Patent Grant
11459198
The present application is based on, and claims priority from JP Application Serial Number 2018-202080, filed Oct. 26, 2018, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a medium feeding apparatus that transports media and an image reading apparatus with this medium feeding apparatus.
Most office automation (OA) machines such as scanners and printers are equipped with medium feeding apparatuses that transport media; such medium feeding apparatuses are sometimes called auto document feeders (ADFs). As an example, JP A-11-119596 discloses an ADF that includes: a mounting on which sheets or other media are mounted; a pickup roller that feeds the sheets from the mounting; and a swing arm that supports the pickup roller and swings to move the pickup roller relative to the sheets.
In the above-disclosed ADF, when uppermost and next ones of the sheets are sequentially fed from the mounting by the pickup roller, the next sheet may be stuck. Hereinafter, for convenience, the uppermost sheet is referred to as the first sheet, and the next sheet is referred to as the second sheet. When the second sheet is fed by the pickup roller, a front portion of the second sheet is curled inside the space created on a transport route under the first sheet. This curling develops as the first sheet is fed toward the downward end, and eventually the second sheet may be stuck.
To avoid the above disadvantage, when the first sheet that has been fed by the pickup roller is nipped between feed rollers disposed downstream of the pickup roller, it is preferable for the pickup roller to move swiftly away from the first sheet. To perform this operation, it is necessary to provide a sheet detector adjacent to and downstream of transport rollers. In response to the detection of the front edge of the first sheet, the pickup roller needs to move away from the first sheet. However, it takes a considerably long time until the front edge of the first sheet that has left the transport rollers reaches the sheet detector. During this time, the second sheet may be curled and then stuck.
According to an aspect of the present disclosure, a medium feeding apparatus includes a medium mount section in which one or more media are mounted. A pickup roller makes contact with an upper surface of a medium mounted in the medium mount section and feeds the medium toward a downstream end. A support member that supports the pickup roller swings around a swing axis to switch between a feeding position in which the pickup roller is in contact with the medium and a non-feeding position in which the pickup roller is apart from the medium. A separation roller that is disposed downstream of the pickup roller separates the medium from other media. A feed roller is in contact with the separation roller and feeds the medium toward the downstream end. A control section controls a position of the support member. The support member is configured to switch from the feeding position to the non-feeding position by receiving power from a support member driving motor that is controlled by the control section. After both the pickup roller and the feed roller start rotating, when the control section determines that the separation roller stops rotating or returns the medium toward an upstream end by rotating in a reverse direction, based on a detection signal from a rotation sensing section configured to detect rotation of the separation roller, the control section causes the support member to switch from the feeding position to the non-feeding position.
Some aspects of the present disclosure will be described briefly below.
A medium feeding apparatus according to a first aspect of the present disclosure includes a medium mount section in which one or more media are mounted. A pickup roller makes contact with an upper surface of a medium mounted in the medium mount section and feeds the medium toward a downstream end. A support member supports the pickup roller and swings around a swing axis to switch between a feeding position in which the pickup roller is in contact with the medium and a non-feeding position in which the pickup roller is apart from the medium. A separation roller that is disposed downstream of the pickup roller separates the medium from other media. A feed roller that is in contact with the separation roller feeds the medium toward the downstream end. A control section controls a position of the support member. The support member is configured to switch from the feeding position to the non-feeding position by receiving power from a support member driving motor that is controlled by the control section. After both the pickup roller and the feed roller start rotating, when the control section determines that the separation roller stops rotating or returns the medium toward an upstream end by rotating in a reverse direction, based on a detection signal from a rotation sensing section configured to detect rotation of the separation roller, the control section causes the support member to switch from the feeding position to the non-feeding position.
When a first medium is nipped between the feed roller and the separation roller, the separation roller rotates in the forward direction. However, when a second medium is further nipped between the feed roller and the separation roller, the separation roller stops rotating or rotates in the reverse direction. This operation is utilized for the first aspect. Specifically, after both the pickup roller and the feed roller start rotating, when the separation roller stops rotating or rotates in the reverse direction, the control section causes the support member to switch from the feeding position to the non-feeding position. This configuration can shorten the period over which the pickup roller applies a feeding force to the second sheet, thereby effectively reducing the risk of the second sheet being stuck inside the medium feeding apparatus.
In addition to the configuration of the first aspect, the medium feeding apparatus according to a second aspect of the present disclosure may further include a first sensor disposed downstream of the feed roller. This first sensor may detect passage of front and rear edges of the medium. When the control section determines that the front edge of the medium passes through a location of the first sensor, based on information from the first sensor, the control section may cause the support member to switch from the feeding position to the non-feeding position, independently of rotation of the separation roller.
According to the second aspect, the control section may determine whether the front edge of the first medium passes through the location of the first sensor, based on the information from the first sensor disposed downstream of the feed roller. When determining that the front edge of the first medium passes, the control section may cause the support member to switch from the feeding position to the non-feeding position, independently of the rotation of the separation roller. This configuration can more reliably shorten the period over which the pickup roller applies the feeding force to the second medium.
A medium feeding apparatus according to a third aspect of the present disclosure includes a medium mount section in which one or more media are mounted. A pickup roller makes contact with an upper surface of a medium mounted in the medium mount section and feeds the medium toward a downstream end. A support member that supports the pickup roller swings around a swing axis to switch between a feeding position in which the pickup roller is in contact with the medium and a non-feeding position in which the pickup roller is apart from the medium. A separation roller that is disposed downstream of the pickup roller separates the medium from other media. A feed roller that is in contact with the separation roller feeds the medium toward the downstream end. A roller driving motor serves as a driving source for the feed roller. A control section controls a position of the support member. The support member is configured to switch from the feeding position to the non-feeding position by receiving power from a support member driving motor that is controlled by the control section. After both the pickup roller and the feed roller start rotating, when a driving current flowing through the roller driving motor exceeds a threshold, the control section causes the support member to switch from the feeding position to the non-feeding position.
When the front edge of a first medium is nipped between the feed roller and the separation roller, the driving current flowing through the roller driving motor, which serves as the driving source, increases. This property is utilized for the third aspect. After both the pickup roller and the feed roller start rotating, when the driving current exceeds the threshold, the control section causes the support member to switch from the feeding position to the non-feeding position. As a result, immediately before the front edge of the first medium is nipped between the feed roller and the separation roller, the control sections move the pickup roller away from the first medium. This configuration can shorten the period over which the pickup roller applies a feeding force to the second sheet, thereby effectively reducing the risk of the second sheet being stuck inside the medium feeding apparatus.
In addition to the configuration of the third aspect, the medium feeding apparatus according to a fourth aspect of the present disclosure may further include a first sensor disposed downstream of the feed roller. This first sensor may detect passage of front and rear edges of the medium. When the control section determines that the front edge of the medium passes through a location of the first sensor, based on information from the first sensor, the control section may cause the support member to switch from the feeding position to the non-feeding position, independently of the driving current.
According to the fourth aspect, the control section may determine whether the front edge of the medium passes through the location of the first sensor, based on the information from the first sensor disposed downstream of the feed roller. When determining that the front edge of the medium passes, the control section causes the support member to switch from the feeding position to the non-feeding position, independently of the driving current. This configuration can more reliably shorten the period over which the pickup roller applies the feeding force to the second medium.
In addition to the configuration of one of the first to fourth aspects, the medium feeding apparatus according to a fifth aspect of the present disclosure may further include an inclined surface disposed between the pickup roller and the feed roller. The front edge of the medium fed from the medium mount section may make contact with the inclined surface, and space may be created between the inclined surface and an uppermost one of the media fed from the medium mount section by the pickup roller.
According to the fifth aspect, the inclined surface may be disposed between the pickup roller and the feed roller. The front edge of the medium fed from the medium mount section may make contact with this inclined surface. Between the inclined surface and the uppermost medium fed from the medium mount section by the pickup roller may be the space in which the next medium that has been fed subsequent to the uppermost medium might be curled and stuck. However, the function and effect of the second aspect successfully reduce the risk of the next medium being stuck inside the medium feeding apparatus.
In addition to the configuration of one of the first to fifth aspects, the medium feeding apparatus according to the sixth aspect of the present disclosure may have a configuration in which, when all the media are completely fed from the medium mount section, the control section causes the support member to switch to the non-feeding position.
According to the sixth aspect, when all the media are completely fed from the medium mount section, the control section may cause the support member to switch to the non-feeding position. This configuration successfully reduces the risk of the pickup roller inhibiting a user from placing a medium on the medium mount section, thereby providing good handleability for the user.
An image reading apparatus according to a seventh aspect of the present disclosure includes: a reader that scans the media; and a medium feeding apparatus according to one of the first to sixth aspects which feeds the media to a location at which the reader scans the media.
According to the seventh aspect, the image reading apparatus produces substantially the same effects as the medium feeding apparatus according to any of the first to sixth aspects.
Hereinafter, first and second embodiments of the present disclosure will be described in detail. Specifically, a medium feeding apparatus and an image reading apparatus with this medium feeding apparatus will be described with reference to the accompanying drawings. A scanner 10 is an example of the image reading apparatus. Each individual drawing has an X-Y-Z coordinate system in which the X-axis extends along the width of a medium to be transported in a multifunction peripheral (MFP) 1, the Z-axis extends along the height of the MFP 1 and corresponds to a vertical axis, and the Y-axis extends perpendicularly to both the X and Y axes. The front panel of the MFP 1 is oriented toward the −X side, whereas the rear panel is oriented toward the +X side.
As illustrated in
The medium feeding apparatus 12 can switch between a closed position and an open position. In the closed position, the medium feeding apparatus 12 covers the scanner body 11, as indicated by the solid line in
The front panel of the MFP 1 has an operation section 6 with a display unit such as a liquid crystal panel. A user can operate the operation section 6 to enter an instruction in the MFP 1 which causes the recording unit 2 to perform a recording operation or causes the scanner 10 to perform an image reading operation.
The recording unit 2 in the MFP 1 has a plurality of sheet cassettes 3 in its lower portion; each of the sheet cassettes 3 accommodates one or more recording sheets. The recording unit 2 contains a recording section 4 that records information on the sheets P to be transported by the medium feeding apparatus 12 and the recording sheets to be transported from the sheet cassettes 3. The sheets P and the recording sheets on which the information has been recorded are discharged to the outside via an ejection section 7. The ejection section 7 in the MFP 1 is provided between the scanner 10 and the uppermost sheet cassette 3 along the height of the MFP 1, or along the Z-axis. The sheets P and the recording sheets discharged via the ejection section 7 are supported by an ejection tray 5.
The reader 16, as illustrated in
Under the medium feeding apparatus 12 is a pressing plate 15 that presses a sheet P against the sheet mount 14. When the medium feeding apparatus 12 is pivoted upward, the sheet mount 14 is exposed to the outside. When the sheet P is mounted on the sheet mount 14 and then the medium feeding apparatus 12 is pivoted downward, the pressing plate 15 presses the sheet P. In this case, the reader 16 can scan an image on the sheet P while moving along the Y-axis. The scanner 10 can scan not only a sheet P mounted on the sheet mount 14 but also other sheets P transported by the medium feeding apparatus 12.
In
As illustrated in
The pick roller 21 is movable to or away from the sheet P. When a plurality of sheets P are mounted on the feed tray 20, the pick roller 21 makes contact with the upper surface of the uppermost one of the sheets P while rotating, thereby feeding the uppermost sheet P to the feed rollers 22. The pick roller 21 rotates by receiving the power transmitted from a first motor 63 (see
The pick roller 21 is attached to a support member 27, which shares the same axis with the feed rollers 22 and swings around this axis. Further, the support member 27 swings around a shaft 28 while supporting the pick roller 21, thereby switching between a feeding position and a non-feeding position. Herein, the shaft 28 corresponds to a swing axis. In the feeding position, the pick roller 21 is in contact with the sheet P, whereas in the non-feeding position, the pick roller 21 is apart from the sheet P. For example, the non-feeding position of the support member 27 may be a position, referred to below as a reference position, at which the pick roller 21 is farthest apart from the sheet P or any other position. The support member 27 switches between the feeding and non-feeding positions by receiving the power transmitted from a fourth motor 66 (see
The feed rollers 22, which are disposed downstream of the pick roller 21, receive the sheet P from the pick roller 21 and feeds the sheet P toward the downstream end. The feed rollers 22 rotate by receiving the power transmitted from the first motor 63 (see
Directly below the feed rollers 22 is a separation roller 23, which receives a rotational torque from a second motor 64 (
When a first sheet P1 and a second sheet P2 (see
Downstream of the feed rollers 22 and the separation roller 23 in the transport direction is a speed-up roller pair 26. Herein, the speed-up roller pair 26 corresponds to a first feed roller pair. The speed-up roller pair 26 includes: a speed-up driving roller 24 that rotates by receiving the power transmitted from the second motor 64 (see
As illustrated in
Downstream of the resist roller pair 35 is a transport roller pair 36. When both the resist roller pair 35 and the transport roller pair 36 transport the sheet P along the medium transport route T, the sheet P is turned over and then reaches a read region R1 on the medium transport route T. The read region R1 on the medium transport route T may be made of a transparent member, such as glass, that faces the scanner body 11. When the sheet P passes through the read region R1, the reader 16 in the scanner body 11 scans the lower surface of the sheet P. Although the reader 16 is shifted from the read region R1 along the Y-axis in
Downstream the read region R1 on the medium transport route T and above the medium transport route T is an upper-side reader 18. The sheet P that has been scanned by the reader 16 is fed to the upper-side reader 18 by a transport roller pair 37. When the sheet P passes through a read region R2 on the medium transport route T, the upper-side reader 18 scans the upper surface of the sheet P. In this way, the reader 16 and the upper-side reader 18 scan the respective surfaces of the sheet P.
After the upper-side reader 18 has scanned the sheet P, an ejection roller pair 38 discharges the sheet P to the ejection tray 39. The ejection tray 39 receives the sheet P discharged by the ejection roller pair 38 and holds the sheet P in an inclined position.
Referring to
The controller 50 controls operations of the driving sources: the first motor 63, the second motor 64, the third motor 65, and the fourth motor 66, all of which may be direct current (DC) motors. As described above, the first motor 63 is a driving source for the pick roller 21 and the feed rollers 22; the second motor 64 is a driving source for the separation roller 23 and the speed-up driving roller 24; the third motor 65 is a driving source for the resist roller pair 35 and other downstream feed rollers; and the fourth motor 66 is a driving source that causes the support member 27 supporting the pick roller 21 to switch from the feeding position to the non-feeding position. In addition, the first motor 63 is also a driving source that causes the support member 27 to switch from the non-feeding position to the feeding position.
The controller 50 receives scan data from the reader 16 and the upper-side reader 18 or transmits control signals to the reader 16 and the upper-side reader 18. Furthermore, the controller 50 receives detection signals from detection sections: a mounted sheet detector 56, a sheet size detector 57, a first sheet detector 58, a multi-feeding detector 59, a second sheet detector 60, a reference position detector 61, a first encoder 62, and a second encoder 55. Based on these received detection signals, the controller 50 performs necessary operations. The control system may further include an encoder (not illustrated in
The mounted sheet detector 56 detects presence of a sheet P on the feed tray 20. The sheet size detector 57 detects a size of the sheet P. Both of the mounted sheet detector 56 and the sheet size detector 57 are mounted on the feed tray 20. The sheet size detector 57 may include a plurality of unillustrated sensors: optical sensors arranged at predetermined spacings in the medium transport route T and along the width of the sheet P. Each optical sensor in the sheet size detector 57 outputs a detection signal that varies when it is covered with the sheet P. The controller 50 determines a size of the sheet P mounted on the feed tray 20, based on the combination of the detection signals from the optical sensors.
The first sheet detector 58, the multi-feeding detector 59, and the second sheet detector 60 are each disposed at predetermined locations, for example, as illustrated in
The multi-feeding detector 59 is disposed downstream of and adjacent to the first sheet detector 58. The multi-feeding detector 59 includes unillustrated ultrasonic wave transmitter and receiver that face each other with the medium transport route T therebetween. The ultrasonic wave transmitter transmits an ultrasonic wave to the ultrasonic wave receiver, and the ultrasonic wave receiver receives this ultrasonic wave and transmits an electric signal to the controller 50 in accordance with the intensity of the received ultrasonic wave. When the multi-feeding of sheets P occurs or when the thickness of the sheets P varies, the electric signal that the ultrasonic wave receiver transmits to the controller 50 changes. In this way, the controller 50 can determine that the multi-feeding of the sheets P occurs or that the thickness of the sheets P varies. The second sheet detector 60 is disposed upstream of and adjacent to the resist roller pair 35. The second sheet detector 60, which may be an optical sensor, senses the passage of the front or rear edge of the sheet P and transmits a detection signal to the controller 50. In this way, the controller 50 can determine whether the front and rear edges of the sheet P pass through the location of the second sheet detector 60.
The reference position detector 61 senses that the support member 27 is disposed at the highest position (indicated by the alternate long and two short dashes line and denoted by the reference number 27_1 in
As illustrated in
The second encoder 55 that detects the rotation of the separation roller 23 has an unillustrated rotary table that is rotated in response to the rotation of the separation roller 23. Based on a pulse signal from the second encoder 55, the controller 50 can determine whether the separation roller 23 rotates. If the separation roller 23 rotates, the controller 50 also determines a rotation amount and direction of the separation roller 23.
Referring to
When the scanner 10 is connected to an external computer 100, the controller 50 can receive information from the external computer 100. Based on the information from the external computer 100, the controller 50 performs necessary control.
With reference to
The power generated by the first motor 63 is transmitted to a pinion 70 via a pinion 68 provided on the shaft 28 and a pinion group 69. When the pinion 70 rotates, the pick roller 21 also rotates, because both the pinion 70 and the pick roller 21 share the same axis. Both the pinion group 69 and the pinion 70 are provided in the support member 27. A second end of the shaft 28 opposite the first end provided with the pinion 67 is supported by a bearing member 74.
The shaft 28 is provided with a torque limiter 73 via which the rotational torque of the shaft 28 is transmitted to the support member 27. When the first motor 63 rotates, the pinion 67 rotates in the direction indicated by an arrow CW in
When both the pinion 67 and the shaft 28 rotate in conjunction with each other in the direction indicated by the arrow CW, the feed rollers 22 provided on the shaft 28 and the pick roller 21 rotate together clockwise in the page of
The support member 27 is provided with a pinion section 27b, which engages with a pinion 83. When the pinion 83 rotates, the support member 27 switches from the feeding position to the non-feeding position. The pinion 83 is provided at a first end of a shaft 82, and a second end of the shaft 82 opposite the first end is provided with a pinion 81, to which the power generated by the fourth motor 66 is transmitted via a power transmission mechanism 76. The power transmission mechanism 76 includes a belt 78, a pulley 77a, a pinion 77b, a complex pinion 79, and a pinion 80. Both the pulley 77a and the pinion 77b are integrated with each other. With this arrangement, when the fourth motor 66 rotates to rotate the shaft 82 in the direction indicated by the arrow CW, the support member 27 switches from the feeding position to the non-feeding position.
The pinion 81 has an unillustrated one-way clutch that allows the shaft 82 to rotate at idle in the direction indicated by an arrow CCW when the pinion 81 stops rotating. In this case, when the support member 27 is lifted up, the torque generated by the fourth motor 66 does not act on the support member 27. Therefore, even if a sheet P is stuck inside the medium feeding apparatus 12, a user can easily remove the sheet P by lifting up the support member 27.
Next, with reference to
To avoid the above disadvantage, the second encoder 55 that detects the rotation of the separation roller 23 is provided in this embodiment. Based on a detection signal from the second encoder 55, the controller 50 causes the support member 27 from the feeding position to the non-feeding position. Details of this operation will be described below with reference to
Before the scanner 10 starts to execute a job for scanning sheets P, the reference position detector 61 outputs a signal in an ON state. This means that the support member 27 is in the reference position (denoted by the reference numeral 27_1 in
Upon the reception of an instruction to scan the sheets P, at a timing T1, the controller 50 rotates the fourth motor 66 in the direction indicated by the arrow CCW. This rotation does not cause the shaft 82 to rotate in the direction indicated by the arrow CCW (see
At a timing T2, the controller 50 drives the first motor 63 to rotate the pinion 67, namely, the shaft 28 in the direction indicated by the arrow CW (see
The pick roller 21 rotates while making contact with the first sheet P1, thereby feeding the first sheet P1 toward the downstream end, and then the front edge of the first sheet P1 is nipped between each feed roller 22 and the separation roller 23. Even after the front edge of the first sheet P1 has been nipped between each feed roller 22 and the separation roller 23, the separation roller 23 continues to rotate in the direction denoted by the arrow CW in
When the front edge of the second sheet P2 reaches the separation roller 23, the separation roller 23 starts rotating in the direction denoted by the arrow CCW in FIG. 4, as described above. At the timing T3 in
At a timing T5, the front edge of the first sheet P1 reaches the first sheet detector 58. In this case, even after the first motor 63 has rotated a predetermined number of times since the timing T2 at which the first motor 63 started rotating, if the first sheet detector 58 does not detect the front edge of the first sheet P1, the controller 50 determines the first sheet P1 is stuck inside the medium feeding apparatus 12. Then, the controller 50 stops the rotation of the first motor 63 and outputs an alarm signal.
After the first sheet P1 has been further fed, at a timing T7, the front edge of the first sheet P1 reaches the second sheet detector 60. In this case, the first sheet P1 has already been nipped between the speed-up driving roller 24 and the speed-up driven roller 25 of the speed-up roller pair 26 but is not yet nipped by the driving roller 35a and the driven roller 35b of the resist roller pair 35. Therefore, at a timing T8, the controller 50 stops the rotation of the first motor 63 in order to stop the rotation of the feed rollers 22. The above control process is repeated until all the sheets P are completely transported. After all the sheets P have been completely transported, the controller 50 rotates the fourth motor 66 in the direction denoted by the arrow CW, thereby returning the support member 27 to the reference position.
Next, with reference to
According to the medium feeding apparatus 12 in the first embodiment, as described above, a controller 50 maintains a support member 27 in a feeding position over the period between timings T2 and T3 (see
The medium feeding apparatus 12 includes an inclined surface 19 between the pick roller 21 and each feed roller 22. When the pick roller 21 feeds a first sheet P1 from the feed tray 20 toward the downstream end, the front edge of the first sheet P1 makes contact with the inclined surface 19. In this case, created between the first sheet P1 and the inclined surface 19 is space G in which a front portion of the second sheet P2 may be curled. As described above, however, the controller 50 can shorten the period over which the pick roller 21 applies the feeding force to the second sheet P2. Consequently, this configuration successfully reduces the risk of the second sheet P2 being stuck inside the space G.
The medium feeding apparatus 12 employs an active-type separation system in which the power generated by a second motor 64 is transmitted to the separation roller 23 in a direction denoted by an arrow CCW (see
The controller 50 does not necessarily have to cause the support member 27 to switch its position in accordance with the rotation of the separation roller 23. For example, when determining that the front edge of a first sheet P1 passes through the location of the first sheet detector 58 based on a detection signal received from the first sheet detector 58 (Y at Step S103 in
After all sheets P have been completely transported from a feed tray 20, the controller 50 causes the support member 27 to switch from the feeding position to the non-feeding position. This configuration successfully reduces the risk of the pick roller 21 inhibiting a user from placing sheets P on the feed tray 20, thereby providing good handleability for the user.
Next, a second embodiment of the present disclosure will be described below with reference to
The above property of the driving current is utilized for the control process in the second embodiment. When the driving current flowing through the second motor 64 exceeds a preset threshold, at a timing T4, the controller 50 causes a support member 27 from a feeding position to the non-feeding position. In short, immediately after a front portion of the first sheet P1 is nipped between each feed roller 22 and the separation roller 23, the controller 50 moves the pick roller 21 away from the first sheet P1. This configuration can shorten the period over which the pick roller 21 applies a feeding force to a second sheet P2, thereby effectively reducing the risk of the second sheet P2 being stuck inside a medium feeding apparatus 12.
Referring to
The threshold for use in determining the driving current flowing through the second motor 64 may be a fixed value. However, as an alternative example, the threshold
| Number | Date | Country | Kind |
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| JP2018-202080 | Oct 2018 | JP | national |
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| 62218342 | Sep 1987 | JP |
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| 10017163 | Jan 1998 | JP |
| H11-119596 | Apr 1999 | JP |
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| Number | Date | Country | |
|---|---|---|---|
| 20200130972 A1 | Apr 2020 | US |
