized when those medicine packs are supported. Accordingly, an error in sucking one of the medicine packs can be prevented. According to the tenth mode of the present disclosure, in the medication support device according to any one of the first mode to the ninth mode of the present disclosure, the multiple medicine packs include a plurality of medicine packages in each of which a plurality of medicines are packed and bound packages in which the multiple medicine packages are stacked on top of each other in layers and bound together.
With the medication support device according to the tenth mode of the present disclosure, various types of medicines in various kinds of states can be provided based on the demands from patients who take medicines or medication assistants.
Note that numerous additional modifications and variations are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the embodiments of the present disclosure may be practiced otherwise than as specifically described herein. For example, elements and/or features of different illustrative embodiments may be combined with each other and/or substituted for each other within the scope of this disclosure and appended claims.
Any one of the above-described operations may be performed in various other ways, for example, in an order different from the one described above.
Each of the functions of the described embodiments may be implemented by one or more processing circuits or circuitry. Processing circuitry includes a programmed processor, as a processor includes circuitry. A processing circuit also includes devices such as an application-specific integrated circuit (ASIC), digital signal processor (DSP), field-programmable gate array (FPGA), and conventional circuit components arranged to perform the recited functions.
Number | Date | Country | Kind |
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2022-021639 | Feb 2022 | JP | national |