This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2022-050472 filed Mar. 25, 2022.
The present invention relates to a medium conveyance device and an image forming apparatus.
JP2005-330084A discloses an image forming apparatus including a pressure adjuster for a conveyance roller. The conveyance roller is disposed on a reconveyance path that is connected to a conveyance path between an image forming section and a downstream side of a fixing section through which a sheet passes at the time of reverse side printing of double-sided printing. The pressure adjuster is configured to correct a skew of the sheet by changing a pressure balance of the conveyance roller in a sheet width direction so as to make a difference in a sheet feed amount in the sheet width direction.
A plurality of roller pairs are arranged in a width direction of a recording medium to convey the recording medium while nipping the recording medium. In a case where a recording medium to be conveyed is a thin sheet of paper, a conveyance force is occasionally weakened as compared with a case where a recording medium to be conveyed is a thick sheet of paper, in order to inhibit occurrence of wrinkles in the thin sheet of paper.
In such a case, conventionally, each roller pair has been provided with an adjustment mechanism for adjusting the conveyance force.
Aspects of non-limiting embodiments of the present disclosure relates to a medium conveyance device and an image forming apparatus that adjust a conveyance force for conveying a recording medium while stabilizing an orientation of the recording medium conveyed, without a necessity that an adjustment mechanism is provided for each roller pair in order to adjust the conveyance force.
Aspects of certain non-limiting embodiments of the present disclosure overcome the above disadvantages and/or other disadvantages not described above. However, aspects of the non-limiting embodiments are not required to overcome the disadvantages described above, and aspects of the non-limiting embodiments of the present disclosure may not overcome any of the disadvantages described above.
According to an aspect of the present disclosure, there is provided a medium conveyance device including: a plurality of roller pairs arranged in a width direction of a recording medium, the plurality of roller pairs including at least two end-side roller pairs respectively located near two ends of the recording medium in the width direction and at least one center-side roller pair located near a center of the recording medium in the width direction, the plurality of roller pairs each including a pair of rollers that convey the recording medium while nipping the recording medium and are individually contactable with and separable from each other; and a contact and separation mechanism that moves a first roller of the pair of rollers of the at least one center-side roller pair in a thickness direction of the recording medium or moves a first roller of the pair of rollers of each of the at least two end-side roller pairs in the thickness direction of the recording medium, to make a difference in separation timing.
With reference to
As illustrated in
The sheet accommodation section 12 accommodates the sheet members P. The main operation section 14 forms an image on each sheet member P conveyed from the sheet accommodation section 12. The document reading section 16 reads an image of a document. The display section 40 displays a screen on which a user exchanges information with the image forming apparatus 10.
As illustrated in
As illustrated in
An upstream portion of the conveyance path 30 in the sheet conveyance direction extends upward from below at one side in the apparatus width direction. A downstream portion of the conveyance path 30 in the sheet conveyance direction extends from one side to the other side in the apparatus width direction, and reaches a discharge section 80 through which the sheet members P are discharged externally from an apparatus main body 10a. The medium conveyance device 100 described above is disposed at a portion where the conveyance direction of the sheet members P changes. The medium conveyance device 100 will be described in detail later.
A duplex conveyance path 31 is connected to a downstream end of the conveyance path 30 in the sheet conveyance direction. On the duplex conveyance path 31, each sheet member P is conveyed and reversed such that an image is formed on the reverse side of the sheet member P.
The duplex conveyance path 31 includes a switchback path 31a. Each sheet member P fed from the switchback path 31a is reversed upside down and is fed to an upper end of the upstream portion in the sheet conveyance direction in the conveyance path 30.
A manual feed path 33 is connected to the upper end of the upstream portion of the conveyance path 30 in the sheet conveyance direction. A sheet member P supplied from a manual feed section 82 disposed outside the apparatus main body 10a is conveyed on the manual feed path 33.
As illustrated in
—Image forming section 60—
The image forming section 60 includes image forming units 64K, 64C, 64M, and 64Y that respectively form toner images of black (K), cyan (C), magenta (M), and yellow (Y). In the following description, in a case where the image forming units 64K, 64C, 64M, 64Y are not necessarily distinguished from one another, the image forming units 64K, 64C, 64M, 64Y are collectively referred to as image forming units 64 in some cases.
As illustrated in
The image forming section 60 also includes exposure devices 66K, 66C, 66M, and 66Y (see
In this configuration, the chargers 42 charge the rotating photoconductor drums 62, and the exposure devices 66 irradiate the charged photoconductor drums 62 with the exposure light to form the electrostatic latent images. The developers 44 then develop the electrostatic latent images to visualize the electrostatic latent images as toner images.
As illustrated in
The transfer belt 48 has a triangular shape with its vertex pointing downward as seen in an apparatus depth direction, and a base of the triangular transfer belt 48 is sandwiched between the photoconductor drum 62 and the primary transfer roller 50. The vertex of the triangular transfer belt 48 is sandwiched between the secondary transfer roller 52 and the auxiliary roller 54.
One of the plurality of rollers 56 functions as a drive roller that revolves the transfer belt 48 in a direction indicated by an arrow C in the drawings.
The image forming apparatus 10 forms an image as follows.
First, the chargers 42 (see
Thus, the electrostatic latent images corresponding to the image data are formed on the surfaces of the photoconductor drums 62 for the respective colors. Further, the developers 44 for the respective colors develop the electrostatic latent images to visualize the electrostatic latent images as toner images. The toner images formed on the surfaces of the photoconductor drums 62 for the respective colors are sequentially transferred to the transfer belt 48 by the primary transfer rollers 50.
Each sheet member P fed from one of the first accommodation section 22, the second accommodation section 24, the third accommodation section 26, and the fourth accommodation section 28 (see
The fixing device 58 fixes the toner image transferred to the sheet member P, to the sheet member P. The sheet member P to which the toner image has been fixed is discharged externally from the apparatus main body 10a toward the discharge section 80.
Next, a description will be given of the medium conveyance device 100.
As illustrated in
In the present exemplary embodiment, the medium conveyance device 100 is disposed at a portion where the conveyance direction of the sheet members P changes from the apparatus height direction to the apparatus width direction. As described above, the medium conveyance device 100 is disposed at a portion where a strong conveyance force is required in conveying a thick sheet of paper and where a thin sheet of paper, when being conveyed with the same strong conveyance force as that for the thick sheet of paper, undergoes wrinkles, damages, and roller marks.
As illustrated in
As illustrated in
—Roller Pair 120a—
Each of the roller pairs 120a includes a roller 124 that comes into contact with a front side of each sheet member P, and a roller 128 that comes into contact with a reverse side of each sheet member P. The roller pair 120a is an example of an end-side roller pair. The roller 124 is an example of one roller. The roller 128 is an example of the other roller.
The roller 124 includes a shaft portion 124a and a cylindrical portion 124b through which the shaft portion 124a passes and that is formed of a resin material. The shaft portion 124a is movably supported by a guide member (not illustrated) such that the roller 124 is movable in the medium thickness direction. The roller 124 also includes a biasing member (not illustrated) that biases the shaft portion 124a toward the roller 128 in the medium thickness direction.
The roller 128 includes a shaft portion 130 and a cylindrical portion 128b through which the shaft portion 130 passes and that is formed of an elastic material. The shaft portion 130 extends from one side to the other side in the medium width direction.
—Roller Pair 120b—
Each of the roller pairs 120b includes a roller 134 that comes into contact with the front side of each sheet member P, and a roller 138 that comes into contact with the reverse side of each sheet member P. The roller pair 120b is an example of a center-side roller pair. The roller 134 is an example of a first roller. The roller 138 is an example of a second roller.
The roller 134 includes a shaft portion 134a and a pair of cylindrical portions 134b through which the shaft portion 134a passes, that are formed of a resin material, and that are arranged in the medium width direction. The shaft portion 134a is movably supported by a guide member (not illustrated) such that the roller 134 is movable in the medium thickness direction. The roller 134 also includes a biasing member (not illustrated) that biases the shaft portion 134a toward the roller 138 in the medium thickness direction.
The roller 138 includes the shaft portion 130 and a pair of cylindrical portions 138b through which the shaft portion 130 passes, that are formed of an elastic material, and that are arranged in the medium width direction.
As described above, the shaft portion 130 is a common constituent member of the rollers 138 and rollers 128. That is, the cylindrical portions 128b are respectively disposed on the two ends of the shaft portion 130 in the medium width direction, and the two cylindrical portions 138b arranged in the medium width direction are disposed at the center of the shaft portion 130 in the medium width direction.
The shaft portion 130 receives a torque from a driver (not illustrated) so that the rollers 128 and the rollers 138 rotate. In this manner, the rollers 128 and the rollers 138 function as drive rollers.
As illustrated in
As illustrated in
The driver 146 is a stepping motor and operates under the control by the controller 160 to rotate the shaft portion 142. The control on each section by the controller 160 will be described together with operation later.
As illustrated in
The plurality of arm portions 152 include arm portions 152a having distal ends respectively disposed on two sides of each roller 124 in the medium width direction, and arm portions 152b having distal ends disposed on two sides of the roller 134 in the medium width direction. Each of the arm portions 152a is an example of another arm portion. In the following description, in a case where the arm portions 152a and the arm portions 152b are not necessarily distinguished from each other, the arm portions 152a and the arm portions 152b are collectively referred to as the arm portions 152 in some cases.
As illustrated in
In addition, the rollers 124 and 134 are respectively in contact with the rollers 128, and 138 with the distal ends of the arm portions 152 separated from the shaft portions 124a and 134a. In this state, a distance from the distal end of each arm portion 152a to the corresponding shaft portion 124a is longer than a distance from the distal end of each arm portion 152b to the corresponding shaft portion 134a. In other words, an inclination angle of each arm portion 152a relative to the medium conveyance direction is larger than an inclination angle of each arm portion 152b relative to the medium conveyance direction.
In this configuration, the contact and separation mechanism 140 rotates the shaft portion 142 to switch among a state in which the rollers of each roller pair 120 are in contact with each other (see
Next, a description will be given of operation of the main configuration. Before execution of a print job for forming a toner image on each sheet member P, the contact and separation mechanism 140 brings the rollers of each roller pair 120 into contact with each other as illustrated in
When a user operates the image forming apparatus 10 to execute the print job, the controller 160 illustrated in
First, a description will be given of a case where each sheet member P is a thin sheet of paper. As used herein, a thin sheet of paper refers to, for example, a sheet member P having a basis weight that is equal to or less than 52 g/m2.
When the controller 160 illustrated in
The distal ends of the turning arm portions 152b come into contact with the shaft portion 134a from a lower surface of a sheet of paper, and the arm portions 152b move the shaft portion 134a such that the shaft portion 134a moves away from the shaft portion 130 (see
Accordingly, the rollers of each of the roller pairs 120a respectively disposed on the two ends in the medium width direction come into contact with each other, and the rollers of each of the roller pairs 120b disposed at the center in the medium width direction are separated from each other. Each sheet member P is then conveyed while being nipped between the rollers of each of the roller pairs 120a respectively disposed on the two ends in the medium width direction. In other words, each sheet member P is conveyed with a conveyance force weaker than a conveyance force to be applied in a case where each sheet member P is conveyed while being nipped between the rollers of each roller pair 120.
Next, a description will be given of a case where each sheet member P is thicker than the thin sheet of paper. As used herein, a sheet of paper thicker than the thin sheet of paper refers to, for example, a sheet member P having a basis weight that is larger than 52 g/m2.
When the controller 160 illustrated in
Accordingly, each sheet member P is conveyed while being nipped between the rollers of each of the roller pairs 120a respectively disposed on the two ends in the medium width direction and the rollers of each of the roller pairs 120b disposed at the center in the medium width direction. In other words, each sheet member P is conveyed with a conveyance force stronger than a conveyance force to be applied in a case where each sheet member P is conveyed while being nipped between the rollers of each of the roller pairs 120a respectively disposed on the two ends in the medium width direction.
Next, a description will be given of a case where the leading edge of each sheet member P conveyed by the medium conveyance device 100 collides with the registration roller 38.
As illustrated in
The leading edge of the sheet member P conveyed by the medium conveyance device 100 collides with the registration roller 38 that is not rotating. Then, the medium conveyance device 100 temporarily stops the leading edge of the sheet member P and corrects the skew of the sheet member P. The registration roller 38 then rotates to feed the sheet member P toward the transfer position T.
Specifically, when the leading edge of the sheet member P collides with the registration roller 38, the conveyed sheet member P is bent, and the leading edge of the sheet member P is pressed against the registration roller 38 by a force that causes the sheet member P to return to a flat shape. The skew of the sheet member P is thus corrected.
When the leading edge of the sheet member P collides with the registration roller 38, the conveyed sheet member P is bent. However, if the sheet member P is bent largely, the bent portion does not return to its original shape.
Therefore, when a predetermined period of time has elapsed after the leading edge of the sheet member P has collided with the registration roller 38, the controller 160 illustrated in
The distal ends of the turning arm portions 152b come into contact with the shaft portion 134a from a lower surface of a sheet of paper, and the arm portions 152b move the shaft portion 134a such that the shaft portion 134a moves away from the shaft portion 130 (see
The rollers of each roller pair 120 are thus separated from each other. In other words, the state of the rollers of each roller pair 120 nipping the sheet member P is released. In other words, the medium conveyance device 100 loses its conveyance force applied to the sheet member P.
As described above, according to the medium conveyance device 100, in the case where each sheet member P to be conveyed is the thin sheet of paper, the sheet member P is conveyed while being nipped between the rollers of each of the roller pairs 120a respectively disposed on the two ends in the medium width direction in the state in which the rollers of each of the roller pairs 120b disposed at the center in the medium width direction are separated from each other. In contrast, in the case where each sheet member P to be conveyed is thicker than the thin sheet of paper, the rollers of each of the roller pairs 120 are brought into contact with each other, so that the sheet member P is conveyed while being nipped by the rollers of each roller pair 120.
Thus, the conveyance force for conveying the sheet members P is adjusted without a necessity that an adjustment mechanism is provided for each roller pair in order to adjusting the conveyance force.
The medium conveyance device 100 is disposed at the portion where the conveyance direction of the sheet members P changes. The conveyance force to be applied in the case where each sheet member P to be conveyed is the thin sheet of paper is weaker than the conveyance force to be applied in the case where each sheet member P to be conveyed is thicker than the thin sheet of paper. This configuration therefore inhibits occurrence of defects such as wrinkles in a thin sheet of paper, as compared with a case where a thin sheet of paper is conveyed with the same conveyance force as that to be applied to a sheet of paper thicker than the thin sheet of paper.
In addition, according to the medium conveyance device 100, in the case where each sheet member P to be conveyed is the thin sheet of paper, the sheet member P is conveyed while being nipped between the rollers of each of the roller pairs 120a respectively disposed on the two ends in the medium width direction. This configuration therefore stabilizes the orientation of each sheet member P to be conveyed, as compared with a case where each sheet member P is conveyed while being nipped between the rollers of each of the roller pairs disposed at the center in the medium width direction.
In the medium conveyance device 100, the contact and separation mechanism 140 includes the shaft portion 142, the driver 146 that generates a torque for rotating the shaft portion 142, and the arm portions 152b having the proximal ends fixed to the shaft portion 142. This configuration is therefore simpler than, for example, a configuration that moves rollers with a solenoid.
In the medium conveyance device 100, the arm portions 152b are respectively disposed on the two ends of the roller 134 in the medium width direction. This configuration therefore stabilizes the orientation of the roller 134 to be moved, as compared with a case where an arm portion is disposed only on one side in the medium width direction.
In the medium conveyance device 100, the contact and separation mechanism 140 can switch the roller pairs 120 to the state in which the rollers of each roller pair 120 are separated from each other. In other words, the regulation of each sheet member P by the roller pairs 120 is released. This configuration therefore inhibits each sheet member P from being bent excessively with the conveyance of the sheet member P stopped forcibly at the time when the leading edge of the sheet member P collides with the registration roller 38 disposed downstream of the medium conveyance device 100 in the sheet conveyance direction, as compared with a case where each sheet member P is conveyed while being nipped between the rollers of each roller pair all the time.
With reference to
As illustrated in
The main body 224 is located closer to a shaft portion 130 than shaft portions 124a and 134a are, as seen in the medium width direction. The main body 224 has a “C” shape that is open toward the shaft portions 124a and 134a. The main body 224 includes a protrusion 224a that faces or is in contact with, in the medium thickness direction, bearings 240 mounted to the shaft portions 124a and 134a.
The bearings 240 mounted to the shaft portions 124a and 134a each include a contact surface 240a that faces the shaft portion 130 and an upwardly curved surface 240b located opposite the contact surface 240a across the shaft portions 124a and 134a.
The plate spring 228 has a “U” shape that is open toward the main body 224 as seen in the medium width direction. The plate spring 228 has one end fixed to one end of the main body 224, and the other end fixed to the other end of the main body 224. The plate spring 228 includes a curved portion 228a that faces or is in contact with the curved surface 240b of each bearing 240 in the medium thickness direction.
In this configuration, a biasing force for biasing rollers 124 and 134 to rollers 128 and 138 is changeable by stopping the arm portion 152 while changing an inclination angle of the arm portion 152 with respect to the medium conveyance direction.
As illustrated in
As illustrated in
As illustrated in
As described above, in the medium conveyance device 200, the biasing member 220 is mounted to the distal end of the arm portion 152. This configuration reduces variations in mounting the biasing member 220 and reduces variations in biasing force, as compared with a case where the biasing member 220 is mounted to an apparatus main body 10a.
Also in the medium conveyance device 200, the biasing force for biasing the rollers 124 and 134 to the rollers 128 and 138 is changeable by stopping the arm portion 152 while changing the inclination angle of the arm portion 152.
The present disclosure has been described in detail using a specific exemplary embodiment; however, the present disclosure is not limited to this exemplary embodiment. It is apparent to a person skilled in the art that the present disclosure can take various other embodiments within the scope of the present disclosure. In each of the foregoing exemplary embodiments, the shaft portions 124a and 134a are moved by turning the arm portions 152. The shaft portions may alternatively be moved in the medium thickness direction, using a solenoid or the like. This case however does not produce an advantageous effect to be produced by moving the shaft portions 124a and 134a by turning the arm portions 152.
Also in each of the foregoing exemplary embodiments, in a case where a sheet member P is a thin sheet of paper, the rollers of each of the roller pairs 120b disposed at the center side are separated from each other. Alternatively, the rollers of each of the roller pairs 120a respectively disposed on the two ends may be separated from each other.
In the second exemplary embodiment, the biasing member 220 is mounted to the distal end of the arm portion 152. Alternatively, the biasing member 220 may be mounted to any member as long as the biasing member 220 is movable in the medium thickness direction. This case however does not produce an advantageous effect to be produced by mounting the biasing member 220 to the arm portion 152.
Also in each of the foregoing exemplary embodiments, the arm portions 152 are respectively disposed on the two ends of each of the rollers 124 and 134. Alternatively, one arm portion 152 may be disposed on one end of each of the rollers 124 and 134. This case however does not produce an advantageous effect to be produced by respectively disposing the arm portions 152 on the two ends of each of the rollers 124 and 134.
In the second exemplary embodiment, the plate spring 228 is used as an elastic member. The plate spring 228 may alternatively be replaced with a coil spring, a rubber member, or the like.
Number | Date | Country | Kind |
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2022-050472 | Mar 2022 | JP | national |