The present invention relates to a medicine dispensing apparatus configured to store various types of medicines (including tablets such as pills and capsules) and separately pack the medicines according to input based on a prescription or a pharmaceutical indication to automatically discharge the medicines.
The structure etc. of a medicine dispensing apparatus according to the related art will be described with reference to
The medicine dispensing apparatus 10 illustrated in
The medicine dispensing apparatus 10 with no manual medicine dispenser includes a plurality of medicine feeders 13, a medicine collecting structure (14, 15), a packing device 17, and a controller 18 (control device). The plurality of medicine feeders 13 store various types of medicines 1 such as tablets such as pills and capsules separately according to their types. The medicine collecting structure (14, 15) collects the plurality of medicines 1 discharged from the medicine feeders 13. The packing device 17 packs the plurality of medicines 1 received from the medicine collecting structure (14, 15). The controller 18 (control device) constituted from a microprocessor system etc. outputs a control command to the plurality of medicine feeders 13 and the packing device 17. The controller 18 receives prescription data, pharmaceutical indication data, or the like and provides a control command to a medicine feeder 13 storing the medicines indicated by the received data to cause the medicine feeder 13 to discharge a necessary number of medicines 1. The medicines 1 discharged from the medicine feeder 13 are collected by the medicine collecting structure (14, 15), and fed into a medicine entry port 16 (collected medicine entry port) located downward or downstream. The controller 18 provides a control command to the packing device 17 to cause the packing device 17 to separately pack the medicines fed into the medicine entry port 16 by the dosing unit or the administering unit. The packing device 17 charges the medicines separated by the dosing unit or the administering unit into pockets separately formed between two packing strips 2 (dispensing paper), and thereafter tightly seals an opening portion of the pockets.
More particularly, a medicine storage 11 is provided in the upper space in a housing 10A of the medicine dispensing apparatus 10, and the packing device 17 is provided in the lower space in the housing 10A. Medicine guide assemblies 14 and a medicine collecting assembly 15 serving as the medicine collecting structure are disposed in the housing 10A between the medicine storage 11 and the packing device 17. The medicine storage 11 includes a plurality of individually slidable medicine feeder storing units 12 (medicine storage spaces) disposed side by side with each other. The medicine feeder storing units 12 each include a medicine feeder storing case 12A [
The medicine feeders 13 each include a medicine cassette and a base portion. The medicine cassette houses a large number of medicines 1 to discharge the medicines. The base portion removably supports the medicine cassette, and performs driving operation for discharging the medicines from the medicine cassette. The medicine feeders 13 are each configured to discharge a number of medicines 1, the number being specified by the controller 18, to feed the medicines 1 into the medicine guide assembly 14.
The medicine guide assemblies 14 known in the art each include a guide tube such as a duct disposed vertically, and a plurality of extended tubes configured to communicate with respective discharge ports of the plurality of medicine feeders 13. The medicine guide assembly 14 is provided for each medicine feeder storing unit 12, and drawn out of the housing 10A together with the medicine feeder storing unit 12. In
The medicine feeder storing units 12 are each configured such that the medicine guide assembly 14 and the medicine feeders 13 can be drawn forward together with the medicine feeder storing case 12A by horizontally sliding the medicine feeder storing unit 12 forward of the housing 10A.
The medicine collecting assembly 15 is constituted from a relatively large hopper-shaped member or funnel-shaped member. The medicine collecting assembly 15 is installed in a space in the housing 10A below the medicine storage 11 to be positioned above the packing device 17. The upper opening of the medicine collecting assembly 15 opens to be wide enough to face the respective lower ends of all the medicine guide assemblies 14. The lower opening of the medicine collecting assembly 15 is tapered toward the medicine entry port 16 of the packing device 17. As a result, all the medicines 1 guided by any medicine guide assembly 14 are collected by the lower opening of the medicine collecting assembly 15 to be fed into the packing device 17. Thus, the medicine collecting assembly 15 forms a common guide passage leading from all the medicine guide assemblies 14 to the packing device 17.
Next, the structure of a medicine dispensing apparatus 30 described in Japanese Patent Application No. 2010-049924 filed by the applicant will be described with reference to
The temporary storage device 31 is provided as a middle layer between the medicine guide assemblies 14 and the manual medicine dispenser (21, 22) on the upper side and the medicine collecting assembly 15 on the lower side. The temporary storage device 31 temporarily retains the medicines (tablets) 1 discharged from the medicine feeders 13 and dropped as guided by the medicine guide assemblies 14, and releases the medicines 1 at an appropriate timing to drop the medicines 1 into the medicine collecting assembly 15. Temporarily storing the medicines resolves the difference in discharge timing among the medicine feeders 13 and hence variations in fall start timing, and resolves the difference in fall path length among the medicine guide assemblies 14 and hence variations in timing when themedicines (tablets) 1 are collected due to variations in fall duration. Consequently, the medicines 1 corresponding to one pack are collectively dropped at a time into the medicine collecting assembly 15, thereby reducing the time for which the packing device 17 waits for input and contributing to speeding up of medicine dispensing.
The temporary storage device 31 includes, as its main members, cylindrical bodies having a hollow space directed in the vertical direction, and open-close members operable to open and close the hollow spaces. In an example of the temporary storage device 31, the cylindrical bodies and the open-close members are planarly disposed in a matrix to correspond to the medicine guide assemblies 14 planarly disposed in a matrix. In another example, one temporary storage structure 32 is disposed for each medicine guide assembly 14. In the temporary storage device 31 of the medicine dispensing apparatus 30 illustrated in the drawing, the latter temporary storage structures 32 are arranged in row. In order to open and close the open-close mechanisms for the plurality of temporary storage structures 32 at the same time, the temporary storage device 31 is also provided with a simultaneous driving mechanism 33 coupled to the temporary storage structures 32 from one end side to drive operation of the open-close mechanisms.
In the medicine dispensing apparatuses 10, 20, and 30 discussed above, the medicine guide assembly 14 is integrated in each medicine feeder storing unit 12. Therefore, the medicine guide assembly 14 is cleaned by first drawing the medicine feeder storing unit 12 forward out of the medicine storage 11 or the housing to expose the upper and lower ends of the medicine guide assembly 14, and inserting a cleaning tool into a hollow space from the upper and lower openings to wipe medicine falling path surrounding surfaces inside the medicine guide assembly 14. Such cleaning work forces a worker to work in an unnatural posture, which not only puts a burden on the worker but also results in a low efficiency. Thus, it has been desired to provide a medicine dispensing apparatus that facilitates cleaning of the inner surface of the medicine guide assembly 14.
Then, in order to address such a demand, there has been developed a medicine dispensing apparatus improved such that the medicine guide assembly 14 is vertically split and the medicine falling path surrounding surfaces inside the medicine guide assembly are exposed as the medicine feeder storing unit 12 is drawn out (see Patent Document 6, for example).
In the medicine dispensing apparatus 40 illustrated in
Patent Document 1: JP2005-192702A
Patent Document 2: JP2006-109860A
Patent Document 3: JP2007-209600A
Patent Document 4: JP2001-087353A
Patent Document 5: JP2011-182889A
Patent Document 6: JP2011-182890A
If the medicine guide assembly 14 is vertically split, the gap between the mating surfaces of the first split guide member 14A and the second split guide member 14B is allowed to a certain degree if the medicines to be treated are relatively large. If the medicines are relatively small, however, the gap may not be very large. Therefore, in such a case, the first split guide member 14A and the second split guide member 14B of the medicine guide assembly 14 are brought into close contact with each other, or into abutment with each other in a substantially closely contacting state, such that there is not a gap that is larger than necessary between the mating surfaces of the first split guide member 14A and the second split guide member 14B.
When the first split guide member 14A and the second split guide member 14B of the medicine guide assembly 14 are separately drawn out with the first split guide member 14A and the second split guide member 14B in abutment with each other, the first split guide member 14A and the second split guide member 14B are rubbed against each other. Therefore, abrasive dust may be generated from the contacting surfaces of the first split guide member 14A and the second split guide member 14B. If the medicine guide assembly 14 is made from stainless steel or the like, such abrasive dust is non-poisonous, generated only in a very small amount, and thus practically harmless. However, abrasive dust provides an uncomfortable feeling once caught in the eyes of a viewer, and therefore it is best not to generate abrasive dust.
Thus, the medicine guide assembly 14 is vertically split into the first split guide member 14A and the second split guide member 14B, the first split guide member 14A is mounted to the side surface of one of a pair of adjacent medicine feeder storing units 12, and the second split guide member 14B is mounted to the side surface of the other of the pair of adjacent medicine feeder storing units 12. Also in this case, however, it is a basic technical issue to provide a medicine dispensing apparatus that generates substantially no abrasive dust.
In the medicine dispensing apparatus 30 according to the application filed by the applicant as illustrated in
In the improvement illustrated in
Then, in order to address such a demand, the applicant provided the medicine dispensing apparatus 30 in
Thus, it is a further technical issue to provide a medicine dispensing apparatus in which temporarily stored tablets can be prevented from undesirably falling down even while the temporary storage structure is drawn out together with the split guide members, and in which the temporary storage structure can be cleaned with a worker facing the temporary storage structure after the temporary storage structure is drawn out.
An object of the present invention is to provide a medicine dispensing apparatus in which a medicine guide assembly is constituted from first and second split guide members and in which substantially no dust is generated through rubbing between the first and second split guide members.
Another additional object of the present invention is to provide a medicine dispensing apparatus in which temporarily stored tablets can be prevented from undesirably falling down even while a temporary storage structure is drawn out in accompaniment with medicine guide members, and in which the temporary storage structure can be cleaned in a confronting manner after the temporary storage structure is drawn out.
The medicine dispensing apparatus according to the present invention has been devised to address the foregoing issues, and includes a housing, a plurality of medicine feeder storing units, a plurality of linear guide mechanisms, a plurality of medicine guide assemblies, a medicine collecting assembly, and a packing device. The plurality of medicine feeder storing units are arranged side by side inside the housing such that the medicine feeder storing units can be drawn out of the housing, and each include a plurality of medicine feeders configured to store medicines to sequentially discharge the medicines, and a medicine feeder storing case configured to house the plurality of medicine feeders. The linear guide mechanisms are configured to guide the plurality of medicine feeder storing units to linearly move. The plurality of medicine guide assemblies are each disposed between a pair of adjacent medicine feeder storing units among the plurality of medicine feeder storing units, and configured to guide the medicines discharged from the plurality of medicine feeders included in the pair of medicine feeder storing units to an exit port located downward. The medicine collecting assembly is disposed in the housing below the medicine guide assemblies to collect the medicines dropped from the medicine guide assemblies. The packing device is provided in the housing below the medicine collecting assembly to separately pack the medicines discharged from the medicine collecting assembly. The medicine guide assemblies are each constituted from first and second split guide members that are combined with each other when the pair of medicine feeder storing units are housed in the housing and that are separated from each other when one of the pair of medicine feeder storing units is drawn out of the housing. The first split guide member is fixed to the medicine feeder storing case of one of the pair of medicine feeder storing units. The second split guide member is fixed to the medicine feeder storing case of the other of the pair of medicine feeder storing units.
In the medicine dispensing apparatus according to the present invention, in particular, the plurality of linear guide mechanisms are configured such that a gap between a pair of guide paths of a pair of the linear guide mechanisms configured to guide the pair of medicine feeder storing units becomes wider in a drawing direction in which the medicine feeder storing units are drawn out. This makes it possible to reduce rubbing between respective opposed surfaces of the pair of medicine feeder storing units compared to a case where the pair of medicine feeder storing units are drawn out of and pushed into the housing in parallel with each other. That is, with the configuration described above, when a medicine feeder storing unit is drawn out of the housing, the medicine feeder storing unit being drawn out and a medicine feeder storing unit that is adjacent thereto are moved away from each other. As a result, the pair of medicine feeder storing units abut against each other only when the two medicine feeder storing units are pushed deep into the housing. Therefore, it is possible to significantly reduce the possibility that dust is generated through rubbing and adheres to the medicines except at one end side of the guide paths. The drawing mechanism may be used singly, rather than being combined with the structure including the temporary storage structures and the fall prevention member discussed earlier.
The medicine dispensing apparatus may further include a lock mechanism that, when one of the pair of medicine feeder storing units is drawn out, is operable to prevent drawing out a medicine feeder storing unit that is adjacent to the one of the pair of medicine feeder storing units but that does not constitute the pair of medicine feeder storing units. If the drawing structure described above is adopted, the gap between the medicine feeder storing unit being drawn out and a medicine feeder storing unit that is adjacent to but that is not paired with the medicine feeder storing unit being drawn out becomes narrower. Therefore, when a plurality of medicine feeder storing units closely arranged side by side are drawn out, two medicine feeder storing units that are adjacent to each other but that do not constitute a pair may interfere with each other to incur an undesirable event such as deformation or a failure. However, the lock mechanism prevents a medicine feeder storing unit, which may interfere with the medicine feeder storing unit that is being drawn out, from being drawn forward out of the housing, thereby avoiding an undesirable event.
When one of the pair of medicine feeder storing units is drawn out, the lock mechanism may prevent drawing out any of the medicine feeder storing units other than the one of the pair of medicine feeder storing unit.
The medicine dispensing apparatus according to the present invention may further include a plurality of temporary storage structures and a simultaneous driving mechanism. The plurality of temporary storage structures each include a storage portion configured to temporarily store the medicines dropped from the plurality of medicine guide assemblies and an open-close mechanism. Each open-close mechanism is configured to bring the storage portion into a storage enabling state, upon application of a closing drive force, to allow storage of the dropped medicines and to bring the storage portion into a releasing state, upon application of an opening drive force, to discharge the medicines downward from the storage portion upon. The plurality of temporary storage structures are each provided such that the entirety of each temporary storage structure or a portion of each temporary storage structure including the open-close mechanism is drawable out of the housing. The simultaneous driving mechanism is configured to simultaneously apply the closing drive force or the opening drive force to the open-close mechanisms of the plurality of temporary storage structures. In this case, the medicine collecting assembly is disposed in the housing below the plurality of temporary storage structures to collect the medicines dropped from the plurality of temporary storage structures. The entirety of each of the temporary storage structures is coupled to one of the first and second split guide members, or a part of each of the temporary storage structures is disposed at one of the first and second split guide members and the remainder of each of the temporary storage structures is disposed at the other of the first and second split guide members. A plurality of coupling structures are configured to couple the simultaneous driving mechanism and the open-close mechanisms of the plurality of temporary storage structures. The coupling structures are each configured to release the coupling when the medicine feeder storing unit is drawn out of the housing to draw the entirety of each temporary storage structure or the portion of each temporary storage structure including the open-close mechanism out of the housing, and to establish the coupling when the medicine feeder storing unit is pushed into the housing to push the entirety of each temporary storage structure or the portion of each temporary storage structure including the open-close mechanism into the housing. Each temporary storage structure further includes a fall prevention member configured to prevent the medicines in the storage portion from falling down when one of the first and second split guide members is drawn out of the housing. The fall prevention member is removable, and located to enable an inside of the storage portion to be cleaned when the fall prevention member is removed.
If the entirety of each temporary storage structure or the portion of each temporary storage structure including the open-close mechanism is disposed at one of the first split storage member and the second split storage member, when one of a pair of adjacent medicine feeder storing units is drawn out of the housing, the temporary storage structure or the portion of the temporary storage structure is also drawn out together with the first or second split guide member. Therefore, the temporary storage structures can also be cleaned one by one in a comfortable posture while the medicine falling path surrounding surfaces inside the medicine guide assemblies are wiped. In addition, when the pair of medicine feeder storing units are accommodated in the housing, the temporary storage structure is also returned into the housing together with the medicine guide assembly, and coupled to the simultaneous driving mechanism to become operable. Therefore, the medicine dispensing apparatus according to the present invention facilitates cleaning of not only the inner surfaces of the medicine guide assemblies but also the inner surfaces of the temporary storage structures. Moreover, the temporary storage structures each further include a fall prevention member configured to prevent the medicines in the storage portion from falling down when one of the first and second split guide members is drawn out of the housing. Thus, the medicine dispensing apparatus according to the present invention provides high safety without a risk that the tablets may fall into a wrong space while one of the first and second split guide members is drawn out. After one of the first and second split guide members is drawn out, the fall prevention member may be removed to easily and immediately expose the medicine falling path surrounding surfaces inside the storage portion of the temporary storage structure. Wiping, cleaning, or the like of the inside of the storage portion of the temporary storage structure can also be performed with the worker facing the surface to be cleaned. Thus, according to the present invention, it is possible to provide a medicine dispensing apparatus in which temporarily stored tablets can be prevented from undesirably falling down even while a temporary storage structure is drawn out in accompaniment with medicine guide members, and in which the temporary storage structure can be cleaned in a confronting manner after the temporary storage structure is drawn out.
The temporary storage structures may each be constructed by combining a thin and long frame member having an upper-end opening portion and a lower-end opening portion and the open-close mechanism. In this case, the frame member may include a first sidewall portion, a second sidewall portion, a third sidewall portion, and a fourth sidewall portion. The first sidewall portion extends in a drawing direction in which the medicine feeder storing units are drawn out, and is coupled to one of the first and second split guide members. The second sidewall portion is opposed to the first sidewall portion with a gap therebetween. The third sidewall portion extends in a direction orthogonal to the drawing direction to couple one end of the first sidewall portion and one end of the second sidewall portion. The fourth sidewall portion extends in a direction orthogonal to the drawing direction to couple the other end of the first sidewall portion and the other end of the second sidewall portion. For the temporary storage structures each including such a frame member, the fall prevention member preferably defines at least a part of the second sidewall portion. In this case, the open-close mechanism defines the storage portion together with the second sidewall portion when the open-close mechanism is closed. If at least a part of the second sidewall portion of the frame member is defined by the fall prevention member, a surface of the open-close mechanism located on the storage portion side can be exposed by removing the fall prevention member. As a result, regions of the temporary storage structures through which the tablets pass can be easily cleaned.
The first split guide member may include a first opposed wall formed with a plurality of discharge holes to allow passage of the medicines discharged from the plurality of medicine feeders included in the one of the medicine feeder storing units. The second split guide member includes a second opposed wall, a first sidewall, and a second sidewall. The second opposed wall is formed with a plurality of discharge holes to allow passage of the medicines discharged from the plurality of medicine feeders included in the other of the medicine feeder storing units. The first sidewall extends along a first edge portion of the second opposed wall, which is located in a drawing direction in which the medicine feeder storing units are drawn out, and extends in a direction away from the second opposed wall. The second sidewall extends along a second edge portion of the second opposed wall, which is located in the direction opposite to the drawing direction, and extends in a direction away from the second opposed wall. The temporary storage structures are each constituted from first and second split storage members that are combined with each other when the pair of medicine feeder storing units are housed in the housing and that are separated from each other when one of the pair of medicine feeder storing units is drawn out of the housing. The first split storage member of the temporary storage structure is disposed at the first split guide member of the medicine guide assembly, and the second split storage member of the temporary storage structure is disposed at the second split guide member of the medicine guide assembly as the portion of the temporary storage structure including the open-close mechanism. The first split storage member includes a first extended opposed wall coupled to the first opposed wall of the first split guide member. The second split storage member includes a second extended opposed wall, a first extended sidewall, and a second extended sidewall. The second extended opposed wall is continuous with the second opposed wall of the second split guide member. The first extended sidewall extends along a first edge portion of the second extended opposed wall, which is located in the drawing direction, and extends in a direction away from the second extended opposed wall to be continuous with the first sidewall. The second extended sidewall extends along a second edge portion of the second extended opposed wall, which is located in the direction opposite to the drawing direction, and extends in a direction away from the second extended opposed wall to be continuous with the second sidewall. The fall prevention member is disposed to oppose the second extended opposed wall and extend over the first extended sidewall and the second extended sidewall, and sized and shaped to define a medicine visual recognition portion that enables a worker to visually recognize that the medicines remain inside the storage portion. Even if the temporary storage structures are each split into the first and second split storage members, it is possible to prevent the medicines from falling down from the storage portion when the medicine feeder storing unit including the second split guide member is drawn out by providing the second split storage member including the open-close mechanism with the fall prevention member. In addition, it can be checked through the medicine visual recognition portion whether or not the medicines are stored in the storage portion before cleaning, which prevents the medicines from being scattered over the floor. Even if the fall prevention member is sized and shaped to define the medicine visual recognition portion, the presence of the first split storage member prevents the medicines from falling down through the medicine visual recognition portion during operation of the dispensing device. In addition, the provision of the medicine visual recognition portion makes it possible to visually check the internal state of the temporary storage structure to determine the necessity for cleaning performed with the fall prevention member removed.
If the medicine guide assembly is split into the first and second split guide members and the temporary storage structure is split into the first and second split storage members, the first and second split guide members and the first and second split storage members may be configured as follows. That is, the first split guide member includes a first opposed wall formed with a plurality of discharge holes to allow passage of the medicines discharged from the plurality of medicine feeders included in the one of the medicine feeder storing units. The second split guide member includes a second opposed wall, a first sidewall, a second sidewall, a first guide member, and a second guide member. The second opposed wall is formed with a plurality of discharge holes to allow passage of the medicines discharged from the plurality of medicine feeders included in the other of the medicine feeder storing units. The first sidewall extends along a first edge portion of the second opposed wall, which is located in a drawing direction in which the medicine feeder storing units are drawn out, and extends in a direction away from the second opposed wall. The second sidewall extends along a second edge portion of the second opposed wall, which is located in the direction opposite to the drawing direction, and extends in a direction away from the second opposed wall. The first guide member is removable, and includes a first inclination surface that is continuous with an inner wall surface of the first sidewall and inclined to be closer to the second sidewall. The second guide member is removable, and includes a second inclination surface that is continuous with an inner wall surface of the second sidewall and inclined to be closer to the first sidewall. The temporary storage structures are each constituted from first and second split storage members that are combined with each other when the pair of medicine feeder storing units are housed in the housing and that are separated from each other when one of the pair of medicine feeder storing units is drawn out of the housing. The first split storage member is disposed at the first split guide member of the medicine guide assembly, and the second split storage member is disposed at the second split guide member of the medicine guide assembly as the portion of the temporary storage structure including the open-close mechanism. The first split storage member includes a first extended opposed wall coupled to the first opposed wall of the first split guide member. The second split storage member includes a second extended opposed wall that is continuous with the second opposed wall of the second split guide member, and the fall prevention member removably disposed at the second extended opposed wall. In this case, the fall prevention member includes a first attachment portion, a second attachment portion, and a bridging portion. The first attachment portion includes a first extended surface that is continuous with the first inclination surface to extend downward when the fall prevention member is attached to the second extended opposed wall. The second attachment portion includes a second extended surface that is continuous with the second inclination surface to extend downward when the fall prevention member is attached to the second extended opposed wall. The bridging portion is disposed to oppose the second extended opposed wall, and extends over the first attachment portion and the second attachment portion, and is disposed to define a medicine visual recognition portion that enables a worker to visually recognize that the medicines remain inside the storage portion. With such a configuration, the second split guide member and the second extended opposed wall of the second split storage member disposed at the second split guide member are entirely exposed by removing the first and second guide members and removing the fall prevention member, which advantageously facilitates cleaning work. In addition, the configuration also allows checking whether the medicines are stored in the storage portion before removing the fall prevention member, which prevents the medicines from unnecessarily falling down. The oblique surfaces of the first and second guide members facing obliquely upward are soiled with stubborn stains from the tablets, and are difficult to clean. If the first and second guide members are used as in the configuration described above, however, the oblique surfaces can be cleaned when the first and second guide members are removed, which lessens the difficulty of cleaning.
The first and second guide members and the fall prevention member are preferably attached using a removable attachment structure such as a magnet, a surface fastener, and a retaining structure. Use of such an attachment structure allows the first and second guide members and the fall prevention member to be attached and removed without using a special tool.
It is a matter of course that the structure which facilitates cleaning described above may also be applied to the medicine dispensing apparatus according to the related art in which a gap between a pair of guide paths of a pair of linear guide mechanisms configured to guide a pair of medicine feeder storing units does not become wider in a drawing direction in which the medicine feeder storing units are drawn out.
A medicine dispensing apparatus according to an embodiment of the present invention will be described in detail below.
In
The medicine dispensing apparatus 110 includes eight medicine feeder storing units 112, four medicine guide assemblies 114, a medicine collecting assembly 115, a packing device 117, a controller 118, and an operation panel 119. The medicine feeder storing units 112 each include a medicine feeder storing case 112A, and a plurality of medicine feeders 113 housed in the medicine feeder storing case 112A. The plurality of medicine feeders 113 store various types of medicines such as tablets such as pills and capsules separately according to their types. The controller 118 outputs a control command to the plurality of medicine feeders 113 and the packing device 117.
The medicine storage 111 includes the eight individually slidable medicine feeder storing units 112 disposed side by side with each other. In the embodiment, the four medicine guide assemblies 114 are each disposed between a pair of adjacent medicine feeder storing units 112 among the eight medicine feeder storing units 112. The medicine guide assembly 114 guides the medicines discharged from the plurality of medicine feeders 113 included in the pair of medicine feeder storing units 112 to an exit port located downward or downstream. The medicine guide assemblies 114 are each constituted from first and second split guide members 114A and 114B that are combined with each other when the pair of medicine feeder storing units 112 are housed in the housing 110A and that are separated from each other when one of the pair of medicine feeder storing units 112 is drawn out of the housing 110A. The housing 110A has open-close doors, which are opened when the medicine feeder storing units 112 are to be drawn out of the housing 110A. The first split guide member 114A is fixed to the medicine feeder storing case 112A of one of the pair of medicine feeder storing units 112. As illustrated in
As illustrated in
The medicine guide assembly 114 constituted from the first and second split guide members 114A and 114B provided opposite to each other is open in its upper and lower ends. The medicine guide assembly 114 guides a fall of all the medicines discharged from a large number of medicine feeders 113 mounted to the corresponding pair of adjacent medicine feeder storing units 112. The lower end portion of the medicine guide assembly 114 is tapered to be slightly narrow at its lower-end opening so that the front-rear dimension of the upper opening of the temporary storage structure 132 can be reduced.
If the medicine guide assembly constituted from the first and second split guide members 114A and 114B is provided for the pair of medicine feeder storing units, the number of the medicine guide assemblies 114 can be reduced to half the number of the medicine feeder storing units 112. Thus, the product can be made compact compared to that according to the related art. Adopting such a configuration allows the medicine feeder storing unit 112 to be drawn out of the housing 110A with the inside of the first or second split guide member 114A or 114B exposed. Therefore, the inside of the first and second split guide member 114A and 114B can be individually cleaned, which makes it possible to clean the medicine guide assembly 114 without putting an excessive burden on the worker.
The medicine dispensing apparatus 110 according to the embodiment is configured such that a gap between guide paths of a pair of the linear guide mechanisms 150 configured to guide the pair of medicine feeder storing units 112 becomes wider in a drawing direction in which the medicine feeder storing units 112 are drawn out. The linear guide mechanisms 150 (see
The plurality of linear guide mechanisms 150 are each mounted to the medicine dispensing apparatus 110 with the longitudinal direction or the sliding direction of the linear guide mechanisms 150 extending in the horizontal direction. In the embodiment, the gap between a pair of guide paths of a pair of linear guide mechanisms 150 for a pair of medicine feeder storing units 112 (paths along which the movable slide portions 152 slide on the fixed guide portions 151) becomes wider in the drawing direction in which the medicine feeder storing units 112 are drawn out as viewed in plan [see
In
As illustrated in
As illustrated in
In the embodiment, as illustrated in
It is only necessary that when one of the pair of medicine feeder storing units 112 is drawn forward out of the medicine storage 111 or the housing, the lock mechanism 160 according to the embodiment should prevent the medicine feeder storing unit 112 (see
Then, when all the medicine feeder storing units 112 are pushed into the medicine storage 111 or the housing, all the locking links 164 are swung toward the unlocking side against the bias of the locking bias springs 165. In this state, the lock bar portion 162 is slid toward the unlocking side by the bias of the unlocking bias spring 163, and therefore all the lock hook portions 161 are disengaged from the lock bar portion 162 to be drawable (see
When at least one of the medicine feeder storing units 112 is drawn out forward from the state described above (see
Specific examples of a mechanism operable to prevent a medicine feeder storing unit 112 that is adjacent to but that is not paired with the medicine feeder storing unit 112 being drawn out from being drawn forward out of the medicine storage 111 or the housing include a simple cam mechanism illustrated in
In the embodiment, as illustrated in
As described in detail later, the temporary storage structures 132 each include a storage portion 134 and an open-close mechanism 135. The storage portion 134 is configured to temporarily store the medicines dropped from the medicine guide assemblies 114. The open-close mechanism 135 is configured to bring the storage portion 134 into a storage enabling state, upon application of a closing drive force, and to bring the storage portion 134 into a releasing state, upon application of an opening drive force, to discharge the medicines downward from the storage portion 134. The temporary storage structures 132 is each provided such that the entirety of each temporary storage structure 132 is drawable out of the housing 110A. The simultaneous driving mechanism 133 illustrated in
As illustrated in
As illustrated in
A through hole 137 is formed in the upper right corner of each of the third and fourth sidewall portions 136C and 136D. The internal space of the hollow frame member 136 defines a part of the medicine falling path. The open-close mechanism 135 (see
In the embodiment, the second split guide member 114B is provided with the temporary storage structure 132. However, it is a matter of course that the first split guide member 114A may be provided with the temporary storage structure 132. In such a case, the first sidewall portion 136A of the frame member 136 is removably attached to the third and fourth sidewall portions 136C and 136D to constitute a fall prevention member. In addition, the open-close mechanism 135 is configured such that the through holes 137 are located closer to the second sidewall portion 136B and the distal end of the shutter plate 138 abuts against the first sidewall portion 136A.
As illustrated in detail in
Thus, when the electric rotary motor 146 is not actuated, the slider 147 is moved to the leftmost position within its movable range by the biasing force of the bias spring 148 (see
The slider 147 of the reciprocal linear motion mechanism 149 is provided with a number of driving links 143, the number being the same as that of the temporary storage structures 132. The four driving links 143 are disposed side by side in the left-right direction at the same pitch as that of the temporary storage structures 132. The driving links 143 are each attached to be swingable about respective fulcrums 144 (or turnable within a predetermined angular range). For example, the upper end portion of each of the driving links 143 is attached to the slider 147 to be turnable via a turning structure (not illustrated).
An elongated fitting hole 142 is formed in a swing portion of the driving link 143, that is, the lower end portion of the driving link 143 which is opposite to the slider 147. The width of the fitting hole 142 is slightly larger than the shaft diameter of the coupling shaft 141 of the temporary storage structure 132. Therefore, if the temporary storage structure 132 is pushed into the housing, the coupling shaft 141 is inserted into the fitting hole 142 so that the coupling shaft 141 and the fitting hole 142 are fitted with each other. If the temporary storage structure 132 is drawn forward out of the housing 110A, the coupling shaft 141 is extracted from the fitting hole 142 so that the coupling shaft 141 and the fitting hole 142 are removed from each other. Thus, the driving link 143 serves as a driving-side transmission member, and the coupling shaft 141 serves as a driven-side transmission member. The two transmission members form a transmission mechanism provided at the coupling portion between the simultaneous driving mechanism 133 and the temporary storage structure 132 to releasably establish engagement therebetween.
When the electric rotary motor 146 is not actuated, as illustrated in
The medicine collecting assembly 115 is disposed in the housing below the four temporary storage structures 132 to collect the medicines 1 dropped from the four temporary storage structures 132. The packing device 117 is provided in the housing 110A below the medicine collecting assembly 115 to separately pack the medicines discharged from the medicine collecting assembly 115.
The simultaneous driving mechanism 133 of the temporary storage device 131 does not have a medicine falling path surrounding surface. Thus, it is sufficient to clean the temporary storage structures 132 in regular cleaning work for the temporary storage device 131, with the exception of maintenance work such as disassembly and repair.
In a steady state such as during dispensing (see
When the medicine guide assembly 114 and the temporary storage structure 132 are to be cleaned, the automatic dispensing operation discussed already is stopped, and the first split guide member 114A of the medicine guide assembly 114 and the second split guide member 114B of the medicine guide assembly 114 and the temporary storage structure 132 are separately cleaned. More particularly (see
After that, the cleaned medicine feeder storing unit 112 is pushed back into the medicine storage 111, and the right one of the pair of adjacent medicine feeder storing units 112 is drawn forward out of the medicine storage 111. Then, the second split guide member 114B of the medicine guide assembly 114 and the temporary storage structure 132 attached thereto are moved out of the housing 110A to expose the entire medicine falling path surrounding surfaces formed by the second split guide member 114B and the temporary storage structure 132. After the medicine falling path surrounding surfaces are cleaned by wiping or the like, the cleaned medicine feeder storing unit 112 is pushed back into the medicine storage 111. If the inside of the temporary storage structure 132 is also to be cleaned at this time, the worker holds the tabs T provided at both ends of the second sidewall portion 136B in the longitudinal direction with his/her hands to apply to the tabs T a force in the direction of pulling the tabs T apart from the third and fourth sidewall portions 136C and 136D to remove the second sidewall portion 136B. Then, the inside of the frame member 136, the shutter plate 138, and the second sidewall portion 136B are cleaned. In this way, all the medicine falling path surrounding surfaces of the medicine guide assembly 114 and the temporary storage structure 132 can be cleaned. In addition, the medicine falling path surrounding surfaces can be comfortably cleaned in a standing posture as if wiping a window from inside.
The medicine dispensing apparatus 210 is different from the medicine dispensing apparatus 110 according to the first embodiment discussed above in that the integral temporary storage structure 132 is replaced with the first split storage member 232A and the second split storage member 232B, and in that the linear guide mechanism is not specifically illustrated. The temporary storage structures 232 are each constituted from first and second split storage members 232A and 232B that are combined with each other when the pair of adjacent medicine feeder storing units 212 are housed in the housing 210A and that are separated from each other when one of the pair of medicine feeder storing units 212 is drawn out of the housing 210A. A first extended opposed wall 232Aa constituting the first split storage member 232A of the temporary storage structure 232 is integrally coupled to (disposed at) the first split guide member 214A of the medicine guide assembly 214. The second split storage member 232B of the temporary storage structure 232 serves as a portion including an open-close mechanism 235, and is coupled to the second split guide member 214B of the medicine guide assembly 214. In addition, the second split storage member 232B includes a second extended opposed wall 232Ba, a first extended sidewall 232Bb, and a second extended sidewall 232Bc . The second extended opposed wall 232Ba is integrally formed with a second opposed wall 214Ba of the second split guide member 214B. The first extended sidewall 232Bb extends along a first edge portion of the second extended opposed wall 232Ba, which is located in a drawing direction in which the medicine feeder storing units 212 are drawn out, and extends in a direction away from the second extended opposed wall 232Ba to be continuous with a first sidewall 214Bb of the second split guide member 214B. The second extended sidewall 232Bc extends along a second edge portion of the second extended opposed wall 232Ba, which is located in the direction opposite to the drawing direction, and extends in a direction away from the second extended opposed wall 232Ba to be continuous with a second sidewall 214Bc of the second split guide member 214B.
In the embodiment, even if the second split storage member 232B is separated from the first split storage member 232A, a plate 236B constituting a fall prevention member is removably attached to extend between the first extended sidewall 232Bb and the second extended sidewall 232Bc. The plate 236B is attached by removable attachment means such as a permanent magnet or a surface fastener to partially block a side opening portion of the second split storage member 232B. The height of the plate 236B is smaller than the height of the first extended sidewall 232Bb and the second extended sidewall 232Bc, and a gap G is formed above the plate 236B when the plate 236B is attached. The gap G defines a medicine visual recognition portion that enables the worker to easily visually recognize that the medicines remain inside the storage portion. Even if such a gap G is formed, the side opening portion of the second split storage member 232B is completely blocked by the first extended opposed wall 232Aa of the first split storage member 232A when separate packing is performed, thereby causing no particular problem. In addition, the plate 236B functions as a stopper configured to restrict the swing range of a shutter plate 238 such that the shutter plate 238 does not go out beyond the first and second extended sidewalls 232Bb and 232Bc.
In this case, if only one of the two adjacent medicine feeder storing units 212 is drawn forward out of the housing 210A, one of the first split guide member 214A and the second split guide member 214B of the medicine guide assembly 214 is moved out of the housing 210A, and in accompaniment therewith, one of the first split storage member 232A combined with the first split guide member 214A and the second split storage member 232B combined with the second split guide member 214B is also moved out of the housing 210A. Thus, the medicine falling path surrounding surfaces of the first split guide member 214A and the first split storage member 232A, and the medicine falling path surrounding surfaces of the second split guide member 214B and the second split storage member 232B, can be cleaned by wiping or the like at the same time. In addition, if the plate 236B serving as the fall prevention member is removed, the inside of the second split storage member 232B can also be cleaned. The cleaning work can be performed in a standing posture as comfortably as wiping of a window from inside, thereby allowing the wiping or the like to be performed easily and immediately with the worker facing the surface to be cleaned.
The medicine dispensing apparatus according to the third embodiment is obtained by further improving the medicine guide assemblies 214 and the temporary storage structures 232 of the medicine dispensing apparatus according to the second embodiment discussed above in order to further enhance the practicality.
Specifically, a first opposed wall 314Aa of the first split guide member 314A and a second opposed wall 314Ba of the second split guide member 314B are each configured to prevent the medicines 1 discharged from the elongated communication holes H leading to medicine discharge ports of medicine feeders 313 to the medicine falling path from jumping into lower communications holes while falling down along the medicine falling path. Specifically, the first opposed wall 314Aa is constituted by arranging a plurality of split opposed walls 314Aaa in the vertical direction, the split opposed walls 314Aaa each including an inclined surface S configured to guide the medicines dispensed from the medicine feeders 313 and a vertical surface F that extends in the vertical direction to be continuous with the inclined surface S, and the second opposed wall 314Ba is constituted by arranging a plurality of split opposed walls 314Baa in the vertical direction.
The vertical surface F of the lowermost split opposed wall 314Aaa of the first split guide member 314A according to the embodiment constitutes a first split storage member 332A. The second split guide member 314B includes the second opposed wall 314Ba, a first sidewall 314Bb, a second sidewall 314Bc, the first guide member 370, and the second guide member 372. The first sidewall 314Bb extends along a first edge portion of the second opposed wall 314Ba, which is located in a drawing direction in which the medicine feeder storing units are drawn out, and extends in a direction away from the second opposed wall 314Ba. The second sidewall 314Bc extends along a second edge portion of the second opposed wall 314Ba, which is located in the direction opposite to the drawing direction, and extends in a direction away from the second opposed wall 314Ba. The first guide member 370 is removable, and includes a first inclination surface 371 that is continuous with an inner wall surface of the first sidewall 314Bb and inclined to be closer to the second sidewall 314Bc. The second guide member 372 is removable, and includes a second inclination surface 373 that is continuous with an inner wall surface of the second sidewall 314Bc and inclined to be closer to the first sidewall 314Bb.
The first split storage member 332A includes a first extended opposed wall 332Aa coupled to the first opposed wall 314Aa of the first split guide member 314A (extended from the first opposed wall 314Aa). A second split storage member 332B is disposed at the second split guide member 314B as a portion including an open-close mechanism 335. The second split storage member 332B includes a second extended opposed wall 332Ba and the fall prevention member 380. The second extended opposed wall 332Ba is continuous with the second opposed wall 314Ba of the second split guide member 314B. The fall prevention member 380 is removably disposed at the second extended opposed wall 332Ba. In the embodiment, the lowermost split opposed wall 314Baa includes the second extended opposed wall 332Ba unlike the other split opposed walls. The second extended opposed wall 332Ba integrally includes attachment walls 332Baa at both ends in the drawing direction.
The fall prevention member 380 includes a first attachment portion 381, a second attachment portion 382, and a bridging portion 383. The first attachment portion 381 includes a first extended surface 381a that is continuous with the first inclination surface 371 of the first guide member 370 to extend downward when the fall prevention member 380 is attached to the attachment wall 332Baa of the second extended opposed wall 332Ba. The second attachment portion 382 includes a second extended surface 382a that is continuous with the second inclination surface 373 of the second guide member 372 to extend downward when the fall prevention member 380 is attached to the attachment wall 332Baa of the second extended opposed wall. The bridging portion 383 is disposed to oppose the second extended opposed wall 332Ba and extend over the first attachment portion 381 and the second attachment portion 382, and disposed to form a gap G defining a medicine visual recognition portion that enables the worker to visually recognize that the medicines remain inside the storage portion 334. In order to secure a holding force when mounted, the height B of the first and second attachment portions 381 and 382 at both ends of the fall prevention member 380 is the same as the height of the second extended opposed wall 332Ba of the temporary storage structure 332. Moreover, the height A of the middle portion, which occupies most of the overall width, is smaller than the height of the other members of the temporary storage structure 332 to the extent that the function of preventing the medicines from falling down when the first and second split guide members are drawn out is not impaired. This facilitates visually checking the inside of the second split storage member 332B of the temporary storage structure 332 even without removing the fall prevention member 380.
With such a configuration, the second split guide member 314B and the second opposed wall 314Ba and the second extended opposed wall 332Ba of the second split storage member 332B disposed at the second split guide member 314B are entirely exposed by removing the first and second guide members 370 and 372 and removing the fall prevention member 380, which advantageously facilitates cleaning work. In addition, the configuration also allows checking whether the medicines are stored in the storage portion 334 before removing the fall prevention member 380, which prevents the medicines from unnecessarily falling down. The oblique surfaces of the first and second guide members 370 and 372 facing obliquely upward are soiled with stubborn stains from the tablets, and are difficult to clean. If the removable first and second guide members are used as in the embodiment, however, the oblique surfaces can be cleaned when the first and second guide members are removed, which lessens the difficulty of cleaning.
The first and second guide members 370 and 372 and the fall prevention member 380 are preferably attached to the second split storage member 332B using a removable attachment structure such as a magnet, a surface fastener, and a retaining structure. Use of such an attachment structure allows the first and second guide members 370 and 372 and the fall prevention member 380 to be attached and removed without using a special tool.
The first and second guide members 370 and 372 are formed as a thick plate or a box in the shape of a right triangle as viewed from a side, for example. The medicines 1 falling down strongly hit the inclined surfaces 371 and 373 of the first and second guide members 370 and 372, respectively. Thus, if the base material is metal such as stainless steel, the surface of the base material is coated with polyethylene fluoride, for example, to alleviate an impact and prevent adhesion of dust.
If the medicine guide assemblies 314 and the temporary storage structures 332 are fabricated by processing a stainless steel plate, for example, the materials of the contacting portions are both metal. When components made of metal of the same quality are rubbed against each other when such components are drawn out, an unusual sound may be generated, or the surfaces may be damaged. Thus, at least one of the contacting surfaces is coated with polyethylene fluoride or the like to make the materials of the contact surfaces different from each other.
In this case, basic usage and operation and, further, cleaning work for the first split guide members 314A of the medicine guide assemblies 314 and the temporary storage structures 332 are the same as those according to the second embodiment illustrated in
In the first embodiment described above, the lock mechanism 160 is implemented as a combination of mechanical components only. However, the lock mechanism 160 may be implemented as a combination of mechanical components, an electronic control circuit, and so forth. What combination to adopt may be determined in consideration of the importance of maintaining functionality during a power failure, ease of maintenance and modification, and further a cost reduction.
A further modification is preferably made such that the coupling shaft 141 is smoothly inserted into the fitting hole 142 when the temporary storage structure 132 which has been disengaged from the simultaneous driving mechanism 133 becomes engaged therewith, although not illustrated or described in the first embodiment described above. For example, the distal end of the coupling shaft 141 may be pointed by tapering the distal end of the coupling shaft 141. For example, the medicine dispensing apparatus may be provided with biasing means such as a weak spring to force the temporary storage structure 132 into a closed state to keep the coupling shaft 141 suitable for engagement if there is no external force. The movable range and the stop position of the drive link 143 and the coupling shaft 141 may be individually determined in an individually adjustable manner.
In the embodiments described above, a manual medicine dispensing device is disposed below the temporary storage structures as in the related art. However, the manual medicine dispensing device may be disposed above the temporary storage structures. For example, the lowermost medicine feeder may be omitted and a manual medicine dispensing device may be provided instead in any of the medicine feeder storing units. This allows the manual medicine dispensing device to be provided above the temporary storage structures, and to be drawn out in accompaniment with the medicine feeder storing unit, which facilitates cleaning, repair, and so forth of the manual medicine dispensing device.
In the third embodiment described above, a plurality of split opposed walls 314Aaa and 314Baa are disposed in a multiplicity of rows for a single plate formed with a multiplicity of communication holes leading to the medicine discharge ports of the medicine feeders and disposed in a vertical and horizontal arrangement as a specific example of the first split guide member 314A and the second split guide member 314B of the medicine guide assembly 314. However, the plurality of split opposed walls 314Aaa and 314Baa illustrated in
In addition, the present invention may also be applied to a medicine dispensing apparatus without a manual medicine dispensing device.
Use of a fall prevention member as in the present invention not only prevents medicines from falling down during cleaning, but also facilitates cleaning work for medicine feeder storing units including temporary storage structures. In addition, use of linear guide mechanisms as in the present invention makes it possible to reduce rubbing between respective opposed surfaces of a pair of medicine feeder storing units compared to a case where a pair of medicine feeder storing units are drawn out of and pushed into a housing in parallel with each other.
1 medicine
10 medicine dispensing apparatus
12 medicine feeder storing unit
30 medicine dispensing apparatus
110 medicine dispensing apparatus
110A housing
111 medicine storage
112 medicine feeder storing unit
113 medicine feeder
114 medicine guide assembly
114A first split guide member
114B second split guide member
115 medicine collecting assembly
117 packing device
118 controller
119 operation panel
131 temporary storage device
132 temporary storage structure
133 simultaneous driving mechanism
134 storage portion
135 open-close mechanism
136 frame member
138 shutter plate
139 turning shaft
140 arm
141 coupling shaft
142 fitting hole
143 driving link
146 electric rotary motor
147 slider
148 bias spring
149 reciprocal linear motion mechanism
150 linear guide mechanism
θ opening angle
Number | Date | Country | Kind |
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2011-221098 | Oct 2011 | JP | national |
2011-228371 | Oct 2011 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2012/066997 | 7/3/2012 | WO | 00 | 4/26/2014 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2013/051313 | 4/11/2013 | WO | A |
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8925434 | Omura | Jan 2015 | B2 |
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20120324829 | Omura et al. | Dec 2012 | A1 |
Number | Date | Country |
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2001-087353 | Apr 2001 | JP |
2005-192702 | Jul 2005 | JP |
2006-109860 | Apr 2006 | JP |
2007-209600 | Aug 2007 | JP |
2009-261932 | Nov 2009 | JP |
2011-182889 | Sep 2011 | JP |
2011-182890 | Sep 2011 | JP |
2011108129 | Sep 2011 | WO |
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Number | Date | Country | |
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20140245697 A1 | Sep 2014 | US |