The present disclosure relates to a medium cassette in which a roll medium is accommodated.
JP-A-2003-012167 discloses a sheet feeding cassette (medium cassette) detachably mounted to a mounting opening of an image forming apparatus main body and configured to accommodate a roll sheet (roll medium) in a pivotally supported state.
According to a support configuration of the roll sheet in the sheet feeding cassette disclosed in JP-A-2003-012167, it may be troublesome to replace the roll sheet. For example, when attaching a shaft of a new roll sheet to the sheet feeding cassette, it may be necessary to adjust a position of the roll sheet so that the shaft of the roll sheet is appropriately supported by a bearing of the sheet feeding cassette.
Therefore, in order to facilitate a replacement operation of the roll medium (for example, the roll sheet), the present inventors studied a configuration of the medium cassette including a supporter configured to support the roll medium in contact with an outer peripheral surface of a lower part of the roll medium. In this configuration, the roll medium is supported in a plurality of support positions facing each other with a lower end of the roll medium being sandwiched therebetween in a direction intersecting with a rotation axis of the roll medium, a continuous medium is unrolled from the roll medium in a position higher than the plurality of support positions, and the continuous medium is pulled out curved in an opposite direction to a curl direction of the continuous medium. According to this configuration, when stiffness of the continuous medium is relatively high, an own weight of the roll medium becomes lighter as the roll medium is used, so that the roll medium may float and be separated from the supporter.
The specification discloses a medium cassette that enables an easy replacement operation of a roll medium and enables to suppress the roll medium from floating from a supporter.
An aspect of the present disclosure is a medium cassette, in which a roll medium having a configuration where a continuous medium is rolled in a roll shape is accommodated, and the roll medium rotates in a direction that the roll medium is unrolled as the continuous medium unrolled from the roll medium is conveyed in a conveying direction away from the roll medium, the medium case including:
According to the medium cassette of the present disclosure, the supporter supports the roll medium in contact with the outer peripheral surface of the lower part of the roll medium. Therefore, it is not necessary to adjust a position of the roll medium, so that it is possible to facilitate a replacement operation of the roll medium. The passage is formed below at least the support position located on the most downstream side with respect to the conveying direction, and the continuous medium unrolled from the roll medium supported by the supporter passes through the passage, so that the continuous medium is difficult to be formed with a curved portion curved in an opposite direction to a curl direction. Therefore, even when stiffness of the continuous medium is relatively high, it is possible to suppress the roll medium from floating from the supporter as an own weight of the roll medium becomes lighter as the roll medium is used.
A printer 100 in which a sheet feeding cassette 1 in accordance with an embodiment of the present disclosure is adopted will be described.
The printer 100 includes a housing 100a, a sheet feeding cassette 1, a sheet feeding unit 2, a conveyor unit 3, a cutting unit 4, a head 5, a sheet discharge tray 6, a controller 7, a drive mechanism 8 (refer to
In the sheet feeding cassette 1, a roll sheet R corresponding to the “roll medium” can be accommodated. The roll sheet R has a configuration where a sheet P corresponding to the “continuous medium” is rolled in a roll shape on an outer peripheral surface of a cylindrical core member (paper tube) Rc. The sheet P is paper or cloth. The roll sheet R is arranged so that an axis direction (a vertical direction of the drawing sheet of
As shown in
As shown in
The two rollers (support roller) 14 and 15 also extend long in the axis direction of the rotation axis Rx, and are formed to be slightly longer than the width of the roll sheet R. The rollers 14 and 15 each have a shaft member 14a, 15a, and a cylindrical member 14b, 15b to which the shaft member 14a, 15a is inserted. An outer surface of each of the cylindrical members 14b and 15b is formed to have a friction coefficient greater than an outer surface of each of the shaft members 14a and 15a. Thereby, the friction coefficients of the outer surfaces of the cylindrical members 14b and 15b become relatively large, so that slip is difficult to occur between each of the rollers 14 and 15 and the roll sheet R. The rollers 14 and 15 may have a plurality of cylindrical members in which the shaft members 14a and 15a are inserted and which are arranged apart from each other in the axis direction of the rotation axis Rx.
The roller 14 is supported on the base part 13a so that the shaft member 14a can rotate around a rotation axis parallel to the rotation axis Rx. The roller 14 is also arranged below the inclined surface 13a1. The roller 15 is supported on the base part 13b so that the shaft member 15a can rotate around a rotation axis parallel to the rotation axis Rx. The roller 15 is arranged below the inclined surface 13b1. The two rollers 14 and 15 are configured to support the roll sheet R from below in contact with an outer peripheral surface of a lower part of the roll sheet R, in the present embodiment, a lower half circle area Ra of an outer peripheral surface of a lower part of the roll sheet R, as shown in
The base part 13b is also formed with a groove 13b2 that defines a passage 18 for enabling the sheet P to pass therethrough, between a lower surface of the base part 13b and the bottom surface 11a1 of the tray 11. The groove 13b2 is opened toward the bottom surface 11a1, extends horizontally in the conveying direction A, and has a width in the axis direction of the rotation axis Rx larger than the width of the roll sheet R. The groove 13b2 is also formed over the entire lower surface of the base part 13b in the conveying direction A. That is, the passage 18 is formed over the entire lower surface of the base part 13b in the conveying direction A and extends horizontally to pass below the support position Ra2. An entry 18a of the passage 18 for the sheet P is located between the two support positions Ra1 and Ra2 of the roll sheet R. The passage 18 is formed in this way, so that the sheet P unrolled from the roll sheet R can be enabled to pass from between the two rollers 14 and 15 (i.e., between the two support positions Ra1 and Ra2) to the passage 18 via the entry 18a. As shown in
Gears 14a1 and 15a1 are fixed to one end portions of the shaft members 14a and 15a of the two rollers 14 and 15. Power of the drive mechanism 8 is transmitted to the gears 14a1 and 15a1 via the transmission mechanism 20.
As shown in
As a modified embodiment of the restraint members 16 and 17, as shown with the dashed-dotted line in
As shown in
The drive mechanism 8 (drive source) is provided to the housing 100a, and is configured to transmit power to the transmission mechanism 20. As shown in
In the configuration of the drive mechanism 8, when the feeder motor 2M is driven to rotate in a forward direction, as shown in
As shown in
The conveyor unit 3 includes three sets of conveying roller pairs 3a to 3c, a first conveyor motor 3Ma (refer to
The sensor 9 is provided to the housing 100a, and is arranged on a side upstream of the conveying roller pair 3a and downstream of the feeder roller 2a with respect to the conveying direction A of the sheet P. The sensor 9 is also configured to detect a tip end of the sheet P between the conveying roller pair 3a and the feeder roller 2a in the conveying direction A of the sheet P and to output a detection signal to the controller 7.
The cutting unit 4 is arranged above the conveying roller pair 3a. The cutting unit 4 includes a cutter 4a, and a cutting motor 4M (refer to
The head 5 includes a plurality of nozzles (not shown) formed in a lower surface, and a driver IC 5a (refer to
As shown in
The controller 7 includes a CPU (Central Processing Unit) 7a, a ROM (Read Only Memory) 7b and a RAM (Random Access Memory) 7c. In the ROM 7b, programs and data necessary for the CPU 7a to execute a variety of controls are stored. In the RAM 7c, data that is used when the CPU 7a executes the programs is temporarily stored.
Subsequently, operations of accommodating the roll sheet R into the sheet feeding cassette 1, and pulling out the sheet feeding cassette 1 from the housing 100a after recording an image on the sheet P of the roll sheet R are described with reference to
When accommodating the roll sheet R into the sheet feeding cassette 1, the sheet feeding cassette 2 is first detached from the housing 100a. Then, as shown in
Then, as shown in
Then, the controller 7 executes return processing of returning the tip end of the sheet P cut in the cutting unit 4. In the return processing, the controller 7 drives the first conveyor motor 3Ma and the feeder motor 2M to rotate in the reverse direction. Thereby, as shown in
Thereafter, as shown in
As described above, according to the sheet feeding cassette 1 of the present embodiment, the supporter 12 supports the roll sheet R in contact with the outer peripheral surface of the lower part (lower half circle area Ra) of the roll sheet R. For this reason, it is not necessary to adjust a position of the roll sheet R, so that it is possible to facilitate a replacement operation of the roll sheet R. The sheet P unrolled from the roll sheet R supported on the supporter 12 is enabled to pass through the passage 18, so that the sheet P is difficult to be formed with the curved portion W curved in the opposite direction to the curl direction. For this reason, as described above, it is possible to suppress the roll sheet R from being floated from the supporter 12.
In the present embodiment, the passage 18 passes below all the support positions Ra2 (in the present embodiment, one support position Ra2) located downstream of the lower end of the roll sheet R with respect to the conveying direction A and extends in the horizontal direction C, and the entry 18a is arranged between the two support positions Ra1 and Ra2 in the horizontal direction C. For example, there may also be a plurality of downstream support positions in which the roll sheet R is supported, on a further downstream side than the lower end of the roll sheet R with respect to the conveying direction A. In this case, as compared to a configuration where the entry of the passage is located between the plurality of downstream support positions and the passage is located below the downstream support position located on the most downstream side, according to the present embodiment, the sheet P is more difficult to be formed with the curved portion curved in the opposite direction to the curl direction, so that the roll sheet R is further suppressed from being floated from the supporter 12.
The base part 3b of the support base 3 is formed with the groove 13b2 and the passage 18 is defined by the groove 13b2 and the bottom surface 11a of the tray 11. Thereby, the sheet P unrolled from the roll sheet R can be easily enabled to pass through the passage.
The supporter 12 includes the two rollers 14 and 15, so that it is possible to smoothly rotate the roll sheet R.
The sheet feeding cassette 1 includes the transmission mechanism 20 configured to transmit the power from the drive mechanism 8 to the two rollers 14 and 15. Thereby, when the rolling of the sheet P of the roll sheet R is loosened and the outer diameter of the roll sheet R intends to increase, it is possible to suppress the outer diameter of the roll sheet R from increasing because a rotating load by the transmission mechanism 20 is generated for the rollers 14 and 15. If the sheet P is conveyed in a state where the rolling of the roll sheet R is loosened, the rotation of the roll sheet R becomes unstable when conveying the sheet P, and the back tension occurring on the sheet P becomes unstable, so that conveying accuracy of the sheet P is lowered. However, according to the present embodiment, since the rolling of the roll sheet R is difficult to be loosened, it is possible to suppress the conveying accuracy of the sheet P from being lowered.
The transmission mechanism 20 is configured to transmit the power from the drive mechanism 8 to the two rollers 14 and 15. The roller 14 is arranged upstream of the rotation axis Rx of the roll sheet R with respect to the conveying direction A. The roller 15 is arranged downstream of the rotation axis Rx of the roll sheet R with respect to the conveying direction A. According to this configuration, when the transmission mechanism 20 drives the two rollers 14 and 15, even though the roller 14 rotates in the counterclockwise direction so that the roll sheet R can easily float, the roller 15 rotates in the counterclockwise direction so that the roll sheet R is difficult to float, as shown in
As a modified embodiment, the transmission mechanism 20 may transmit the power from the drive mechanism 8 to any one of the two rollers 14 and 15. Also in this configuration, when the rolling of the sheet P of the roll sheet R is loosened and the outer diameter of the roll sheet R intends to increase, it is possible to suppress the outer diameter of the roll sheet R from increasing because a rotating load by the transmission mechanism 20 is generated for one roller, in a similar manner to the above. At this time, when a direction in which the roll sheet R is rotated by a roller that supports the roll sheet R is only one direction (for example, an unrolling direction of the roll sheet R or an opposite direction to the unrolling direction), the transmission mechanism may transmit the power from the drive mechanism 8 to one roller that can be rotated so as to make it difficult for the roll sheet R to float. In this configuration, it is possible to stably rotate the roll sheet R.
In the above embodiment, only one base part 13b of the supporter 12 is formed with the groove 13b2 for configuring the passage 18. However, as shown in
In the present modified embodiment, the base part 13a of the supporter 12 is formed with the hole 219a penetrating in the vertical direction. The hole 219a configures a part of the passage 218, and is formed to extend from an upper part toward a vertical lower part of the inclined surface 13a1. A lower surface of the base part 13a is formed with the groove 219b defining a part of the passage 218 for enabling the sheet P to pass therethrough, between the lower surface of the base part 13a and the bottom surface 11a1 of the tray 11. The groove 219b extends in the conveying direction A from a position facing a lower end of the hole 219a. The groove 219b is linearly arranged with the groove 13b2 in the conveying direction A. The hole 219a and the groove 219b are formed to be longer than the sheet P in the axis direction of the rotation axis Rx of the roll sheet R. The passage 218 configured by the hole 219a and the groove 219b is formed to have an L-shape in the base part 13a. In this modified embodiment, when placing the roll sheet R on the supporter 12, the sheet P unrolled from the roll sheet R is enabled to sequentially pass through the passage 218 and the passage 18. Thereafter, the user rotates the roll sheet R in the unrolling direction B to arrange the tip end of the sheet P in the vicinity of the tip end of the tray 11.
In the modified embodiment, as shown in
Although the favorable embodiments of the present disclosure have been described, the present invention is not limited to the embodiments, and a variety of changes can be made within the scope defined in the claims. For example, in the above embodiment, the roll sheet R is supported in the two support positions Ra1 and Ra2 between which the lower end of the roll sheet R is sandwiched. However, the outer peripheral surface of the roll sheet R of the lower part may also be supported from below in three or more support positions between which the lower end of the roll sheet R is sandwiched. In this case, the passage is preferably formed below a support position located on the most upstream side with respect to the conveying direction A. In this configuration, the similar effects to the above embodiment can be achieved.
In the embodiment and each modified embodiment, the roll sheet R is supported from below by the rollers 14 and 15. However, the roll sheet R may also be supported from below by a part other than the rollers (for example, the inclined surfaces 13a1 and 13b1, the bottom part of the tray 11, and the like), instead of the rollers 14 and 15. When supporting the roll sheet R with the bottom part 11a of the tray 11, a passage for enabling the sheet P to pass therethrough is preferably formed below a support position of the bottom part 11a (a support position on a further downstream side than the lower end of the roll sheet R with respect to the conveying direction A). In this case, as the passage, if the support position is located above the bottom surface 11a1, a space above the bottom surface 11a1 may be configured as the passage, or the bottom surface 11a1 may be formed with a groove or a concave portion extending in the conveying direction A, as the passage. The friction coefficient of the outer surfaces of the rollers 14 and 15 (the outer surfaces of the cylindrical members 14b and 15b) may be equal to or smaller than the friction coefficient of the outer surfaces of the shaft members 14a and 15a.
The transmission mechanism 20 may not be provided. The restraint members 16 and 17 may be provided only one or may not be provided. The roll sheet R may be a coreless roll sheet with no core member Rc. The present invention can be applied to all medium cassettes in which the roll sheet R is accommodated.
Number | Date | Country | Kind |
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2020-058449 | Mar 2020 | JP | national |
This application is a continuation of U.S. patent application Ser. No. 17/209,347, filed Mar. 23, 2021, which claims priority from Japanese Patent Application No. 2020-058449 filed on Mar. 27, 2020. The contents of the aforementioned applications are incorporated herein by reference in their entirety.
Number | Date | Country | |
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Parent | 17209347 | Mar 2021 | US |
Child | 18351522 | US |