The present invention relates to a medium conveyance device for conveying a medium and an image forming device including the medium conveyance device.
A medium conveyance device used for an image forming device sends out a sheet (medium) loaded on a tray with a pickup roller, separates the sheet from other sheets one by one with a feed roller and a separation roller, and sends out the sheet to a conveyance path. Such a medium conveyance device is described in Japanese Patent Application Publication No. 2013-129481 (
Here, in order to prevent the multifeed in which a plurality of sheets overlapping on each other are conveyed at the same time, it is conceivable that a rib (contact part) for coming in contact with a front end of the sheet is provided in the conveyance path of the sheet between the pickup roller and the feed roller.
However, there have been a type of sheet which is likely to fail to climb over the rib and cause a conveyance error, and another type of sheet which is likely to climb over the rib and cause the multifeed.
The object of the present invention, which has been made to resolve the above-described problem, is to inhibit the conveyance error and the multifeed which are caused according to a type of medium.
A medium conveyance device according to an aspect of the present invention includes a medium setting part on which a medium is set, a first roller coming in contact with the medium set on the medium setting part, the first roller sending out the medium in a conveyance direction, a second roller situated on a downstream side of the first roller in the conveyance direction, the second roller conveying the medium sent out by the first roller, and a medium contact part arranged in a conveyance path between the first roller and the second roller, the medium contact part coming in contact with the medium. The medium contact part has a plurality of contact surfaces switchable according to a type of the medium, the plurality of contact surfaces differing in shape.
An image forming device according to another aspect of the present invention includes the above-described medium conveyance device, and an image forming section that forms an image on the medium conveyed by the medium conveyance device.
According to the present invention, the medium contact part has a plurality of contact surfaces differing in shape and the switching between the contact surfaces is made according to the type of the medium, and thus the conveyance error and the multifeed can be inhibited for both of the medium having high stiffness and the medium having low stiffness.
In the attached drawings,
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications will become apparent to those skilled in the art from the detailed description.
First, an image forming device 1 in a first embodiment including a manual feed tray 30 will be described.
The image forming device 1 includes a sheet tray 50 storing sheets S, a send-out section 51 that sends out the sheet S on the sheet tray 50, a manual feed tray 30 that feeds a sheet P (
The sheet tray 50 is arranged in a lower part of the image forming device 1 and stores the sheets S (media) in the stacked state. The send-out section 51 includes a pickup roller 52 that sends out the sheet S stored in the sheet tray 50 and a feed roller 53 and a separation piece 54 that separate the sheet S sent out by the pickup roller 52 from other sheets S and send out the sheet S one by one.
The manual feed tray 30 is arranged in a lateral part of the image forming device 1. The manual feed tray 30 includes a sheet setting plate 32 on which the sheets P in the stacked state are set, a manual feed tray cover 31 that rotatably holds the sheet setting plate 32, a pickup roller (first roller) 34 that sends out the sheet P on the sheet setting plate 32, and a feed roller (second roller) 35 and a retard roller (separation roller) 36 that separate the sheet P sent out by the pickup roller 34 from other sheets one by one.
The medium conveyance section 55 includes two conveyance roller pairs 56 and 57. The conveyance roller pair 56 conveys the sheet P sent out by the send-out section 51. The conveyance roller pair 57 conveys the sheet P conveyed from the conveyance roller pair 56 or the sheet S fed from the manual feed tray 30 to the image forming section 60.
The image forming section 60 includes four process units 61K, 61Y, 61M and 61C for forming toner images of black (K), yellow (Y), magenta (M) and cyan (C) and a transfer section 70 that transfers the toner images to a surface of the sheet.
The process units 61K, 61Y, 61M and 61C are arranged from an upstream side to a downstream side in a conveyance direction of the sheet S (P) (from right to left in the drawing). Each of the process units 61K, 61Y, 61M and 61C will be referred to as a process unit 61 when it is not particularly necessary to distinguish between the units 61K, 61Y, 61M and 61C.
Returning to
The fixation device 80 includes, for example, a fixation roller 81 having a built-in heat source and a pressure roller 82 pressed against the fixation roller 81. The fixation roller 81 and the pressure roller 82 apply heat and pressure to the toner images transferred to the sheet S (P) and thereby fix the toner images on the sheet S (P).
The ejection section 85 includes a conveyance roller pair 83 for conveying the sheet S (P) which has passed through the fixation device 80 and an ejection roller pair 84, and ejects the sheet S (P) on which the fixation has been completed. An upper cover of the image forming device 1 is provided with a stacker part 86 on which the sheets S (P) ejected by the ejection section 85 are loaded.
Incidentally, while the image forming device 1 includes a double-side printing unit 87 that conveys the sheet S (P) which has passed through the fixation device 80 towards the medium conveyance section 55 for the double-side printing, the description of the double-side printing unit 87 is left out.
In
As shown in
Further, a lock part 31b for locking the manual feed tray cover 31 at the closed position to the main body of the image forming device 1 is formed on each side of the manual feed tray cover 31 in the Y direction. In the closed position shown in
The manual feed tray 30 and the device frame 10 constitute a medium conveyance device. Further, the manual feed tray cover 31 and the sheet setting plate 32 constitute a medium setting part. A part of the image forming device 1 other than the medium conveyance device (the manual feed tray 30 and the device frame 10) will be referred to as the main body (based body) of the image forming device 1.
A holding member 11 rotatably holding the pickup roller 34 is held by the device frame 10 to be rotatable. The holding member 11 extends in the Y direction and has a pair of arms 11a on both sides in the Y direction (only one arm 11a is shown in
As shown in
In
As shown in
The feed roller 35 as the second roller is supported by the device frame 10 to be rotatable. When the manual feed tray 30 is at the open position, the feed roller 35 is situated on the downstream side of the pickup roller 34 in the conveyance direction (indicated by the arrow A). The feed roller 35 is rotated clockwise in the drawing by a sheet feed motor 224 (
The holding member 11 rotatably holding the pickup roller 34 is held by the device frame 10 to be rotatable around a rotation axis coaxial with the feed roller 35. The pickup roller 34 and the feed roller 35 are connected to each other by an idle roller 38 (
Thus, the pickup roller 34 rotates in the same direction as the feed roller 35, following the rotation of the feed roller 35. Further, the pickup roller 34 rotates around the feed roller 35 in association with the rotation of the holding member 11 while maintaining the state of being connected with the feed roller 35.
The retard roller 36 as the separation roller is arranged under the feed roller 35 to face the feed roller 35.
As shown in
On each side plate 41 of the retard frame 40, a groove part 41b is formed to engage with a shaft part 15 (
Returning to
Further, conveyance rollers 57a and 57b in the image forming device 1 constitute the conveyance roller pair 57 (
As shown in
Further, in the device frame 10, a spring seat 43 is formed under the retard frame 40. Between the spring seat 43 and the retard frame 40, a spring 44 as a coil spring is arranged in a compressed state. The spring 44 presses the retard frame 40 in a direction to press the retard roller 36 against the feed roller 35.
A cover 46 that covers the upstream side of the retard roller 36 in the conveyance direction (indicated by the arrow A) is attached to an upper part of the retard frame 40. The cover 46 is attached to the side plates 41 of the retard frame 40 so as to expose the top (i.e., the side of the feed roller 35) of the retard roller 36.
The regulatory rib 21 has a contact surface 21a facing the conveyance path of the sheet P and having a curvature radius R1. The contact surface 21a is formed at an end part of the regulatory rib 21 situated on the upstream side in the conveyance direction (indicated by the arrow A) and at the upper end (end in the +Z direction).
The contact surface 21a of the regulatory rib 21 is situated between the pickup roller 34 and the feed roller 35 in the conveyance direction indicated by the arrow A as shown in
The separatory dam 22 has a contact surface 22a facing the conveyance path of the sheet P and having a curvature radius R2 (<R1). The contact surface 22a is formed at an end part of the separatory dam 22 in the −X direction (i.e., end on the upstream side in the conveyance direction) and in the +Z direction (namely, upper end). The contact surface 22a of the separatory dam 22 has functions of guiding the sheet P and inhibiting the multifeed of the sheets P.
The regulatory rib 21 and the separatory dam 22 constitute a medium contact part that comes in contact with the sheet P in the conveyance path between the pickup roller 34 and the feed roller 35 and them. The regulatory rib 21 constitutes a fixed part of the medium contact part, while the separatory dam 22 constitutes a movable part of the medium contact part.
The X direction dimension of the guide hole 22b is substantially equal to or slightly greater than the X direction dimension of the guide rib 21b. In contrast, the Z direction dimension of the guide hole 22b is greater than the Z direction dimension of the guide rib 21b.
Namely, by the engagement of the guide rib 21b and the guide hole 22b, the separatory dam 22 is supported by the regulatory rib 21 to be movable in the z direction. In the state shown in
When the separatory dam 22 is at the upper end position, the contact surface 22a of the separatory dam 22 is situated above the contact surface 21a of the regulatory rib 21. Accordingly, the contact surface 22a of the separatory dam 22 projects into the conveyance path of the sheet P.
As shown in
The device frame 10 is provided with a rotatable switching lever 25. The switching lever 25 includes a rotary shaft 25a arranged under the connection bar 23, an operation part 25b extending in the −X direction from the rotary shaft 25a, and an action part 25c projecting from the rotary shaft 25a towards the connection bar 23. The operation part 25b and the action part 25c are combined together in an L-shape. The rotary shaft 25a is parallel to the Y direction.
The operation part 25b, projecting in the -X direction from the device frame 10, is operated by the user. The action part 25c comes in contact with the connection bar 23 from below.
In the state shown in
In contrast, when the user pushes the operation part 25b of the switching lever 25 downward, the switching lever 25 rotates clockwise around the rotary shaft 25a. Accordingly, the action part 25c of the switching lever 25 comes in contact with the connection bar 23 from below and presses the connection bar 23 upward. Consequently, the separatory dam 22 moves to the upper end position in the movable range in the z direction.
As mentioned earlier, when the separatory dam 22 is at the upper end position in the movable range, the contact surface 22a of the separatory dam 22 is situated above the contact surface 21a of the regulatory rib 21, and the contact surface 22a of the separatory dam 22 projects into the conveyance path of the sheet P. When the separatory dam 22 is at the lower end position in the movable range, the contact surface 22a of the separatory dam 22 withdraws downward compared to the contact surface 21a of the regulatory rib 21, and the contact surface 21a of the regulatory rib 21 projects into the conveyance path of the sheet P.
Next, a control system of the image forming device 1 will be described.
The control section 200 includes a microprocessor, a ROM (Read Only Memory), a RAM (Random Access Memory), an input/output port, a timer, and so forth. The control section 200 receives print data and a control command from a host device via the I/F control section 201 and performs a print operation of the image forming device 1.
The reception memory 202 temporarily stores the print data inputted from the host device via the I/F control section 201. The image data editing memory 203 receives the print data stored in the reception memory 202 and records image data formed by performing an editing process on the print data.
The operation section 204 includes a display section (e.g., LED) for displaying the status of the image forming device 1 and an operation section (e.g. switch) used by the operator for inputting a command. The sensor group 205 includes various types of sensors for monitoring the operating status of the image forming device 1, such as a sheet position sensor, a temperature humidity sensor, a density sensor.
The power supply control section 206 controls a charging voltage power supply 207 for applying charging voltage to the charging rollers 63, a development voltage power supply 208 for applying development voltage to the development rollers 65, a supply voltage power supply 209 for applying supply voltage to the supply rollers 66, and a transfer voltage power supply 210 for applying transfer voltage to the transfer rollers 72. The head control section 211 sends image data recorded in the image data editing memory 203 to the print head 64 and controls the light emission of the print head 64.
The drive control section 212 controls a drive motor 213 for rotating the photosensitive drum 62 of each process unit 61. Incidentally, the charging roller 63 rotates following the rotation of the photosensitive drum 62, and the development roller 65 and the supply roller 66 rotate by transmission of the rotation from the photosensitive drum 62. The belt drive control section 214 controls a belt motor 215 for rotating the drive roller 73 for driving the transfer belt 71.
The fixation control section 216 includes a temperature regulation circuit and supplies electric current to a heater 217 of the fixation roller 81 based on an output signal from a thermistor 218 of the fixation device 80. The fixation drive control section 219 controls a fixation motor 220 for rotating the fixation roller 81 of the fixation device 80. Incidentally, the conveyance roller pair 83 and the ejection roller pair 84 rotate by transmission of rotation from the fixation motor 220.
The sheet supply conveyance control section 221 controls a sheet feed motor 222 and an electromagnetic clutch 223 for rotating the feed roller 53 of the send-out section 51, the sheet feed motor 224 and the electromagnetic clutch 225 for rotating the feed roller 35 of the manual feed tray 30, and the conveyance motor 226 for rotating the conveyance roller pairs 56 and 57 of the medium conveyance section 55.
Next, the operation of the image forming device 1 will be described with reference to
Here, a case where the sheet P is fed from the manual feed tray 30 according to the print command will be described. To set the sheet P on the manual feed tray 30, the user rotates the lever 33 in a closing direction indicated by the arrow B2 in the state in which the manual feed tray 30 is at the open position as shown in
The arm 33a of the lever 33 is fitted in the groove 32a of the sheet setting plate 32, and thereby the sheet setting plate 32 is maintained in the depressed state. In this state, a prescribed number of sheets P can be set between the sheet setting plate 32 and the pickup roller 34.
Further, when the user rotates the lever 33 in an opening direction indicated by the arrow B1, the depressing of the sheet setting plate 32 by the arm 33a of the lever 33 is released. In this state, an upper surface of the sheet P set on the sheet setting plate 32 is pressed against the pickup roller 34 by the biasing force of the spring 45. Namely, the conveyance of the sheet P becomes possible.
In this state, the control section 200 makes the sheet supply conveyance control section 221 drive the sheet feed motor 224 and the electromagnetic clutch 225 to rotate the feed roller 35 clockwise in the drawing. The rotation of the feed roller 35 is transmitted to the pickup roller 34 via the idle roller 38. Accordingly, the pickup roller 34 rotates clockwise in the drawing.
By the rotation of the pickup roller 34, the sheet P pressed against the pickup roller 34 is sent out and sent into a nip part between the feed roller 35 and the retard roller 36. The feed roller 35 sends out the sheet P towards the medium conveyance section 55 while the retard roller 36 separates the sheet P from other sheets P one by one.
The sheet P that passed through the feed roller 35 and the retard roller 36 reaches the medium conveyance section 55. The sheet supply conveyance control section 221 drives the conveyance motor 226 to rotate the conveyance roller pairs 56 and 57. The conveyance roller pairs 56 and 57 convey the sheet P towards the image forming section 60.
The control section 200 makes the belt drive control section 214 drive the belt motor 215 to rotate the drive roller 73, and thereby make the transfer belt 71 travel. The transfer belt 71 adsorbs and holds the sheet P and conveys the sheet P. The sheet P passes through the process units 61K, 61Y, 61M and 61C in this order.
The control section 200 makes each process unit 61 form the toner image of its respective color. Specifically, the control section 200 makes the power supply control section 206 apply the charging voltage, the development voltage and the supply voltage respectively to the charging roller 63, the development roller 65 and the supply roller 66 of each process unit 61.
The control section 200 also makes the drive control section 212 rotate the drive motor 213 to rotate the photosensitive drum 62. The charging roller 63, the development roller 65 and the supply roller 66 also rotate accompanying the rotation of the photosensitive drum 62. With its charging voltage, the charging roller 63 uniformly charges the surface of the photosensitive drum 62.
The control section 200 also makes the head control section 211 perform light emission control on the print head 64 according to the image data recorded in the image data editing memory 203. The print head 64 exposes the surface of the photosensitive drum 62 to light and thereby forms an electrostatic latent image.
The electrostatic latent image formed on the surface of the photosensitive drum 62 is developed with the toner adhering to the development roller 65, and thereby the toner image is formed on the surface of the photosensitive drum 62. When the toner image approaches the surface of the transfer belt 71 by the rotation of the photosensitive drum 62, the power supply control section 206 applies the transfer voltage to the transfer roller 72. Thereby, the toner image formed on the photosensitive drum 62 is transferred to the sheet P on the transfer belt 71.
As above, the toner images of the respective colors formed in the process units 61K, 61Y, 61M, 61C are successively transferred to the sheet P and overlapped. The sheet P to which the toner images of the colors have been transferred is conveyed further by the transfer belt 71 and reaches the fixation device 80.
In the fixation device 80, the heater 217 has been heated by the fixation control section 216 and the fixation roller 81 has reached a prescribed fixation temperature. The sheet P conveyed to the fixation device 80 is heated and pressed between the fixation roller 81 and the pressure roller 82, and thereby the toner images are fixed on the sheet P.
The sheet P after the toner image fixation is ejected to the outside of the image forming device 1 by the conveyance roller pair 83 and the ejection roller pair 84 and is loaded on the stacker part 86. By this operation, the color image formation on the sheet P is completed.
Next, a sheet conveyance operation on the manual feed tray 30 in the first embodiment will be described below with reference to a schematic diagram of
To inhibit the entry of a plurality of sheets P into the nip part between the feed roller 35 and the retard roller 36, a contact surface C to come in contact with the front end of the sheet P sent out from the pickup roller 34 has to be provided on the upstream side of the feed roller 35 and the retard roller 36. As the curvature radius of the contact surface C increases, the sheet P can climb over the contact surface C with greater ease.
As shown in
Therefore, in this first embodiment, the contact surface 21a of the regulatory rib 21 having a large curvature radius R1 is projected into the conveyance path in a case where a sheet P having high stiffness is used, while the contact surface 22a of the separatory dam 22 having a small curvature radius R2 is projected into the conveyance path in a case where a sheet P having low stiffness is used.
As shown in
Thus, the contact surface 22a of the separatory dam 22 is situated above the contact surface 21a of the regulatory rib 21 as shown in
In this state, the pickup roller 34 rotates and sends out the sheet P in the conveyance direction indicated by the arrow A. When a plurality of sheets P are sent out in the conveyance direction by friction between sheets P, the front end of the sheets P comes in contact with the contact surface 22a of the separatory dam 22. Most of the sheets P are blocked by the contact surface 22a of the separatory dam 22, while the uppermost sheet P1 coming in contact with the pickup roller 34 is conveyed in the conveyance direction indicated by the arrow A. There are also cases where some sheets P2 subsequent to the uppermost sheet P1 are conveyed in the same direction.
The sheet P sent out by the pickup roller 34 is sent to the nip part between the feed roller 35 and the retard roller 36. A predetermined rotational load occurs to the retard roller 36 by the torque limiter 37 (
As above, the sheet P is separated as a single sheet and conveyed in the conveyance direction indicated by the arrow A. The sheet P1 conveyed by the feed roller 35 is conveyed via the conveyance roller pair 57 to the image forming section 60.
In the case of a sheet P having high stiffness, the user rotates the switching lever 25 (
Thus, the contact surface 22a of the separatory dam 22 withdraws downward compared to the contact surface 21a of the regulatory rib 21 as shown in
In this state, the pickup roller 34 rotates and sends out the sheet P in the conveyance direction indicated by the arrow A. When a plurality of sheets P are sent out in the conveyance direction by friction between sheets P as mentioned earlier, the front end of the sheets P comes in contact with the contact surface 21a of the regulatory rib 21. Most of the sheets P are blocked by the contact surface 21a of the regulatory rib 21, while the uppermost sheet P1 coming in contact with the pickup roller 34 is conveyed in the conveyance direction indicated by the arrow A. There are also cases where some sheets P2 subsequent to the uppermost sheet P1 are conveyed in the same direction.
The sheet P sent out by the pickup roller 34 is sent to the nip part between the feed roller 35 and the retard roller 36. Similarly to the case of sheets P having low stiffness, also in the case of sheets P having high stiffness, only one sheet P1 coming in contact with the feed roller 35 is conveyed and the second and subsequent sheets P2 are prevented by the retard roller 36 from entering the nip part. As above, the sheet P is separated as a single sheet, conveyed in the conveyance direction indicated by the arrow A, and conveyed via the conveyance roller pair 57 to the image forming section 60.
As above, in a case where a sheet P having high stiffness is used, the contact surface 21a of the regulatory rib 21 having the large curvature radius R1 is projected into the conveyance path, and thereby the sheet P is facilitated to climb over the contact surface 21a and the conveyance error is inhibited. In contrast, in a case where a sheet P having low stiffness is used, the contact surface 22a of the separatory dam 22 having the small curvature radius R2 is projected into the conveyance path, and thereby a plurality of sheets climbing over the contact surface 22a in a bundle, namely, the multifeed, is inhibited.
By using one of the contact surfaces 21a and 22a differing in the curvature radius according to the stiffness of the sheet P, the multifeed and the conveyance error can be effectively inhibited for both of sheets P having high stiffness and sheets P having low stiffness.
Further, the height of the contact surface 21a of the regulatory rib 21 when the contact surface 21a is situated in the conveyance path is slightly lower than the height of the contact surface 22a of the separatory dam 22 when the contact surface 22a is situated in the conveyance path. With this configuration, the sheet P having high stiffness is facilitated to climb over the contact surface 21a.
The curvature radii R1 and R2 of the contact surface 21a of the regulatory rib 21 and the contact surface 22a of the separatory dam 22 are determined according to the types of sheets P to be conveyed. For example, in a case where the grammage of the sheet P used for the image forming device 1 is in a range of 64 to 250 gsm, the curvature radius R1 is desired to be 2.0 mm or more and the curvature radius R2 is desired to be 0.3 mm or less. In this case, the regulatory ribs 21 are used for sheets P whose grammage is 68 to 250 gsm, and the separatory dams 22 are used for sheets P whose grammage is 64 to 68 gsm.
Incidentally, while the switching between the regulatory ribs 21 and the separatory dams 22 is made by using the manual switching lever 25 in the above description, the way of switching is not limited to such a configuration and it is also possible to switch between the regulatory ribs 21 and the separatory dams 22 by using an actuator such as a motor, for example.
Further, while the regulatory rib 21 has the contact surface 21a having a large curvature radius R1 and the separatory dam 22 has the contact surface 22a having a small curvature radius R1 in the above description, it is permissible even if the regulatory rib 21 has a contact surface having a small curvature radius and the separatory dam 22 has a contact surface having a large curvature radius.
As described above, in the first embodiment, the regulatory rib 21 and the separatory dam 22 (medium contact part) have a plurality of contact surfaces 21a and 22a which are switchable according to the type of the sheet P (medium) and differ in the curvature radius. Therefore, the conveyance error and the multifeed can be inhibited for both of sheets P having high stiffness such as thick paper and sheets P having low stiffness such as thin paper. Accordingly, limitation on usable sheets can be relaxed.
Further, the separatory dam 22 is movable with respect to the regulatory rib 21 and the switching between a first state in which the contact surface 21a of the regulatory rib 21 projects into the conveyance path and a second state in which the contact surface 22a of the separatory dam 22 projects into the conveyance path is made by the movement of the separatory dam 22. Thus, the switching between the contact surfaces 21a and 22a according to the type of the sheet can be made with a simple configuration.
Furthermore, since the switching between the first state and the second state is made with the switching lever 25 as a movement operation part, the user can make the selection of the appropriate contact surface 21a or 22a according to the type of the sheet to be used.
Moreover, since the height of the contact surface 21a of the regulatory rib 21 when the contact surface 21a comes in contact with the sheet P is lower than the height of the contact surface 22a of the separatory dam 22 when the contact surface 22a comes in contact with the sheet P, a sheet P having high stiffness is facilitated to climb over the contact surface 22a, for example, and the conveyance error can be effectively prevented.
In addition, since the regulatory ribs 21 and the separatory dams 22 are arranged on both sides of the feed roller 35 in the Y direction, it is possible to come in contact with the sheet P at two positions in the width direction and thereby enhance the effect of separating the sheets P.
While this description has been given of a configuration in which the contact surfaces 21a and 22a of the regulatory rib 21 and the separatory dam 22 differ from each other in the curvature radius, it is permissible if the contact surfaces 21a and 22a differ from each other in the shape, not necessarily in the curvature radius. For example, it is also possible to form the contact surfaces 21a and 22a of the regulatory rib 21 and the separatory dam 22 as tapered surfaces whose taper angles differ from each other.
Next, a second embodiment of the present invention will be described below.
In the second embodiment, the configuration of the separatory dam (referred to as a rotative dam 26) differs from that in the first embodiment while the configuration of the regulatory rib 21 is the same as that in the first embodiment. The rotative dam 26 in the second embodiment has a shaft hole 26b to be fitted on a rotary shaft 16 (
The rotative dam 26 has an arc-shaped guide groove 26c (hole part) centering at the shaft hole 26b. Into the guide groove 26c, a guide pin 17 (regulation part) provided on the device frame 10 is fitted. A rotation range of the rotative dam 26 is regulated by the engagement of the guide groove 26c and the guide pin 17.
The rotative dam 26 has a contact surface 26a that projects into the conveyance path between the pickup roller 34 and the feed roller 35. The curvature radius R3 of the contact surface 26a of the rotative dam 26 is smaller than the curvature radius R1 of the contact surface 21a of the regulatory rib 21.
Further, between the rotative dam 26 and a spring seat 47 formed on the device frame 10, a spring 48 as a coil spring is arranged in a compressed state. By this spring 48, the rotative dam 26 is pressed in the direction in which the contact surface 26a projects into the conveyance path.
In normal times, the contact surface 26a of the rotative dam 26 is situated above the contact surface 21a of the regulatory rib 21 and projects into the conveyance path by the biasing force of the spring 48. In contrast, when the rotative dam 26 is rotated in the direction indicated by the arrow D against the biasing force of the spring 48, the contact surface 26a of the rotative dam 26 withdraws downward from the conveyance path. In this state, the contact surface 21a of the regulatory rib 21 projects into the conveyance path.
In this example, the biasing force of the spring 48 is set so that the rotative dam 26 is not rotated just by the contact of the front end of a sheet P having low stiffness (e.g., standard paper) with the contact surface 26a of the rotative dam 26 and the rotative dam 26 is rotated in the direction of the arrow D when the front end of a sheet P having high stiffness (e.g., thick paper) comes in contact with the contact surface 26a of the rotative dam 26. The rotative dam 26 swings according to the stiffness of the sheet P so that the switching between the contact surfaces 21a and 26a is made.
Therefore, the switching lever 25 (
Next, the sheet conveyance operation in the second embodiment will be described below.
As shown in
Accordingly, the contact surface 26a of the rotative dam 26 is maintained in the state of projecting into the conveyance path. The contact surface 26a of the rotative dam 26 blocks most of the sheets P, while the uppermost sheet P1 coming in contact with the pickup roller 34 is conveyed in the conveyance direction indicated by the arrow A. There are also cases where some sheets P2 subsequent to the uppermost sheet P1 are conveyed in the same direction.
The sheet P sent out in the conveyance direction indicated by the arrow A is separated as a single sheet by the feed roller 35 and the retard roller 36 and is conveyed to the conveyance roller pair 57 in the image forming device 1 as described in the first embodiment.
In contrast, in the case of a sheet P having high stiffness, the force the contact surface 26a of the rotative dam 26 receives from the front end of the sheet P is stronger than the biasing force of the spring 48, and thus the rotative dam 26 rotates in the direction indicated by the arrow D as shown in
Accordingly, the contact surface 26a of the rotative dam 26 withdraws from the conveyance path and the contact surface 21a of the regulatory rib 21 projects into the conveyance path. The contact surface 21a of the regulatory rib 21 blocks most of the sheets P, while the uppermost sheet P1 coming in contact with the pickup roller 34 is conveyed in the conveyance direction indicated by the arrow A. There are also cases where some sheets P2 subsequent to the uppermost sheet P1 are conveyed in the same direction.
The sheet P sent out in the conveyance direction indicated by the arrow A is separated as a single sheet by the feed roller 35 and the retard roller 36 and is conveyed to the conveyance roller pair 57 in the image forming device 1 similarly to the case of the sheet P having low stiffness.
As above, in a case where a sheet P having high stiffness is used, the contact surface 21a of the regulatory rib 21 having the large curvature radius R1 projects into the conveyance path, and thus the sheet P is allowed to climb over the contact surface 21a and the conveyance error is inhibited. In a case where a sheet P having low stiffness is used, the contact surface 26a of the rotative dam 26 having the small curvature radius R1 projects into the conveyance path, and thus a plurality of sheets P climbing over the contact surface 21a in a bundle, namely, the multifeed, is inhibited.
Incidentally, as described in the first embodiment, in a case where the grammage of the sheet P is in the range of 64 to 250 gsm, the curvature radius R1 of the contact surface 21a of the regulatory rib 21 is desired to be 2.0 mm or more and the curvature radius R3 of the contact surface 26a of the rotative dam 26 is desired to be 0.3 mm or less.
As described above, in the second embodiment, the switching between the contact surfaces 21a and 26a is made by the swinging of the rotative dam 26 according to the stiffness of the sheet P, and thus the switching lever 25 becomes unnecessary and the actuator for driving the switching lever 25 also becomes unnecessary in addition to achieving the effects described in the first embodiment. Accordingly, the production cost can be reduced. Further, since the user does not need to operate the switching lever, prevention of erroneous selection can also be achieved.
Incidentally, while the regulatory rib 21 has the contact surface 21a having a small curvature radius and the rotative dam 26 has the contact surface 26a having a large curvature radius in the above description, it is permissible even if the regulatory rib 21 has a contact surface having a large curvature radius and the rotative dam 26 has a contact surface having a small curvature radius.
Further, while this description has been given of a configuration in which the contact surfaces 21a and 26a of the regulatory rib 21 and the rotative dam 26 differ from each other in the curvature radius, it is permissible if the contact surfaces 21a and 26a differ from each other in the shape, not necessarily in the curvature radius. For example, it is also possible to form the contact surfaces 21a and 26a of the regulatory rib 21 and the rotative dam 26 as tapered surfaces whose taper angles differ from each other.
While the description of the above embodiments has been given of image forming devices for forming color images, the present invention is applicable also to image forming devices for forming unicolor (monochrome) images. Further, the present invention is employable for image forming devices for forming an image on a medium by means of electrophotography (e.g., copying machines, facsimile machines, printers, multi-function peripherals, etc.) and their fixation devices, for example.
Number | Date | Country | Kind |
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2018-158340 | Aug 2018 | JP | national |