This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2022-041057 filed on Mar. 16, 2022, the entire contents of which are incorporated herein by reference.
The embodiments discussed herein are related to a medium feeding device that feeds media.
Conventionally, in order to overcome paper skew caused due to diagonal feeding of paper in a conveyance process or in order to synchronize a print start position on a printing paper and a print start position of a print unit, there is known a paper feeding device that abuts the tip of a fed paper against a resist roller pair to stop once for generating slack, and conveys the paper toward the print unit at a prescribed timing.
In such a paper feeding device, there is proposed a paper feeding device that: determines whether there is a single or a plurality of sheets of paper to be conveyed based on a load current of a paper feed pickup roller; and, when there are a plurality of sheets to be conveyed, drives the paper feed pickup roller at a slower speed than a case of conveying a single sheet (see Japanese Patent Laid-Open No. 2018-076155, for example).
According to one aspect, a medium feeding device includes: a feeder that feeds a medium; a medium detection sensor that detects the medium fed by the feeder; and a processor that changes feed settings of the feeder based on a detection result of the medium detection sensor, wherein the processor switches a feed setting to be changed among a plurality of the feed settings of the feeder based on the detection result of the medium detection sensor.
The object and advantages of the present invention may be realized by the elements and their combinations described in the claims.
However, with a print device, multi-feed and blank feed may occur when feeding the paper.
When multi-feed occurs, the following are caused: a blank sheet is included in discharged sheets of paper, so that the order of pages changes; the sheets of paper get stacked thick, so that the sheets of paper come in contact with the print unit such as an inkjet head, thereby damaging the print unit and smudging the conveyed paper; or the printing action stops, so that work of clearing paper jam and clearing error needs to be performed, which results in deteriorating the paper feeding efficiency (productivity).
On the other hand, when blank feed occurs, paper feed becomes slow. Therefore, slack of the paper to be generated by abutting against the resist roller pair is not formed sufficiently or it takes time for feeding a sheet of paper, which results in deteriorating the paper feeding efficiency (productivity).
For example, there may be a case where multi-feed can be suppressed by slowing down the conveyance speed of the paper feed pickup roller (paper feeding unit) like the paper feeding device described above. Furthermore, there may be a case where blank feed can be suppressed by increasing the conveyance speed. However, ease of solving multi-feed and blank feed varies even when paper feed settings are changed depending on the deteriorated level of each member of the paper feeding unit, loaded position of the paper on a tray, and the like. Thus, multi-feed and blank feed should not surely be solved by simply changing a specific paper feed setting (conveyance speed) every time.
Hereinafter, a medium feeding device according to an embodiment of the present invention will be described with reference to the accompanying drawings.
As shown in
Note that paper P in the embodiment is an example of media, and the media may also be those of sheet types formed with a material other than paper, those having folded part such as envelopes, and the like. Accordingly, in the present Description, paper feed is an example of feeding, and paper discharge is an example of discharging. Therefore, paper feed can be replaced with feed (for example, paper refeeding unit may be replaced with refeeding unit), paper discharge may be replaced with discharge, and the paper may be replaced with media.
In
As shown in
As shown in
The paper feed roller 12 includes a scraper roller 12a and a pickup roller 12b, and sends out and conveys the paper P located on the uppermost position of a plurality of sheets of paper P loaded on the paper feed tray 11. Note that the paper feed roller 12 is an example of a feed member that sends out the medium.
The separation board 13 sandwiches the paper P with the pickup roller 12b, and separates the paper P by each sheet. Note that the separation board 13 is an example of a separation member that separates the medium by sandwiching it with the feed member (the paper feed roller 12).
In the thickness setting unit 14 shown in
The feed drive unit 15 shown in
The lift drive unit 16 is an actuator such as a motor that lifts up and down the paper feed tray 11.
The separation board drive unit 17 is an actuator such as a motor that moves the separation board 13 to a direction leaving away from the pickup roller 12b (paper P) (see the separation board 13(1)) and to a direction approaching the pickup roller 12b (see the separation board 13(2)) as shown in
The control unit 18a includes a processor (for example, a CPU: Central Processing Unit) functioning as an arithmetic processing unit that controls the operations of the entire external paper feeding unit 10. While details thereof will be described later, the control unit 18a changes the paper feed setting (an example of feed setting) or switches the paper feed setting to be changed among a plurality of paper feed settings of the external paper feeding unit 10 based on a detection result of the resist sensor S. In a case where the medium feeding device including the external paper feeding unit 10 and the resist sensor S is disposed integrally with the print device 1 (feed destination device) as shown in
The storage unit 18b includes, for example, memories such as a ROM (Read Only Memory) that is a read only semiconductor memory in which a prescribed control program is recorded in advance, and a RAM (Random Access Memory) that is a randomly writable and readable semiconductor memory used as a work memory area as necessary when the processor executes various kinds of control programs.
The interface unit 18c exchanges various kinds of information with external devices. For example, the interface unit 18c exchanges various kinds of information with the interface unit 83 and the like of the print device 1.
As shown in
The first paper feeding unit 21, the second paper feeding unit 22, and the third paper feeding unit 23 are disposed inside the print device 1 in this order from the upper side. The first paper feeding unit 21, the second paper feeding unit 22, and the third paper feeding unit 23 each include: paper feed trays 21a, 22a, and 23a where the paper before having printing thereon is loaded; and paper feed rollers 21b, 22b, and 23b as examples of a feed member that sends out and conveys the paper P located on the uppermost side among a plurality of sheets of paper P loaded on the paper feed trays 21a, 22a, and 23a. Although not shown, actuators and the like, such as motors for driving the paper feed rollers 21b, 22b, and 23b, are also disposed in the internal paper feeding unit 20.
On the straight conveyance route R1 continued from the external paper feeding unit 10 or the internal paper feeding unit 20, the resist roller pair 31 is disposed on the upstream side of the conveyance direction of the print unit 40 and the print conveyance unit 50. Against the resist roller pair 31, the paper conveyed toward the print unit 40 from the external paper feeding unit 10, the internal paper feeding unit 20, or the paper refeeding unit 35 is abutted. Thereby, the resist roller pair 31 corrects the skew of the paper P, and conveys the paper P while nipping it. Considering the external paper feeding unit 10 as a primary feeding unit, the resist roller pair 31 functions as a secondary feeding unit that feeds the paper P fed by the primary feeding unit.
The acceleration conveyance unit 32 is capable of accelerated conveyance of the paper P on the circulation conveyance route R2. The acceleration conveyance unit 32 includes acceleration roller pairs 32a, 32b, and 32c that convey the paper P while nipping it.
The constant speed conveyance unit 33 performs constant speed conveyance of the paper P at a variable conveyance speed on the downstream side of the conveyance direction with respect to the acceleration conveyance unit 32 on the circulation conveyance route R2. The constant speed conveyance unit 33 includes constant speed roller pairs 33a, 33b, and 33c that convey the paper P while nipping it.
The reverse conveyance unit 34 is a switchback roller pair that reverses the front and back sides of the paper P by switchback-conveying the paper P while nipping it on a reverse conveyance route R2a provided on the downstream side of the conveyance direction with respect to the constant speed conveyance unit 33 on the circulation conveyance route R2.
The paper refeeding unit 35 is a paper refeed roller pair that refeeds the paper P toward the print unit 40 on the downstream side of the conveyance direction with respect to the constant speed conveyance unit 33 on the circulation conveyance route R2. The paper refeeding unit 35 conveys the paper P at a reduced speed when abutting the paper P against the resist roller pair 31.
The paper discharge conveyance unit 36 is a paper discharge roller pair that conveys the paper P while nipping it toward the paper discharge unit 60 on the paper discharge conveyance route R3 connected to the circulation conveyance route R2 on the upstream side of the conveyance direction with respect to the reverse conveyance route R2a.
The straight conveyance unit 37 is a straight roller pair that is disposed at the end part on the downstream side of the conveyance direction of the straight conveyance route R1 and conveys the paper P while nipping it toward a paper discharge unit, a conveyance unit, a postprocessing unit, or the like, not shown, connected to the print device 1.
The route switching unit 38 switches the conveyance route of the paper P on the straight conveyance route R1 where printing is done by the print unit 40 to the straight conveyance route R1 and the circulation conveyance route R2. The route switching unit 38 is a flipper, for example.
The route switching unit 39 switches the conveyance route of the paper P conveyed on the circulation conveyance route R2 to the reverse conveyance route R2a and the paper discharge conveyance route R3. The route switching unit 39 is a flipper, for example.
The print unit 40 includes, for example, line-head type inkjet heads, not shown, for each color used for printing. Note that the printing method of the print unit 40 may also be those other than the inkjet printing method.
The print conveyance unit 50 is disposed to oppose to the print unit 40, and conveys the paper P in the print unit 40. The print conveyance unit 50 includes: a plurality of pulleys 51; a belt 52 stretched over the pulleys 51; a suction fan 53 for making the paper P adsorbed to the belt 52 by sucking the air through a plurality of holes provided in the belt 52; a guide roller 54 disposed to oppose to the pulleys 51 at the end part on the upstream side of the conveyance direction of the print conveyance unit 50; and a guide roller 55 disposed to oppose to the pulleys 51 at the end part on the downstream side of the conveyance direction of the print conveyance unit 50. Note that the print conveyance unit 50 is not limited to the type that conveys the paper P while absorbing it.
The paper discharge unit 60 is disposed to be exposed to outside the print device 1. The paper discharge unit 60 includes: a paper discharge tray 61 on which the paper P after having printing thereon is loaded; and a paper discharge roller pair 62 that conveys the paper P toward the paper discharge tray 61.
On the straight conveyance route R1, the resist sensor S is disposed on the downstream side with respect to the external paper feeding unit 10 in the conveyance direction of the paper P and on the upstream side with respect to the resist roller pair 31. The resist sensor S detects the paper P fed by the external paper feeding unit 10 and the paper refeeding unit 35. Note that the resist sensor S is an example of a medium detection sensor that detects the paper P fed by the external paper feeding unit 10.
The conveyance drive unit 70 shown in
The control unit 81 includes a processor (for example, a CPU) functioning as an arithmetic processing device that controls operations of the entire print device 1. The control unit 81, instead of the control unit 18a of the external paper feeding unit 10 shown in
The storage unit 82 includes: for example, memories such as a ROM that is a read only semiconductor memory in which a prescribed control program is recorded in advance, and a RAM (Random Access Memory) that is a randomly writable and readable semiconductor memory used as a work memory area as necessary when the processor executes various kinds of control programs; a hard disk device; and the like.
The interface unit 83 exchanges various kinds of information with the external devices. For example, the interface unit 83 receives a print job including print data from a user terminal, and exchanges various kinds of information with the interface unit 18c of the external paper feeding unit 10.
Next, blank feed and multi-feed of the paper P will be described with reference to
First, when detection time from the start of feeding the paper P by the external paper feeding unit 10 (for example, when the control unit 18a transmits a start signal to the feed drive unit 15) to the detection of the paper P by the resist sensor S is the same as a reference detection time that is a theoretical value determined in advance, the tip of the paper P is detected by the resist sensor S as shown in
Next, when the paper P tends to be blank-fed and feed of the paper P is delayed, even after a passage of the reference detection time from the start of feeding the paper P by the external paper feeding unit 10, the tip of the paper P does not reach the resist sensor S as shown in
Next, when the paper P tends to be multi-fed and feed of the paper P is fast as in a case where the following paper P(2) is conveyed along with the feed of the prior paper P(1) as shown in
The blank feed shown in
For example, when the separation board 13 and the pickup roller 12b (the paper feed roller 12) are worn out, the separation performance of the separation board 13 for the paper P is deteriorated. Therefore, multi-feed of the paper P tends to occur. Furthermore, when paper dust is accumulated on the paper feed roller 12, blank feed tends to occur due to slip between the paper P and the paper feed roller 12. When paper dust is accumulated on the separation board 13, the separation performance of the separation board 13 for the paper P is deteriorated. Therefore, multi-feed of the paper P tends to occur. Moreover, when the loading position of the paper P on the paper feed tray 11 is on the rear end side (on the upstream side of the conveyance direction), paper feed is delayed and blank feed tends to occur. When the loading position is on the top end side (on the downstream side of the conveyance direction), multi-feed tends to occur. Furthermore, when side fences, not shown, for restricting the position of the paper P on the paper feed tray 11 in the width direction of the conveyance direction are installed to be narrower in the width direction than specified, blank feed tends to occur due to friction between the paper P and the side fences. When the side fences are installed wider in the width direction than specified, multi-feed tends to occur since there is no friction between the paper P and the side fences. Furthermore, when the paper P has a paper quality that is not likely to cause friction, blank feed tends to occur. When the paper P is likely to cause friction, multi-feed tends to occur.
Upon detecting blank feed (blank feed tendency) and multi-feed (multi-feed tendency) of the paper P, the control unit 18a changes the paper feed settings shown in
For example, in a case where the separation pressure of the separation board 13 is to be changed, when blank feed is being detected, the control unit 18a controls the separation board drive unit 17 to move the separation board 13 toward a direction away from the pickup roller 12b (the paper P) (see the separation board 13(1)) to lower the separation pressure, as shown in
Furthermore, in a case where the separation angle of the separation board 13 is to be changed, when blank feed is being detected, the control unit 18a controls the separation board drive unit 17 to rotate the separation board 13 toward a − direction away from and tilted from the pickup roller 12b (the paper P) side (see the separation board 13(−)) as shown in
Note that the separation pressure and the separation angle of the separation board 13 as the paper feed settings are examples of position settings of the external paper feeding unit 10.
Incidentally, in regards to the paper feed acceleration at the start of paper feed of the external paper feeding unit 10, detection time [ms] from the start of paper feed of the external paper feeding unit 10 to detection of the resist sensor S in the case of acceleration A [m/s2] shown in
Therefore, when the paper feed acceleration is to be changed, the control unit 18a controls the feed drive unit 15 to increase the paper feed acceleration when blank feed (blank feed tendency) is being detected, and to reduce the acceleration when multi-feed (multi-feed tendency) is being detected, as shown in
Similarly, as for deceleration of the external paper feeding unit 10 when abutting the paper P against the resist roller pair 31, the control unit 18a also controls the feed drive unit 15 to increase the deceleration acceleration (accelerate) when blank feed is being detected, and to reduce the deceleration when multi-feed is being detected.
Furthermore, when the paper feed start timing is to be changed, the control unit 18a controls the feed drive unit 15 to advance the paper feed start timing when blank feed is being detected, and to delay the paper feed start timing when multi-feed is being detected.
Moreover, when the slack amount is to be changed, the control unit 18a controls the feed drive unit 15 to increase the amount of slack formed by the paper P abutting against the resist roller pair 31 (that is, increase the conveyance amount that is the drive amount of the paper feed roller 12 for conveying a single sheet of paper P) when blank feed is being detected, and to decrease the slack amount (decrease the conveyance amount) when multi-feed is being detected.
Moreover, when the paper feed speed is to be changed, the control unit 18a controls the feed drive unit 15 to increase the paper feed speed when blank feed is being detected, and to slow the paper feed speed when multi-feed is being detected.
Furthermore, when the paper upper limit position is to be changed, the control unit 18a controls the lift drive unit 16 to lift up the paper feed tray 11 (the uppermost paper P loaded on the paper feed tray 11) when blank feed is being detected, and to lift down the paper feed tray 11 when multi-feed is being detected. As an example, in a case where an upper-limit detection sensor, not shown, detects the position of the scraper roller 12a that moves upward by being pushed by the paper P on the paper feed tray 11, the control unit 18a controls the lift drive unit 16 to stop lifting up the paper feed tray 11. However, for lifting up the paper feed tray 11, the control unit 18a may increase the lift-up amount of the paper feed tray 11 after the detection of the upper-limit detection sensor and, for lifting down the paper feed tray 11, may decrease the lift-up amount of the paper feed tray 11 after the detection of the upper-limit detection sensor.
The height of the paper feed tray 11 and the scraper roller 12a (the paper feed roller 12) as the paper feed setting is an example of the position settings of the external paper feeding unit 10, like the separation pressure and the separation angle of the separation board 13 described above. It may be considered that the position settings are changed, by notifying the changed position settings to the user by the control unit 18a by displaying so using a display unit, not shown, or by outputting a voice using a voice output unit, not shown.
Note that the priorities (1) to (8) of the paper feed settings shown in
Furthermore, for example, when the paper feed acceleration and the paper feed deceleration are reduced too much, the paper feed start timing is set to be delayed too much, or the paper feed speed is set too slow, the conveyance start time of the resist roller pair 31 is delayed or the resist roller pair 31 starts conveyance without the paper P reaching the resist roller pair 31, which results in causing a conveyance error. Therefore, the control unit 18a may change the paper feed settings or may switch the paper feed settings after the change such that the paper feed end time of the paper P of the external paper feeding unit 10 falls within a prescribed end period.
Next, detection examples of a blank feed state and a multi-feed state will be described by referring to
The example shown in
In this case, difference time that is a difference between the detection time and the reference detection time is 5 [ms] for the third sheet of paper P, −5 [ms] for the fourth sheet of paper P, −10 [ms] for the eighth sheet of paper P, and 0 [ms] for the others that are the first, second, fifth, sixth, seventh, ninth, and tenth sheets of paper P.
In the example shown in
Thereafter, the difference time of the fourth sheet of paper P with the changed paper feed setting returns again to be −5 [ms]. Thus, the control unit 18a returns the changed separation pressure to the original standard setting from the fifth sheet of paper P, for example, and performs a setting change for a case of having a multi-feed tendency in regards to the separation angle of the priority (2).
Furthermore, the difference time of the eighth sheet of paper P with the changed paper feed setting comes to be −10 [ms]. Thus, the control unit 18a returns the changed separation angle to the original standard setting from the ninth sheet of paper P, for example, and performs a setting change for a case of having a multi-feed tendency in regards to the paper feed acceleration of the priority (3).
Next, the example shown in
In this case, the difference time that is a difference between the detection time and the reference detection time is 0, 2, 6, 7, 8, 2, 7, 2, 0, 1 [ms] in order from the first to tenth sheets of the paper P.
In the example shown in
In the case of
Alternatively, the control unit 18a may change the paper feed setting based on the sum or the mean value of the difference time of the past three sheets (an example of the specified number of sheets) of the paper P having reached the threshold value, for example.
Next, changing of the paper feed settings will be described by referring to
In examples shown in
When the paper feed setting is changed and the difference time with the changed paper feed setting reaches the first threshold value or the second threshold value again, the control unit 18a switches the paper feed setting to be changed. Note that the extent of changing the paper feed setting may be set greater for a case where the difference time reaches the second threshold value than a case where the difference time reaches the first threshold value (for example, in the case of paper feed acceleration, the acceleration may be increased more or decreased more for the case where the difference time reaches the second threshold value than the case where it reaches the first threshold value).
As for the difference time [ms] of the first to fiftieth sheets of the paper P shown in
Thereafter, the difference time of the twenty-sixth sheet of the paper P with the changed paper feed setting reaches −15 [ms] of the first threshold value again, so that the control unit 18a returns the separation pressure of the priority (1) of the paper feed settings shown in
After the paper feed setting to be changed is switched to the separation angle of the priority (2), the difference time of the paper P does not reach ±15 [ms] of the first threshold value or ±20 [ms] of the second threshold value anew. Therefore, the control unit 18a may change the priority (2) of the separation angle that is the latest changed paper feed setting to (1) based on the difference time of the paper P with the changed paper feed setting not reaching the first threshold value or the second threshold value (an example of a change in the detection result of the resist sensor S with the changed paper feed setting). In this case, the priority (1) of the separation pressure in the paper feed settings may be moved down to (2).
As for the difference time [ms] of the first to fiftieth sheets of the paper P shown in
Thereafter, as in the case shown in
Then, the difference time of the twenty-seventh sheet of the paper P with the separation angle of the priority (2) being changed reaches −20 [ms] of the second threshold value, so that the control unit 18a determines that there is a multi-feed error as described above, and controls the feed drive unit 15 to stop feeding the paper. Furthermore, the control unit 18a notifies the user to clear the paper jam. When the multi-feed error is cleared, the control unit 18a returns the separation angle of the priority (2) in the paper feed settings shown in
After that, the difference time reaches −15 [ms] of the first threshold value for a while after the paper feed acceleration is changed. However, within a specified period after changing or switching the paper feed setting, the paper feed setting to be changed may not need to be switched as long as the difference time does not reach the first threshold value or the second threshold value anew.
Thereafter, the difference time of the thirty-eighth sheet of the paper P with the paper feed acceleration of the priority (3) being changed reaches 15 [ms] of the first threshold value, so that the control unit 18a returns the paper feed acceleration of the priority (3) of the paper feed settings shown in
Furthermore, the difference time of the thirty-ninth sheet of the paper P with the paper feed deceleration of the priority (4) being changed reaches 20 [ms] of the second threshold value, so that the control unit 18a determines that there is a blank feed error as described above, and controls the feed drive unit 15 to stop feeding the paper and perform a retry. Furthermore, when the blank feed error is cleared by a successful retry or the like, the control unit 18a returns the paper feed deceleration of the priority (4) in the paper feed settings shown in
After the paper feed setting to be changed is switched to the paper feed start timing of the priority (5), the difference time of the paper P does not reach ±15 [ms] of the first threshold value or ±20 [ms] of the second threshold value anew. Therefore, the control unit 18a may change the priority (5) of the paper feed start timing in the paper feed settings to (1) based on the difference time of the paper P with the changed paper feed setting not reaching the first threshold value or the second threshold value (an example of a change in the detection result of the resist sensor S with the changed paper feed setting). In this case, the priorities (1) to (4) of the original paper feed settings may be moved down to (2) to (5).
As for the difference time [ms] of the first to fiftieth sheets of the paper P shown in
Thereafter, the difference time of the twenty-sixth sheet of the paper P with the changed paper feed setting reaches −15 [ms] of the first threshold value again, so that, in addition to the separation pressure of the priority (1) of the paper feed settings shown in
After the paper feed setting to be changed is switched to the separation pressure of the priority (1) and the separation angle of the priority (2), the difference time of the paper P does not reach ±15 [ms] of the first threshold value or ±20 [ms] of the second threshold value anew. Therefore, the control unit 18a may change the priority (2) in the paper feed settings, or the priority of the combination of the priorities (1) and (2) in the paper feed settings to the highest priority based on the difference time of the paper P with the changed paper feed settings not reaching the first threshold value or the second threshold value (an example of a change in the detection result of the resist sensor S with the changed paper feed settings).
As for the difference time [ms] of the first to fiftieth sheets of the paper P shown in
Thereafter, the difference time of the twenty-sixth sheet of the paper P with the changed paper feed setting reaches −15 [ms] of the first threshold value again, so that, in addition to the separation pressure of the priority (1) of the paper feed settings shown in
Then, the difference time of the twenty-seventh sheet of the paper P with the separation pressure of the priority (1) and the separation angle of the priority (2) being changed reaches −20 [ms] of the second threshold value, so that the control unit 18a determines that there is a multi-feed error as described above, and controls the feed drive unit 15 to stop feeding the paper. Furthermore, the control unit 18a notifies the user to clear the paper jam. When the multi-feed error is cleared, the control unit 18a returns the separation angle of the priority (2) in the paper feed settings shown in
After the paper feed settings to be changed are switched to the separation pressure of the priority (1) and the paper feed acceleration of the priority (3), the difference time of the paper P does not reach ±15 [ms] of the first threshold value or ±20 [ms] of the second threshold value anew. Therefore, the control unit 18a may change the priority (3) in the paper feed settings or the priority of the combination of the priorities (1) and (2) in the paper feed settings to the highest priority based on the difference time of the paper P with the changed paper feed settings not reaching the first threshold value or the second threshold value (an example of a change in the detection result of the resist sensor S with the changed paper feed settings).
In the embodiment described above, the control unit 18a determines that the detection result of the resist sensor S does not satisfy the criteria (multi-feed or blank feed is occurring) based on the difference between the detection time from the start of paper feed by the external paper feeding unit 10 to the detection by the resist sensor S and the reference detection time having reached the threshold value, and performs a change in the paper feed settings and switching of the paper feed settings to be changed. However, the control unit 18a may acquire the time interval at which the paper P is detected by the resist sensor S, for example, determine that the time interval (detection result) does not satisfy the criteria (for example, the first criterion and the second criterion described above) (multi-feed or blank feed is occurring), and perform a change in the paper feed settings and switching of the paper feed settings to be changed.
Furthermore, for example, when a transmission sensor that detects a transmission amount of detection light through the paper P is used as a medium detection sensor such as the above-described resist sensor S, the control unit 18a may determine that the criteria (for example, the first criterion and the second criterion described above) is not satisfied (multi-feed or blank feed is occurring) based on the transmission amount as the detection result of the transmission sensor, and perform a change in the paper feed settings and switching of the paper feed settings to be changed.
Furthermore, in the embodiment described above, the control unit 18a switches the paper feed settings to be changed in order of the priorities (1) to (8) shown in
In the embodiment described above, the medium feeding device includes: the external paper feeding unit 10 (each of the units except for the control unit 18a, the storage unit 18b, and the interface unit 18c) as an example of a feeding unit; the resist sensor S as an example of a medium detection sensor; and the control unit 18a. The external paper feeding unit 10 feeds the paper P that is an example of media. The resist sensor S detects the paper P fed by the external paper feeding unit 10. The control unit 18a changes the paper feed setting (an example of a feed setting) of the external paper feeding unit 10 based on the detection result of the resist sensor S. Furthermore, the control unit 18a switches the paper feed setting to be changed among a plurality of paper feed settings of the external paper feeding unit 10 based on the detection result of the resist sensor S.
Thereby, the control unit 18a can determine that multi-feed or blank feed is occurring based on the detection result of the resist sensor S, for example, and change the paper feed setting to solve the multi-feed or blank feed. Furthermore, since the control unit 18a switches the paper feed setting to be changed based on the detection result of the resist sensor S, in a case where the multi-feed or blank feed cannot be decreased even when the paper feed setting is changed, the flexibility of changing the settings can be improved by changing the other paper feed settings, thereby making it easier to reduce occurrence of the multi-feed or blank feed. Therefore, with the embodiment, occurrence of multi-feed and blank feed can be reduced.
However, if the deceleration amount of the paper feed acceleration is continued to be increased because multi-feed cannot be solved even when the paper feed acceleration as one of the paper feed settings is decelerated, for example, the conveyance start time of the resist roller pair 31 is delayed or the resist roller pair 31 starts conveyance without the paper P reaching the resist roller pair 31, which results in causing a conveyance error. In this case, the paper feed efficiency is deteriorated. On the other hand, the control unit 18a according to the embodiment switches the paper feed setting to be changed when multi-feed and blank feed cannot be solved, based on the detection result of the resist sensor S. Thus, the paper feed end time of the paper P performed by the external paper feeding unit 10 is likely to fall within a prescribed end period, thereby making it possible to avoid deterioration in the paper feed efficiency.
Furthermore, in the embodiment, when the detection result of the resist sensor S does not satisfy the criteria, the control unit 18a changes a part of a plurality of paper feed settings of the external paper feeding unit 10. Thereafter, when the detection result of the resist sensor S with the paper feed setting being changed does not satisfy the criteria, the control unit 18a switches the paper feed setting to be changed among the plurality of paper feed settings.
This makes it possible to change the paper feed setting and switch the paper feed setting to be changed such that the detection result of the resist sensor S satisfies the criteria with which multi-feed and blank feed are not likely to occur. Therefore, occurrence of multi-feed and blank feed can be reduced still further.
Furthermore, in the embodiment, when the detection result of the resist sensor S satisfies the first threshold value (an example of a first criterion) before reaching the second threshold value (an example of a second criterion) for determining that there is a paper feed error (feed error), the control unit 18a switches the paper feed setting to be changed among the plurality of paper feed settings. However, when it turns out as a paper feed error based on the detection result of the resist sensor S and a paper feed retry of the paper P in a blank feed state, a paper jam clearance after stopping paper feed of the paper P in a multi-feed state, or the like is to be performed, for example, the paper feed efficiency is deteriorated. On the other hand, as in the embodiment, by switching the paper feed setting to be changed at the point where it reaches the first threshold value before reaching the second threshold value for determining that the detection result of the resist sensor S indicates a paper feed error, it is possible to prevent a paper feed error from occurring. This makes it possible to reduce occurrence of multi-feed and blank feed, and also to prevent deterioration in the paper feed efficiency caused due to occurrence of the paper feed error.
Furthermore, in the embodiment, the control unit 18a sets the priorities for switching the plurality of paper feed settings, and changes the priorities based on the changes in the detection result of the resist sensor S while the paper feed setting is being changed. In this manner, by setting the higher priorities for the paper feed settings with which multi-feed and blank feed are not likely to occur, occurrence of multi-feed and blank feed can be reduced still further.
Furthermore, in the embodiment, the control unit 18a simultaneously changes a plurality of paper feed settings among the plurality of paper feed settings of the external paper feeding unit 10. Thereby, the flexibility of changing the settings for reducing multi-feed or blank feed is improved further, so that occurrence of multi-feed and blank feed can be reduced still further.
In the embodiment, the detection result of the resist sensor S is the detection time from the start of feeding the paper P by the external paper feeding unit 10 to detection of the paper P by the resist sensor S, and the control unit 18a switches the paper feed settings to be changed among a plurality of paper feed settings of the external paper feeding unit 10 based on the difference between the detection time of the resist sensor S and the reference detection time having reached the threshold value. This makes it possible to securely determine the occurrence state of multi-feed or blank feed based on the detection time and the reference detection time. Thus, it is possible to adequately switch the paper feed settings to be changed in accordance with the occurrence state of multi-feed or blank feed. Therefore, occurrence of multi-feed and blank feed can be reduced still further.
Furthermore, in the embodiment, the medium feeding device includes: the external paper feeding unit 10 (each of the units except for the control unit 18a, the storage unit 18b, and the interface unit 18c) as an example of the feeding unit; the resist sensor S as an example of the medium detection sensor; and the control unit 18a. The external paper feeding unit 10 feeds the paper P that is an example of the media. The resist sensor S detects the paper P fed by the external paper feeding unit 10. The control unit 18a changes the paper feed setting (an example of the feed setting) of the external paper feeding unit 10 based on the detection result of the resist sensor S. The paper feed setting includes, in the external paper feeding unit 10, the position setting of at least one selected from the paper feed tray 11 (an example of the tray) where the paper is loaded, the paper feed roller 12 (an example of the feed member) that sends out the paper P loaded on the paper feed tray 11, and the separation board 13 (an example of the separation member) that separates the paper P by sandwiching it with the paper feed roller 12 (the pickup roller 12b). The control unit 18a changes the position setting of the external paper feeding unit 10 based on the detection result of the resist sensor S.
Thereby, the control unit 18a can determine that multi-feed or blank feed is occurring based on the detection result of the resist sensor S, for example, and change the paper feed settings to solve the multi-feed or blank feed. Furthermore, since the control unit 18a changes the position setting of the external paper feeding unit 10 based on the detection result of the resist sensor S, the spaces and the like between the paper P and each of the members (the paper feed roller 12, the separation board 13, or the like) fluctuate and it becomes easier to decrease the multi-feed or blank feed. Therefore, occurrence of multi-feed and blank feed can be reduced.
Note that the present invention is not limited to the embodiment described above as it is, and can be embodied by modifying structural elements without departing from the scope thereof at the implementation stage. Furthermore, it is possible to form various inventions by combining, as appropriate, a plurality of structural elements disclosed in the embodiments described above. For example, the entire structural elements discussed in the embodiment may be combined as appropriate. It is needless to say that various modifications and applications are possible within the scope of the present invention.
In one aspect, a medium feeding device including:
In one other aspect, in which the processor changes a part of the plurality of feed settings of the feeder, when the detection result of the medium detection sensor does not satisfy a criterion; and, thereafter, when a detection result of the medium detection sensor with the feed setting being changed does not satisfy the criterion, switches a feed setting to be changed among the plurality of feed settings.
In one other aspect, in which the processor switches a feed setting to be changed among the plurality of feed settings, when the detection result of the medium detection sensor satisfies a first criterion that is before reaching a second criterion for determining that the detection result of the medium detection sensor indicates a feed error.
In one other aspect, in which the processor sets priorities for switching the plurality of feed settings; and changes the priorities based on a change in the detection result of the medium detection sensor while the feed setting is being changed.
In one other aspect, in which the processor simultaneously changes a plurality of feed settings among the plurality of feed settings of the feeder.
In one other aspect, in which
In one other aspect, a medium feeding device including:
Number | Date | Country | Kind |
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2022-041057 | Mar 2022 | JP | national |
Number | Name | Date | Kind |
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6508465 | Endo | Jan 2003 | B1 |
Number | Date | Country |
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2018-76155 | May 2018 | JP |
Number | Date | Country | |
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20230312287 A1 | Oct 2023 | US |