Patent Grant
9483005
The present invention relates to a medium carrying device and an image forming apparatus.
Conventionally, in an image forming apparatus such as a printer, a copying machine, a facsimile or a multifunction machine, for example, in a printer, an image forming unit, an LED head, a transfer roller, a fixing unit, a sheet sheet cassette and the like are provided. In the image forming unit, a photoreceptor drum, a charging roller, a developing roller, a developer blade, a toner supply roller, a cleaning blade, a toner cartridge and the like are arranged.
In the image forming unit, a surface of the photoreceptor drum that is uniformly charged by the charging roller is exposed by the LED head and an electrostatic latent image is formed. Further, a toner that is supplied from the toner cartridge to a body of the image forming unit, that is, to an image forming unit body, is supplied to the developing roller by the toner supply roller, and the toner on the developing roller is caused to form a thin layer by the developer blade. Next, the toner on the developing roller is attached to the electrostatic latent image on the photoreceptor drum, and the electrostatic latent image is developed and a toner image is formed on the photoreceptor drum.
A sheet as a print medium brought out from the sheet cassette is sent to a transfer part formed between the photoreceptor drum and the transfer roller. After a toner image is transferred by the transfer roller at the transfer part, the sheet is sent to the fixing unit. At the fixing unit, the toner image is fixed onto the sheet and an image is formed on the paper.
However, a printer is provided that includes a duplex printing unit as a standard equipment so that duplex printing can be performed by forming images on both sides of a paper.
In the printer of this kind, a medium carrying device for carrying the sheet is provided with a reversing part, at a position above the sheet cassette and in a vicinity of the fixing unit, for reversing the paper, and a reversed medium carrying part, at a position above the sheet cassette and on a side opposite to the fixing unit, for sending the reversed sheet again to the transfer part (for example, see Japanese Patent Laid-Open Publication No. 2010-222085).
However, in the conventional printer, operability for insertion and removal of a medium guide unit is not high.
A purpose of specific examples described in the present invention is to improve the operability for insertion and removal of the medium guide unit.
A medium carrying device disclosed in the application includes an apparatus body, medium guide unit that is detachable with respect to the apparatus body, a carrying roller that is disposed in the apparatus body, and is configured to rotate to carry a print medium passing through the medium guide unit, and a driven roller that is disposed in the medium guide unit at a position corresponding to the carrying roller in a contacting manner so that the driven roller rotates in accordance with a rotation of the carrying roller.
In the specific examples described in the present invention, the operability for insertion and removal of the medium guide unit is improved.
In the following, embodiments of the present invention are described in detail with reference to the drawings. In this case, a printer as an image forming apparatus is described.
In the drawings, a reference numeral symbol 10 denotes a printer. A reference numeral symbol Cs1 denotes a casing of the printer 10. The casing Cs1 includes a central casing part Cn as a first casing part that is arranged at a center of the printer 10, a front casing part Cf as a second casing part that is swingably and openably/closably arranged with respect to the central casing part Cn in front of the central casing part Cn, and a rear casing part Cr as a third casing part that is detachably arranged with respect to the central casing part Cn in rear of the central casing part Cn.
Further, a reference numeral symbol 12 denotes a sheet cassette as a medium housing part that is arranged at a bottom of the printer 10 to extend from a front casing part Cf side, that is, a front side, of the printer 10 to a rear casing part Cr side, that is, a rear side, and to house a sheet P as a medium. A reference numeral symbol 38 denotes a stacker that is formed on a top wall Wct of the central casing part Cn for stacking a sheet P on which an image is formed and that is discharged out from a body of the printer 10, that is, from an apparatus body. A reference numeral symbol 67 denotes an operation panel as a display that is formed on a top wall Wft of the front casing part Cf. A reference numeral symbol 68 denotes a control panel as an operation part that is formed adjacent to the operation panel 67 on the top wall Wft. A reference numeral symbol 69 denotes a MPT tray as a medium stacking part that is swingably formed on a central part of a front wall Wf of the front casing part Cf for manually supplying the sheet P of various sizes. A reference numeral symbol 66 denotes a lock lever as a releasing operation part that is formed on a side wall Wfs on a right side of the front casing part Cf for releasing a lock when opening the front casing part Cf.
On a front end portion of the sheet cassette 12, a sheet feeding roller 13, a sheet feeding sub-roller 14 and a separation roller 15 are arranged. The sheet feeding roller 13 is rotatably arranged and brings out one by one the sheet P that is stacked on a medium stacking plate 101 in the sheet cassette 12. The sheet feeding sub-roller 14 as a first discrimination roller is rotatably arranged adjacent to the sheet feeding roller 13. The separation roller 15 as a second discrimination roller is rotatably arranged opposing the sheet feeding sub-roller 14. The sheet feeding sub-roller 14 and the separation roller 15 separate one by one the sheet P brought out by the sheet feeding roller 13 and supply the sheet P to a medium carrying route Rt1, and configure a discrimination device.
Further, in the medium carrying route Rt1, on a downstream side of the sheet feeding sub-roller 14 and the separation roller 15, an intermediate carrying roller 16 and a pinch roller 17 are arranged as a first carrying member carrying the sheet P. On a downstream side of the intermediate carrying roller 16 and the pinch roller 17, a sensor lever 22 is arranged as a first medium detection part for detecting a front end of the sheet P. On a downstream side of the sensor lever 22, a resist roller 18 and a pressure roller 19 are arranged as a second carrying member that corrects a skew of the sheet P. On a downstream side of the resist roller 18 and the pressure roller 19, an intermediate carrying roller 20 and a pressure roller 21 are arranged as a third carrying member carrying the sheet P. On a downstream side of the intermediate carrying roller 20 and the pressure roller 21, a sensor lever 23 is arranged as a second medium detection part for detecting the front end of the sheet P.
The sensor lever 22 detects the sheet P by being brought down along with passing of the sheet P, and a position signal indicating a position of the sheet P is sent to a controller (not illustrated in the drawings) from a sensor (not illustrated in the drawings) that is arranged as a detection output part adjacent to the sensor lever 22. Further, the sensor lever 23 detects the sheet P by being brought down along with passing of the sheet P, and a write signal is sent from a sensor (not illustrated in the drawings) as a detection output part that is arranged adjacent to the sensor lever 23 to the controller. Upon receiving the write signal, the controller sends an instruction for forming an image on the sheet P to an image forming part 103.
In the medium carrying route Rt1, on a downstream side of the sensor lever 23, the image forming part 103 that forms a toner image as a developer image on the sheet P is arranged. The image forming part 103 is provided with an image forming unit 24, an LED head 27, a transfer roller 25 and the like. The LED head 27 as an exposure device is arranged above a photoreceptor drum 26 to oppose the photoreceptor drum 26, the photoreceptor drum 26 being provided as an image carrier in the image forming unit 24. The transfer roller 25 as a transfer member is arranged below the photoreceptor drum 26 to oppose the photoreceptor drum 26 across the medium carrying route Rt1. A transfer part p1 is formed between the photoreceptor drum 26 and the transfer roller 25.
In addition to the photoreceptor drum 26 and a toner cartridge 29 as a developer housing part for housing a toner as a developer, the image forming unit 24 is provided with a charging roller as a charging device, a developing roller as a developer carrier, a developer blade as a developer regulating member, a toner supply roller as a developer supply member, a cleaning blade as a cleaning member, and the like (none of these are illustrated in the drawings).
In the image forming unit 24, a surface of the photoreceptor drum 26 that is uniformly charged by the charging roller is exposed by the LED head 27 and an electrostatic latent image is formed as a latent image. Further, a toner supplied from the toner cartridge 29 is supplied to the developing roller by the toner supply roller, and the toner on the developing roller is caused to form a thin layer by the developer blade. Next, the toner on the developing roller is attached to the electrostatic latent image on the photoreceptor drum 26, and the electrostatic latent image is developed and a toner image is formed on the photoreceptor drum 26. The toner image formed in this way is transferred by the transfer roller 25 to the sheet P.
Further, in the medium carrying route Rt1, on a downstream side of the image forming part 103, a fixing unit 28 as a fixing device is arranged. The fixing unit 28 is provided with a heating roller 28a as a first fixing roller inside which a heating body (not illustrated in the drawings) such as a halogen lamp is provided, and a pressing roller 28b as a second fixing roller that is arranged to oppose the heating roller 28a. The toner image on the sheet P is heated and pressurized and is fixed onto the sheet P by the heating roller 28a and the pressing roller 28b, and an image is formed.
In the medium carrying route Rt1, on a downstream side of the fixing unit 28, a sensor lever 30 as a third medium detection part for detecting the front end of the sheet P is arranged. On a downstream side of the sensor lever 30, a carrying roller 31 and a pinch roller 32 are arranged as a fourth carrying member carrying the sheet P. On a downstream side of the carrying roller 31 and the pinch roller 32, a switching guide 33 as a switching member is arranged that switches a carrying route of the sheet P and selectively connects the medium carrying route Rt1 to one of a medium discharge route Rt2, which is for discharging the sheet P out of the apparatus body, and a medium reversing route Rt3, which is for reversing the sheet P. The sensor lever 30 detects the front end of the sheet P by being brought down along with passing of the sheet P, and a discharge signal indicating that the sheet P is discharged from the medium carrying route Rt1 is sent to the controller from a sensor (not illustrated in the drawings) that is arranged as a detection output part adjacent to the sensor lever 30.
The switching guide 33 is switched by driving a solenoid (not illustrated in the drawings) as a driving part for switching, and adopts a first and a second positions e, f. When the switching guide 33 is placed at the first position e, the medium carrying route Rt1 and the medium discharge route Rt2 are connected. When the switching guide 33 is placed at the second position f, the medium carrying route Rt1 and the medium reversing route Rt3 are connected.
In the medium discharge route Rt2, on a downstream side of the switching guide 33, a carrying roller 34 and a pinch roller 35 are arranged as a fifth carrying member carrying the sheet P. On a downstream side of the carrying roller 34 and the pinch roller 35, a discharge roller 36 and a pinch roller 37 are arranged as a discharge member discharging the sheet P.
Further, in the medium reversing route Rt3, on a downstream side of the switching guide 33, a reversing roller 42 and a pinch roller 43 are arranged as a first reversing member for reversing the sheet P. On a downstream side of the reversing roller 42 and the pinch roller 43, a reversing roller 44 and a pinch roller 45 are arranged as a second reversing member for reversing the sheet P. A medium reversing part AR1 for reversing the sheet P is configured by the medium reversing route Rt3, the reversing rollers 42, 44 and the pinch rollers 43, 45.
At a lower end of the medium reversing route Rt3, a reversing guide 41 as a reversed medium guide member is arranged. The medium reversing route Rt3 is selectively connected to a reversed medium carrying route Rt4 by the reversing guide 41, and the reversed sheet P is supplied to the reversed medium carrying route Rt4.
The reversing guide 41 adopts a first and a second positions g, h, is biased by a predetermined biasing force by a spring (not illustrated in the drawings) as a bias member, and is usually placed at the first position g. When the reversing guide 41 is placed at the first position g, the medium reversing route Rt3 and the medium carrying route Rt1 are connected. When the reversing guide 41 is placed at the second position h against the biasing force of the spring, the medium reversing route Rt3 and the reversed medium carrying route Rt4 are connected. The position g is illustrated in
In the reversed medium carrying route Rt4, on a downstream side of the reversing guide 41, a sensor lever 52 as a fourth medium detection part is arranged for detecting the sheet P that is reversed and supplied from the medium reversing route Rt3 to the reversed medium carrying route Rt4. On a downstream side of the sensor lever 52, a carrying roller 46 and a pinch roller 47 are arranged as a first reversed medium carrying member carrying the sheet P. On a downstream side of the carrying roller 46 and the pinch roller 47, a carrying roller 48 and a pinch roller 49 are arranged as a second reversed medium carrying member carrying the sheet P. On a downstream side of the carrying roller 48 and the pinch roller 49, a sensor lever 53 as a fifth medium detection part is arranged for detecting the sheet P carried by the reversed medium carrying route Rt4. On a downstream side of the sensor lever 53, a carrying roller 50 and a pinch roller 51 are arranged as a third reversed medium carrying member carrying the sheet P.
In this case, the carrying rollers 48, 50 are caused to rotate in response to rotation of a reversed medium motor (not illustrated in the drawings) as a driving part for reversed medium carrying, and the pinch rollers 49, 51 are caused to rotate in response to the rotation of the carrying rollers 48, 50. A first and a second driving rollers are configured by the carrying rollers 48, 50, and a first and a second driven rollers are configured by the pinch rollers 49, 51.
Each of the sensor levers 52, 53 detects the sheet P by being brought down along with passing of the sheet P, and a detection signal is sent from a sensor (not illustrated in the drawings) as a detection output part that is arranged adjacent to the each of the sensor levers 52, 53 to the controller.
In the reversed medium carrying route Rt4, on a front casing part Cf side, a drawer unit 60 is arranged as a medium guide unit and as an insertable and removable member that is insertable and removable with respect to the apparatus body and is movable in a horizontal direction. The drawer unit 60 is provided with a horizontal carrying plate 61 as a first guide member, a horizontal carrying frame 62 as a second guiding member that is separably and swingably arranged with respect to the horizontal carrying plate 61 at a position above the horizontal carrying plate 61, and the pinch rollers 49, 51 that rotatably supported with respect to the horizontal carrying frame 62. The horizontal carrying plate 61 is arranged below the reversed medium carrying route Rt4, that is, on a side of the carrying rollers 48, 50. The horizontal carrying frame 62 is arranged above the reversed medium carrying route Rt4, that is, on a side of the pinch rollers 49, 51. The sheet P is carried on the reversed medium carrying route Rt4 by the horizontal carrying plate 61 and the horizontal carrying frame 62.
A carrying part, that is, a reversed medium carrying part AR2, for carrying the reversed sheet P is configured by the reversed medium carrying route Rt4, the reversing guide 41, the horizontal carrying plate 61, the horizontal carrying frame 62, the sensor levers 52, 53, the carrying rollers 46, 48, 50 and the pinch rollers 47, 49, 51. On a downstream side of the carrying roller 50 and the pinch roller 51, the reversed medium carrying route Rt4 and the medium carrying route Rt1 merge with each other.
Further, a duplex printing unit as a medium carrying device is configured by the medium reversing part AR1 and the reversed medium carrying part AR2. A perpendicular part of the duplex printing unit is configured by the medium reversing part AR1, and a horizontal part of the duplex printing unit is configured by the reversed medium carrying part AR2.
Next, an operation of the printer 10 in a case where simplex printing is performed by forming an image on one side of the sheet P is described.
First, upon receiving print data and a print instruction from a host computer (not illustrated in the drawings) as a higher-level device (or host device), the printer 10 starts printing.
When simplex printing is specified in the print instruction with respect to the sheet P housed in the sheet cassette 12, the controller drives a sheet feeding motor (not illustrated in the drawings) for sheet feeding, causes the sheet feeding roller 13 to rotate, and causes the sheet P in the sheet cassette 12 to be brought out and to be separated one by one by the sheet feeding sub-roller 14 and the separation roller 15 to be supplied to the medium carrying route Rt1. The sheet P is carried by the intermediate carrying roller 16 and the pinch roller 17 and is sent to the resist roller 18 and the pressure roller 19, and the front end of the sheet P is detected by the sensor lever 22. In this case, the resist roller 18 and the pressure roller 19 are stopped by an electromagnetic clutch (not illustrated in the drawings) so that the sheet P abuts against the resist roller 18 and the pressure roller 19 due to a carrying force of the intermediate carrying roller 16 and the pinch roller 17, and are caused to rotate after a predetermined period of time has elapsed. Along with this, a skew of the sheet P is corrected, and the sheet P is carried by the intermediate carrying roller 20 and the pressure roller 21 and is sent to the transfer part p1.
Further, as described above, when the front end of the sheet P is detected by the sensor lever 23, a write signal is sent to the controller, and the controller sends an instruction for forming an image on the sheet P to the image forming part 103.
As a result, the LED head 27 is caused to emit light according to the print data to expose the photoreceptor drum 26, and an electrostatic latent image is formed on the photoreceptor drum 26. Next, a toner supplied from the toner cartridge 29 is supplied to the developing roller by the toner supply roller; the toner on the developing roller is attached to the electrostatic latent image on the photoreceptor drum 26; and the electrostatic latent image is developed and a toner image is formed.
Next, the toner image on the photoreceptor drum 26 is transferred to the sheet P by the transfer roller 25. Thereafter, the sheet P is sent to the fixing unit 28. In the fixing unit 28, the toner image on the sheet P is heated and pressurized and is fixed onto the sheet P by the heating roller 28a and the pressing roller 28b, and an image is formed.
In this case, as illustrated in
Next, an operation of the printer 10 in a case where duplex printing is performed by forming images on both sides of the sheet P is described.
First, upon receiving print data and a print instruction from the host computer, the printer 10 starts printing.
When duplex printing is specified in the print instruction with respect to the sheet P housed in the sheet cassette 12, the controller drives the sheet feeding motor, causes the sheet feeding roller 13 to rotate, and causes the sheet P in the sheet cassette 12 to be brought out and to be separated one by one by the sheet feeding sub-roller 14 and the separation roller 15 to be supplied to the medium carrying route Rt1. The sheet P is carried by the intermediate carrying roller 16 and the pinch roller 17, and is sent to the resist roller 18 and the pressure roller 19 and a skew is corrected. The sheet P is further carried by the intermediate carrying roller 20 and the pressure roller 21 and is sent to the transfer part p1.
Further, when the front end of the sheet P is detected by the sensor lever 23, a write signal is sent to the controller, and the controller sends an instruction for forming an image on one side (front surface) of the sheet P to the image forming part 103.
As a result, the LED head 27 is caused to emit light according to the print data to expose the photoreceptor drum 26, and an electrostatic latent image is formed on the photoreceptor drum 26. A toner on developing roller is attached to the electrostatic latent image on the photoreceptor drum 26 and a toner image is formed.
Next, the toner image on the photoreceptor drum 26 is transferred to the sheet P by the transfer roller 25. Thereafter, the sheet P is sent to the fixing unit 28. In the fixing unit 28, the toner image on the sheet P is fixed onto the sheet P. In this way, the image is formed on the one side of the sheet P.
In this case, when the sheet P discharged from the fixing unit 28 is detected by the sensor lever 30, the solenoid is driven and, as illustrated in
Next, when the front end of the sheet P carried by the carrying roller 31 and the pinch roller 32 abuts against the switching guide 33, as illustrated in
The reversing guide 41 is provided with a function of a sensor lever as a medium detection part and detects the rear end of the sheet P by being again placed at the second position h, and a rear end detection signal is sent to the controller from a sensor (not illustrated in the drawings) that is arranged as a detection output part adjacent to the reversing guide 41.
When the rear end detection signal is sent from the reversing guide 41, the controller causes the reversing rollers 42, 44 and the pinch rollers 43, 45 to stop and subsequently rotate in an opposite direction. As a result, after being stopped in the medium reversing route Rt3, the sheet P is reversed and is supplied to the reversed medium carrying route Rt4.
Next, as illustrated in
Next, the sheet P is carried by the intermediate carrying roller 16 and the pinch roller 17 on the medium carrying route Rt1 in a state in which the one side of the sheet P is caused to oppose the intermediate carrying roller 16 and the other side (back surface) is caused to oppose the pinch roller 17, and is sent to the resist roller 18 and the pressure roller 19 and, after a skew of the sheet P is corrected, is carried by the intermediate carrying roller 20 and the pressure roller 21 and is sent to the transfer part p1.
Further, when the front end of the sheet P is detected by the sensor lever 23, a write signal is sent to the controller, and the controller sends an instruction for forming an image on the other side of the sheet P to the image forming part 103.
As a result, the LED head 27 is caused to emit light according to the print data to expose the photoreceptor drum 26, and an electrostatic latent image is formed on the photoreceptor drum 26. A toner on developing roller is attached to the electrostatic latent image on the photoreceptor drum 26 and a toner image is formed.
Next, the toner image on the photoreceptor drum 26 is transferred to the sheet P by the transfer roller 25. Thereafter, the sheet P is sent to the fixing unit 28. In the fixing unit 28, the toner image on the sheet P is fixed onto the sheet P. In this way, the image is formed on the other side of the sheet P.
Next, when the sheet P discharged from the fixing unit 28 is again detected by the sensor lever 30, as illustrated in
Next, a detection method of sheet jam when jamming of the sheet P, that is, sheet jam, occurs in the duplex printing unit is described.
When a detection signal is not sent to the controller from the sensor arranged adjacent to the sensor lever 52 after the reversing rollers 42, 44 and the pinch rollers 43, 45 are caused to stop and subsequently rotate in an opposite direction, or when the detection signal is continuously sent to the controller from the sensor, the controller judges that sheet jam has occurred in the medium reversing part AR1 and displays a message indicating the sheet jam has occurred in the medium reversing part AR1 in the operation panel 67 (
Further, when a detection signal is not sent to the controller from the sensor arranged adjacent to the sensor lever 53 after the reversing rollers 42, 44 and the pinch rollers 43, 45 are caused to stop and subsequently rotate in an opposite direction and a detection signal has been sent to the controller from the sensor arranged adjacent to the sensor lever 52, or when the detection signal is continuously sent to the controller from the sensor, the controller judges that sheet jam has occurred in the reversed medium carrying part AR2 and displays a message indicating the sheet jam has occurred in the reversed medium carrying part AR2 in the operation panel 67 to inform the operator.
Next, a method for taking out a sheet from the medium reversing part AR1 when sheet jam occurs in the medium reversing part AR1 is described.
In the drawings, a reference numeral symbol Cs1 denotes a casing of a printer 10; a reference numeral symbol Cn denotes a central casing part; a reference numeral symbol Cf denotes a front casing part; and a reference numeral symbol Cr denotes a rear casing part. A rear cover 55 as rear opening and closing member is arranged swingable about a pivot shaft 56 and openable and closable at a position opposing the medium reversing part AR1 on a back wall Wr of the rear casing part Cr.
An opening and closing knob 57 as an operation part for opening and closing the rear cover 55 is arranged as a predetermined place of the rear cover 55, in the present embodiment, in a vicinity of an upper edge of the rear cover 55.
When sheet jam occurs in the medium reversing part AR1, an message indicating that sheet jam has occurred in the medium reversing part AR1 is displayed in the operation panel 67 to inform the operator. As a result, when the operator pulls the opening and closing knob 57 in a direction of an arrow A, which is shown in
In this case, the reversing rollers 42, 44 are arranged on the rear cover 55, and the pinch rollers 43, 45 are arranged on the apparatus body so that, along with the opening of the rear cover 55, the reversing rollers 42, 44 and the pinch rollers 43, 45 are separated. Therefore, the sheet P can be easily taken out. Therefore, the sheet jam can be cleared.
Next, a method for taking out a sheet from the reversed medium carrying part AR2 when sheet jam occurs in the reversed medium carrying part AR2 is described.
In the drawings, a reference numeral symbol Cn denotes a central casing part; a reference numeral symbol Cf denotes a front casing part; and a reference numeral symbol Cr denotes a rear casing part. The front casing part Cf is arranged swingable about a pivot shaft sh2 arranged in the apparatus body and is provided with a lock lever 66 for releasing a lock of the front casing part Cf. Further, a reference numeral symbol AR2 denotes a reversed medium carrying part; a reference numeral symbol Rt4 denotes a reversed medium carrying route; and a reference numeral symbol 60 denotes a drawer unit.
When sheet jam occurs in the reversed medium carrying part AR2, a message indicating that sheet jam has occurred in the reversed medium carrying part AR2 is displayed in the operation panel 67 to inform the operator. As a result, the operator operates the lock lever 66 arranged on the front casing part Cf and, as illustrated in
In this embodiment, the pinch rollers 49, 51 are arranged on the drawer unit 60. On the other hand, the carrying rollers 48, 50 and sensor lever 53 are arranged in the apparatus body. Therefore, along with pulling the drawer unit 60 out from the apparatus body, the carrying rollers 48, 50 and the pinch rollers 49, 51 can be separated. The sheet P that remains in the drawer unit 60 can be pulled out together with the drawer unit 60 from the apparatus body.
After the drawer unit 60 is pulled out as illustrated in
Next, the drawer unit 60 is described.
In the drawings, a reference numeral symbol 60 denotes a drawer unit; a reference numeral symbol 61 denotes a horizontal carrying plate as a first guide member; and a reference numeral symbol 62 denotes a horizontal carrying frame as a second guide member.
The horizontal carrying plate 61 has a rectangular and plate shape, and is provided with a guide part 111 that is provided with a guiding surface Sa guiding the sheet P at a position below the sheet P (
The drawer unit 60 is inserted or removed in a direction substantially parallel to a direction along which the guiding surfaces Sa, Sb extend, in the present embodiment, in a direction within a range of ±20[°] of the extension direction of the guiding surfaces Sa, Sb.
In the horizontal carrying plate 61, the guide part 111 is provided with a body part 114 that is formed by extending in the horizontal direction; an inclined part 115 that is formed by extending obliquely upward from a front end of the body part 114 and is for guiding the sheet P that passes through the drawer unit 60 to the intermediate carrying roller 16 and the pinch roller 17; a plurality of ribs 117 that extend in a carrying direction of the sheet P and are formed at a predetermined distance from each other; and the like. In a flat portion where the ribs 117 are not formed, in a range from a rear end to the front end of the guide part 111, a plurality of, in the present embodiment, three openings 61d, 61e, 61f are formed at a predetermined interval from each other; and an opening 61g is formed adjacent to the opening 61f. The openings 61e, 61f are respectively formed at positions corresponding to the pinch rollers 49, 51 that are arranged on the horizontal carrying frame 62. In a state in which the drawer unit 60 is arranged inside the apparatus body, in the reversed medium carrying route Rt4, the carrying roller 48 and the pinch roller 49 are in contact with each other and further the carrying roller 50 and the pinch roller 51 are in contact with each other. Further, in the state in which the drawer unit 60 is arranged inside the apparatus body, the sensor lever 53 is cud to protrude via the opening 61g to the reversed medium carrying route Rt4.
Further, in the horizontal carrying frame 62, the guide part 121 is provided with a body part 124 that is formed by extending in the horizontal direction; an inclined part 125 that is formed by extending obliquely upward from a front end of the body part 124 and is for guiding, together with the inclined part 115, the sheet P that passes through the drawer unit 60 to the intermediate carrying roller 16 and the pinch roller 17; a plurality of ribs 127 that extend in the carrying direction of the sheet P and are formed at a predetermined distance from each other; a plurality of ribs 128 that extend in a direction perpendicular to the carrying direction of the sheet P, that is, in a width direction of the guide part 121, and are formed at a predetermined distance from each other; and the like.
Further, at a central part in the width direction (or Y direction) of the guide part 121, the pinch rollers 49, 51 are respectively rotatably supported in a state of being biased toward a horizontal carrying plate 61 side by rod-shaped springs sp1, sp2 as bias members.
Therefore, at predetermined places of the guide part 121, roller holding parts Q1 for respectively holding the pinch rollers 49, 51 are formed, and bias member holding parts Q2 for respectively holding the springs sp1, sp2 are formed at positions adjacent to the roller holding parts Q1.
Further, in order to allow the sheet P to pass through between the horizontal carrying plate 61 and the horizontal carrying frame 62, in the state in which the drawer unit 60 is arranged inside the apparatus body, a predetermined gap d is formed in Z direction between the horizontal carrying plate 61 and the horizontal carrying frame 62. The gap is illustrated with reference “d” in
Further, in the drawer unit 60 that is pulled out from the apparatus body, in order to allow the sheet P jammed between the horizontal carrying plate 61 and the horizontal carrying frame 62 to be taken out, the horizontal carrying frame 62 is swingably supported with respect to the horizontal carrying plate 61.
Therefore, in the horizontal carrying plate 61, at predetermined positions on the side edge parts 112, 113, in the present embodiment, at positions a predetermined distance La1 forward from the rear end of the guide part 111, elongated holes 61a as first supporting parts having a predetermined shape, an O-shaped shape in the present embodiment, are formed. Also at positions a predetermined distance Lb1 rearward from the front end of the guide part 111, elongated holes 61b as second supporting parts having a predetermined shape, a U-shaped shape with an opening upper end in the present embodiment, are formed by long grooves on the side edge parts 112, 113.
Further, in the horizontal carrying frame 62, at predetermined positions on the side edge parts 122, 123, in the present embodiment, at positions on the rear end of the guide part 121, post parts 62a as first supported parts having a predetermined shape, in the present embodiment, a column-shaped shape, are formed in a manner protruding toward outside of both edges of the guide part 121; and at positions a predetermined distance Lc rearward from the front end of the guide part 121, post parts 62b as second supported parts having a predetermined shape, in the present embodiment, a shape of a rectangular column, are formed in a manner protruding toward outside (or + and −Y directions) of both edges of the guide part 121.
Therefore, by fitting the post parts 62a into the elongated holes 61a, in the drawer unit 60 pulled out from the apparatus body, by rotating the horizontal carrying frame 62 using the post parts 62a as the pivot shaft sh1 (
The relationships between the elongated holes 61a and the post parts 62 are illustrated in
Therefore, by fitting (loosely fitting) the post parts 62a into the elongated holes 61a in a manner movable in a up-down direction, and fitting the post parts 62b into the elongated holes 61b in a manner movable in the up-down direction (or Z direction), the horizontal carrying plate 61 and the horizontal carrying frame 62 can be allowed to relatively move in the up-down direction. That is, in the state in which the drawer unit 60 is arranged inside the apparatus body, the horizontal carrying plate 61 is placed at a lower position in the vertical direction as a first position so as to allow the sheet P to pass through, and a predetermined gap d is formed between the horizontal carrying plate 61 and the horizontal carrying frame 62.
Further, when a reference numeral symbol Lr denotes a protrusion amount, that is, an amount that the carrying rollers 48, 50 protrude from the openings 61e, 61f to the horizontal carrying frame 62 side in the state in which the drawer unit 60 is arranged inside the apparatus body, and a reference numeral symbol Lp denotes a movement amount, that is, an amount that the horizontal carrying plate 61 moves from the lower position in the vertical direction to the upper position in the vertical direction when the drawer unit 60 is pulled out from the apparatus body, the movement amount Lp is larger than the protrusion amount Lr.
Therefore, when the drawer unit 60 is pulled out from the apparatus body or is inserted into the apparatus body, the drawer unit 60 does not interfere with the carrying rollers 48, 50, the sensor lever 53 and the like.
In the present embodiment, when the gap is denoted by a reference numeral symbol d, the gap d is equal to the dimensions L1, L2.
Next, the roller holding parts Q1 and the bias member holding parts Q2 are described. The roller holding part Q1 and the bias member holding part Q2 of the pinch roller 49 respectively have the same structures as those of the roller holding part Q1 and the bias member holding part Q2 of the pinch roller 51. Therefore, in
The pinch roller 49, 51 is provided with a roller part 49a, 51a and a roller shaft part 49b, 51b that is formed by protruding from both ends of the roller part 49a, 51a.
In the roller holding part Q1, a rectangular frame part Fr1 is formed by predetermined ribs 128. In the frame part Fr1, the pinch roller 49, 51 is housed. The roller shaft part 49b, 51b is supported by a roller regulating part 62g as a shaft holding part that is formed on both ends in the frame part Fr1. The roller regulating part 62g is formed by a bottom wall 131 of the guide part 121 and two wall bodies w1, w2 that protrude from the bottom wall 131 in a manner sandwiching the roller shaft part 49b, 51b and are substantially orthogonal to the guiding surface Sb. The roller shaft part 49b, 51b is arranged between the wall bodies w1, w2 and is slidable with respect to the wall bodies w1, w2.
Further, in the bias member holding part Q2, a rectangular frame part Fr2 is formed adjacent to the frame part Fr1 by predetermined ribs 128. The spring sp1, sp2 is house in the frame part Fr2. The spring sp1, sp2 has connecting parts k1 that are in a U-shape and connect the arms am1 and am2, and, in a state in which vicinities of front ends of the arms am1, am2 and each of the arms am1 and the arms am2. The spring sp1, sp2 are in contact with the roller shaft part 49b, 51b and the connecting parts k1 are in contact with the bottom wall 131, are attached to the bias member holding part Q2 by having vicinities of central parts of the arms am1, am2 engaged with hook-shaped engaging parts 62i that are formed on the frame part Fr2. As a result, the arms am1, am2 bias the roller shaft part 49b, 51b toward the bottom wall 131, and the roller shaft part 49b, 51b is pressed again an abutting surface Sp formed on the bottom wall 131. As a result, the spring sp1, sp2 bias with a predetermined biasing force the pinch roller 49, 51 toward the bottom wall 131.
In the frame part Fr1, on a more inner side than the roller regulating part 62g on the bottom wall 131, an opening 62k is formed. The pinch roller 49, 51 is biased by the biasing force of the spring sp1, sp2 and is caused to protrude from the guiding surface Sb via the opening 62k toward the carrying roller 48, 50 side. In the state in which the drawer unit 60 is arranged inside the apparatus body, the carrying roller 48 and the pinch roller 49 are in contact with each other via the openings 61e, 62k; and the carrying roller 50 and the pinch roller 51 are in contact with each other via the openings 61f, 62k. In the state in which the drawer unit 60 is pulled out from the apparatus body, the roller parts 49a, 51b of the pinch rollers 49, 51 are caused to protrude downward from the bottom wall 131. When a reference numeral symbol r1 denotes a radius of the roller part 49a, 51a; a reference numeral symbol r2 denotes a radius of the roller shaft part 49b, 51b; and a reference numeral symbol δ1 denotes a thickness of the bottom wall 131, a protrusion amount ε of the roller part 49a, 51a from the opening 61e, 62k is ε=r1−(r2+δ1).
Further, on the rear ends of the side edge parts 112, 113 and at positions a predetermined distance Ld1 (<La1) forward from the rear end of the guide part 111, boss parts 63 as first engaged elements are formed in a manner protruding outward. Further, on lower edges of the side edge parts 112, 113, belt-like flanges 61h as second engaged elements are formed that extend along the side edge parts 112, 113 and protrude outward. The flanges 61h are each provided with a body part 61i that is formed by extending horizontally and a valley part 61j as a height difference forming part that forms a height difference at an front end of the body part 61i.
Next, operations of the drawer unit 60 and the sensor lever 53 when the drawer unit 60 is pulled out from the apparatus body are described.
In the drawings, a reference numeral symbol 48 denotes a carrying roller; a reference numeral symbol 49 denotes a pinch roller; a reference numeral symbol 53 denotes a sensor lever; a reference numeral symbol 60 denotes a drawer unit; a reference numeral symbol 61 denotes a horizontal carrying plate; a reference numeral symbol 62 denotes a horizontal carrying frame; reference numeral symbols 111, 121 denote guide parts; and a reference numeral symbol 83 denotes a sensor that is arranged adjacent to the sensor lever 53 and generates a detection signal and sends the detection signal to the controller when the sheet P is detected by the sensor lever 53. In the present embodiment, as the sensor 83, an optical sensor is used.
The carrying rollers 48, 50 (
Further, the pinch rollers 49, 51 are both arranged in a manner that rotation shafts sh12 of the roller shaft parts 49b, 51b are movable with respect to the guide part 121 in the up-down direction (or Z direction) and are rotatable, and, in the state in which the drawer unit 60 is arranged inside the apparatus body, are caused to rotate (to be driven to rotate) in response to the rotations of the carrying rollers 48, 50. Therefore, as described above, the carrying roller 48 and the pinch roller 49 are in contact with each other via the openings 61e, 62k, and the carrying roller 50 and the pinch roller 51 are in contact with each other via the openings 61f, 62k. The openings 61e, 61f are formed in such shapes that, when the horizontal carrying plate 61 moves between the lower position in the vertical direction and the upper position in the vertical direction, the horizontal carrying plate 61 and the carrying rollers 48, 50 do not interfere with each other. Namely, when the horizontal carrying plate 61 moves up or down, the openings 61e and 61f do not contact the carrying rollers 48, 50/
The sensor lever 53 is swingably arranged with respect to the apparatus body in a state in which a pivot shaft sh13 is fixed at a predetermined position. In the state in which the drawer unit 60 is arranged inside the apparatus body, the sensor lever 53 protrudes via the opening 61g to the reversed medium carrying route Rt4, is pressed against the guide part 121, and is pushed and brought down by the sheet P when the sheet P passes through between the horizontal carrying plate 61 and the horizontal carrying frame 62. Further, the sensor lever 53 is pushed and brought down by the guide part 111 when the drawer unit 60 is pulled out from the apparatus body in a direction an arrow (pull-out direction) or is inserted into the apparatus body.
Therefore, the sensor lever 53 is provided with a passive part 53a that is in contact with the carried sheet P and the guide part 111 as a position above the pivot shaft sh13 (on the drawer unit 60 side), and a detection actuating part 53b that, along with swinging, selectively shields one of a light emitting side and a light receiving side of the sensor 83 at a position below the pivot shaft sh13. On the passive part 53a, a contact surface 53c and a contact surface 53d are formed. The contact surface 53c is in contact with the front end of the sheet P when the sheet P passes through and is in contact with a portion 61g1 of an inner peripheral edge of the opening 61g on an upstream side in the pull-out direction of the drawer unit 60 when the drawer unit 60 is pulled out from the apparatus body. The contact surface 53d is in contact with the rear end of the guide part 111 when the drawer unit 60 is inserted into the apparatus body.
Further, on the sensor lever 53, a torsion spring 80 as a bias member is arranged that biases the passive part 53a toward the guide part 121 and causes the passive part 53a to be in contact with a back surface of the guide part 121. The torsion spring 80 is provided with a winding part 80a and a first and a second arms 80b, 80c that extend from the winding part 80a and is attached to the apparatus body by externally fitting the winding part 80a to a shaft part of the pivot shaft sh13, bringing a front end of the first arm 80b into contact with a contact part 85 that is formed at a predetermined place of the apparatus body, and bringing a front end of the second arm 80c into contact with a contact part 86 that is formed on the detection actuating part 53b.
Therefore, by the biasing force of the torsion spring 80, the sensor lever 53 is pressed against the guide part 121.
When the drawer unit 60 is pulled out from the apparatus body or is inserted into the apparatus body, in order to allow the sensor lever 53 to be smoothly brought down, in the state in which the passive part 53a is in contact with the guide part 111, the contact surface 53c is inclined in a manner forming an obtuse angle (θ d) with respect to a direction along which the drawer unit 60 is pulled out from the apparatus body (+X direction), and the contact surface 53d is inclined in a manner forming an obtuse angle (θ c) with respect to a direction along which the drawer unit 60 is inserted into the apparatus body (−X direction). The concepts of the angles (θ c and θ d) are illustrated in
Further, in an upstream side and a downstream side of the opening 61g in the pull-out direction of the drawer unit 60, other openings are not formed. Therefore, when the drawer unit 60 is being pulled out from the apparatus body or is being inserted into the apparatus body, the sensor lever 53 does not protrude via an opening other than the opening 61g to the reversed medium carrying route Rt4.
Hereinafter, a unit lead part that generates the above gap d, which is formed between the horizontal carrying plate 61 and frame 62, will be explained. In the embodiment, the main components of the unit lead part are grooves 64 and guidepost 82 on the apparatus body side, boss parts 63 and flanges 61h on the medium guide part side. See
Further, on the wall surfaces adjacent to the drawer unit 60 in the apparatus body, guidepost 82 as second engaging elements formed that protrude toward the drawer unit 60 side and are engaged with the flanges 61h. In
In order to allow the horizontal carrying plate 61 to move in the up-down direction along with the insertion or removal of the drawer unit 60, the grooves 64 are each provided with a body part 64a that is formed by extending horizontally and an eccentric part 64b as a height difference formation part that is formed to be slightly eccentric downward with respect to the body part 64a at a rear end of the body part 64a and forms a height difference. On a lower surface of the groove 64, a first guiding surface Sg1 is formed for allowing the horizontal carrying plate 61 to move in the up-down direction along with the insertion or removal of the drawer unit 60. The first guiding surface Sg1 includes an upper guide part SU1 (or second lead part) that is formed in the body part 64a and a lower guide part SL1 (first lead part) that is formed, in the eccentric part 64b, a height difference amount p1 (represented by a predetermined distance, see
Further, in order to allow the horizontal carrying plate 61 to move in the up-down direction along with the insertion or removal of the drawer unit 60, as described above, the flange 61h is provided with the body part 61i that is formed extending horizontally and the valley part 61j that is formed at the front end of the body part 61i. On a lower surface of the flange 61h, a second guiding surface Sg2 is formed for allowing the horizontal carrying plate 61 to move in the up-down direction along with the insertion or removal of the drawer unit 60. The second guiding surface Sg2 includes a lower guide part SL2 that is formed in the body part 61i and an upper guide part SU2 that is formed, in the valley part 61j, a height difference amount ρ2 (represented by a predetermined distance) above the lower guide part SL2. The lower guide part SL2 and the upper guide part SU2 are connected by an obliquely extending inclined part.
The height difference amounts ρ1, ρ2 obey ρ1=ρ2.
In the present embodiment, in the state in which the drawer unit 60 is arranged inside the apparatus body, the carrying roller 48 and the pinch roller 49 are in contact with each other via the openings 61e, 62k; and the carrying roller 50 and the pinch roller 51 are in contact with each other via the openings 61f, 62k. However, the rotation shaft sh11 of each of the carrying rollers 48, 50 i arranged in the apparatus body in a state of being rotatably fixed at a predetermined position. Therefore, the pinch rollers 49, 51 are placed in a state of being respectively placed on the carrying rollers 48, 50.
Further, the boss part 63 is placed in the eccentric part 64b; the guidepost 82 is placed in the valley part 61j; and the horizontal carrying plate 61 is placed at the lower position in the vertical direction. In this case, when a resultant force of the biasing force with which the spring sp1 biases the pinch roller 49 toward the bottom wall 131 and the biasing force with which the spring sp2 biases the pinch roller 51 toward the bottom wall 131 is Fs, and a force that is generated due to a weight of the horizontal carrying frame 62 and tends to separate the pinch rollers 49, 51 from the bottom wall 131 is Fm, Fs=Fm holds. In this case, the springs sp1, sp2 deflect a predetermined amount; and the roller shaft part 49b is separated from the abutting surface Sp of the bottom wall 131 for a predetermined distance S, see
Further, when the drawer unit 60 is pulled out from the apparatus body, as illustrated in
Along with this, the horizontal carrying plate 61 is moved upward and is placed at the upper position in the vertical direction. As a result, the sheet P is sandwiched by the guide part 111 of the horizontal carrying plate 61 and the guide part 121 of the horizontal carrying frame 62 and the gap d disappears. Therefore, when sheet jam occurs in the reversed medium carrying part AR2 (
In this case, the positions of the eccentric part 64b and the valley part 61j are set in such a manner that the timing at which the boss part 63 is brought into contact with the upper guide part SU1 and the timing at which the guidepost 82 is brought into contact with the lower guide part SL2 are substantially the same. A pull-out amount of the drawer unit 60 is set based on lengths of the body parts 64a, 61i.
In the present embodiment, the height difference amounts ρ1, ρ2, the gap d and the dimensions L1, L2 are equal to each other. However, it is also possible that the height difference amounts ρ1, ρ2 are equal to or greater than the gap d and the dimensions L1, L2 are equal to or greater than the height difference amounts ρ1, ρ2. By making the height difference amounts ρ1, ρ2 equal to or greater than the gap d and the dimensions L1, L2 equal to or greater than the height difference amounts ρ1, ρ2, when sheet jam occurs in the reversed medium carrying part AR2, the horizontal carrying plate 61 can be sufficiently moved upward and the drawer unit 60 can be pulled out in a state in which the sheet P is surely sandwiched between the apparatus body horizontal carrying plate 61 and the horizontal carrying frame 62.
Further, when the drawer unit 60 is inserted into the apparatus body, the boss part 63 is moved from the body part 64a to the eccentric part 64b, and the guidepost 82 is moved from the body part 61i to the valley part 61j. Along with this, the gap d is formed between the horizontal carrying plate 61 and the horizontal carrying frame 62.
In this way, in the present embodiment, the drawer unit 60 is insertably and removably arranged with respect to the apparatus body. When the drawer unit 60 is pulled out from the apparatus body, the pinch rollers 49, 51 and the carrying rollers 48, 50 are separated from each other. Therefore, when sheet jam occurs between the horizontal carrying plate 61 and the horizontal carrying frame 62, the sheet P can be easily taken out by just pulling out the drawer unit 60 from the apparatus body. In addition, the drawer unit 60 has small dimensions and is light. Therefore, an operation to take the sheet P out from between the horizontal carrying plate 61 and the horizontal carrying frame 62 can be easily performed.
Further, the drawer unit 60 is insertably and removably arranged with respect to the apparatus body on the front casing part Cf side, that is, one the front side of the printer 10 (
In the present embodiment, the elongated holes 61a, 61b are formed by extending vertically (or Z direction). Therefore, the horizontal carrying plate 61 can be moved in a vertical direction between the lower position in the vertical direction and the upper position in the vertical direction. Therefore, as the drawer unit 60 is pulled out from the apparatus body, the direction along which the horizontal carrying plate 61 is moved toward the horizontal carrying frame 62 is substantially perpendicular to the direction along which the drawer unit 60 is pulled out from the apparatus body.
The direction along which the horizontal carrying plate 61 moves between the lower position and the upper position in the vertical direction is substantially perpendicular to the direction along which the drawer unit 60 is inserted into or pulled out from the apparatus body. The angle along which the horizontal carrying plate 61 moves may be ranged within 80 degrees to 100 degrees. Thereby, the elongated holes 61a, 61b may be inclined +/−10 degrees with respect to the vertical direction.
Next, a second embodiment of the present invention, in which the drawer unit 60 is insertably and removably arranged with respect to the apparatus body on the rear casing part Cr side, is described. A component having a same structure as in the first embodiment is indicated using the same reference numeral symbol and, for an effect of the invention due to having the same structure, the effect of the first embodiment is incorporated.
In the drawings, a reference numeral symbol 10 denotes a printer. A reference numeral symbol Cs1 denotes a casing of the printer 10. The casing Cs1 includes a central casing part Cn as a first casing part that is arranged at a center of the printer 10, a front casing part Cf as a second casing part that is swingably and openably/closably arranged with respect to the central casing part Cn in front of the central casing part Cn, and a rear casing part Cr as a third casing part that is detachably arranged with respect to the central casing part Cn in rear of the central casing part Cn.
Further, a reference numeral symbol 55 denotes a rear cover as a rear opening and closing member that is swingably and openably/closably arranged on a central part of the back wall Wr of the rear casing part Cr. A reference numeral symbol 60 denotes a drawer unit as a medium guide unit and as an insertable and removable member that is arranged below the rear cover 55 on the back wall Wr to be insertable and removable with respect to the apparatus body and movable in the horizontal direction. A reference numeral symbol 59 denotes a panel of the drawer unit 60. A reference numeral symbol 71 denotes a knob as an operation part that is arranged at a predetermined place of the panel 59, in the present embodiment, arranged at a lower edge of the panel 59, for pulling out the drawer unit 60.
Next, a method for taking out a sheet from the reversed medium carrying part AR2 when sheet jam occurs in the reversed medium carrying part AR2 is described.
When sheet jam occurs in the reversed medium carrying part AR2, an message indicating that sheet jam has occurred in the reversed medium carrying part AR2 is displayed in the operation panel 67 to inform the operator. As a result, the operator operates to pull the knob 71 arranged on the panel 59 and thereby, as illustrated in
In this case, the pinch rollers 49, 51 as the first and second driven rollers are arranged on the drawer unit 60, and the carrying rollers 48, 50 as the first and second driving rollers and the sensor lever 53 as the fifth medium detection part are arranged in the apparatus body. Therefore, along with pulling the drawer unit 60 out from the apparatus body, the carrying rollers 48, 50 and the pinch rollers 49, 51 can be separated and the sheet P as the medium, together with the drawer unit 60, can also be pulled out from the apparatus body.
As illustrated in
Next, the drawer unit 60 is described.
In the drawings, a reference numeral symbol 60 denotes a drawer unit; a reference numeral symbol 61 denotes a horizontal carrying plate as a first guide member; and a reference numeral symbol 62 denotes a horizontal carrying frame.
The horizontal carrying plate 61 is provided with a guide part 111 guiding the sheet P, and side edge parts 112, 113 that are erected and formed at both edges of the guide part 111. The horizontal carrying frame 62 is provided with a guide part 121 guiding the sheet P, and side edge parts 122, 123 that are erected and formed at both edges of the guide part 121.
In order to allow the sheet P to pass through between the horizontal carrying plate 61 and the horizontal carrying frame 62, in the state in which the drawer unit 60 is arranged inside the apparatus body, a predetermined gap d (
Further, in the drawer unit 60 that is pulled out from the apparatus body, in order to allow the sheet P jammed between the horizontal carrying plate 61 and the horizontal carrying frame 62 to be taken out, the horizontal carrying frame 62 is swingably supported with respect to the horizontal carrying plate 61.
Therefore, in the horizontal carrying plate 61, at predetermined positions on the side edge parts 112, 113, in the present embodiment, at positions a predetermined distance La2 rearward from a front end of the guide part 111, elongated holes 161a as first supporting parts having a predetermined shape, in the present embodiment, an O-shaped shape, are formed by long grooves; and at positions a predetermined distance Lb2 forward from a rear end of the guide part 111, elongated holes 161b as second supporting parts having a predetermined shape, in the present embodiment, a U-shaped shape with an opening upper end, are formed by long grooves.
Further, in the horizontal carrying frame 62, at predetermined positions on the side edge parts 122, 123, in the present embodiment, on the front end of the guide part 121, post parts 162a as first supported parts having a predetermined shape, in the present embodiment, a column-shaped shape, are formed in a manner protruding toward outside of both edges of the guide part 121; and on the rear end of the guide part 121, post parts 162b as second supported parts having a predetermined shape, in the present embodiment, a shape of a rectangular column, are formed in a manner protruding toward outside of both edges of the guide part 121.
Further, when a reference numeral symbol zw1 denotes a dimension of the elongated holes 161a in the horizontal direction (the carrying direction of the sheet P), that is, a width, a reference numeral symbol zh1 denotes a dimension of the elongated holes 161a in a perpendicular direction, that is, a height, and a reference numeral symbol zd1 denotes a diameter of the post parts 162a, the width zw1 is slightly greater than the diameter zd1, and the height zh1 is greater than the diameter zd1 by a predetermined dimension L1 (
Therefore, by fitting (or loosely mating) the post parts 162a into the elongated holes 161a in a manner movable in a up-down direction, and fitting the post parts 162b into the elongated holes 161b in a manner movable in the up-down direction, the horizontal carrying plate 61 and the horizontal carrying frame 62 can be allowed to relatively move in the up-down direction. That is, in the state in which the drawer unit 60 is arranged inside the apparatus body, the horizontal carrying plate 61 is placed at a lower position in the vertical direction as a first position so as to allow the sheet P to pass through, and a predetermined gap is formed between the horizontal carrying plate 61 and the horizontal carrying frame 62. Further, when the drawer unit 60 is pulled out from the apparatus body or is inserted into the apparatus body, the horizontal carrying plate 61 is placed as an upper position in the vertical direction as a second position and is brought to be in contact with the horizontal carrying frame 62, and the gap disappears (becomes 0). As a result, when the drawer unit 60 is pulled out from the apparatus body or is inserted into the apparatus body, the drawer unit 60 does not interfere with the carrying rollers 48, 50, the sensor lever 53 and the like.
Further, the post parts 162a are fitted into the elongated holes 161a. Therefore, in the drawer unit 60 pulled out from the apparatus body, by rotating the horizontal carrying frame 62 using the post parts 162a as the pivot shaft sh21 (
In the horizontal carrying plate 61, the guide part 111 is provided with a body part 114 that is formed by extending in the horizontal direction; an inclined part 115 that is formed by extending obliquely upward from a front end of the body part 114 and is for guiding the sheet P that passes through the drawer unit 60 to the intermediate carrying roller 16 and the pinch roller 17 as a first carrying member; a plurality of ribs 117 that extend in a carrying direction of the sheet P and are formed at a predetermined distance from each other; and the like. In a flat portion where the ribs 117 are not formed, in a range from a rear end to the front end of the guide part 111, a plurality of, in the present embodiment, three openings 61d, 61e, 61f are formed at a predetermined interval from each other; and an opening 61g is formed adjacent to the opening 61f. The openings 61e, 61f are respectively formed at positions corresponding to the pinch rollers 49, 51 that are arranged on the horizontal carrying frame 62. In a state in which the drawer unit 60 is arranged inside the apparatus body, in the reversed medium carrying route Rt4, the carrying roller 48 and the pinch roller 49 are in contact with each other and further the carrying roller 50 and the pinch roller 51 are in contact with each other. Further, in the state in which the drawer unit 60 is arranged inside the apparatus body, the sensor lever 53 is cud to protrude via the opening 61g to the reversed medium carrying route Rt4.
Further, in the horizontal carrying frame 62, the guide part 121 is provided with a body part 124 that is formed by extending in the horizontal direction; an inclined part 125 that is formed by extending obliquely upward from a front end of the body part 124 and is for guiding, together with the inclined part 115, the sheet P that passes through the drawer unit 60 to the intermediate carrying roller 16 and the pinch roller 17; a plurality of ribs 127 that extend in the carrying direction of the sheet P and are formed at a predetermined distance from each other; a plurality of ribs 128 that extend in a direction perpendicular to the carrying direction of the sheet P, that is, in a width direction of the guide part 121, and are formed at a predetermined distance from each other; and the like.
At positions on the front end of the guide part 111 that are a predetermined distance Ld2 rearward from the front ends of the side edge parts 112, 113, boss parts 163 as first engaged elements are formed in a manner protruding outward. Further, on lower edges of the side edge parts 112, 113, belt-like flanges 161h as second engaged elements are formed that extend along the side edge parts 112, 113 and protrude outward. The flanges 161h are each provided with a body part 161i that is formed by extending horizontally and a valley part 161j as a height difference forming part that forms a height difference at an front end of the body part 161i.
Next, operations of the drawer unit 60 and the sensor lever 53 when the drawer unit 60 is pulled out from the apparatus body are described.
In the drawings, a reference numeral symbol 48 denotes a carrying roller; a reference numeral symbol 49 denotes a pinch roller; a reference numeral symbol 53 denotes a sensor lever; a reference numeral symbol 60 denotes a drawer unit; a reference numeral symbol 61 denotes a horizontal carrying plate; a reference numeral symbol 62 denotes a horizontal carrying frame; reference numeral symbols 111, 121 denote guide parts; and a reference numeral symbol 83 denotes a sensor that is arranged adjacent to the sensor lever 53 and generates a detection signal and sends the detection signal to the controller when the sheet P is detected by the sensor lever 53. In the present embodiment, as the sensor 83, an optical sensor is used.
The carrying rollers 48, 50 (
Further, the pinch rollers 49, 51 are both arranged in a manner that rotation shafts sh12 are movable with respect to the guide part 121 in the up-down direction and are rotatable, and, in the state in which the drawer unit 60 is arranged inside the apparatus body, are caused to rotate (to be driven to rotate) in response to the rotations of the carrying rollers 48, 50.
The sensor lever 53 is swingably arranged with respect to the apparatus body in a state in which a pivot shaft sh13 is fixed at a predetermined position. In the state in which the drawer unit 60 is arranged inside the apparatus body, the sensor lever 53 protrudes via the opening 61g to the reversed medium carrying route Rt4 (
Therefore, the sensor lever 53 is provided with a passive part 53a that is in contact with the carried sheet P and the guide part 111 as a position above the pivot shaft sh13 (on the drawer unit 60 side), and a detection actuating part 53b that, along with swinging, selectively shields one of a light emitting side and a light receiving side of the sensor 83 at a position below the pivot shaft sh13. On the passive part 53a, a contact surface 53c and a contact surface 53d are formed. The contact surface 53c is in contact with the front end of the sheet P when the sheet P passes through and is in contact with a portion an inner peripheral edge of the opening 61g on an upstream side in the pull-out direction of the drawer unit 60 when the drawer unit 60 is pulled out from the apparatus body. The contact surface 53d is in contact with the rear end of the guide part 111 when the drawer unit 60 is inserted into the apparatus body.
Further, on the sensor lever 53, a torsion spring 80 (
On wall surfaces adjacent to the drawer unit 60 in the apparatus body, grooves 164 as first engaging elements are formed that extend along an insertion and removal direction of the drawer unit 60. The grooves 164 and the boss parts 163 are respectively engaged with each other.
Further, as described above, the flanges 161h are formed on the lower edges of the side edge parts 112, 113 of the horizontal carrying plate 61. On wall surfaces adjacent to the drawer unit 60 in the apparatus body, guideposts (not illustrated in the drawings) as second engaging elements that protrude toward the drawer unit 60 side are formed and are engaged with the flanges 161h.
In order to allow the horizontal carrying plate 61 to move in the up-down direction along with the insertion or removal of the drawer unit 60, the grooves 164 are each provided with a body part 164a that is formed by extending horizontally and an eccentric part 164b as a height difference formation part that is formed to be slightly eccentric downward with respect to the body part 164a at a front end of the body part 164a and forms a height difference. On a lower surface of the groove 164, a first guiding surface Sg11 is formed for allowing the horizontal carrying plate 61 to move in the up-down direction along with the insertion or removal of the drawer unit 60. The first guiding surface Sg11 includes an upper guide part SU11 that is formed in the body part 164a and a lower guide part SL11 that is formed, in the eccentric part 164b, a predetermined distance below the upper guide part SU11. The upper guide part SU11 and the lower guide part SL11 are connected by an obliquely extending inclined part.
Further, as described above, the flange 161h is provided with a body part 161i and a valley part 161j in order to allow the horizontal carrying plate 61 to move in the up-down direction along with the insertion or removal of the drawer unit 60. On a lower surface of the flange 161h, a second guiding surface is formed for allowing the horizontal carrying plate 61 to move in the up-down direction along with the insertion or removal of the drawer unit 60. The second guiding surface includes a lower guide part that is formed in the body part 161i and an upper guide part that is formed, in the valley part 161j, a predetermined distance above the lower guide part. The lower guide part and the upper guide part are connected by an obliquely extending inclined part.
In the above embodiments, the printer 10 is described. However, the present invention can be applied to a copying machine, a facsimile, a multifunction machine, and the like.
The present invention is not limited to the above embodiments. Based on the spirit of the present invention, various modifications are possible, which are not to be excluded from the scope of the present invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2013-016756 | Jan 2013 | JP | national |
This application is a Continuation of co-pending application Ser. No. 14/167,659, filed on Jan. 29 2014, for which priority is claimed under 35 U.S.C. §120; and this application claims priority of Application No. 2013-016756 filed in Japan on Jan. 31, 2013 under 35 U.S.C. §119; the entire contents of all of which are hereby incorporated by reference.
| Number | Name | Date | Kind |
|---|---|---|---|
| 5236339 | Nishiumi et al. | Aug 1993 | A |
| 5265869 | Morita | Nov 1993 | A |
| 6540224 | Luther | Apr 2003 | B2 |
| 6857631 | Morrison et al. | Feb 2005 | B2 |
| 6978998 | Zheng | Dec 2005 | B2 |
| 7548723 | Kang | Jun 2009 | B2 |
| 7950659 | Matsushima | May 2011 | B2 |
| 7954803 | Kitagawa et al. | Jun 2011 | B2 |
| 8083230 | Spence | Dec 2011 | B2 |
| 8317196 | Tanaka et al. | Nov 2012 | B2 |
| 8336878 | Tozaki et al. | Dec 2012 | B2 |
| 8454014 | Kotera | Jun 2013 | B2 |
| 8457526 | Takagi | Jun 2013 | B2 |
| 20010042957 | Luther | Nov 2001 | A1 |
| 20100194027 | Takagi | Aug 2010 | A1 |
| 20110156341 | Fujita | Jun 2011 | A1 |
| 20110227272 | Kotera | Sep 2011 | A1 |
| Number | Date | Country |
|---|---|---|
| H06-348088 | Dec 1994 | JP |
| H09-249337 | Sep 1997 | JP |
| 2001-183954 | Jul 2001 | JP |
| 2002-167077 | Jun 2002 | JP |
| 2004-277182 | Oct 2004 | JP |
| 2007-022687 | Feb 2007 | JP |
| 2007-039250 | Feb 2007 | JP |
| 2007-316187 | Dec 2009 | JP |
| 2010-222085 | Oct 2010 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20150177669 A1 | Jun 2015 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 14167659 | Jan 2014 | US |
| Child | 14638596 | US |
